US20050147884A1 - Nickel hydroxide composition with pectin binder - Google Patents
Nickel hydroxide composition with pectin binder Download PDFInfo
- Publication number
- US20050147884A1 US20050147884A1 US10/988,948 US98894804A US2005147884A1 US 20050147884 A1 US20050147884 A1 US 20050147884A1 US 98894804 A US98894804 A US 98894804A US 2005147884 A1 US2005147884 A1 US 2005147884A1
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- United States
- Prior art keywords
- pectin
- electrode
- active
- binder
- nickel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 229920001277 pectin Polymers 0.000 title claims abstract description 42
- 239000001814 pectin Substances 0.000 title claims abstract description 40
- 235000010987 pectin Nutrition 0.000 title claims abstract description 40
- 239000000203 mixture Substances 0.000 title claims abstract description 35
- BFDHFSHZJLFAMC-UHFFFAOYSA-L nickel(ii) hydroxide Chemical compound [OH-].[OH-].[Ni+2] BFDHFSHZJLFAMC-UHFFFAOYSA-L 0.000 title claims abstract description 18
- 239000011230 binding agent Substances 0.000 title description 34
- 239000000463 material Substances 0.000 claims abstract description 11
- PYMYPHUHKUWMLA-UHFFFAOYSA-N 2,3,4,5-tetrahydroxypentanal Chemical compound OCC(O)C(O)C(O)C=O PYMYPHUHKUWMLA-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229940040387 citrus pectin Drugs 0.000 claims abstract description 5
- 239000009194 citrus pectin Substances 0.000 claims abstract description 5
- 239000011149 active material Substances 0.000 claims description 29
- 229910052739 hydrogen Inorganic materials 0.000 claims description 12
- 239000001257 hydrogen Substances 0.000 claims description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 10
- 229910045601 alloy Inorganic materials 0.000 claims description 8
- 239000000956 alloy Substances 0.000 claims description 8
- 239000003792 electrolyte Substances 0.000 claims description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 28
- 239000000758 substrate Substances 0.000 description 23
- 235000013379 molasses Nutrition 0.000 description 16
- 239000007772 electrode material Substances 0.000 description 14
- 229910052759 nickel Inorganic materials 0.000 description 14
- 150000002016 disaccharides Chemical class 0.000 description 10
- 150000002772 monosaccharides Chemical class 0.000 description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910021508 nickel(II) hydroxide Inorganic materials 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- 239000007773 negative electrode material Substances 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 230000002441 reversible effect Effects 0.000 description 4
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- 229910000990 Ni alloy Inorganic materials 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000002003 electrode paste Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229910052987 metal hydride Inorganic materials 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000007774 positive electrode material Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910002640 NiOOH Inorganic materials 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- YADSGOSSYOOKMP-UHFFFAOYSA-N dioxolead Chemical compound O=[Pb]=O YADSGOSSYOOKMP-UHFFFAOYSA-N 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- -1 hydroxyl ions Chemical class 0.000 description 2
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 2
- 239000006262 metallic foam Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 description 1
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- WQZGKKKJIJFFOK-PHYPRBDBSA-N alpha-D-galactose Chemical compound OC[C@H]1O[C@H](O)[C@H](O)[C@@H](O)[C@H]1O WQZGKKKJIJFFOK-PHYPRBDBSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- OJIJEKBXJYRIBZ-UHFFFAOYSA-N cadmium nickel Chemical compound [Ni].[Cd] OJIJEKBXJYRIBZ-UHFFFAOYSA-N 0.000 description 1
- 235000020971 citrus fruits Nutrition 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910000428 cobalt oxide Inorganic materials 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000003411 electrode reaction Methods 0.000 description 1
- 229930182830 galactose Natural products 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000002687 intercalation Effects 0.000 description 1
- 238000009830 intercalation Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 125000003071 maltose group Chemical group 0.000 description 1
- IPJKJLXEVHOKSE-UHFFFAOYSA-L manganese dihydroxide Chemical compound [OH-].[OH-].[Mn+2] IPJKJLXEVHOKSE-UHFFFAOYSA-L 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- QELJHCBNGDEXLD-UHFFFAOYSA-N nickel zinc Chemical compound [Ni].[Zn] QELJHCBNGDEXLD-UHFFFAOYSA-N 0.000 description 1
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- 239000005518 polymer electrolyte Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/24—Electrodes for alkaline accumulators
- H01M4/32—Nickel oxide or hydroxide electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/621—Binders
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to alkaline electrochemical cells.
