US20060027496A1 - Microbial manure treatment system - Google Patents

Microbial manure treatment system Download PDF

Info

Publication number
US20060027496A1
US20060027496A1 US11/149,782 US14978205A US2006027496A1 US 20060027496 A1 US20060027496 A1 US 20060027496A1 US 14978205 A US14978205 A US 14978205A US 2006027496 A1 US2006027496 A1 US 2006027496A1
Authority
US
United States
Prior art keywords
stratum
aerobic
microbes
anaerobic
manure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/149,782
Inventor
William Campion
William Donohue
Chuzhao Lin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pro-Act Microbial Inc
Original Assignee
Pro-Act Microbial Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pro-Act Microbial Inc filed Critical Pro-Act Microbial Inc
Priority to US11/149,782 priority Critical patent/US20060027496A1/en
Assigned to PRO-ACT MICROBIAL, INC. reassignment PRO-ACT MICROBIAL, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CAMPION, WILLIAM R., DONOHUE, WILLIAM J., LIN, CHUZHAO
Assigned to PRO-ACT MICROBIAL, INC. reassignment PRO-ACT MICROBIAL, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: DONOHUE, WILLIAM J., LIN, CHUZHAO
Assigned to PRO-ACT MICROBIAL, INC. reassignment PRO-ACT MICROBIAL, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CAMPION, WILLIAM R.
Publication of US20060027496A1 publication Critical patent/US20060027496A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/30Aerobic and anaerobic processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/231Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids by bubbling
    • B01F23/23105Arrangement or manipulation of the gas bubbling devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/231Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids by bubbling
    • B01F23/23105Arrangement or manipulation of the gas bubbling devices
    • B01F23/2311Mounting the bubbling devices or the diffusers
    • B01F23/23113Mounting the bubbling devices or the diffusers characterised by the disposition of the bubbling elements in particular configurations, patterns or arrays
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/231Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids by bubbling
    • B01F23/23105Arrangement or manipulation of the gas bubbling devices
    • B01F23/2311Mounting the bubbling devices or the diffusers
    • B01F23/23115Mounting the bubbling devices or the diffusers characterised by the way in which the bubbling devices are mounted within the receptacle
    • B01F23/231154Mounting the bubbling devices or the diffusers characterised by the way in which the bubbling devices are mounted within the receptacle the bubbling devices being provided with ballast to keep them floating under the surface, i.e. when the bubbling devices are lighter than the liquid
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/20Nature of the water, waste water, sewage or sludge to be treated from animal husbandry
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2305/00Use of specific compounds during water treatment
    • C02F2305/06Nutrients for stimulating the growth of microorganisms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Definitions

