US20040237469A1 - Machine for the automatic dispensing of protective, separation dividers for groups of bottles which is intended for bottle packaging lines - Google Patents

Machine for the automatic dispensing of protective, separation dividers for groups of bottles which is intended for bottle packaging lines Download PDF

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Publication number
US20040237469A1
US20040237469A1 US10/493,058 US49305804A US2004237469A1 US 20040237469 A1 US20040237469 A1 US 20040237469A1 US 49305804 A US49305804 A US 49305804A US 2004237469 A1 US2004237469 A1 US 2004237469A1
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machine
bottles
groups
protective
separation
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US10/493,058
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Pedro Serras Vila
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
    • B65B61/207—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for inserting partitions between package contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B21/00—Packaging or unpacking of bottles
    • B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents

Definitions

  • the present invention refers to a machine which automatically dispenses protective, separation dividers for groups of bottles and which is intended for bottle packaging lines.
  • Bottle packaging industry has employed numerous systems for preventing the breakage and damage of bottles caused by their clinking together when being packaged in boxes intended for containing groups of bottles, as well as by their transport, storage and distribution.
  • the object of this invention in intended to solve the above disadvantages, the said invention consisting of a continuous operation machine that automates the formation of the spatial structures for the separation dividers and the dispensing of the said protective separating units in packaging lines for groups of bottles.
  • the machine of the present invention is highly multifunctional and can be easily adapted to several analogous separation dividers, through the selection of suitable guiding bodies. Further, it can dispense separation dividers both, in the interior of boxes, which can be empty of bottles or not, or in a loose condition for further inserting bottles and thereafter introducing the assembly in boxes or in groups of bottles that shall subsequently be. placed in their corresponding box or packing.
  • FIG. 1 is a schematic representation of the travel made by the machine carrying a separation divider from the moment of removal thereof from the storage pack to the insertion thereof in the packaging for groups of bottles.
  • FIG. 2 is a partial perspective view of the machine of the invention that shows a detail of both the machine's removal mechanism of separation dividers from the storage pack and the fastening mechanism of the said separation dividers.
  • FIG. 3 is a lateral view of the removal mechanism of separation dividers from the storage pack.
  • FIG. 4 is a detail of the frame expanding mechanism of the machine of the invention.
  • FIG. 5 is perspective view of a gripping claw in accordance with one the preferred embodiments of the invention.
  • FIG. 6 is a perspective view of the machine showing the guiding bodies for the final alignment of the separation dividers.
  • the machine object of the present invention comprises a frame or fixed support ( 15 ) along which endless motor-driven chains ( 2 ) move, not shown.
  • endless motor-driven chains ( 2 ) move, not shown.
  • gripping claws ( 3 ) for the separation dividers ( 1 ) are arranged on the said endless chains ( 2 ) along which endless motor-driven chains ( 2 ) move, such that a continuous processing circuit is formed (FIG. 1), which circuit ends with the dispensing of the separation divider ( 1 ) spatial structure in the packaging line of the groups of bottles.