- the present invention relates to active compositions for electrodes of alkaline electrochemical cells.
- Rechargeable electrochemical cells may be classified as “nonaqueous” cells or “aqueous” cells.
- An example of a nonaqueous electrochemical cell is a lithium-ion cell which uses intercalation compounds for both anode and cathode, and a liquid organic based or polymer electrolyte.
- Aqueous electrochemical cells may be classified as either “acidic” or “alkaline”.
- An example of an acidic electrochemical cell is a lead-acid cell which uses sulfuric acid as the electrolyte, lead dioxide as the active material of the positive electrode, and metallic lead, in a high-surface area porous structure, as the negative active material.
- alkaline electrochemical cells are “nickel-based” alkaline cells. These cells use an alkaline electrolyte (such a potassium hydroxide) and nickel hydroxide as the active material for the positive electrode. Nickel hydroxide has been used for years as an active material for the positive electrode of alkaline batteries.
- the reactions that take place at the positive electrode of a nickel-based rechargeable electrochemical cell are reversible and include the following chemical reaction: At the positive electrode, Ni(OH) 2 is oxidized to NiOOH during the charge operation. During discharge, the NiOOH is reduced to Ni(OH) 2 .
- Ni-MH nickel-metal hydride cells
- Ni—Cd nickel cadmium cells
- Ni—Zn nickel-zinc cells
- Ni-MH cells used negative electrode using a hydrogen storage alloy as the active material.
- the hydrogen storage alloy is capable of reversible electrochemical storage of hydrogen.
- Ni-MH cells utilize a negative electrode that is capable of reversible electrochemical storage of hydrogen, and a positive electrode of nickel hydroxide material.
- the negative and positive electrodes are spaced apart in the alkaline electrolyte.
- the hydrogen storage alloy of the negative electrode Upon application of an electrical potential across a Ni-MH cell, the hydrogen storage alloy of the negative electrode is charged by the electrochemical discharge of hydrogen and the electrochemical generation of hydroxyl ions: The negative electrode reactions are reversible. Upon discharge, the stored hydrogen is released to form a water molecule and release an electron. (In a Ni—Cd cell, cadmium metal is the active material in the negative electrode).
- the active electrode material for both the positive and negative electrodes is usually affixed to a conductive substrate to form the positive and negative battery electrodes.
- One way to affix the active material to the conductive substrates is to first make the active materials into a paste by adding a small amount of binder and then applying this paste to the substrate.
- the present invention is directed to a new active material composition including a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses. Electrodes incorporating this active composition have improved electrochemical and mechanical properties.
- An aspect of the invention is an active composition for an electrode of an alkaline electrochemical cell, comprising: an active electrode material; and a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses.
- an electrode for an alkaline electrochemical cell comprising: an active composition including: an active electrode material; and a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses.
- an alkaline electrochemical cell comprising: at least one positive electrode; at least one negative electrode; and an alkaline electrolyte, the positive electrode and/or the negative electrode having an active material composition including a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses.
- the binder comprises a pectin.
- the active material composition for use in an electrode of an alkaline electrochemical cell.
- the active material composition comprises an active electrode material and a binder.
- the binder comprises a monosaccharide, a disaccharide, a pectin or a molasses.
- the binder may be a mixture of one or more of a monosaccharide, a disaccharide, a pectin or a binder.
- Examples of a monosaccharide include glucose, fructose, and galactose.
- An example of a disaccharide is maltose.
- An example of a pectin is a fruit pectin such as a citrus fruit pectin and an apple pectin.
- An example of a molasses is the liquid left after sucrose has been removed from the mother liquid in sugar manufacture.
- the active electrode material may either be a positive electrode material or a negative electrode material.
- positive electrode materials include nickel hydroxide, manganese dioxide, zinc oxide, nickel oxide, manganese hydroxide, copper oxide, molybdenum oxide, carbon fluoride, etc.
- negative electrode materials include zinc, cadmium hyroxide, hydrogen storage alloys, etc.