  • This invention relates to a treatment and odor-reduction control system for wastewater containment areas in general, and more particularly to a treatment and odor-reduction control system for biological waste containment areas such as manure lagoons and the like.
  • Manure management has become an increasingly complex issue for livestock producers, dairy farmers and the like, causing many farmers to alter their manure-handling techniques.
  • Other changes are resulting from environmental legislation, “public nuisance” legislation and increasing environmental awareness about biological wastes and odor emissions from livestock facilities.
  • public nuisance legislation
  • one object of the present invention is to provide a novel system for deodorizing a manure slurry of the type held in a manure pit or lagoon.
  • Another object of the present invention is to provide a novel system for treating and controlling solids in a manure slurry.
  • Another object of the present invention is to provide a novel system for reducing odors in the air surrounding a liquid manure containment area.
  • Another object of the present invention is to provide a novel system for stratifying the contents of a manure lagoon so as to facilitate treatment of the manure slurry contained within the manure lagoon.
  • Yet another object of the present invention is to provide a novel system for separating the contents of a manure lagoon so as to (i) liquefy the manure slurry and reduce the total suspended solids to allow for field spray dispersal of the liquid with little or no odor and a desired chemical content, and (ii) concentrate the remaining solids so as to reduce the total volume of the solids.
  • Yet another object of the present invention is to provide a novel system for controlling biological waste which offers a solution to manure problems without requiring major infrastructure changes to current manure-handling operations.
  • the present invention provides a novel system for treating and controlling the manure in a manure lagoon in an economical way which reduces odors, liquefies the manure so as to provide a gentle, fast-acting fertilizer and minimizes the remaining solids.
  • a novel biological waste treatment system which aerates, in a controlled fashion, an upper stratum of a manure slurry contained in a manure lagoon. More specifically, an upper stratum of the manure slurry is aerated while anaerobic conditions are maintained in a lower stratum of the manure slurry. Preferably a facultative stratum is established between the upper aerobic stratum and the lower anaerobic stratum. Bioaugmentation of the manure slurry increases the aerobic, facultative and anaerobic digestion processes. This arrangement permits efficient microbial digestion of the manure waste while reducing the odoriferous gases.
  • a microbial manure treatment system for treating a manure lagoon, wherein the system establishes three stratum: a lower anaerobic stratum, an intermediate facultative stratum, and an upper aerobic stratum.
  • a system for treating a manure slurry comprising:
  • a manure lagoon comprising:
  • a system for treating a manure slurry comprising:
  • a manure lagoon comprising:
  • a system for treating a manure slurry comprising:
  • a manure lagoon comprising:
  • creating a manure lagoon comprising:
  • creating a manure lagoon comprising:
  • creating a manure lagoon comprising:
  • creating a manure lagoon comprising:
  • a depth-adjustable, fine bubble, surface layer aeration unit for aerating a selected portion of a fluid body, comprising:
  • a body comprising at least one hollow internal structure
  • an air inlet communicating with the at least one hollow internal structure, whereby air from an external air source may be introduced into the at least one hollow internal structure;
  • At least one fine bubble aerator communicating with the at least one hollow internal structure, whereby air from the at least one hollow internal structure may be released through the at least one fine bubble aerator into an adjacent fluid;
  • the at least one weight pod attached to the body, wherein the at least one weight pod comprises structure for adjusting the weight of the at least one weight pod, whereby the buoyancy of the aeration unit. may be adjusted so as to permit the at least one fine bubble aerator to be positioned at a desired depth in a fluid body.
  • aerating a surface layer in a stratified liquid body comprising:
  • a depth-adjustable, fine bubble, surface layer aeration unit comprising:
  • FIG. 1 is a schematic view illustrating one embodiment of a novel manure treatment system formed in accordance with the present invention.
  • FIGS. 2-4 are views illustrating an aerator which may be used in connection with the present invention.
  • Table 1 illustrates various operating characteristics of a manure lagoon implementing the novel manure treatment system of the present invention—the sampling data illustrates the stability of the lagoon over an extended period of time and the vertical stratification of the contents of the lagoon (all tests were conducted based on methods documented in “STANDARD METHODS FOR THE EXAMINATION OF WATER AND WASTEWATER”).
  • An untreated manure lagoon will traditionally establish an anaerobic digestion process, due to the fact that (i) anaerobic microbes are generally indigenous to fecal matter, and (ii) insufficient air will enter the body of the lagoon to support any substantial aerobic digestion which might be introduced by airborne aerobic microbes. As a result, this traditional one-stage anaerobic digester is slow to digest the biological waste in the lagoon and produces a great quantity of unpleasant gases.
  • the present invention provides a novel biological waste treatment system that comprises, in a preferred form of the invention, a three-stage digester for manure lagoons, pits and the like.
  • This three-stage digester works faster and more efficiently than the conventional one-stage anaerobic digester present on most dairy farms. More particularly, and looking now at FIG. 1 , the novel three-stage digester of the present invention vertically stratifies the manure lagoon into three layers: (i) a bottom anaerobic layer AN, (ii) an upper aerobic layer AE, and (iii) an intermediate facultative layer FA.
  • the bottom anaerobic layer AN is an oxygen-poor environment which supports digestion by anaerobic microbes. In this layer, fermentation as well as methanogenesis takes place.
  • the fermentative acid-forming bacteria breaks down soluble and insoluble organic materials and converts them to volatile fatty acids, alcohols and other products.
  • Methanogenic bacteria in the anaerobic layer AN use acetic acid, alcohol and other compounds produced by the aforementioned fermentation process and convert these materials into methane and carbon dioxide. Such conversion of the insoluble organic materials to gaseous material reduces the quantity of solids present in the lagoon.
  • the intermediate facultative layer FA comprises facultative microbes which reside in the transitional zone above the anaerobes.
  • the facultative microbes in the intermediate facultative layer FA are able to function with oxygen if oxygen is available; however, the facultative microbes can switch to an anaerobic metabolism if oxygen is not available.
  • the facultative microbes are extremely flexible. As the carbon, nitrogen and other contaminants rise through the lagoon, the facultative microbes continue the conversion of these materials to proteins, amino acids and other by-products started by the anaerobes in the anaerobic layer AN.
  • the facultative microbes use free oxygen if it is available; lacking that, the facultative microbes can use nitrite, nitrate, sulfate, fumarate, etc. as terminal electron acceptors.
  • the products of the facultative layer FA rise to the aerobic layer AE for “polishing and further processing”, as explained below.
  • the upper aerobic layer AE is an oxygen-rich environment which comprises aerobic microbes. This oxygen-rich environment is created by carefully adding oxygen to the layer, as will hereinafter be discussed.
  • organic carbons are oxidized to carbon dioxide and emitted from the lagoon.
  • the volatile fatty acids produced by the anaerobic fermentative bacteria in the anaerobic layer AN are oxidized by the aerobic bacteria in the aerobic layer AE when the volatile fatty acids rise from the bottom anaerobic layer AN.
  • the aerobic layer AE helps alleviate the inhibition that these fermentation products exert on the methanogenic bacteria present in the anaerobic layer AN.
  • the bacteria in the aerobic layer AE act as an odor cap to minimize odor emanating from the manure lagoon.
  • the bacterial biomass produced in the aerobic layer AE will in turn settle down into the facultative layer FA and, ultimately, the bottom anaerobic layer AE, where the biomass is digested by the anaerobic bacteria at the bottom of the manure lagoon.
  • additional aerobic microbes are introduced into the aerobic layer to enhance the aerobic digestion in this stratum of the lagoon (“bioaugmentation”). This can be achieved by placing the additional aerobic microbes within water soluble packages which are introduced into the lagoon; after introduction, the packaging breaks down, permitting the additional aerobic microbes to be introduced to the aerobic layer.
  • Table 1 illustrates various operating characteristics of a manure lagoon implementing the novel manure treatment system of the present invention.
  • the facultative microbes of the facultative layer FA consume the gases produced by the anaerobes of the anaerobic layer AN, alleviating manure odor gases.
  • the aerobic microbes of the upper aerobic layer AE act as an odor cap, and “finish off” any gases that get through the facultative layer.
  • the increased microbial activity requires carbon supplied by the manure solids.
  • the anaerobic microbes pull the carbon out of the solids, converting it to methane and carbon dioxide.
  • aeration of a selected portion of the manure lagoon facilitates establishment of an aerobic layer within the manure lagoon.
  • Such aeration is preferably provided in the form of fine bubble diffused air carefully applied to only the upper aerobic stratum AE so as to avoid disrupting the lower anaerobic stratum AN.
  • the aerobic microbes utilized in the novel biological waste system of the present invention are similar to the ones that digest the raw manure when applied to the field. This digestion function is now performed in the manure lagoon itself, such that when material is drawn off from the manure lagoon and applied to the field, much of the nitrogen is fixed, making it a gentle, fast-acting fertilizer.
  • a mixture of aerobic and anaerobic microbes and amendments are added to the manure lagoon to augment the microbiologic activity. More specifically, the addition of a broad-based microbial mix, along with growth stimulators, vitamins and minerals (particularly B vitamins), facilitates the creation of the novel three-stage digester of the present invention in place of the traditional, single-stage anaerobic digester of a traditional manure lagoon.
  • the amendments added to the manure lagoon can address the specific nutrient requirements of each layer, whereby to enhance each stage of the multi-stage digester.
  • the present invention may be practiced without the establishment of a facultative layer FA, i.e., a two-stage digester may be established in the manure lagoon, comprising a lower anaerobic layer AN and an upper aerobic layer AE.
  • a facultative layer FA i.e., a two-stage digester may be established in the manure lagoon, comprising a lower anaerobic layer AN and an upper aerobic layer AE.
  • aeration is preferably provided in the form of fine bubble diffused air carefully applied to only the upper aerobic stratum AE so as to avoid disrupting the lower anaerobic stratum AN.
  • the present invention preferably also provides a novel, depth-adjustable, fine bubble, surface layer aeration unit for aerating a surface layer in a stratified liquid body.
  • the novel, depth-adjustable, fine bubble, surface layer aeration unit comprises an aeration unit 5 .
  • Aeration unit 5 generally comprises a body 10 formed by a plurality of connected pipes P so as to define one or more hollow internal structures 15 .
  • hollow internal structures 15 may comprise the hollow interiors of the interconnected pipes P; alternatively, hollow internal structures 15 may comprise other chambers or cavities or passageways formed in or about body 10 .
  • Body 10 also comprises an air inlet 20 communicating with the one or more hollow internal structures 15 , whereby air from an external air source can be introduced into the one or more hollow internal structures 15 .
  • Body 10 also comprises one or more aeration pipes PA communicating with the one or more hollow internal structures 15 , whereby air from the one or more hollow internal structures 15 can be released through holes (not shown) in the sidewalls of the aeration pipes PA and into an adjacent fluid when aeration pipes PA are positioned in a target liquid.
  • Aeration pipes PA are provided with air diffusers 25 for releasing air in a controlled, fine bubble fashion from the interior of the aeration pipe PA.
  • Aeration unit 5 also comprises weight pods 30 attached to body 10
  • Weight pods 30 include means for adjusting their weight.
  • weight pods 30 comprises one or more internal chambers 35 for receiving or removing weight material, i.e., ballast. Internal chambers 35 are accessed by removable caps 40 . Removable caps 40 enable additional weight to be added to, or subtracted from, weight pods 30 , thereby allowing the buoyancy of the aeration unit 5 to be adjusted, whereby to facilitate the precise positioning of the aeration pipes PA relative to a liquid layer.
  • weight pods 30 are preferably constructed so that the removable caps 40 are positioned above the surface of the fluid in which aeration unit 5 is floating, so that the buoyancy of aeration unit 5 can be adjusted in-situ.
  • FIGS. 2 and 3 selected portions of weight pods 30 are shown in phantom to illustrate how the height of removable caps 40 may be varied relative to the level of aeration pipes PA, so as to provide convenient in-situ access to removable caps 40 .
  • body 10 of aeration unit 5 is preferably constructed from a combination of pipes P which are connected together to form a flowpath from air inlet 20 to the air diffusers 25 of aeration pipes PA.
  • a combination of joined-together PVC pipes e.g., 2′′ and/or 3′′ diameter pipes
  • body 10 may be constructed from molded plastic elements, molded resin units, components made of other materials that will hold air and provide a desired buoyancy to the structure, etc.
  • Aeration pipes PA preferably comprise a plurality of pipes PA arranged in a planar fashion, whereby to facilitate disposition in a substantially horizontal layer of fluid.
  • Aeration pipes PA include openings (not shown) in their sidewalls for releasing air from the pipe.
  • Air diffusers 25 in the form of thin, air permeable membranes, are positioned over the aforementioned openings in the aeration pipes PA. This construction allows air to escape in a controlled fashion through the membrane and then into the water, creating a relatively uniform dispersion of fine bubbles.
  • the diffuser membranes used in air diffusers 25 are of the sort well known in the waste treatment industry.
  • such diffuser membranes may comprise EPDM (or similar material) or polymer diffuser membranes.
  • aeration pipes PA work together to form fine bubble aerators which release air from the one or more hollow internal structures 15 into an adjacent liquid body in the form of fine air bubbles.
  • aeration unit 5 is preferably equipped with weight pods 30 comprising removable caps 40 that enable weight material (e.g., water) to be added to, or subtracted from, body 10 .
  • weight material e.g., water
  • the buoyancy of the aeration unit 5 is easily adjustable.
  • the upward pressure exerted upon the air-filled aeration unit 5 by its host fluid, further augmented by the pressure caused by air being released through the air diffusers 25 can be accurately counterbalanced by adding an appropriate amount of weight material to the weight pods, thereby allowing precise positioning of the aeration pipes PA relative to the liquid layer which is to be aerated.
  • oxygen may be supplied to microbes located in the top aerobic layer AE of a liquid body without adding oxygen to the facultative layer FA or anaerobic layer AN in the lower substrates of the liquid body.
  • aeration unit 5 is connected to an air source 45 by a hose 50 and then positioned in a manure lagoon 55 (or the like).
  • the weight of weight pods 30 is then adjusted so as to establish the desired buoyancy for aeration unit 5 , whereby aeration pipes PA (and hence air diffusers 25 ) will be located within a target layer in the fluid body, e.g., the top aerobic layer AE.
  • the total volume of liquid in the manure lagoon can be reduced by a floating suction unit 5 A that is connected to a pump 45 A by a hose 50 A.
  • liquid can be withdrawn from the upper aerobic layer AE by a floating suction unit 5 B that is connected to a pump 45 B by a hose 50 B.
  • the system is very economical and requires no infrastructure changes to the farm operation.
  • the system provides an additional benefit of decreasing the formation of a surface crust on the manure lagoon, thereby reducing fly propagation.
  • the ability to create an aerobic and anaerobic balance within the manure lagoon facilitates a reduction in odor, a significant improvement of organic digestion and solids control, and a reduction in pathogens sometimes found in water recycled from the containment area. Still other advantages will be appreciated by those skilled in the art when practicing the present invention.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Microbiology (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Sludge (AREA)
  • Aeration Devices For Treatment Of Activated Polluted Sludge (AREA)