  • the machine starts from a reticular-shaped separating unit that is folded forming a sheet.
  • This sheet typically made of cardboard, is supplied to the machine from a storage pack ( 4 ).
  • the machine of the invention commences its operation by removing, through suitable means, one separation divider from the storage pack that is thereafter positioned in the machine-s processing circuit.
  • suitable means for such purpose it is employed pusher stops ( 5 ) that rotate in an endless chain ( 6 ) and push the lower unit located in a storage pack ( 4 ).
  • the storage pack ( 4 ) of separation dividers ( 1 ) is provided on the support surface thereof with an aperture ( 7 ) which enables the stops ( 5 ) to both reach the level of the last unit ( 1 ) and push it towards the body of the machine of the invention.
  • a movable platform ( 8 ) which ensures the separation of the separation divider ( 1 ) with respect to the pusher stops ( 5 ), as shown in FIG. 2, in conjunction with a swinging ramp with counterweight ( 10 ), as shown in FIG. 3, contribute to correctly positioning the separating unit ( 1 ) in the circuit of the machine.
  • the pusher stops ( 5 ) lift the movable platform ( 8 ).
  • a double open strip ( 11 ), shown in FIG. 3, acts as final stop and positions the separating unit in the starting position thereof in the circuit associated with the endless chains ( 2 ).
  • the machine object of the invention is provided with means for opening the claws ( 3 ) such as respective guides ( 12 ) that mechanically force them open.
  • the claws ( 3 ) further carry attached to the jaws thereof point-shaped guiding elements ( 13 ), as shown in FIG. 2, that perform a first opening of the separating unit laps so as to allow the claw ( 3 ), once opened, to grip only a suitable portion of the unit ( 1 ).
  • the claws ( 3 ) have the ends ( 17 ) thereof outwardly bent, as shown in FIG. 5, which permits an easy reception of the separation dividers ( 1 ).
  • the aforesaid claws ( 3 ) placed at one of the two sides of the machine are also provided with guiding means for the separation dividers ( 1 ).
  • the said means consists in that to the claw ( 3 ) is attached an angle-shaped elbow ( 9 ), see FIG. 5, which, whenever the claw ( 3 ) grips the separation divider ( 1 ), permits the separation of the laps from the separation divider ( 1 ) facilitating the introduction of tips of the guiding bodies ( 14 a ).
  • some units ( 1 ) require an inverse folding so as to weaken the rigidity of the structure thereof and avoid that, once properly positioned in place due to their inertia, they tend to resume their original folded condition, which would hinder their proper insertion in the box carrying the group of bottles.
  • FIGS. 2 and 3 The guiding bodies responsible for the weakening process of the separating unit ( 1 ) structure are shown, in a preferred embodiment of the invention, in FIGS. 2 and 3, and receive numerals 14 a and 14 b .
  • Guiding bodies ( 14 a , 14 b and 14 c ), are in a suitable shape for the function of guiding process and handling required in any given case.
  • one of the sides of the frame ( 15 ) is provided with a movable wall ( 16 ) that adapts the capacity of the machine to larger units ( 1 ).
  • the said enlargement is shown.
  • the processing circuit of the machine of the invention can take place in an automatic way and can be controlled by a microprocessor that monitors each step and decides when and whether each separation divider ( 1 ) is to be positioned and that controls both the rotation of the endless chains ( 2 and 6 ) and the aperture/closure of the claws ( 3 ).
  • the machine of the present invention performs the process with a continuous operation.
  • the construction thereof is such that it is not necessary to stop the cycle of the machine in order to perform any of the handling processes of the separating units ( 1 ).