- the active electrode material of the present invention is a nickel hydroxide material. It is within the spirit and scope of this invention that any nickel hydroxide material be used as the active material.
- Example of nickel hydroxide materials are provided in U.S. Pat. Nos. 5,348,822 and 5,637,423, the contents of which are incorporated by reference herein.
- the active composition comprises an active electrode material and a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses.
- the binder comprises a pectin or a molasses.
- the binder comprises a pectin.
- the binder consists essentially of a pectin.
- the binder comprises a molasses.
- the binder consists essentially of a molasses.
- the binder is preferably intermixed with the active electrode material. More preferably, the binder is intermixed with the active electrode material so as to form a paste. Hence, if the binder is in solid form, it is preferably dissolved in an appropriate solvent before being mixed with the active electrode material. After, the binder is dissolved, the active electrode material is added in order to form an active paste composition.
- the binder is between about 0.1% and 2.0% by weight of the active material composition. More preferably, the binder is between about 0.2% and about 0.8% by weight of the active material composition. Most preferably, the binder is between about 0.3% and about 0.5% by weight of the active material composition.
- An example of an active electrode composition of the present invention comprises about 88.6 wt % nickel hydroxide, about 5 wt % cobalt, about 6 wt % cobalt oxide, and about 0.4 wt % pectin.
- an electrode for use in an alkaline electrochemical cell.
- the electrode comprises the active material composition disclosed above.
- the active material composition is affixed to a conductive substrate in order to form the electrode.
- the conductive substrate is used as a support and as a current collector for the active material composition.
- the electrode is formed by first forming the active composition. Mixing the active material with the binder (in solution) forms a paste which may be applied to the conductive substrate to form an electrode. After the paste is applied to the conductive substrate, the resulting electrode may then be allowed to dry. After the electrode is dried, it may then be compacted so as to obtain the required thickness. Compaction may be accomplished through the use of one or more rolling mills.
- the conductive substrate may be any electrically conductive support known in the art capable of holding the active material composition. It is within the spirit and intent of this invention that any and all kinds of electrically conductive substrates may be used. Examples of substrate include foam, perforated metal, expanded metal, screen, matte, and a metal foil. Generally, any metal may be used as long as it is immune from corrosion at the pH and potential of the electrode. Examples of metals include nickel, nickel alloy, nickel plated steel, and nickel plated copper. Substrate for the negative electrode may further include copper or copper alloy.
- the substrate is in the form of a metal foam comprising nickel, nickel alloy, nickel-plated steel (i.e., steel which is plated with nickel), or nickel-plated copper (i.e., copper which is plated with nickel).
- the metal foam comprises nickel or a nickel alloy.
- Other forms of substrate for example, a nickel foil
- One embodiment of the electrode of the present invention is a nickel hydroxide electrode using an active material composition comprising nickel hydroxide and pectin.
- an alkaline electrochemical cell comprising at least one positive electrode, at least one negative electrode, and an alkaline electrolyte.
- the positive electrodes and/or the negative electrodes may be formed using the active material composition of the present invention. That is, the positive electrodes may be formed using an active positive electrode material and a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses.
- the negative electrode may be formed using an active negative electrode material and a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses.
- a Ni-MH electrochemical cell may be formed by using positive electrodes having an active composition comprising a nickel hydroxide material and pectin.
- the negative electrodes comprise a hydrogen storage alloy as the active electrode material.
- the negative electrodes may, in addition, have an active composition formed using a hydrogen storage alloy mixed with a pectin binder.
- the alkaline electrolyte is an aqueous solution of an alkali metal hydroxide such a potassium hydroxide, lithium hydroxide, sodium hydroxide or mixtures thereof.
- a pectin binder to an active electrode material, such as a nickel hydroxide material, improves the durability and cycle life of the electrode.
- an active electrode material such as a nickel hydroxide material
- the positive electrode reaches full charge before the negative and begins to evolve oxygen, 2OH ⁇ ----H 2 0+1 ⁇ 2O 2 +2 e ⁇ (3)
- the evolved oxygen can oxidize the positive electrode and cause its mechanical disintegration, thereby reducing the electrode's cycle life.