Abstract

In another form of the invention, there is provided a system for treating a manure slurry, comprising: a manure lagoon comprising: a lower anaerobic stratum comprising anaerobic microbes; an upper aerobic stratum comprising aerobic microbes; and an intermediate facultative stratum comprising facultative microbes. In another form of the invention, there is provided a system for treating a manure slurry, comprising: a manure lagoon comprising: a lower anaerobic stratum comprising anaerobic microbes; and an upper aerobic stratum comprising aerobic microbes. In another form of the invention, there is provided a system for treating a manure slurry, comprising: a manure lagoon comprising: an aerator for creating an aerobic stratum within only a portion of the manure slurry. In another form of the invention, there is provided a method for treating a manure slurry, comprising: creating a manure lagoon comprising: a lower anaerobic stratum comprising anaerobic microbes; an upper aerobic stratum comprising aerobic microbes; and an intermediate facultative stratum comprising facultative microbes. In another form of the invention, there is provided a method for treating a manure slurry, comprising: creating a manure lagoon comprising: a lower anaerobic stratum comprising anaerobic microbes; and an upper aerobic stratum comprising aerobic microbes. In another form of the invention, there is provided a method for treating a manure slurry, comprising: creating a manure lagoon comprising: an aerator for creating an aerobic stratum within only a portion of the manure slurry. In another form of the invention, there is provided a method for fertilizing crops, comprising: creating a manure lagoon comprising: a lower anaerobic stratum comprising anaerobic microbes; and an upper aerobic stratum comprising aerobic microbes; withdrawing from the manure lagoon at least a portion of the upper aerobic stratum; and distributing the withdrawn portion of the upper aerobic stratum on the area containing the crops. In another form of the invention, there is provided a depth-adjustable, fine bubble, surface layer aeration unit for aerating a selected portion of a fluid body, comprising: a body comprising at least one hollow internal structure; an air inlet communicating with the at least one hollow internal structure, whereby air from an external air source may be introduced into the at least one hollow internal structure; at least one fine bubble aerator communicating with the at least one hollow internal structure, whereby air from the at least one hollow internal structure may be released through the at least one fine bubble aerator into an adjacent fluid; and at least one weight pod attached to the body, wherein the at least one weight pod comprises structure for adjusting the weight of the at least one weight pod, whereby the buoyancy of the aeration unit may be adjusted so as to permit the at least one fine bubble aerator to be positioned at a desired depth in a fluid body. In another form of the invention, there is provided a method for aerating a surface layer in a stratified liquid body, comprising: providing a depth-adjustable, fine bubble, surface layer aeration unit comprising: body comprising at least one hollow internal structure; an air inlet communicating with the at least one hollow internal structure, whereby air from an external air source may be introduced into the at least one hollow internal structure; at least one fine bubble aerator communicating with the at least one hollow internal structure, whereby air from the at least one hollow internal structure may be released through the at least one fine bubble aerator into an adjacent fluid; and at least one weight pod attached to the body, wherein the at least one weight pod comprises structure for adjusting the weight of the at least one weight pod, whereby the buoyancy of the aeration unit may be adjusted so as to permit the at least one fine bubble aerator to be positioned at a desired depth in a fluid body; connecting an air source to the air inlet, and positioning the unit in a fluid body; and adjusting the weight of the at least one weight pod, so as to position the at least one fine bubble aerator within the surface layer of the stratified liquid body.