Abstract

A machine which automatically dispenses protective, separation dividers for groups of bottles and which is intended for bottle packaging lines. The invention comprises a continuously operating machine which is used to automate the formation of the spatial structure of the separation dividers and the distribution of the protective, separation units in the bottle packaging lines.

Description

  • The present invention refers to a machine which automatically dispenses protective, separation dividers for groups of bottles and which is intended for bottle packaging lines. [0001]
  • Bottle packaging industry has employed numerous systems for preventing the breakage and damage of bottles caused by their clinking together when being packaged in boxes intended for containing groups of bottles, as well as by their transport, storage and distribution. [0002]
  • The same problem occurs with bottle labels. During transport fortuitous rubbing of bottles against each other causes the damage of the labels, which renders them unusable. For this reason this industry has developed systems for protecting packaged bottles, [0003]
  • Straw hoods slipped on every bottle, for instance, have been employed. Wood shavings and other materials have also been used as shock-absorbing beds for bottle boxes. A further arrangement consisted in using inner frames made of cardboard or fibers that create independent housings in the boxes intended for containing groups of bottles. [0004]
  • All the above solutions, owing to their complexity, pose serious problems when it comes to mechanizing the packaging process. [0005]
  • Other solutions consist in employing analogous procedures to bottle labeling in order to sheath the bottles with protecting materials, such as corrugated cardboard. Spanish Patent 2110346, for instance, describes a machine featuring the above characteristics that manages to solve the problem of mechanizing bottle packaging and also provides bottle protection. The disadvantage of this type of machines is that they are complex and costly. [0006]
  • There exist in the market separation dividers intended to provide the packaging of groups of bottles with reticular spatial structures capable of lodging the bottles preventing thereby the damage thereof caused by mutual contact. Among these separation dividers are those described in Spanish Patents N[0007] o 9400980 and N0 9601786, consisting of an assembly of reticular dividers storable in the form of sheets folded upon themselves.
  • The disadvantage of these protective separating units is that they are to be inserted by hand in the packages of groups of bottles. Therefore, operators have to remove the sheets from the storage pack, unfold them and insert them in the packaging having to overcome at the same time the tendency of the separation divider to fold back. The insertion is hence slow-going and cumbersome. [0008]
  • The object of this invention in intended to solve the above disadvantages, the said invention consisting of a continuous operation machine that automates the formation of the spatial structures for the separation dividers and the dispensing of the said protective separating units in packaging lines for groups of bottles. [0009]
  • The machine of the present invention is highly multifunctional and can be easily adapted to several analogous separation dividers, through the selection of suitable guiding bodies. Further, it can dispense separation dividers both, in the interior of boxes, which can be empty of bottles or not, or in a loose condition for further inserting bottles and thereafter introducing the assembly in boxes or in groups of bottles that shall subsequently be. placed in their corresponding box or packing. [0010]
  • With the continuous operation of the machine object of the invention what is achieved is both a high performance as far as the number of separation dividers supplied by time unit and the low costs in the manufacture and processing of the said dividers is concerned.[0011]
  • A practical embodiment of the machine of the invention is described further down by way of non-limiting example below, there being appended 3 sheets of drawings, in which FIG. 1 is a schematic representation of the travel made by the machine carrying a separation divider from the moment of removal thereof from the storage pack to the insertion thereof in the packaging for groups of bottles. [0012]
  • FIG. 2 is a partial perspective view of the machine of the invention that shows a detail of both the machine's removal mechanism of separation dividers from the storage pack and the fastening mechanism of the said separation dividers. [0013]
  • FIG. 3 is a lateral view of the removal mechanism of separation dividers from the storage pack. [0014]
  • FIG. 4 is a detail of the frame expanding mechanism of the machine of the invention. [0015]
  • FIG. 5 is perspective view of a gripping claw in accordance with one the preferred embodiments of the invention. [0016]
  • FIG. 6 is a perspective view of the machine showing the guiding bodies for the final alignment of the separation dividers.[0017]
  • The machine object of the present invention comprises a frame or fixed support ([0018] 15) along which endless motor-driven chains (2) move, not shown. On the said endless chains (2) are arranged the gripping claws (3) for the separation dividers (1), such that a continuous processing circuit is formed (FIG. 1), which circuit ends with the dispensing of the separation divider (1) spatial structure in the packaging line of the groups of bottles.
  • In order to perform this cycle the machine starts from a reticular-shaped separating unit that is folded forming a sheet. This sheet, typically made of cardboard, is supplied to the machine from a storage pack ([0019] 4).