- the oxidation can reduce the adhesion and electrical conductivity between the active nickel hydroxide particles and the substrate, thereby increasing the electrode's resistance and reducing the amount of power available for output.
- the pectin binder is resistant to oxidation. Hence, while not wishing to be bound by theory, it is believed that the pectin binder protects the electrode from oxidation and deterioration, thereby increasing the integrity and cycle life of the electrode. Furthermore, because it is resistance to oxidation, it is also believed that the pectin binder improves both the particle-to-particle and particle-to-substrate adhesion. The improved adhesion provides for better electrical contact (i.e., improved electrical conductivity) between the active particles and the substrate so as to reduce the internal resistance of the electrode. Hence, less power is wasted due to internal dissipation and more power is available to apply to an external load.
- the improved adhesion keeps the active electrode material together thereby reducing the chance that active material particulate may become loose and penetrate one of the separators to cause an electrical short.
- the improved adhesion also increases the flexibility of the electrode. Hence, the electrodes may be twisted, bent and wound more easily.
- the improved adhesion also allows for making thinner electrodes. This may be accomplished by using a thinner substrate, such as a foil substrate, for supporting the active material. Because of the improved adhesion, the active composition remains attached to the thinner substrate. Thinner electrodes may also be made by increasing the amount of force used when compacting the active material onto the substrate. Using thinner electrodes allows for a greater number of electrodes to be placed within the case of the electrochemical cell. This also increases the power of the electrode and cell.
- a first active positive electrode paste (the “control” material) was prepared using 88.6 wt % Ni(OH) 2 , 5.0 wt %, Co, 6 wt % CoO and 0.4 wt % PVA binder (polyvinyl alcohol) binder. The paste was affixed to a nickel foam substrate to form a “control” positive electrode.
- a second active positive electrode paste was prepared using 88.6 wt % Ni(OH) 2 , 5.0 wt %, Co, 6 wt % CoO and 0.4 wt % pectin.
- the pectin is a citrus pectin.
- the paste was affixed to nickel foam substrates to form “pectin” positive electrodes.
- a third active positive electrode paste was prepared using 88.6 wt % Ni(OH) 2 , 5.0 wt %, Co, 6 wt % CoO and 0.4 wt % molasses.
- the paste was affixed to nickel foam substrates to form “molasses” positive electrodes.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
An active electrode composition comprising a nickel hydroxide material and a pectin. Preferably, the pectin comprises a citrus pectin.
Description
- This application is a continuation of U.S. patent application Ser. No. 09/501,944 filed on Feb. 10, 2000. U.S. patent application Ser. No. 09/501,944 is hereby incorporated by reference herein.
- The present invention relates to alkaline electrochemical cells. In particular, the present invention relates to active compositions for electrodes of alkaline electrochemical cells.
- Rechargeable electrochemical cells may be classified as “nonaqueous” cells or “aqueous” cells. An example of a nonaqueous electrochemical cell is a lithium-ion cell which uses intercalation compounds for both anode and cathode, and a liquid organic based or polymer electrolyte. Aqueous electrochemical cells may be classified as either “acidic” or “alkaline”. An example of an acidic electrochemical cell is a lead-acid cell which uses sulfuric acid as the electrolyte, lead dioxide as the active material of the positive electrode, and metallic lead, in a high-surface area porous structure, as the negative active material.
- Examples of alkaline electrochemical cells are “nickel-based” alkaline cells. These cells use an alkaline electrolyte (such a potassium hydroxide) and nickel hydroxide as the active material for the positive electrode. Nickel hydroxide has been used for years as an active material for the positive electrode of alkaline batteries. The reactions that take place at the positive electrode of a nickel-based rechargeable electrochemical cell are reversible and include the following chemical reaction:
At the positive electrode, Ni(OH)2 is oxidized to NiOOH during the charge operation. During discharge, the NiOOH is reduced to Ni(OH)2. Examples of such nickel-based alkaline batteries include nickel-metal hydride cells (Ni-MH), nickel cadmium cells (Ni—Cd), and nickel-zinc cells (Ni—Zn). Ni-MH cells used negative electrode using a hydrogen storage alloy as the active material. The hydrogen storage alloy is capable of reversible electrochemical storage of hydrogen. - In general, Ni-MH cells utilize a negative electrode that is capable of reversible electrochemical storage of hydrogen, and a positive electrode of nickel hydroxide material. The negative and positive electrodes are spaced apart in the alkaline electrolyte.