Description

    REFERENCE TO PENDING PRIOR PATENT APPLICATIONS
  • This patent application:
  • (1) is a continuation-in-part of pending prior U.S. patent application Ser. No. 10/941,666, filed Sep. 15, 2004 by William R. Campion et al. for METHOD AND APPARATUS FOR AERATING A SURFACE LAYER IN A STRATIFIED LIQUID BODY (Attorney's Docket No. PROACT-0103); and
  • (2) claims benefit of pending prior U.S. Provisional Patent Application Ser. No. 60/578,767, filed Jun. 10, 2004 by William R. Campion for PRO-ACT MICROBIAL MANURE TREATMENT SYSTEM (Attorney's Docket No. PROACT-2 PROV).
  • The two above-identified patent applications are hereby incorporated herein by reference.
  • FIELD OF THE INVENTION
  • This invention relates to a treatment and odor-reduction control system for wastewater containment areas in general, and more particularly to a treatment and odor-reduction control system for biological waste containment areas such as manure lagoons and the like.
  • BACKGROUND OF THE INVENTION
  • Manure management has become an increasingly complex issue for livestock producers, dairy farmers and the like, causing many farmers to alter their manure-handling techniques. Other changes are resulting from environmental legislation, “public nuisance” legislation and increasing environmental awareness about biological wastes and odor emissions from livestock facilities. By way of example but not limitation, over 70 volatile compounds of biodegradation, many considered objectionable by the non-farm public, have been identified in gases emitted from animal wastes.
  • Given the moratorium in many areas on hog production and dairy expansion due to ongoing environmental concerns, it has become clear that traditional methods of biological waste control (such as simple aeration and/or covering the smell through covers or pit additives) simply do not achieve the necessary odor and solids control required.
  • Thus, there is a need for a cost-effective system that reduces or eliminates manure odors, treats and controls the solids and, if necessary, minimizes manure crust formation.
  • SUMMARY OF THE INVENTION
  • Accordingly, one object of the present invention is to provide a novel system for deodorizing a manure slurry of the type held in a manure pit or lagoon.
  • Another object of the present invention is to provide a novel system for treating and controlling solids in a manure slurry.
  • Another object of the present invention is to provide a novel system for reducing odors in the air surrounding a liquid manure containment area.
  • Another object of the present invention is to provide a novel system for stratifying the contents of a manure lagoon so as to facilitate treatment of the manure slurry contained within the manure lagoon.
  • Yet another object of the present invention is to provide a novel system for separating the contents of a manure lagoon so as to (i) liquefy the manure slurry and reduce the total suspended solids to allow for field spray dispersal of the liquid with little or no odor and a desired chemical content, and (ii) concentrate the remaining solids so as to reduce the total volume of the solids.
  • Yet another object of the present invention is to provide a novel system for controlling biological waste which offers a solution to manure problems without requiring major infrastructure changes to current manure-handling operations.
  • In accordance with these and other objects, the present invention provides a novel system for treating and controlling the manure in a manure lagoon in an economical way which reduces odors, liquefies the manure so as to provide a gentle, fast-acting fertilizer and minimizes the remaining solids.
  • In one form of the invention, there is provided a novel biological waste treatment system which aerates, in a controlled fashion, an upper stratum of a manure slurry contained in a manure lagoon. More specifically, an upper stratum of the manure slurry is aerated while anaerobic conditions are maintained in a lower stratum of the manure slurry. Preferably a facultative stratum is established between the upper aerobic stratum and the lower anaerobic stratum. Bioaugmentation of the manure slurry increases the aerobic, facultative and anaerobic digestion processes. This arrangement permits efficient microbial digestion of the manure waste while reducing the odoriferous gases.
  • Thus, in one preferred form of the invention, there is provided a microbial manure treatment system for treating a manure lagoon, wherein the system establishes three stratum: a lower anaerobic stratum, an intermediate facultative stratum, and an upper aerobic stratum.
  • In another form of the invention, there is provided a system for treating a manure slurry, comprising:
  • a manure lagoon comprising:
      • a lower anaerobic stratum comprising anaerobic microbes;
      • an upper aerobic stratum comprising aerobic microbes; and
      • an intermediate facultative stratum comprising facultative microbes.
  • In another form of the invention, there is provided a system for treating a manure slurry, comprising:
  • a manure lagoon comprising:
      • a lower anaerobic stratum comprising anaerobic microbes; and
      • an upper aerobic stratum comprising aerobic microbes.
  • In another form of the invention, there is provided a system for treating a manure slurry, comprising:
  • a manure lagoon comprising:
      • an aerator for creating an aerobic stratum within only a portion of the manure slurry.
  • In another form of the invention, there is provided a method for treating a manure slurry, comprising:
  • creating a manure lagoon comprising:
      • a lower anaerobic stratum comprising anaerobic microbes;
      • an upper aerobic stratum comprising aerobic microbes; and
      • an intermediate facultative stratum comprising facultative microbes.
  • In another form of the invention, there is provided a method for treating a manure slurry, comprising:
  • creating a manure lagoon comprising:
      • a lower anaerobic stratum comprising anaerobic microbes; and
      • an upper aerobic stratum comprising aerobic microbes.
  • In another form of the invention, there is provided a method for treating a manure slurry, comprising:
  • creating a manure lagoon comprising:
      • an aerator for creating an aerobic stratum within only a portion of the manure slurry.
  • In another form of the invention, there is provided a method for fertilizing crops, comprising:
  • creating a manure lagoon comprising:
      • a lower anaerobic stratum comprising anaerobic microbes; and
      • an upper aerobic stratum comprising aerobic microbes;
  • withdrawing from the manure lagoon at least a portion of the upper aerobic stratum; and
  • distributing the withdrawn portion of the upper aerobic stratum on the area containing the crops.
  • In another form of the invention, there is provided a depth-adjustable, fine bubble, surface layer aeration unit for aerating a selected portion of a fluid body, comprising:
  • a body comprising at least one hollow internal structure;
  • an air inlet communicating with the at least one hollow internal structure, whereby air from an external air source may be introduced into the at least one hollow internal structure;
  • at least one fine bubble aerator communicating with the at least one hollow internal structure, whereby air from the at least one hollow internal structure may be released through the at least one fine bubble aerator into an adjacent fluid; and
  • at least one weight pod attached to the body, wherein the at least one weight pod comprises structure for adjusting the weight of the at least one weight pod, whereby the buoyancy of the aeration unit. may be adjusted so as to permit the at least one fine bubble aerator to be positioned at a desired depth in a fluid body.
  • In another form of the invention, there is provided a method for aerating a surface layer in a stratified liquid body, comprising:
  • providing a depth-adjustable, fine bubble, surface layer aeration unit comprising:
      • a body comprising at least one hollow internal structure;
      • an air inlet communicating with the at least one hollow internal structure, whereby air from an external air source may be introduced into the at least one hollow internal structure;
      • at least one fine bubble aerator communicating with the at least one hollow internal structure, whereby air from the at least one hollow internal structure may be released through the at least one fine bubble aerator into an adjacent fluid; and
      • at least one weight pod attached to the body, wherein the at least one weight pod comprises structure for adjusting the weight of the at least one weight pod, whereby the buoyancy of the aeration unit may be adjusted so as to permit the at least one fine bubble aerator to be positioned at a desired depth in a fluid body;
  • connecting an air source to the air inlet, and positioning the unit in a fluid body; and
  • adjusting the weight of the at least one weight pod, so as to position the at least one fine bubble aerator within the surface layer of the stratified liquid body.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a schematic view illustrating one embodiment of a novel manure treatment system formed in accordance with the present invention; and
  • FIGS. 2-4 are views illustrating an aerator which may be used in connection with the present invention.
  • Table 1 illustrates various operating characteristics of a manure lagoon implementing the novel manure treatment system of the present invention—the sampling data illustrates the stability of the lagoon over an extended period of time and the vertical stratification of the contents of the lagoon (all tests were conducted based on methods documented in “STANDARD METHODS FOR THE EXAMINATION OF WATER AND WASTEWATER”).
  • DETAILED DESCRIPTION OF THE INVENTION
  • An untreated manure lagoon will traditionally establish an anaerobic digestion process, due to the fact that (i) anaerobic microbes are generally indigenous to fecal matter, and (ii) insufficient air will enter the body of the lagoon to support any substantial aerobic digestion which might be introduced by airborne aerobic microbes. As a result, this traditional one-stage anaerobic digester is slow to digest the biological waste in the lagoon and produces a great quantity of unpleasant gases.
  • The present invention provides a novel biological waste treatment system that comprises, in a preferred form of the invention, a three-stage digester for manure lagoons, pits and the like. This three-stage digester works faster and more efficiently than the conventional one-stage anaerobic digester present on most dairy farms. More particularly, and looking now at FIG. 1, the novel three-stage digester of the present invention vertically stratifies the manure lagoon into three layers: (i) a bottom anaerobic layer AN, (ii) an upper aerobic layer AE, and (iii) an intermediate facultative layer FA.
  • The bottom anaerobic layer AN is an oxygen-poor environment which supports digestion by anaerobic microbes. In this layer, fermentation as well as methanogenesis takes place. The fermentative acid-forming bacteria breaks down soluble and insoluble organic materials and converts them to volatile fatty acids, alcohols and other products. Methanogenic bacteria in the anaerobic layer AN use acetic acid, alcohol and other compounds produced by the aforementioned fermentation process and convert these materials into methane and carbon dioxide. Such conversion of the insoluble organic materials to gaseous material reduces the quantity of solids present in the lagoon.
  • The intermediate facultative layer FA comprises facultative microbes which reside in the transitional zone above the anaerobes. The facultative microbes in the intermediate facultative layer FA are able to function with oxygen if oxygen is available; however, the facultative microbes can switch to an anaerobic metabolism if oxygen is not available. Thus, the facultative microbes are extremely flexible. As the carbon, nitrogen and other contaminants rise through the lagoon, the facultative microbes continue the conversion of these materials to proteins, amino acids and other by-products started by the anaerobes in the anaerobic layer AN. The facultative microbes use free oxygen if it is available; lacking that, the facultative microbes can use nitrite, nitrate, sulfate, fumarate, etc. as terminal electron acceptors. The products of the facultative layer FA rise to the aerobic layer AE for “polishing and further processing”, as explained below.