  • The machine of the invention commences its operation by removing, through suitable means, one separation divider from the storage pack that is thereafter positioned in the machine-s processing circuit. In a preferred embodiment of the invention, for such purpose it is employed pusher stops ([0020] 5) that rotate in an endless chain (6) and push the lower unit located in a storage pack (4).
  • The storage pack ([0021] 4) of separation dividers (1) is provided on the support surface thereof with an aperture (7) which enables the stops (5) to both reach the level of the last unit (1) and push it towards the body of the machine of the invention.
  • A movable platform ([0022] 8) which ensures the separation of the separation divider (1) with respect to the pusher stops (5), as shown in FIG. 2, in conjunction with a swinging ramp with counterweight (10), as shown in FIG. 3, contribute to correctly positioning the separating unit (1) in the circuit of the machine. The pusher stops (5) lift the movable platform (8).
  • Optionally, in a development of the present invention, a double open strip ([0023] 11), shown in FIG. 3, acts as final stop and positions the separating unit in the starting position thereof in the circuit associated with the endless chains (2).
  • The machine object of the invention is provided with means for opening the claws ([0024] 3) such as respective guides (12) that mechanically force them open.
  • The claws ([0025] 3) further carry attached to the jaws thereof point-shaped guiding elements (13), as shown in FIG. 2, that perform a first opening of the separating unit laps so as to allow the claw (3), once opened, to grip only a suitable portion of the unit (1).
  • In another construction of the present invention, the claws ([0026] 3) have the ends (17) thereof outwardly bent, as shown in FIG. 5, which permits an easy reception of the separation dividers (1). A strip (18) joining the jaws of the claws, maintains their closure tension, so that whenever the guides (12) are not exerting pressure toward the aperture of the claws, the strip (17), owing to the elastic inertia thereof, closes the jaws of the said claw (3).
  • The aforesaid claws ([0027] 3) placed at one of the two sides of the machine are also provided with guiding means for the separation dividers (1). The said means consists in that to the claw (3) is attached an angle-shaped elbow (9), see FIG. 5, which, whenever the claw (3) grips the separation divider (1), permits the separation of the laps from the separation divider (1) facilitating the introduction of tips of the guiding bodies (14 a).
  • The rotation of the endless chains ([0028] 2) displaces the separation divider (1), now gripped by the claws (3) by means of the machine's processing circuit. As shown in FIGS. 2 and 4 provision is made for stop and guiding bodies (14 a, 14 b and 14 c), , that when brushing against the moving separating unit and thanks to the special shape of the said stop and guiding bodies (14 a, 14 b and 14 c), the said sheet-shaped separating unit (1) unfolds until to become a reticular spatial structure, then rotates the laps thereof from side to side about 180° so as to overcome the tendency to fold back in the shape of a sheet and, finally, becomes positioned ready for placement in the final packaging.
  • The number, shape and disposition of these guiding and processing members ([0029] 14 a, 14 b and 14 c), of the separation dividers (1) are dependant upon the size and consistency of the separating units.
  • Hence, some units ([0030] 1) require an inverse folding so as to weaken the rigidity of the structure thereof and avoid that, once properly positioned in place due to their inertia, they tend to resume their original folded condition, which would hinder their proper insertion in the box carrying the group of bottles.
  • The guiding bodies responsible for the weakening process of the separating unit ([0031] 1) structure are shown, in a preferred embodiment of the invention, in FIGS. 2 and 3, and receive numerals 14 a and 14 b .
  • The guiding bodies responsible for the final positioning of the separation dividers ([0032] 1), ready now for being dispensed, are shown in FIG. 4 and all receive numeral 14 c.
  • Guiding bodies ([0033] 14 a, 14 b and 14 c), are in a suitable shape for the function of guiding process and handling required in any given case.
  • Provision is made in a preferred embodiment of the invention for the machine to be adaptable to several sizes and similar types of separation dividers ([0034] 1). To that effect one of the sides of the frame (15) is provided with a movable wall (16) that adapts the capacity of the machine to larger units (1). In the figures appearing in the sheets of drawings, the said enlargement is shown. In order to adapt the size of the machine, it suffices to displace the movable wall (16) and to replace the guiding bodies elements (14 a, 14 b and 14 c), by those suitable for the new type of separating unit (1).
  • The processing circuit of the machine of the invention can take place in an automatic way and can be controlled by a microprocessor that monitors each step and decides when and whether each separation divider ([0035] 1) is to be positioned and that controls both the rotation of the endless chains (2 and 6) and the aperture/closure of the claws (3).
  • The machine of the present invention performs the process with a continuous operation. The construction thereof is such that it is not necessary to stop the cycle of the machine in order to perform any of the handling processes of the separating units ([0036] 1).