- Upon application of an electrical potential across a Ni-MH cell, the hydrogen storage alloy of the negative electrode is charged by the electrochemical discharge of hydrogen and the electrochemical generation of hydroxyl ions:
The negative electrode reactions are reversible. Upon discharge, the stored hydrogen is released to form a water molecule and release an electron. (In a Ni—Cd cell, cadmium metal is the active material in the negative electrode). - The active electrode material for both the positive and negative electrodes is usually affixed to a conductive substrate to form the positive and negative battery electrodes. One way to affix the active material to the conductive substrates is to first make the active materials into a paste by adding a small amount of binder and then applying this paste to the substrate. The present invention is directed to a new active material composition including a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses. Electrodes incorporating this active composition have improved electrochemical and mechanical properties.
- An aspect of the invention is an active composition for an electrode of an alkaline electrochemical cell, comprising: an active electrode material; and a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses.
- Another aspect of the invention is an electrode for an alkaline electrochemical cell, comprising: an active composition including: an active electrode material; and a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses.
- Another aspect of the invention is an alkaline electrochemical cell, comprising: at least one positive electrode; at least one negative electrode; and an alkaline electrolyte, the positive electrode and/or the negative electrode having an active material composition including a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses.
- Preferably, the binder comprises a pectin.
- Disclosed herein is an active material composition for use in an electrode of an alkaline electrochemical cell. Generally, the active material composition comprises an active electrode material and a binder. The binder comprises a monosaccharide, a disaccharide, a pectin or a molasses. In addition, the binder may be a mixture of one or more of a monosaccharide, a disaccharide, a pectin or a binder.
- Examples of a monosaccharide include glucose, fructose, and galactose. An example of a disaccharide is maltose. An example of a pectin is a fruit pectin such as a citrus fruit pectin and an apple pectin. An example of a molasses is the liquid left after sucrose has been removed from the mother liquid in sugar manufacture.
- Generally, the active electrode material may either be a positive electrode material or a negative electrode material. Examples of positive electrode materials include nickel hydroxide, manganese dioxide, zinc oxide, nickel oxide, manganese hydroxide, copper oxide, molybdenum oxide, carbon fluoride, etc. Examples of negative electrode materials include zinc, cadmium hyroxide, hydrogen storage alloys, etc.
- Preferably, the active electrode material of the present invention is a nickel hydroxide material. It is within the spirit and scope of this invention that any nickel hydroxide material be used as the active material. Example of nickel hydroxide materials are provided in U.S. Pat. Nos. 5,348,822 and 5,637,423, the contents of which are incorporated by reference herein.
- As described, the active composition comprises an active electrode material and a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses. Preferably, the binder comprises a pectin or a molasses. In one embodiment of the invention, the binder comprises a pectin. Preferably, the binder consists essentially of a pectin. In another embodiment of the invention, the binder comprises a molasses. Preferably, the binder consists essentially of a molasses.
- The binder is preferably intermixed with the active electrode material. More preferably, the binder is intermixed with the active electrode material so as to form a paste. Hence, if the binder is in solid form, it is preferably dissolved in an appropriate solvent before being mixed with the active electrode material. After, the binder is dissolved, the active electrode material is added in order to form an active paste composition.
- Preferably, the binder is between about 0.1% and 2.0% by weight of the active material composition. More preferably, the binder is between about 0.2% and about 0.8% by weight of the active material composition. Most preferably, the binder is between about 0.3% and about 0.5% by weight of the active material composition.
- An example of an active electrode composition of the present invention comprises about 88.6 wt % nickel hydroxide, about 5 wt % cobalt, about 6 wt % cobalt oxide, and about 0.4 wt % pectin.
- Also disclosed herein is an electrode for use in an alkaline electrochemical cell. The electrode comprises the active material composition disclosed above. The active material composition is affixed to a conductive substrate in order to form the electrode. The conductive substrate is used as a support and as a current collector for the active material composition. The electrode is formed by first forming the active composition. Mixing the active material with the binder (in solution) forms a paste which may be applied to the conductive substrate to form an electrode. After the paste is applied to the conductive substrate, the resulting electrode may then be allowed to dry. After the electrode is dried, it may then be compacted so as to obtain the required thickness. Compaction may be accomplished through the use of one or more rolling mills.