  • The upper aerobic layer AE is an oxygen-rich environment which comprises aerobic microbes. This oxygen-rich environment is created by carefully adding oxygen to the layer, as will hereinafter be discussed. In the aerobic layer AE, organic carbons are oxidized to carbon dioxide and emitted from the lagoon. Additionally, the volatile fatty acids produced by the anaerobic fermentative bacteria in the anaerobic layer AN are oxidized by the aerobic bacteria in the aerobic layer AE when the volatile fatty acids rise from the bottom anaerobic layer AN. Significantly, by consuming the volatile fatty acids produced by the fermentation process in the anaerobic layer AN, the aerobic layer AE helps alleviate the inhibition that these fermentation products exert on the methanogenic bacteria present in the anaerobic layer AN. Furthermore, by using up the volatile fatty acids, which are odiferous, the bacteria in the aerobic layer AE act as an odor cap to minimize odor emanating from the manure lagoon. The bacterial biomass produced in the aerobic layer AE will in turn settle down into the facultative layer FA and, ultimately, the bottom anaerobic layer AE, where the biomass is digested by the anaerobic bacteria at the bottom of the manure lagoon.
  • Preferably additional aerobic microbes are introduced into the aerobic layer to enhance the aerobic digestion in this stratum of the lagoon (“bioaugmentation”). This can be achieved by placing the additional aerobic microbes within water soluble packages which are introduced into the lagoon; after introduction, the packaging breaks down, permitting the additional aerobic microbes to be introduced to the aerobic layer.
  • Table 1 illustrates various operating characteristics of a manure lagoon implementing the novel manure treatment system of the present invention.
  • In essence, with the three-stage digester discussed above, the facultative microbes of the facultative layer FA consume the gases produced by the anaerobes of the anaerobic layer AN, alleviating manure odor gases. The aerobic microbes of the upper aerobic layer AE act as an odor cap, and “finish off” any gases that get through the facultative layer. The droppings from the aerobic layer AE and facultative layer FA, detritus, fall to the bottom and fertilize the anaerobic microbes of the anaerobic layer AN. The increased microbial activity requires carbon supplied by the manure solids. The anaerobic microbes pull the carbon out of the solids, converting it to methane and carbon dioxide.
  • Thus, in one aspect of the present invention, careful aeration of a selected portion of the manure lagoon facilitates establishment of an aerobic layer within the manure lagoon. Such aeration is preferably provided in the form of fine bubble diffused air carefully applied to only the upper aerobic stratum AE so as to avoid disrupting the lower anaerobic stratum AN. In this respect, it should also be appreciated that the aerobic microbes utilized in the novel biological waste system of the present invention are similar to the ones that digest the raw manure when applied to the field. This digestion function is now performed in the manure lagoon itself, such that when material is drawn off from the manure lagoon and applied to the field, much of the nitrogen is fixed, making it a gentle, fast-acting fertilizer.
  • In another aspect of the present invention, a mixture of aerobic and anaerobic microbes and amendments are added to the manure lagoon to augment the microbiologic activity. More specifically, the addition of a broad-based microbial mix, along with growth stimulators, vitamins and minerals (particularly B vitamins), facilitates the creation of the novel three-stage digester of the present invention in place of the traditional, single-stage anaerobic digester of a traditional manure lagoon. Among other things, the amendments added to the manure lagoon can address the specific nutrient requirements of each layer, whereby to enhance each stage of the multi-stage digester.
  • It should be appreciated that, if desired, the present invention may be practiced without the establishment of a facultative layer FA, i.e., a two-stage digester may be established in the manure lagoon, comprising a lower anaerobic layer AN and an upper aerobic layer AE.
  • As noted above, aeration is preferably provided in the form of fine bubble diffused air carefully applied to only the upper aerobic stratum AE so as to avoid disrupting the lower anaerobic stratum AN. Thus, the present invention preferably also provides a novel, depth-adjustable, fine bubble, surface layer aeration unit for aerating a surface layer in a stratified liquid body.
  • In one preferred form of the invention, and looking now at FIGS. 1-4, the novel, depth-adjustable, fine bubble, surface layer aeration unit comprises an aeration unit 5. Aeration unit 5 generally comprises a body 10 formed by a plurality of connected pipes P so as to define one or more hollow internal structures 15. By way of example but not limitation, hollow internal structures 15 may comprise the hollow interiors of the interconnected pipes P; alternatively, hollow internal structures 15 may comprise other chambers or cavities or passageways formed in or about body 10. Body 10 also comprises an air inlet 20 communicating with the one or more hollow internal structures 15, whereby air from an external air source can be introduced into the one or more hollow internal structures 15. Body 10 also comprises one or more aeration pipes PA communicating with the one or more hollow internal structures 15, whereby air from the one or more hollow internal structures 15 can be released through holes (not shown) in the sidewalls of the aeration pipes PA and into an adjacent fluid when aeration pipes PA are positioned in a target liquid. Aeration pipes PA are provided with air diffusers 25 for releasing air in a controlled, fine bubble fashion from the interior of the aeration pipe PA.
  • Aeration unit 5 also comprises weight pods 30 attached to body 10 Weight pods 30 include means for adjusting their weight. In one preferred construction, weight pods 30 comprises one or more internal chambers 35 for receiving or removing weight material, i.e., ballast. Internal chambers 35 are accessed by removable caps 40. Removable caps 40 enable additional weight to be added to, or subtracted from, weight pods 30, thereby allowing the buoyancy of the aeration unit 5 to be adjusted, whereby to facilitate the precise positioning of the aeration pipes PA relative to a liquid layer. For convenience, weight pods 30 are preferably constructed so that the removable caps 40 are positioned above the surface of the fluid in which aeration unit 5 is floating, so that the buoyancy of aeration unit 5 can be adjusted in-situ. In FIGS. 2 and 3, selected portions of weight pods 30 are shown in phantom to illustrate how the height of removable caps 40 may be varied relative to the level of aeration pipes PA, so as to provide convenient in-situ access to removable caps 40.
  • As seen in FIGS. 2-4, body 10 of aeration unit 5 is preferably constructed from a combination of pipes P which are connected together to form a flowpath from air inlet 20 to the air diffusers 25 of aeration pipes PA. By way of example but not limitation, a combination of joined-together PVC pipes (e.g., 2″ and/or 3″ diameter pipes) can be used for such a construction. Alternatively, body 10 may be constructed from molded plastic elements, molded resin units, components made of other materials that will hold air and provide a desired buoyancy to the structure, etc.
  • Aeration pipes PA preferably comprise a plurality of pipes PA arranged in a planar fashion, whereby to facilitate disposition in a substantially horizontal layer of fluid. Aeration pipes PA include openings (not shown) in their sidewalls for releasing air from the pipe. Air diffusers 25, in the form of thin, air permeable membranes, are positioned over the aforementioned openings in the aeration pipes PA. This construction allows air to escape in a controlled fashion through the membrane and then into the water, creating a relatively uniform dispersion of fine bubbles. This construction provides excellent intra-layer mixing of the liquid body so as to help the microorganisms come into contact with the dissolved and suspended organic matter, while avoiding undesirable inter-layer mixing of the liquid body, which disrupts the stratification of the liquid body and makes it difficult to apply a separate treatment regimen to each layer of the liquid body. The diffuser membranes used in air diffusers 25 are of the sort well known in the waste treatment industry. By way of example but not limitation, such diffuser membranes may comprise EPDM (or similar material) or polymer diffuser membranes.
  • It will be appreciated that aeration pipes PA, the apertures (not shown) in the sidewalls of the aeration pipes PA, and the air diffusers 25 all work together to form fine bubble aerators which release air from the one or more hollow internal structures 15 into an adjacent liquid body in the form of fine air bubbles.
  • As noted above, aeration unit 5 is preferably equipped with weight pods 30 comprising removable caps 40 that enable weight material (e.g., water) to be added to, or subtracted from, body 10. By adding or subtracting weight to the weight pods, the buoyancy of the aeration unit 5 is easily adjustable. The upward pressure exerted upon the air-filled aeration unit 5 by its host fluid, further augmented by the pressure caused by air being released through the air diffusers 25, can be accurately counterbalanced by adding an appropriate amount of weight material to the weight pods, thereby allowing precise positioning of the aeration pipes PA relative to the liquid layer which is to be aerated.
  • Such precise positioning of the aeration pipes PA, coupled with the fine bubble aeration provided by the air diffusers 25, allows aeration to be limited to only the liquid layers at (or above) the level of the aeration pipes PA. As a result, by carefully adjusting the buoyancy of aeration unit 5 so that the aeration pipes PA are disposed in a top aerobic layer AE of a manure lagoon, oxygen may be supplied to microbes located in the top aerobic layer AE of a liquid body without adding oxygen to the facultative layer FA or anaerobic layer AN in the lower substrates of the liquid body.
  • In one preferred form of use, and looking now at FIG. 1, aeration unit 5 is connected to an air source 45 by a hose 50 and then positioned in a manure lagoon 55 (or the like). Using removable caps 40, the weight of weight pods 30 is then adjusted so as to establish the desired buoyancy for aeration unit 5, whereby aeration pipes PA (and hence air diffusers 25) will be located within a target layer in the fluid body, e.g., the top aerobic layer AE. Additionally, the total volume of liquid in the manure lagoon can be reduced by a floating suction unit 5A that is connected to a pump 45A by a hose 50A. Furthermore, liquid can be withdrawn from the upper aerobic layer AE by a floating suction unit 5B that is connected to a pump 45B by a hose 50B.
  • Numerous advantages are obtained through the provision and use of the present invention. For one thing, the system is very economical and requires no infrastructure changes to the farm operation. In addition, the system provides an additional benefit of decreasing the formation of a surface crust on the manure lagoon, thereby reducing fly propagation. Furthermore, the ability to create an aerobic and anaerobic balance within the manure lagoon facilitates a reduction in odor, a significant improvement of organic digestion and solids control, and a reduction in pathogens sometimes found in water recycled from the containment area. Still other advantages will be appreciated by those skilled in the art when practicing the present invention.
  • It is also to be understood that the present invention is by no means limited to the particular embodiments herein disclosed and/or shown in the drawings, but also comprises any modifications or equivalents within the scope of the claims.