Claims (9)

1. Machine which automatically dispenses protective, separation dividers for groups of bottles and which is intended for bottle packaging lines, characterized in that it comprises a frame (15) along which endless chains (2) move, which endless chains (2) incorporate gripping claws (3) for the separation dividers (1), forming a continuous processing circuit of same, and guiding bodies (14 a, 14 b and 14 c), located in the said frame (15), whose shape is suitable for opening the laps of the said units (1) thereby forming the particular reticular spatial structure of same, being the said machine further characterized in that it rotates the said laps in either direction and in that it aligns the said separation dividers (1) in the successive packaging line.
2. Machine which automatically dispenses protective, separation dividers for groups of bottles and which is intended for bottle packaging lines, according to claim 1, characterized in that it is provided with both removing means for unitary separation dividers (1) from the storage pack (4) and placement means of such separation dividers in the continuous circuit.
3. Machine which automatically dispenses protective, separation dividers for groups of bottles and which is intended for bottle packaging lines, according to claim 1, wherein the said removal and placement means consist of pusher stops (5) that are dragged along by a endless chain (6), and a movable platform (8) in conjunction with a swinging ramp with counterweight (10).
4. Machine which automatically dispenses protective, separation dividers for groups of bottles and which is intended for bottle packaging lines, according to claim 1, characterized in that it is provided with a double open strip (11) located at the beginning of the processing circuit.
5. Machine which automatically dispenses protective, separation dividers for groups of bottles and which is intended for bottle packaging lines, according to claim 1, characterized in that it is provided with opening and closing means, such as guides (12), for the gripping claws (3).
6. Machine which automatically dispenses protective, separation dividers for groups of bottles and which is intended for bottle packaging lines, according to claim 1, characterized in that the said gripping claws (3) have the tips thereof (17) opened outwardly and are provided with a bent angle (9) on the said claws (3).
7. Machine which automatically dispenses protective, separation dividers for groups of bottles and which is intended for bottle packaging lines, according to claim 1, characterized in that attached to the jaws of the said griping claws (3) are guiding elements (13).
8. Machine which automatically dispenses protective, separation dividers for groups of bottles and which is intended for bottle packaging lines, according to claim 1, characterized in that the frame (15) of the machine is provided with a movable side wall (16) for adapting the width of the machine as well as the number, shape and position of the guiding bodies (14 a, 14 b 14 c).
9. Machine which automatically dispenses protective, separation dividers for groups of bottles and which is intended for bottle packaging lines, according to claim 1, characterized in that it incorporates a unit for controlling and monitoring the process that is governed by a microprocessor.
US10/493,058 2001-10-29 2002-10-23 Machine for the automatic dispensing of protective, separation dividers for groups of bottles which is intended for bottle packaging lines Abandoned US20040237469A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ES200102460A ES2217907B1 (en) 2001-10-29 2001-10-29 MACHINE TO AUTOMATICALLY DISPENSE PROTECTIVE AND SEPARATOR DIVISIONS OF BOTTLE GROUPS FOR PACKING CHAINS OF THE SAME.
ESP0102460 2001-10-29
PCT/ES2002/000502 WO2003037723A1 (en) 2001-10-29 2002-10-23 Machine for the automatic dispensing of protective, separation dividers for groups of bottles which is intended for bottle packaging lines

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US20040237469A1 true US20040237469A1 (en) 2004-12-02

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US (1) US20040237469A1 (en)
EP (1) EP1449777B1 (en)
DE (1) DE60211547T2 (en)
ES (2) ES2217907B1 (en)
WO (1) WO2003037723A1 (en)

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US20050235607A1 (en) * 2003-12-17 2005-10-27 Robert Van Den Heuvel Beverage bottling plant for filling, closing, and packing beverage bottles
CN105539954A (en) * 2015-12-30 2016-05-04 东莞市粤行自动化设备科技有限公司 Automatic paper card inserting machine
US20160194104A1 (en) * 2013-07-30 2016-07-07 Khs Gmbh Device for transporting separating elements and inserting separating elements into packaging units
US11053041B2 (en) * 2016-05-27 2021-07-06 Gp System Device and method for packing a cushioning element in a carton

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DE102007062844B4 (en) * 2007-12-21 2011-04-14 Khs Gmbh Transport device for compartments, device for introducing compartments in container groups and method for transporting compartments
DE102014221232A1 (en) * 2014-10-20 2016-04-21 Krones Aktiengesellschaft Device and method for handling articles
DE102014221218A1 (en) * 2014-10-20 2016-04-21 Krones Aktiengesellschaft Device and method for handling articles
DE102017103829A1 (en) * 2017-02-24 2018-08-30 Krones Aktiengesellschaft Handling and folding device and method for unfolding and inserting a subdivision element in an outer packaging

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US20160194104A1 (en) * 2013-07-30 2016-07-07 Khs Gmbh Device for transporting separating elements and inserting separating elements into packaging units
US10472113B2 (en) * 2013-07-30 2019-11-12 Khs Gmbh Device for transporting separating elements and inserting separating elements into packaging units
CN105539954A (en) * 2015-12-30 2016-05-04 东莞市粤行自动化设备科技有限公司 Automatic paper card inserting machine
US11053041B2 (en) * 2016-05-27 2021-07-06 Gp System Device and method for packing a cushioning element in a carton

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DE60211547D1 (en) 2006-06-22
EP1449777B1 (en) 2006-05-17
ES2217907B1 (en) 2006-01-16
ES2263831T3 (en) 2006-12-16
WO2003037723A1 (en) 2003-05-08
ES2217907A1 (en) 2004-11-01
DE60211547T2 (en) 2007-05-03
EP1449777A1 (en) 2004-08-25

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