- The conductive substrate may be any electrically conductive support known in the art capable of holding the active material composition. It is within the spirit and intent of this invention that any and all kinds of electrically conductive substrates may be used. Examples of substrate include foam, perforated metal, expanded metal, screen, matte, and a metal foil. Generally, any metal may be used as long as it is immune from corrosion at the pH and potential of the electrode. Examples of metals include nickel, nickel alloy, nickel plated steel, and nickel plated copper. Substrate for the negative electrode may further include copper or copper alloy. In one embodiment, the substrate is in the form of a metal foam comprising nickel, nickel alloy, nickel-plated steel (i.e., steel which is plated with nickel), or nickel-plated copper (i.e., copper which is plated with nickel). Preferably, the metal foam comprises nickel or a nickel alloy. Other forms of substrate (for example, a nickel foil) may be used to make a thinner electrode. One embodiment of the electrode of the present invention is a nickel hydroxide electrode using an active material composition comprising nickel hydroxide and pectin.
- Also disclosed herein is an alkaline electrochemical cell comprising at least one positive electrode, at least one negative electrode, and an alkaline electrolyte. The positive electrodes and/or the negative electrodes may be formed using the active material composition of the present invention. That is, the positive electrodes may be formed using an active positive electrode material and a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses. Also, the negative electrode may be formed using an active negative electrode material and a binder comprising a monosaccharide, a disaccharide, a pectin or a molasses.
- For example, a Ni-MH electrochemical cell may be formed by using positive electrodes having an active composition comprising a nickel hydroxide material and pectin. The negative electrodes comprise a hydrogen storage alloy as the active electrode material. Optionally, the negative electrodes may, in addition, have an active composition formed using a hydrogen storage alloy mixed with a pectin binder. Typically, the alkaline electrolyte is an aqueous solution of an alkali metal hydroxide such a potassium hydroxide, lithium hydroxide, sodium hydroxide or mixtures thereof.
- The addition of a pectin binder to an active electrode material, such as a nickel hydroxide material, improves the durability and cycle life of the electrode. Specifically, during the charging process of a sealed nickel-metal hydride battery, the positive electrode reaches full charge before the negative and begins to evolve oxygen,
2OH−----H 20+½O2+2e − (3)
The evolved oxygen can oxidize the positive electrode and cause its mechanical disintegration, thereby reducing the electrode's cycle life. In particular, the oxidation can reduce the adhesion and electrical conductivity between the active nickel hydroxide particles and the substrate, thereby increasing the electrode's resistance and reducing the amount of power available for output. - The pectin binder is resistant to oxidation. Hence, while not wishing to be bound by theory, it is believed that the pectin binder protects the electrode from oxidation and deterioration, thereby increasing the integrity and cycle life of the electrode. Furthermore, because it is resistance to oxidation, it is also believed that the pectin binder improves both the particle-to-particle and particle-to-substrate adhesion. The improved adhesion provides for better electrical contact (i.e., improved electrical conductivity) between the active particles and the substrate so as to reduce the internal resistance of the electrode. Hence, less power is wasted due to internal dissipation and more power is available to apply to an external load.
- In addition to increasing power, the improved adhesion keeps the active electrode material together thereby reducing the chance that active material particulate may become loose and penetrate one of the separators to cause an electrical short. The improved adhesion also increases the flexibility of the electrode. Hence, the electrodes may be twisted, bent and wound more easily.
- The improved adhesion also allows for making thinner electrodes. This may be accomplished by using a thinner substrate, such as a foil substrate, for supporting the active material. Because of the improved adhesion, the active composition remains attached to the thinner substrate. Thinner electrodes may also be made by increasing the amount of force used when compacting the active material onto the substrate. Using thinner electrodes allows for a greater number of electrodes to be placed within the case of the electrochemical cell. This also increases the power of the electrode and cell.