Claims (29)

1. A system for treating a manure slurry, comprising:
a manure lagoon comprising:
a lower anaerobic stratum comprising anaerobic microbes;
an upper aerobic stratum comprising aerobic microbes; and
an intermediate facultative stratum comprising facultative microbes.
2. A system according to claim 1 wherein at least some of the anaerobic microbes in the anaerobic stratum are indigenous to the manure.
3. A system according to claim 1 wherein the anaerobic microbes in the anaerobic stratum support fermentation and methanogenesis.
4. A system according to claim 1 wherein the anaerobic microbes in the anaerobic stratum comprise fermentative bacteria.
5. A system according to claim 4 wherein the fermentative bacteria break down soluble and insoluble organic materials and converts them to volatile fatty acids, alcohols and other products.
6. A system according to claim 1 wherein the anaerobic microbes in the anaerobic stratum comprise methanogenic bacteria.
7. A system according to claim 6 wherein the methanogenic bacteria use acetic acid, alcohol and other compounds to create methane and carbon dioxide.
8. A system according to claim 1 wherein at least some of the aerobic microbes in the aerobic stratum are artificially introduced into the aerobic stratum.
9. A system according to claim 1 wherein the aerobic microbes in the aerobic stratum oxidize organic carbons and volatile fatty acids.
10. A system according to claim 1 wherein the aerobic stratum comprises oxygen, wherein at least some of the oxygen is artificially introduced into the aerobic stratum.
11. A system according to claim 10 wherein the oxygen is artificially introduced into the aerobic stratum without being substantially introduced to the anaerobic stratum.
12. A system according to claim 10 wherein the oxygen is artificially introduced into the aerobic stratum using a aerator.
13. A system according to claim 12 wherein the aerator comprises a fine bubble aerator.
14. A system according to claim 13 wherein the fine bubble aerator provides intra-layer mixing of the aerobic stratum while avoiding inter-layer mixing of the aerobic stratum with the anaerobic stratum.
15. A system according to claim 12 wherein the aerator introduces oxygen to the aerobic stratum by introducing air into the aerobic stratum.
16. A system according to claim 12 wherein the aerator comprises a buoyant aerator.
17. A system according to claim 1 wherein the facultative microbes are able to function with and without oxygen.
18. A system according to claim 1 wherein the facultative microbes convert carbon, nitrogen and other containments to proteins, amino acids and other byproducts.
19. A system according to claim 1 wherein amendments are added to at least one stratum of the lagoon.
20. A system according to claim 19 wherein the amendments comprise at least one selected from the group consisting of: growth stimulators, vitamins and minerals.
21. A system according to claim 19 wherein the vitamins comprise B vitamins.
22. A system for treating a manure slurry, comprising:
a manure lagoon comprising:
a lower anaerobic stratum comprising anaerobic microbes; and
an upper aerobic stratum comprising aerobic microbes.
23. A system for treating a manure slurry, comprising:
a manure lagoon comprising:
an aerator for creating an aerobic stratum within only a portion of the manure slurry.
24. A method for treating a manure slurry, comprising:
creating a manure lagoon comprising:
a lower anaerobic stratum comprising anaerobic microbes;
an upper aerobic stratum comprising aerobic microbes; and
an intermediate facultative stratum comprising facultative microbes.
25. A method for treating a manure slurry, comprising:
creating a manure lagoon comprising:
a lower anaerobic stratum comprising anaerobic microbes; and
an upper aerobic stratum comprising aerobic microbes.
26. A method for treating a manure slurry, comprising:
creating a manure lagoon comprising:
an aerator for creating an aerobic stratum within only a portion of the manure slurry.
27. A method for fertilizing crops, comprising:
creating a manure lagoon comprising:
a lower anaerobic stratum comprising anaerobic microbes; and
an upper aerobic stratum comprising aerobic microbes;
withdrawing from the manure lagoon at least a portion of the upper aerobic stratum; and
distributing the withdrawn portion of the upper aerobic stratum on the area containing the crops.
28. A depth-adjustable, fine bubble, surface layer aeration unit for aerating a selected portion of a fluid body, comprising:
a body comprising at least one hollow internal structure;
an air inlet communicating with the at least one hollow internal structure, whereby air from an external air source may be introduced into the at least one hollow internal structure;
at least one fine bubble aerator communicating with the at least one hollow internal structure, whereby air from the at least one hollow internal structure may be released through the at least one fine bubble aerator into an adjacent fluid; and
at least one weight pod attached to the body, wherein the at least one weight pod comprises structure for adjusting the weight of the at least one weight pod, whereby the buoyancy of the aeration unit may be adjusted so as to permit the at least one fine bubble aerator to be positioned at a desired depth in a fluid body.
29. A method for aerating a surface layer in a stratified liquid body, comprising:
providing a depth-adjustable, fine bubble, surface layer aeration unit comprising:
a body comprising at least one hollow internal structure;
an air inlet communicating with the at least one hollow internal structure, whereby air from an external air source may be introduced into the at least one hollow internal structure;
at least one fine bubble aerator communicating with the at least one hollow internal structure, whereby air from the at least one hollow internal structure may be released through the at least one fine bubble aerator into an adjacent fluid; and
at least one weight pod attached to the body, wherein the at least one weight pod comprises structure for adjusting the weight of the at least one weight pod, whereby the buoyancy of the aeration unit may be adjusted so as to permit the at least one fine bubble aerator to be positioned at a desired depth in a fluid body;
connecting an air source to the air inlet, and positioning the unit in a fluid body; and
adjusting the weight of the at least one weight pod, so as to position the at least one fine bubble aerator within the surface layer of the stratified liquid body.
US11/149,782 2004-06-10 2005-06-10 Microbial manure treatment system Abandoned US20060027496A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US11/149,782 US20060027496A1 (en) 2004-06-10 2005-06-10 Microbial manure treatment system