- A first active positive electrode paste (the “control” material) was prepared using 88.6 wt % Ni(OH)2, 5.0 wt %, Co, 6 wt % CoO and 0.4 wt % PVA binder (polyvinyl alcohol) binder. The paste was affixed to a nickel foam substrate to form a “control” positive electrode.
- A second active positive electrode paste was prepared using 88.6 wt % Ni(OH)2, 5.0 wt %, Co, 6 wt % CoO and 0.4 wt % pectin. The pectin is a citrus pectin. The paste was affixed to nickel foam substrates to form “pectin” positive electrodes.
- A third active positive electrode paste was prepared using 88.6 wt % Ni(OH)2, 5.0 wt %, Co, 6 wt % CoO and 0.4 wt % molasses. The paste was affixed to nickel foam substrates to form “molasses” positive electrodes.
- Using the above identified “control”, “pectin” and “molasses” positive electrodes, three nickel metal hydride electrochemical cells were made using negative electrode comprising the same hydrogen storage alloy. All of the cells were cycled (charged/discharged) using the same procedure and the peak power was measured at 50% DOD (“depth of discharge”) and at 80% DOD. The results are presented in the Table. The peak power is provided in Watts per kilogram (W/kg).
TABLE Peak Power (W/kg) 50% DOD 80% DOD Control 254 226 Pectin 274 238 Molasses 286 238 - It is to be understood that the disclosure set forth herein is presented in the form of detailed embodiments described for the purpose of making a full and complete disclosure of the present invention, and that such details are not to be interpreted as limiting the true scope of this invention as set forth and defined in the appended claims.
Claims (10)
1. An active composition for an electrode of an alkaline electrochemical cell, comprising:
a nickel hydroxide material; and
a pectin.
2. The active composition of claim 1 , wherein said pectin comprises a citrus pectin.
3. The active composition of claim 1 , wherein said pectin is between about 0.1 and 2.0 weight percent of said active material composition.
4. A positive electrode for an alkaline electrochemical cell, comprising:
a nickel hydroxide material; and
a pectin.
5. The electrode of claim 4 , wherein said pectin is a citrus pectin.
6. The electrode of claim 4 , wherein said pectin is between about 0.1 and 2.0 weight percent of said active material composition.
7. An alkaline electrochemical cell, comprising:
at least one positive electrode;
at least one negative electrode; and
an alkaline electrolyte,
said positive electrode having an active material composition including a nickel hydroxide material and a pectin.
8. The electrochemical cell of claim 7 , wherein said pectin comprises a citrus pectin.
9. The electrochemical cell of claim 7 , wherein said pectin is between about 0.1 and 2.0 weight percent of said active material composition.
10. The electrochemical cell of claim 7 , wherein said negative electrode comprises a hydrogen storage alloy.
Priority Applications (1)
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US10/988,948 US20050147884A1 (en) | 2000-02-10 | 2004-11-15 | Nickel hydroxide composition with pectin binder |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US09/501,944 US6818348B1 (en) | 2000-02-10 | 2000-02-10 | Nickel hydroxide paste with molasses binder |
US10/988,948 US20050147884A1 (en) | 2000-02-10 | 2004-11-15 | Nickel hydroxide composition with pectin binder |
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US09/501,944 Continuation US6818348B1 (en) | 2000-02-10 | 2000-02-10 | Nickel hydroxide paste with molasses binder |
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US20050147884A1 true US20050147884A1 (en) | 2005-07-07 |
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US10/988,948 Abandoned US20050147884A1 (en) | 2000-02-10 | 2004-11-15 | Nickel hydroxide composition with pectin binder |
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US (2) | US6818348B1 (en) |
EP (1) | EP1258045A1 (en) |
WO (1) | WO2001059866A1 (en) |
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EP2385253A1 (en) | 2002-10-09 | 2011-11-09 | Abbott Diabetes Care Inc. | Fluid delivery device, system and method |
US7993108B2 (en) | 2002-10-09 | 2011-08-09 | Abbott Diabetes Care Inc. | Variable volume, shape memory actuated insulin dispensing pump |
US7727181B2 (en) * | 2002-10-09 | 2010-06-01 | Abbott Diabetes Care Inc. | Fluid delivery device with autocalibration |
US6830725B2 (en) * | 2003-04-01 | 2004-12-14 | Texaco Ovonic Battery Systems, Llc | Hydrogen storage alloys having a high porosity surface layer |
US7679407B2 (en) | 2003-04-28 | 2010-03-16 | Abbott Diabetes Care Inc. | Method and apparatus for providing peak detection circuitry for data communication systems |
CN101180093B (en) | 2005-03-21 | 2012-07-18 | 雅培糖尿病护理公司 | Method and system for providing integrated medication infusion and analyte monitoring system |
US7768408B2 (en) | 2005-05-17 | 2010-08-03 | Abbott Diabetes Care Inc. | Method and system for providing data management in data monitoring system |
US7620437B2 (en) | 2005-06-03 | 2009-11-17 | Abbott Diabetes Care Inc. | Method and apparatus for providing rechargeable power in data monitoring and management systems |
US7756561B2 (en) | 2005-09-30 | 2010-07-13 | Abbott Diabetes Care Inc. | Method and apparatus for providing rechargeable power in data monitoring and management systems |
US7583190B2 (en) | 2005-10-31 | 2009-09-01 | Abbott Diabetes Care Inc. | Method and apparatus for providing data communication in data monitoring and management systems |
US8344966B2 (en) | 2006-01-31 | 2013-01-01 | Abbott Diabetes Care Inc. | Method and system for providing a fault tolerant display unit in an electronic device |
US8579853B2 (en) | 2006-10-31 | 2013-11-12 | Abbott Diabetes Care Inc. | Infusion devices and methods |
US8560082B2 (en) | 2009-01-30 | 2013-10-15 | Abbott Diabetes Care Inc. | Computerized determination of insulin pump therapy parameters using real time and retrospective data processing |
US8467972B2 (en) | 2009-04-28 | 2013-06-18 | Abbott Diabetes Care Inc. | Closed loop blood glucose control algorithm analysis |
EP4404212A3 (en) | 2009-07-23 | 2024-10-02 | Abbott Diabetes Care Inc. | Real time management of data relating to physiological control of glucose levels |
Citations (1)
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US5077149A (en) * | 1990-09-26 | 1991-12-31 | Matsushita Electric Industrial Co., Ltd. | Nickel/hydrogen storage battery and method of manufacturing the same |
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US4015056A (en) * | 1976-03-15 | 1977-03-29 | Esb Incorporated | Method of manufacturing a stable divalent silver oxide depolarizer mix |
US4906539A (en) * | 1987-07-08 | 1990-03-06 | Sanyo Electric Co., Ltd. | Sintered type negative cadmium electrode for an alkaline storage cell and method of manufacturing the same |
JPH02244555A (en) * | 1989-03-17 | 1990-09-28 | Yuasa Battery Co Ltd | Zinc electrode for alkaline storage battery |
US5132177A (en) * | 1990-03-23 | 1992-07-21 | Sanyo Electric Co., Ltd. | Alkaline storage cell |
US5707756A (en) * | 1994-11-29 | 1998-01-13 | Fuji Photo Film Co., Ltd. | Non-aqueous secondary battery |
JP3196605B2 (en) * | 1995-10-24 | 2001-08-06 | 松下電器産業株式会社 | Non-sintered nickel positive electrode and alkaline storage battery using the positive electrode |
-
2000
- 2000-02-10 US US09/501,944 patent/US6818348B1/en not_active Expired - Lifetime
-
2001
- 2001-01-29 EP EP01903405A patent/EP1258045A1/en not_active Withdrawn
- 2001-01-29 WO PCT/US2001/002894 patent/WO2001059866A1/en not_active Application Discontinuation
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2004
- 2004-11-15 US US10/988,948 patent/US20050147884A1/en not_active Abandoned
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US5077149A (en) * | 1990-09-26 | 1991-12-31 | Matsushita Electric Industrial Co., Ltd. | Nickel/hydrogen storage battery and method of manufacturing the same |
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WO2001059866A1 (en) | 2001-08-16 |
EP1258045A1 (en) | 2002-11-20 |
US6818348B1 (en) | 2004-11-16 |
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Owner name: CHEVRON TECHNOLOGY VENTURES LLC, TEXAS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:OVONIC BATTERY COMPANY, INC.;REEL/FRAME:018816/0526 Effective date: 20070125 |
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