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US57876704P 2004-06-10 2004-06-10
US10/941,666 US7267766B2 (en) 2003-09-15 2004-09-15 Method and apparatus for aerating a surface layer in a stratified liquid body
US11/149,782 US20060027496A1 (en) 2004-06-10 2005-06-10 Microbial manure treatment system

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US10/941,666 Continuation-In-Part US7267766B2 (en) 2003-09-15 2004-09-15 Method and apparatus for aerating a surface layer in a stratified liquid body

Publications (1)

Publication Number Publication Date
US20060027496A1 true US20060027496A1 (en) 2006-02-09

Family

ID=35756378

Family Applications (2)

Application Number Title Priority Date Filing Date
US10/941,666 Expired - Lifetime US7267766B2 (en) 2003-09-15 2004-09-15 Method and apparatus for aerating a surface layer in a stratified liquid body
US11/149,782 Abandoned US20060027496A1 (en) 2004-06-10 2005-06-10 Microbial manure treatment system

Family Applications Before (1)

Application Number Title Priority Date Filing Date
US10/941,666 Expired - Lifetime US7267766B2 (en) 2003-09-15 2004-09-15 Method and apparatus for aerating a surface layer in a stratified liquid body

Country Status (2)

Country Link
US (2) US7267766B2 (en)
WO (1) WO2006007363A2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008009484A2 (en) * 2007-07-18 2008-01-24 Bioworks Verfahrenstechnik Gmbh Diffuser
WO2009010204A1 (en) * 2007-07-18 2009-01-22 Bioworks Verfahrenstechnik Gmbh Method for stirring and/or aerating fluids, particularly sewage, particularly using a floodable aerator
EP2362858A2 (en) * 2008-10-09 2011-09-07 Verdure Technologies, Inc Micro gas attendant system
US8262912B1 (en) 2009-06-05 2012-09-11 Tenfold Technologies, LLC Isolated bioactive compounds and method of use
US20130075328A1 (en) * 2010-04-14 2013-03-28 Veolia Water Solutions & Technologies Support Anaerobic Membrane Bioreactor for Treating a Waste Stream
US9056265B2 (en) 2009-06-05 2015-06-16 Tenfold Technologies, LLC Isolated bioactive compounds and method of use

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7862014B2 (en) * 2005-11-30 2011-01-04 Siemens Water Technologies Corp. Hybrid diffuser system headloss balancing
US8011643B2 (en) * 2007-03-13 2011-09-06 Environmental Dynamics, Inc. Diffuser assembly with buoyancy vessel
US8016272B2 (en) * 2007-10-16 2011-09-13 Environmental Dynamics, Inc. Retrievable diffuser module with truss construction
US7934704B2 (en) * 2007-10-16 2011-05-03 Environmental Dynamics, Inc. Retrievable diffuser module with internal ballast/buoyancy chamber
CL2009000893A1 (en) * 2009-04-14 2009-08-28 Ancor Tecmin S A Self-supporting isobaric structure formed by a hollow structural framework formed by three materials with a hollow thermoplastic core coated with layers of resin-saturated fiberglass blankets, which are covered with a thermoset polymeric composite material, forming a monolithic resistant structural compound.
US10105659B2 (en) 2013-03-15 2018-10-23 Claudius Jaeger Dual control lateral air manifold assembly
EP3402589B1 (en) * 2016-01-15 2020-08-19 Claudius Jaeger Dual control lateral air manifold assembly
USD1015481S1 (en) 2022-01-06 2024-02-20 Wholesale Septic Supplies, LLC Articulating diffuser

Citations (29)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1857429A (en) * 1929-10-21 1932-05-10 Commercial Solvents Corp Fermentation of cellulosic materials
US2766176A (en) * 1953-02-11 1956-10-09 George A Jeffreys Process for culturing anaerobic bacteria
US3840216A (en) * 1972-10-26 1974-10-08 Clark & Vicario Corp Vacuum aeration of liquid waste effluent
US4215082A (en) * 1975-02-25 1980-07-29 Societe Anonyme dete: Alsthom-Atlantique Device for injecting a gas into a liquid
US4246100A (en) * 1979-10-22 1981-01-20 Bio-Humus, Inc. Composition and method for the treatment of sewage
US4287060A (en) * 1978-09-19 1981-09-01 Confinement Investors, Inc. Aeration system for solid biological waste
US4415450A (en) * 1981-12-28 1983-11-15 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Method for treating wastewater using microorganisms and vascular aquatic plants
US5089179A (en) * 1990-01-17 1992-02-18 Nordenskjoeld Reinhart Von Floating aerator arrangement
US5316671A (en) * 1993-01-21 1994-05-31 Murphy D Thomas Submersible aeration train and aeration apparatus for biological purification of sewage
US5354457A (en) * 1992-03-23 1994-10-11 Silvano Becchi Water treatment equipment
US5656169A (en) * 1996-08-06 1997-08-12 Uniroyal Chemical Ltd./Ltee Biodegradation process for de-toxifying liquid streams
US5736049A (en) * 1996-07-25 1998-04-07 Iowa State University Research Foundation, Inc. Method and means for odor control in waste water lagoons
US5800705A (en) * 1997-08-07 1998-09-01 United States Filter Corporation Heat exchanger for aeration tank
US5804105A (en) * 1993-10-07 1998-09-08 Allison; William Device for diffusing a first fluid into a second fluid
US5906774A (en) * 1997-05-20 1999-05-25 Parkson Corporation Submerged diffuser lifting arrangement
US6068773A (en) * 1998-05-01 2000-05-30 Sheaffer International Ltd. Single-cell wastewater reclamation and reuse system
US6071418A (en) * 1997-10-14 2000-06-06 Tai; Paul Ling Manure treatment system
US6086056A (en) * 1998-04-29 2000-07-11 Leask; Jim Float sink header
US6103123A (en) * 1997-09-23 2000-08-15 Gantzer; Charles J. Aeration device and method for creating and maintaining facultative lagoon
US6260831B1 (en) * 1999-07-24 2001-07-17 JäGER ARNOLD Apparatus for aerating water with fine bubbles
US6264176B1 (en) * 1997-04-04 2001-07-24 Daniel H. Dickman Aeration diffuser
US6361698B1 (en) * 1998-10-13 2002-03-26 Paul Ling Tai Industrial lagoon treatment
US6390456B1 (en) * 2000-11-30 2002-05-21 Sen-Yung Lee Bubble generating device
US20020139747A1 (en) * 2001-03-29 2002-10-03 Gantzer Charles J. Compartmentalized facultative lagoon and method of creating and maintaining such a lagoon
US6478964B1 (en) * 2001-05-18 2002-11-12 Midwest Water Management, Llp Floating fine-bubble aeration system
US6511054B1 (en) * 2000-10-05 2003-01-28 Truman Green Porous air diffuser for treatment of liquids
US6514410B1 (en) * 1997-09-23 2003-02-04 Charles J. Gantzer Odor control apparatus for facultative lagoon
US6599424B1 (en) * 1997-10-07 2003-07-29 Agrimond, Llc Method for lagoon remediation
US7005068B2 (en) * 2001-02-20 2006-02-28 Hoffland Environmental, Inc. Method and apparatus for treating animal waste and wastewater

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1203904B (en) * 1987-04-15 1989-02-23 Giacinto Petrillo PROCEDURE AND EQUIPMENT FOR THE RECLAMATION OF WATERS ON THE BANKS OF LAKES OR SEAS

Patent Citations (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1857429A (en) * 1929-10-21 1932-05-10 Commercial Solvents Corp Fermentation of cellulosic materials
US2766176A (en) * 1953-02-11 1956-10-09 George A Jeffreys Process for culturing anaerobic bacteria
US3840216A (en) * 1972-10-26 1974-10-08 Clark & Vicario Corp Vacuum aeration of liquid waste effluent
US4215082A (en) * 1975-02-25 1980-07-29 Societe Anonyme dete: Alsthom-Atlantique Device for injecting a gas into a liquid
US4287060A (en) * 1978-09-19 1981-09-01 Confinement Investors, Inc. Aeration system for solid biological waste
US4246100A (en) * 1979-10-22 1981-01-20 Bio-Humus, Inc. Composition and method for the treatment of sewage
US4415450A (en) * 1981-12-28 1983-11-15 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Method for treating wastewater using microorganisms and vascular aquatic plants
US5089179A (en) * 1990-01-17 1992-02-18 Nordenskjoeld Reinhart Von Floating aerator arrangement
US5354457A (en) * 1992-03-23 1994-10-11 Silvano Becchi Water treatment equipment
US5316671A (en) * 1993-01-21 1994-05-31 Murphy D Thomas Submersible aeration train and aeration apparatus for biological purification of sewage
US5804105A (en) * 1993-10-07 1998-09-08 Allison; William Device for diffusing a first fluid into a second fluid
US5736049A (en) * 1996-07-25 1998-04-07 Iowa State University Research Foundation, Inc. Method and means for odor control in waste water lagoons
US5656169A (en) * 1996-08-06 1997-08-12 Uniroyal Chemical Ltd./Ltee Biodegradation process for de-toxifying liquid streams
US6264176B1 (en) * 1997-04-04 2001-07-24 Daniel H. Dickman Aeration diffuser
US5906774A (en) * 1997-05-20 1999-05-25 Parkson Corporation Submerged diffuser lifting arrangement
US5800705A (en) * 1997-08-07 1998-09-01 United States Filter Corporation Heat exchanger for aeration tank
US6514410B1 (en) * 1997-09-23 2003-02-04 Charles J. Gantzer Odor control apparatus for facultative lagoon
US6103123A (en) * 1997-09-23 2000-08-15 Gantzer; Charles J. Aeration device and method for creating and maintaining facultative lagoon
US6599424B1 (en) * 1997-10-07 2003-07-29 Agrimond, Llc Method for lagoon remediation
US6071418A (en) * 1997-10-14 2000-06-06 Tai; Paul Ling Manure treatment system
US6086056A (en) * 1998-04-29 2000-07-11 Leask; Jim Float sink header
US6068773A (en) * 1998-05-01 2000-05-30 Sheaffer International Ltd. Single-cell wastewater reclamation and reuse system
US6361698B1 (en) * 1998-10-13 2002-03-26 Paul Ling Tai Industrial lagoon treatment
US6260831B1 (en) * 1999-07-24 2001-07-17 JäGER ARNOLD Apparatus for aerating water with fine bubbles
US6511054B1 (en) * 2000-10-05 2003-01-28 Truman Green Porous air diffuser for treatment of liquids
US6390456B1 (en) * 2000-11-30 2002-05-21 Sen-Yung Lee Bubble generating device
US7005068B2 (en) * 2001-02-20 2006-02-28 Hoffland Environmental, Inc. Method and apparatus for treating animal waste and wastewater
US20020139747A1 (en) * 2001-03-29 2002-10-03 Gantzer Charles J. Compartmentalized facultative lagoon and method of creating and maintaining such a lagoon
US6773595B2 (en) * 2001-03-29 2004-08-10 Charles J. Gantzer Compartmentalized facultative lagoon and method of creating and maintaining such a lagoon
US6478964B1 (en) * 2001-05-18 2002-11-12 Midwest Water Management, Llp Floating fine-bubble aeration system

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008009484A2 (en) * 2007-07-18 2008-01-24 Bioworks Verfahrenstechnik Gmbh Diffuser
WO2009010204A1 (en) * 2007-07-18 2009-01-22 Bioworks Verfahrenstechnik Gmbh Method for stirring and/or aerating fluids, particularly sewage, particularly using a floodable aerator
WO2008009484A3 (en) * 2007-07-18 2009-02-05 Bioworks Verfahrenstechnik Gmb Diffuser
US20100181263A1 (en) * 2007-07-18 2010-07-22 Bioworks Verfahrenstechnik Gmbh Method for stirring and/or aerating fluids, particularly sewage, particularly using a floodable aerator
US8241497B2 (en) 2007-07-18 2012-08-14 Bioworks Verfahrenstechnik Gmbh Method for stirring and/or aerating fluids, particularly sewage, particularly using a floodable aerator
EP2362858A2 (en) * 2008-10-09 2011-09-07 Verdure Technologies, Inc Micro gas attendant system
EP2362858A4 (en) * 2008-10-09 2012-12-26 Verdure Technologies Inc Micro gas attendant system
US8262912B1 (en) 2009-06-05 2012-09-11 Tenfold Technologies, LLC Isolated bioactive compounds and method of use
US9056265B2 (en) 2009-06-05 2015-06-16 Tenfold Technologies, LLC Isolated bioactive compounds and method of use
US20130075328A1 (en) * 2010-04-14 2013-03-28 Veolia Water Solutions & Technologies Support Anaerobic Membrane Bioreactor for Treating a Waste Stream
US8758614B2 (en) * 2010-04-14 2014-06-24 Veolia Water Solutions & Technologies Support Anaerobic membrane bioreactor for treating a waste stream

Also Published As

Publication number Publication date
US20050087894A1 (en) 2005-04-28
US7267766B2 (en) 2007-09-11
WO2006007363A3 (en) 2006-05-04
WO2006007363A2 (en) 2006-01-19

Similar Documents

Publication Publication Date Title
US20060027496A1 (en) Microbial manure treatment system
US6086765A (en) Multi-stage facultative wastewater treatment system and method hydrolyzing biosolids
CN101259983B (en) Method and device for removing nitrogen and phosphorus in immobilized phycomycete coupling membrane separation process
Westerman et al. Aeration of livestock manure slurry and lagoon liquid for odor control: A review
US6773595B2 (en) Compartmentalized facultative lagoon and method of creating and maintaining such a lagoon
JP4899253B2 (en) Wastewater aerobic treatment method
CN105776570B (en) A kind of high-density biology enrichment reactor and its processing method for high ammonia nitrogen organic chemical waste water with high salt
CN107108293A (en) The denitrogenation method and nitrogen rejection facility of nitrogenous effluent
CN214654342U (en) Ultramicro power integrated sewage treatment equipment
KR101565503B1 (en) Method for Liquid Fertilizer of livestock excretions using the Selective aeration
JP2972992B2 (en) Aeration tank for organic waste liquid and aeration equipment using the aeration tank
JP2003033780A (en) Method for wastewater treatment
JP2003340408A (en) Treatment system and treatment method for methane fermentation
EP2879997B1 (en) Biological reactor for waste water purification
CN102795750A (en) Deep-well aerobic digestive treatment device and treating method for organic sludge
KR101272267B1 (en) Method and apparatus for reducing sludge using complex microbe
JPH09314165A (en) Treatment method for waste water containing organic substance
JP4451991B2 (en) Aeration equipment
KR100227186B1 (en) Anaerobic treatment method of organic wastewater and fermenter using it
CN1328192C (en) A method for comprehensive treatment of high-concentration organic wastewater
CN208632331U (en) Garbage percolation liquid treating system
CN207062098U (en) The free of contamination comprehensive sewage treatment system of high efficiency smart
KR100725968B1 (en) High efficiency liquid fertilizer producing system
CN202924878U (en) Deep-well aerobic digestion treatment device for organic sludge
CN1248976C (en) Method for removing nutrition waste, and biological reactor system

Legal Events

Date Code Title Description
AS Assignment

Owner name: PRO-ACT MICROBIAL, INC., RHODE ISLAND

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:CAMPION, WILLIAM R.;DONOHUE, WILLIAM J.;LIN, CHUZHAO;REEL/FRAME:017110/0119

Effective date: 20050908

AS Assignment

Owner name: PRO-ACT MICROBIAL, INC., RHODE ISLAND

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:DONOHUE, WILLIAM J.;LIN, CHUZHAO;REEL/FRAME:017191/0345

Effective date: 20051025

AS Assignment

Owner name: PRO-ACT MICROBIAL, INC., RHODE ISLAND

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:CAMPION, WILLIAM R.;REEL/FRAME:017440/0427

Effective date: 20051110

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION