US20040159184A1 - Non-corrosive treatment to enhance pressurized and non-pressurized pulverized coal combustion - Google Patents

Non-corrosive treatment to enhance pressurized and non-pressurized pulverized coal combustion Download PDF

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US20040159184A1
US20040159184A1 US10/368,823 US36882303A US2004159184A1 US 20040159184 A1 US20040159184 A1 US 20040159184A1 US 36882303 A US36882303 A US 36882303A US 2004159184 A1 US2004159184 A1 US 2004159184A1
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recited
aqueous solution
copper
corrosion inhibiting
gluconate
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US10/368,823
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Nicholas Blandford
Libardo Perez
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General Electric Co
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General Electric Co
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Priority to US10/368,823 priority Critical patent/US20040159184A1/en
Assigned to GENERAL ELECTRIC COMPANY reassignment GENERAL ELECTRIC COMPANY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BLANDFORD, NICHOLAS ROBERT, PEREZ, LIBARDO A.
Priority to BRPI0407655-9A priority patent/BRPI0407655A/en
Priority to KR1020057015191A priority patent/KR101138658B1/en
Priority to PCT/US2004/002051 priority patent/WO2004074548A1/en
Priority to CNB2004800079997A priority patent/CN100351430C/en
Priority to CA2516491A priority patent/CA2516491C/en
Priority to JP2006503005A priority patent/JP4440919B2/en
Priority to AU2004213746A priority patent/AU2004213746B2/en
Priority to EP04705247A priority patent/EP1597413A1/en
Publication of US20040159184A1 publication Critical patent/US20040159184A1/en
Priority to US11/581,935 priority patent/US20070033864A1/en
Priority to US12/484,654 priority patent/US20090253085A1/en
Abandoned legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • C10L5/366Powders
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion
    • C10L9/10Treating solid fuels to improve their combustion by using additives
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • C21B5/001Injecting additional fuel or reducing agents
    • C21B5/003Injection of pulverulent coal
    • C21B5/004Injection of slurries
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/02Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in air or gases by adding vapour phase inhibitors

Definitions

  • the invention pertains to methods and compositions for inhibiting corrosion of metal surfaces in contact with a furnace.
  • iron bearing materials including iron ore, sinter, scrap, or other iron source along with a fuel, generally coke, and a flux, limestone, or dolomite are charged into the blast furnace from the top.
  • the blast furnace burns part of the fuel to produce heat for melting the iron ore and the balance of the fuel is utilized for reducing the iron and its combination with carbon.
  • the charge in a typical furnace, per ton of pig iron produced is about 1.7 tons of ore or other iron bearing materials, 0.5-0.65 tons of coke or other fuel, and about 0.25 tons of limestone and/or dolomite. Additionally, from 1.8-2.0 tons of air are blown into the furnace during the process.
  • iron bearing raw materials sin, iron ore, pellets, etc.
  • fuel coke
  • flux limestone, dolomite, etc.
  • Heated air blast
  • Tuyere stocks are fitted with injection lances through which supplemental fuels (gas, oil, and pulverized coal) are injected.
  • the blast air burns the fuel and facilitates the smelting chemistry that produces iron.
  • Combustion gases from the blast furnace are scrubbed to remove particulate and other noxious gases before being burned in stoves which are used to preheat blast air or in other applications, e.g., coke ovens, boilers, etc.
  • metals such as those disclosed in the '325 patent may be used as combustion catalysts or aids. These are of benefit since they provide the ability to use lower rank coals in the furnace and allow for greater coke replacement by the pulverized coal. Additionally, they help to minimize “coal cloud” and reduce LOI. Lowered slag content, reduced particulate emissions, and higher quality iron are also potential benefits that may be attributed to the use of these catalysts or aids.
  • the corrosion inhibiting treatment of the invention is blended with a copper combustion catalyst/aid to form a protective film on the mild steel surface in contact with the furnace combustion products.
  • the corrosion inhibiting treatment comprises a blend of a primary aminoalcohol (i.e., having primary amino function) and boric acid or water soluble salt or the acid.
  • a tertiary aminoalcohol i.e., having a tertiary amine function
  • the blend is preferably sprayed onto the pulverized coal in aqueous solution form prior to injection of the coal into the furnace.
  • the treatment may be applied in spray form anywhere in the furnace system including the so-called “fireside” or “cold” ends of the furnace. (See U.S. Pat. Nos. 4,458,006 and 4,224,180 herein incorporated by reference.)
  • Metal surfaces, such as mild steel surfaces, of a furnace system are effectively treated in accordance with the invention by a corrosion inhibiting treatment comprising a blend of a primary aminoalcohol and boric acid or water soluble salt form thereof.
  • the corrosion inhibiting treatment may comprise a tertiary aminoalcohol.
  • the primary aminoalcohol is 2-aminoethanol and the tertiary aminoalcohol is triethanolamine.
  • the invention has proven to be successful, especially in furnace systems in which pulverized coal is burned as fuel in the presence of a copper catalyst/combustion aid.
  • the corrosion inhibiting treatment is most preferably provided in the form of an aqueous solution.
  • aqueous solution we mean to encompass not only true chemical solutions, but also dispersions, mixtures, and suspensions.
  • the solution may be sprayed directly over the pulverized coal in an amount of about 100 ml to 1 L of aqueous solution per ton of coal. More preferably, the dosage rate is from about 300 ml-1L of aqueous solution per ton pulverized coal.
  • the corrosion inhibiting treatment comprises both the 2-aminoethanol and triethanolamine component.
  • conventional corrosion inhibitors such as water-soluble gluconic acid salts, preferably sodium gluconate, may be incorporated into the corrosion inhibiting treatment.
  • a copper ion source may also be incorporated into the aqueous solution that is to be sprayed over the coal.
  • the invention is also directed to corrosion inhibiting treatment compositions that are adapted for application or spraying onto the fuel in the form of an aqueous solution.
  • the 2-aminoethanol, triethanolamine, and boric acid or salt thereof components may be present in the aqueous solution in the amount of about 1-10 wt %.
  • Sodium gluconate may also be present in the aqueous solution in an amount of about 1-15 wt %.
  • the copper ion source may be present in such an amount as to provide Cu ++ in an amount of 1-20 wt %.
  • the synergistic blend of 2-aminoethanol, triethanolamine, and borate is not water soluble in the presence of copper.
  • this blend is mixed with the known mild steel corrosion inhibitor, sodium gluconate, the gluconate/“blend” mixture has a high solubility in water even in the presence of copper.
  • compositions in accordance with the invention include: aminoalcohol component(s) and boric acid or salt 1-10 wt % sodium gluconate 1-15 wt % copper (as Cu ++ )* 0-20 wt % water remainder More preferably, the compositions include 1-10 wt % aminoalcohol blend of 2-aminoethanol and triethanolamine with boric acid or salt sodium gluconate 1-15 wt % copper (as Cu ++ )* 1-20 wt %
  • copper ion source sodium gluconate, 2-aminoethanol, triethanolamine, and boric acid or water soluble salt in a single aqueous solution for spray application over the pulverized coal.
  • Exemplary copper ion sources are copper sulfate pentahydrate and copper II-D-gluconate.
  • the product which is presently preferred for commercial use comprises about 3% actives of a blend of 2-aminoethanol, triethanolamine, and boric acid, along with 4% active sodium gluconate, and 19% actives of copper sulfate pentahydrate along with sufficient water to equal 100% of the total weight of the formulation.
  • the level of copper (as Cu 2+ in EP9587 (4.84%) was maintained for each new stock formulation prepared.
  • the percentage of surfactant and water and the source of copper ion were the variables manipulated. All blends were prepared based on the weight % of each component. In addition, an 11-day test using undiluted stock solutions was carried out with the better of the two corrosion blends.
  • C-14 Similar to the CBCE but with 957 0 1.35% alkylpolyglucoside surfactant (Triton BG-10) instead of 1.6%, and 1.5% alkoxylated mercaptan (Burco TME added as well.
  • C-15 Similar to the CBCE but with 1.6% 838 10 alkylpolyglucoside surfactant (Triton BG-10) replaced by 1.6% alkoxylated amine.
  • C-16 Similar to the CBCE but with 1.6% 787 16 alkylpolyglucoside surfactant (Triton BG-10) replaced by 1.6% alkoxylated amine.
  • Example 2 Similar to the CBCE but with the 213 77 1.6% alkylpolyglucoside surfactant (Triton BG-10) not added. Instead, 2.3% CIB (Maxhib AB 400) & 5.4% sodium gluconate were added to the 4.84% Cu (from 19% copper sulfate pentahydrate).
  • Example 3 Similar to the CBCE but with the 223 76 1.6% alkylpolyglucoside surfactant (Triton BG-10) not added.
  • Example 4 Similar to the CBCE but with the 230 75 1.6% alkylpolyglucoside surfactant (Triton BG-10) not added. Instead, 3.0% CIB (Maxhib AB 400) & 4.0% sodium gluconate were added to the 4.84% Cu (from 19% copper sulfate pentahydrate).
  • Example 5 Similar to the CBCE but with the 181 81 1.6% alkylpolyglucoside surfactant (Triton BG-10) not added.
  • Example 6 Similar to the CBCE but with the 541 42 1.6% alkylpolyglucoside surfactant (Triton BG-10) not added. Instead, 3.5% CIB (Maxhib AB 400) & 4.2% sodium gluconate were added to the 4.84% Cu (from 19% copper sulfate pentahydrate).
  • Example 7 Similar to the CBCE but with the 200 79 1.6% alkylpolyglucoside surfactant (Triton BG-10) not added. Instead, 2% CIB (Maxhib AB 400) was added.
  • 1% Cu came from Copper(II)-D-Gluconate & 3.84% Cu came from copper sulfate pentahydrate to make up the 4.84% total Cu amount.
  • Example 8 Similar to the CBCE but with the 146 84 1.6% alkylpolyglucoside surfactant (Triton BG-10) not added. Instead, 2.5% CIB (Maxhib AB 400) was added.
  • 1% Cu came from Copper(II)-D-Gluconate & 3.84% Cu came from copper sulfate pentahydrate to make up the 4.84% total Cu amount.
  • 1% Cu came from Copper(II)-D-Gluconate & 3.84% Cu came from copper sulfate pentahydrate. The pH was raised one unit with NaOH as well.
  • 11-Day Bottle Test Using Undiluted Stock Solutions Example 9 Undiluted CBCE tested for 11 days 4961 NA (Control for 11-day test) Undiluted Blend Tested for 11 Days vs. 781 84 CBCE. In this case, the CBCE prepared did not have the 1.6% alkylpolyglucoside surfactant (Triton BG-10). Instead, 3.0% CIB(Maxhib AB 400) & 4.0% sodium gluconate were added to the 4.84% Cu (from 19% copper sulfate pentahydrate).
  • Example 1 The procedures reported in Example 1 were again performed in conjunction with comparative treatments and treatments in accordance with the invention. Results are shown in Table 2. Corrosion Rate % Reduction of Composition of Stock (mpy) on Low Corrosion Rate Example Solution Tested (by wt %) Carbon Steel (relative to EP9587) Control EP9587 [CONTROL] 935 NA C-29 EP9587 W/4.84% Cu from 25 97 Copper(II)-D-Gluconate instead (Increase in raw of CuSO 4 .5H 2 O material cost higher than 20%.) C-30 EP9587 1% Sodium 959 0 Gluconate. C-31 EP9587 6.7% Sodium 974 0 Gluconate.
  • Example 10 Triton BG-10 replaced by 692 26 Maxhib PA 315 & 1% Cu from Copper(II)-D-Gluconate & 3.84% from CuSO 4 .5H 2 O and pH raised one unit w/ NaOH.
  • Example 11 Triton BG-10 replaced by 222 76 2.27% Maxhib AB 400 & 6.7% sodium gluconate and 19% copper sulfate pentahydrate.
  • Example 12 Triton BG-10 replaced by 213 77 2.3% Maxhib AB 400 & 5.4% sodium gluconate and 19% copper sulfate pentahydrate.
  • Example 13 Triton BG-10 replaced by 223 76 2.8% Maxhib AB 400 & 4.3% sodium gluconate and 19% copper sulfate pentahydrate.
  • Example 14 Triton BG-10 replaced by 23 75 3.0% Maxhib AB 400 & 4.0% sodium gluconate and 19% copper sulfate pentahydrate.
  • Example 15 Triton BG-10 replaced by 181 81 3.0% Maxhib AB 400 & 5.0% sodium gluconate and 19% copper sulfate pentahydrate.
  • Example 16 Triton BG-10 replaced by 541 42 3.5% Maxhib AB 400 & 4.2% sodium gluconate and 19% copper sulfate pentahydrate.
  • Triton BG-10 replaced by 2% 200 79 Maxhib AB 400 & 1% Cu from Copper(II)-D-Gluconate & 3.84% from copper sulfate pentahydrate.
  • Example 18 Triton BG-10 replaced by 146 84 2.5% Maxhib AB 400 & 1% Cu from Copper(II)-D- Gluconate & 3.84% from copper sulfate pentahydrate.
  • C-53 Triton BG-10 replaced by 820 12 Deterge AT-100 & 1% Cu from Copper(II)-D-Gluconate & 3.84% from copper sulfate pentahydrate.

Abstract

Methods and compositions for inhibiting corrosion of metal surfaces in a furnace system are disclosed. In one aspect of the invention, pulverized coal is burned as fuel in the presence of a copper ion catalyst/combustion aid. Corrosion is inhibited in these systems by the use of a blend of primary aminoalcohol such as 2-aminoethanol, tertiary aminoalcohol such as triethanol amine, and boric acid or water soluble salt form of the acid.

Description

    FIELD OF THE INVENTION
  • The invention pertains to methods and compositions for inhibiting corrosion of metal surfaces in contact with a furnace. [0001]
  • BACKGROUND OF THE INVENTION
  • The use of copper and other metals to enhance furnace operation is well known. For example, in accordance with the teachings of U.S. Pat. No. 6,077,325 (Morgan et al.), metallic compounds including Zr, Cr, Mo, W, Mn, Fe, Co, Ni, Cu, Zn, Al, Sn, and Pb may be added to pulverized coal that is burned as fuel in a blast furnace or the like. Pulverized coal is often used as a substitute for a portion of the coke in the preparation of iron involving the reduction of iron oxide with carbon in the blast furnace. This substitution purportedly results in less pollution since coke is being replaced in part, and since coal is less expensive than coke, economies in the process can be realized. [0002]
  • In typical blast furnace processes, iron bearing materials including iron ore, sinter, scrap, or other iron source along with a fuel, generally coke, and a flux, limestone, or dolomite are charged into the blast furnace from the top. The blast furnace burns part of the fuel to produce heat for melting the iron ore and the balance of the fuel is utilized for reducing the iron and its combination with carbon. The charge in a typical furnace, per ton of pig iron produced, is about 1.7 tons of ore or other iron bearing materials, 0.5-0.65 tons of coke or other fuel, and about 0.25 tons of limestone and/or dolomite. Additionally, from 1.8-2.0 tons of air are blown into the furnace during the process. [0003]
  • In practice, iron bearing raw materials (sinter, iron ore, pellets, etc.), fuel (coke), and flux (limestone, dolomite, etc.) are charged to the top of the furnace. Heated air (blast) is blown into a blast furnace through openings, known as tuyeres, at the bottom of the furnace. Tuyere stocks are fitted with injection lances through which supplemental fuels (gas, oil, and pulverized coal) are injected. The blast air burns the fuel and facilitates the smelting chemistry that produces iron. Combustion gases from the blast furnace are scrubbed to remove particulate and other noxious gases before being burned in stoves which are used to preheat blast air or in other applications, e.g., coke ovens, boilers, etc. [0004]
  • As referred to above, when pulverized coal is substituted for a portion of the coke, metals such as those disclosed in the '325 patent may be used as combustion catalysts or aids. These are of benefit since they provide the ability to use lower rank coals in the furnace and allow for greater coke replacement by the pulverized coal. Additionally, they help to minimize “coal cloud” and reduce LOI. Lowered slag content, reduced particulate emissions, and higher quality iron are also potential benefits that may be attributed to the use of these catalysts or aids. [0005]
  • Copper-based catalysts or combustion aids have become especially popular. However, attendant problems of corrosion have appeared as a result. The problem arises from the corrosion that the product generates on mild steel surfaces that are present in the furnace system in which the combustion catalyst/aid is applied. (As used herein, “furnace” and “furnace systems” refer to ovens, boilers, blast furnaces, or any enclosure in which a fuel is combusted.) [0006]
  • As a consequence of this corrosion of metallic parts and components of a furnace system, the furnace equipment itself can fail, leading to process down time and costly replacement. [0007]
  • SUMMARY OF THE INVENTION
  • We have developed a technology that inhibits corrosion in furnace systems and allows use of metallic based combustion catalysts/aids, especially those employing Cu as the active component. In one aspect of the invention, the corrosion inhibiting treatment of the invention is blended with a copper combustion catalyst/aid to form a protective film on the mild steel surface in contact with the furnace combustion products. [0008]
  • The corrosion inhibiting treatment comprises a blend of a primary aminoalcohol (i.e., having primary amino function) and boric acid or water soluble salt or the acid. A tertiary aminoalcohol (i.e., having a tertiary amine function) may also be present in the blend. The blend is preferably sprayed onto the pulverized coal in aqueous solution form prior to injection of the coal into the furnace. Alternatively, the treatment may be applied in spray form anywhere in the furnace system including the so-called “fireside” or “cold” ends of the furnace. (See U.S. Pat. Nos. 4,458,006 and 4,224,180 herein incorporated by reference.)[0009]
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
  • Metal surfaces, such as mild steel surfaces, of a furnace system are effectively treated in accordance with the invention by a corrosion inhibiting treatment comprising a blend of a primary aminoalcohol and boric acid or water soluble salt form thereof. Additionally, the corrosion inhibiting treatment may comprise a tertiary aminoalcohol. Preferably, the primary aminoalcohol is 2-aminoethanol and the tertiary aminoalcohol is triethanolamine. The invention has proven to be successful, especially in furnace systems in which pulverized coal is burned as fuel in the presence of a copper catalyst/combustion aid. [0010]
  • The corrosion inhibiting treatment is most preferably provided in the form of an aqueous solution. By the phrase “aqueous solution” as used herein, we mean to encompass not only true chemical solutions, but also dispersions, mixtures, and suspensions. The solution may be sprayed directly over the pulverized coal in an amount of about 100 ml to 1 L of aqueous solution per ton of coal. More preferably, the dosage rate is from about 300 ml-1L of aqueous solution per ton pulverized coal. [0011]
  • Preferably, the corrosion inhibiting treatment comprises both the 2-aminoethanol and triethanolamine component. In addition, conventional corrosion inhibitors, such as water-soluble gluconic acid salts, preferably sodium gluconate, may be incorporated into the corrosion inhibiting treatment. When the pulverized coal is to be burned in the presence of copper as a catalyst/combustion aid, a copper ion source may also be incorporated into the aqueous solution that is to be sprayed over the coal. [0012]
  • The invention is also directed to corrosion inhibiting treatment compositions that are adapted for application or spraying onto the fuel in the form of an aqueous solution. In these compositions, the 2-aminoethanol, triethanolamine, and boric acid or salt thereof components may be present in the aqueous solution in the amount of about 1-10 wt %. Sodium gluconate may also be present in the aqueous solution in an amount of about 1-15 wt %. In those instances in which a copper ion source is also present in the aqueous solution, the copper ion source may be present in such an amount as to provide Cu[0013] ++ in an amount of 1-20 wt %.
  • The synergistic blend of 2-aminoethanol, triethanolamine, and borate is not water soluble in the presence of copper. However, when this blend is mixed with the known mild steel corrosion inhibitor, sodium gluconate, the gluconate/“blend” mixture has a high solubility in water even in the presence of copper. [0014]
  • Exemplary compositions in accordance with the invention include: [0015]
    aminoalcohol component(s) and boric acid or salt 1-10 wt %
    sodium gluconate 1-15 wt %
    copper (as Cu++)* 0-20 wt %
    water remainder
    More preferably, the compositions include 1-10 wt %
    aminoalcohol blend of 2-aminoethanol and
    triethanolamine with boric acid or salt
    sodium gluconate 1-15 wt %
    copper (as Cu++)* 1-20 wt %
  • Based upon preliminary results, it is preferred to provide the copper ion source, sodium gluconate, 2-aminoethanol, triethanolamine, and boric acid or water soluble salt in a single aqueous solution for spray application over the pulverized coal. Exemplary copper ion sources are copper sulfate pentahydrate and copper II-D-gluconate. [0016]
  • The product which is presently preferred for commercial use comprises about 3% actives of a blend of 2-aminoethanol, triethanolamine, and boric acid, along with 4% active sodium gluconate, and 19% actives of copper sulfate pentahydrate along with sufficient water to equal 100% of the total weight of the formulation. [0017]
  • EXAMPLES
  • The invention will be further described in conjunction with the following examples which should be viewed as being illustrative of the invention and should not be construed to limit the invention. [0018]
  • Example 1 Bottle Test Method for Corrosion Rate Comparison Experimental Procedure
  • All corrosion tests were carried out using a bottle test method with mild steel coupons. The coupons were cleaned with tri-sodium phosphate and pumice before and after exposure to the produce solution. Isopropyl alcohol was used to rinse the coupons after cleaning. Each low carbon steel coupon was immersed in a 1% (by weight) copper solution prepared form the indicated stock solution for 24 hours. (Only exceptions are the last two entries in the data table below which involved immersion of the mild steel coupons into the undiluted stock solution.) Total test solution weight was 100 grams. Each test was conducted at 30° C. in a water bath shaking at 40 rpm. Corrosion rates were determined by the amount of weight loss that occurred in 24 hours. All formulations tested were run in duplicate, so the corrosion rates shown represent the average of the two. The level of copper (as Cu[0019] 2+ in EP9587 (4.84%) was maintained for each new stock formulation prepared. The percentage of surfactant and water and the source of copper ion were the variables manipulated. All blends were prepared based on the weight % of each component. In addition, an 11-day test using undiluted stock solutions was carried out with the better of the two corrosion blends.
  • Experimental Results
  • Copper Based Combustion Enhancer (CBCE)=19% copper sulfate pentahydrate (which is 4.84% Cu[0020] 2+, the level found in every stock solution tested below)/1.6% alkylpolyglucoside surfactant (Triton BG-10).
  • Corrosion Inhibitor Blend (CIB)=2-aminoethanol, triethanolamine, and boric acid (Maxhib AB-400)—available from Chemax, Rutgers Organics Corporation, Greenville, S.C. 29606. [0021]
  • Data Table 1 below shows the above listed as CBCE and CIB with the appropriate concentrations used. [0022]
    TABLE 1
    Corrosion Rate % Reduction of
    Composition of Stock Solution (mpy) on Low Corrosion Rate
    Example Tested (by % weight) Carbon Steel (relative to CBCE)
    Control CBCE (4.84% Cu) [CONTROL] 935 NA
    C-1 Similar to CBCE but with the 25 97
    4.84% Cu coming from Copper(II)-
    D-Gluconate instead of
    CuSO4.5H2O
    C-2 CBCE with an added 1% Sodium 959 0
    Gluconate
    C-3 CBCE with an added 6.7% Sodium 974 0
    Gluconate
    C-4 CBCE with an added 9% Sodium 1000 0
    Gluconate
    C-5 Similar to the CBCE but with 1% of 968 0
    the Cu coming form Copper(II)-D-
    Gluconate & the other 3.84% Cu
    coming from CuSO4.5H2O
    C-6 CBCE but with the pH raised 1 unit 964 0
    with NH4OH
    C-7 Similar to the CBCE but with 1% of 955 0
    the Cu coming from Copper(II)-D-
    Gluconate & the other 3.84% Cu
    coming from CuSO4.5H2O. In
    addition 0.1% Zinc was added.
    C-8 Similar to the CBCE but with 1% of 466 50
    the Cu coming from Copper (II)-D-
    Gluconate & the other 3.84% Cu
    coming from CuSO4.5H2O. In
    addition, pH was raised one-half
    unit with NH4OH.
    C-9 Similar to the CBCE but with 1% of 175 81
    the Cu coming from Copper(II)-D- (Product was not
    Gluconate & the other 3.84% Cu stable.)
    coming from CuSO4.5H2O. In
    addition, pH was raised one unit
    with KOH.
    C-10 Similar to the CBCE but with 1% of 212 77
    the Cu coming from Copper(II)-D- (Product was not
    Gluconate & the other 3.84% Cu stable.)
    coming from CuSO4.5H2O. In
    addition, pH was raised one unit
    with NaOH.
    C-11 Similar to the CBCE but with 1% of 174 81
    the Cu coming from Copper(II)-D- (Product was not
    Gluconate & the other 3.34% Cu stable.)
    coming from CuSO4.5H2O. In
    addition, pH was raised one unit
    with NaOH.
    C-12 Similar to the CBCE but with 1% of 147 84
    the Cu coming from Copper(II)-D- (Product was not
    Gluconate & the other 3.84% Cu stable.)
    coming from CuSO4.5H2O. In
    addition, pH was raised one unit
    with NH4OH.
    C-13 Similar to the CBCE but with 900 4
    1.35% alkylpolyglucoside surfactant
    (Triton BG-10) instead of 1.6%,
    and 0.25% alkoxylated mercaptan
    (Burco TME added as well.
    C-14 Similar to the CBCE but with 957 0
    1.35% alkylpolyglucoside surfactant
    (Triton BG-10) instead of 1.6%,
    and 1.5% alkoxylated mercaptan
    (Burco TME added as well.
    C-15 Similar to the CBCE but with 1.6% 838 10
    alkylpolyglucoside surfactant
    (Triton BG-10) replaced by 1.6%
    alkoxylated amine.
    C-16 Similar to the CBCE but with 1.6% 787 16
    alkylpolyglucoside surfactant
    (Triton BG-10) replaced by 1.6%
    alkoxylated amine.
    C-17 Similar to the CBCE but with 1.6% 808 14
    alkylpolyglucoside surfactant
    (Triton BG-10) replaced by 1.6%
    proprietary surfactant blend with
    propargyl alcohol (Maxhib PA 315).
    C-18 Similar to the CBCE but with 1.6% 852 9
    alkylpolyglucoside surfactant
    (Triton BG-10) replaced by 1.6% of
    a quaternary aryl ammonium
    chloride (Dodicor 2565).
    C-19 Similar to the CBCE but the 1.6% 998 0
    alkylpolyglucoside surfactant
    (Triton BG-10) was not added.
    Instead, 1% boric acid & 1% EDTA
    were added.
    C-20 Similar to the CBCE but the 1.6% 913 2
    alkylpolyglucoside surfactant
    (Triton BG-10) was not added.
    Instead 5% proprietary surfactant
    blend with propargyl alcohol
    (Maxhib PA 315) was added.
    C-21 Similar to the CBCE but the 1.6% 543 42
    alkylpolyglucoside surfactant
    (Triton BG-10) was not added.
    Instead, 5% quaternary aryl
    ammonium chloride (Dodicor 2565)
    was added.
    C-22 Similar to the CBCE but the 1.6% 576 38
    alkylpolyglucoside surfactant
    (Triton BG-10) was not added.
    Instead, 10% quaternary aryl
    ammonium chloride (Dodicor 2565)
    was added.
    C-23 Similar to the CBCE but the 1.6% 875 6
    alkylpolyglucoside surfactant
    (Triton BG-10) was replaced by
    1.6% of a quaternary aryl
    ammonium chloride (Dodicor
    2565). In addition, pH was raised
    one unit w/NH4OH.
    C-24 Similar to the CBCE but with the 832 11
    1.6% alkylpolyglucoside surfactant
    (Triton BG-10) replaced by 1.6% of
    a quaternary aryl ammonium
    chloride (Dodicor 2565). In
    addition, 1% of the Cu was from
    Copper(II)-D-Gluconate & the other
    3.84% came from CuSO4.5H2O.
    The pH was raised one unit
    w/NH4OH as well.
    C-25 Similar to the CBCE but with the 692 26
    1.6% alkylpolyglucoside surfactant
    (Triton BG-10) replaced by 1.6% of
    a proprietary surfactant blend with
    propargyl alcohol (Maxhib PA 315).
    In addition, 1% of the Cu was from
    Copper(II)-D-Gluconate & the other
    3.84% came from CuSO4.5H2O.
    The pH was raised one unit with
    NaOH as well.
    Example 1 Similar to the CBCE but with the 222 76
    1.6% alkylpolyglucoside surfactant
    (Triton BG-10) not added. Instead,
    2.27% CIB (Maxhib AB 400) &
    6.7% sodium gluconate were added
    to the 4.84% Cu (from 19% copper
    sulfate pentahydrate).
    Example 2 Similar to the CBCE but with the 213 77
    1.6% alkylpolyglucoside surfactant
    (Triton BG-10) not added. Instead,
    2.3% CIB (Maxhib AB 400) &
    5.4% sodium gluconate were added
    to the 4.84% Cu (from 19% copper
    sulfate pentahydrate).
    Example 3 Similar to the CBCE but with the 223 76
    1.6% alkylpolyglucoside surfactant
    (Triton BG-10) not added. Instead,
    2.8% CIB (Maxhib AB 400) &
    4.3% sodium gluconate were added
    to the 4.84% Cu (from 19% copper
    sulfate pentahydrate).
    Example 4 Similar to the CBCE but with the 230 75
    1.6% alkylpolyglucoside surfactant
    (Triton BG-10) not added. Instead,
    3.0% CIB (Maxhib AB 400) &
    4.0% sodium gluconate were added
    to the 4.84% Cu (from 19% copper
    sulfate pentahydrate).
    Example 5 Similar to the CBCE but with the 181 81
    1.6% alkylpolyglucoside surfactant
    (Triton BG-10) not added. Instead,
    3.0% CIB (Maxhib AB 400) &
    5.0% sodium gluconate were added
    to the 4.84% Cu (from 19% copper
    sulfate pentahydrate).
    Example 6 Similar to the CBCE but with the 541 42
    1.6% alkylpolyglucoside surfactant
    (Triton BG-10) not added. Instead,
    3.5% CIB (Maxhib AB 400) &
    4.2% sodium gluconate were added
    to the 4.84% Cu (from 19% copper
    sulfate pentahydrate).
    Example 7 Similar to the CBCE but with the 200 79
    1.6% alkylpolyglucoside surfactant
    (Triton BG-10) not added. Instead,
    2% CIB (Maxhib AB 400) was
    added. In addition, 1% Cu came
    from Copper(II)-D-Gluconate &
    3.84% Cu came from copper sulfate
    pentahydrate to make up the 4.84%
    total Cu amount.
    Example 8 Similar to the CBCE but with the 146 84
    1.6% alkylpolyglucoside surfactant
    (Triton BG-10) not added. Instead,
    2.5% CIB (Maxhib AB 400) was
    added. In addition, 1% Cu came
    from Copper(II)-D-Gluconate &
    3.84% Cu came from copper sulfate
    pentahydrate to make up the 4.84%
    total Cu amount.
    C-27 Similar to the CBCE but with the 820 12
    1.6% alkylpolyglucoside surfactant
    (Triton BG-10) replaced by 1.6%
    modified complex amine (Deterge
    AT-100). In addition, 1% Cu came
    from Copper(II)-D-Gluconate &
    3.84% Cu came from copper sulfate
    pentahydrate to make up the 4.84%
    total Cu amount.
    C-28 Similar to the CBCE but with the 775 17
    1.6% alkylpolyglucoside surfactant
    (Triton BG-10) not added. Instead,
    3% modified complex amine
    (Deterge AT-100) was added. In
    addition, 1% Cu came from
    Copper(II)-D-Gluconate & 3.84%
    Cu came from copper sulfate
    pentahydrate. The pH was raised
    one unit with NaOH as well.
    11-Day Bottle Test Using Undiluted Stock Solutions
    Example 9 Undiluted CBCE tested for 11 days 4961 NA
    (Control for 11-day test)
    Undiluted Blend Tested for 11 Days vs. 781 84
    CBCE. In this case, the CBCE prepared did
    not have the 1.6% alkylpolyglucoside
    surfactant (Triton BG-10). Instead, 3.0%
    CIB(Maxhib AB 400) & 4.0% sodium
    gluconate were added to the 4.84% Cu (from
    19% copper sulfate pentahydrate).
  • Example 2
  • The procedures reported in Example 1 were again performed in conjunction with comparative treatments and treatments in accordance with the invention. Results are shown in Table 2. [0023]
    Corrosion Rate % Reduction of
    Composition of Stock (mpy) on Low Corrosion Rate
    Example Solution Tested (by wt %) Carbon Steel (relative to EP9587)
    Control EP9587 [CONTROL] 935 NA
    C-29 EP9587 W/4.84% Cu from 25 97
    Copper(II)-D-Gluconate instead (Increase in raw
    of CuSO4.5H2O material cost higher
    than 20%.)
    C-30 EP9587 1% Sodium 959 0
    Gluconate.
    C-31 EP9587 6.7% Sodium 974 0
    Gluconate.
    C-32 EP9587 9% Sodium 1000 0
    Gluconate.
    C-33 EP9587 1% Cu from 968 0
    Copper(II)-D-Gluconate &
    3.84% Cu from CuSO4.5H2O.
    C-34 EP9587 & pH raised 1 unit w/ 964 0
    NH4OH.
    C-35 EP9587 w/ 1% Cu from 955 0
    Copper(II)-D-Gluconate &
    3.84% from CuSO4.5H2O w/
    0.1% zinc.
    C-36 EP9587 w/ 1% Cu from 466 50
    Copper(II)-D-Gluconate &
    3.84% from CuSO4.5H2O &
    pH raised one half unit w/
    NH4OH.
    C-37 EP9587 w/ 1% Cu from 175 81
    Copper(II)-D-Gluconate & (Product was not
    3.84% from CuSO4.5H2O & stable.)
    pH raised one unit w/ KOH.
    C-38 EP9587 w/ 1% Cu from 212 77
    Copper(II)-D-Gluconate & (Product was not
    3.84% from CuSO4.5H2O & stable.)
    pH raised one unit with
    NAOH.
    C-39 EP9587 w/ 1.5% Cu from 174 81
    Copper(II)-D-Gluconate & (Product was not
    3.34% from CuSO4.5H2O w/ stable.)
    pH raised one unit with NaOH.
    C-40 EP9587 w/ 1% Cu from 147 84
    Copper(II)-D-Gluconate & (Product was not
    3.84% from CuSO4.5H2O & stable.)
    pH raised one unit w/NH4OH.
    C-41 EP9587 w/ 1.35% Triton BG- 900 4
    10 & 0.25% Burko TME.
    C-42 EP9587 w/ 0.1% Triton BG-10 957 0
    & 1.5% Burko TME
    C-43 EP9587 w/ Triton BG-10 838 10
    replaced by alkoxylated amine.
    C-44 EP9587 w/ Triton BG-10 787 16
    replaced by alkoxylated amine.
    C-45 EP9587 w/ Triton BG-10 808 14
    replaced by Maxhib PA 315.
    C-46 EP9587 w/ Triton BG-10 852 9
    replaced by Dodicor 2565.
    C-47 EP9587 w/ Triton BG-10 998 0
    replaced by 1% Boric Acid &
    EDTA.
    C-48 EP9587 w/ Triton BG-10 913 2
    replaced by Maxhib PA 315.
    C-49 EP9587 w/ Triton BG-10 543 42
    replaced by 5% Dodicor 2565.
    C-50 EP9587 w/ Triton BG-10 576 38
    replaced by 10% Dodicor
    2565.
    C-51 EP9587 w/ Triton BG-10 875 6
    replaced by Dodicor 2565 &
    pH raised one unit w/ NH4OH.
    C-52 Triton BG-10 replaced by 832 11
    Dodicor 2565 & 1% Cu from
    Copper(II)-D-Gluconate &
    3.84% from CuSO4.5H2O and
    pH raised one unit w/ NaOH.
    Example 10 Triton BG-10 replaced by 692 26
    Maxhib PA 315 & 1% Cu
    from Copper(II)-D-Gluconate
    & 3.84% from CuSO4.5H2O
    and pH raised one unit w/
    NaOH.
    Example 11 Triton BG-10 replaced by 222 76
    2.27% Maxhib AB 400 &
    6.7% sodium gluconate and
    19% copper sulfate
    pentahydrate.
    Example 12 Triton BG-10 replaced by 213 77
    2.3% Maxhib AB 400 & 5.4%
    sodium gluconate and 19%
    copper sulfate pentahydrate.
    Example 13 Triton BG-10 replaced by 223 76
    2.8% Maxhib AB 400 & 4.3%
    sodium gluconate and 19%
    copper sulfate pentahydrate.
    Example 14 Triton BG-10 replaced by 23 75
    3.0% Maxhib AB 400 & 4.0%
    sodium gluconate and 19%
    copper sulfate pentahydrate.
    Example 15 Triton BG-10 replaced by 181 81
    3.0% Maxhib AB 400 & 5.0%
    sodium gluconate and 19%
    copper sulfate pentahydrate.
    Example 16 Triton BG-10 replaced by 541 42
    3.5% Maxhib AB 400 & 4.2%
    sodium gluconate and 19%
    copper sulfate pentahydrate.
    Example 17 Triton BG-10 replaced by 2% 200 79
    Maxhib AB 400 & 1% Cu
    from Copper(II)-D-Gluconate
    & 3.84% from copper sulfate
    pentahydrate.
    Example 18 Triton BG-10 replaced by 146 84
    2.5% Maxhib AB 400 & 1%
    Cu from Copper(II)-D-
    Gluconate & 3.84% from
    copper sulfate pentahydrate.
    C-53 Triton BG-10 replaced by 820 12
    Deterge AT-100 & 1% Cu
    from Copper(II)-D-Gluconate
    & 3.84% from copper sulfate
    pentahydrate.
    C-54 Triton BG-10 replaced by 3% 775 17
    Deterge AT-100 & 1% Cu
    from Copper(II)-D-Gluconate
    & 3.84% from copper sulfate
    pentahydrate & pH raised one
    unit with NaOH.
    C-55 Undiluted EP9587 tested for 11 4961 NA
    days (Control for 11-day test).
    Example 19 Undiluted Blend Tested for 11 781 84
    days vs. EP9587: Triton BG-
    10 replaced by 3.0% Maxhib
    AB400 & 4.0% sodium
    gluconate and 19% copper
    sulfate pentahydrate.

Claims (23)

What is claimed is:
1. A method of inhibiting corrosion of metal surfaces in a furnace wherein coal is burned as a fuel, said method comprising burning said coal in the presence of a corrosion inhibiting treatment comprising an aminoalcohol.
2. A method as recited in claim 1 wherein said corrosion inhibiting treatment further comprises boric acid or water soluble salt of said boric acid.
3. A method as recited in claim 2 wherein said coal is pulverized and said treatment is applied in the form of an aqueous solution over said pulverized coal.
4. A method as recited in claim 2 wherein said treatment is sprayed in aqueous solution form into said furnace.
5. A method as recited in claim 2 wherein said aminoalcohol comprises a primary aminoalcohol having a primary amine functionality.
6. A method as recited in claim 5 wherein said aminoalcohol further comprises a tertiary aminoalcohol having tertiary amine functionality.
7. A method as recited in claim 5 wherein said aminoalcohol further comprises 2-aminoethanol.
8. A method as recited in claim 6 wherein said tertiary aminoalcohol is triethanolamine.
9. A method as recited in claim 8 wherein said coal is burned in the presence of copper.
10. A method as recited in claim 3 wherein said aqueous solution is sprayed over said pulverized coal in an amount of about 100 ml-1L of said aqueous solution per ton of said pulverized coal.
11. A method as recited in claim 10 wherein said aqueous solution is sprayed over said pulverized coal in an amount of about 300 ml-1L per ton of said pulverized coal.
12. A method as recited in claim 8 wherein said 2-aminoethanol, triethanolamine, and boric acid or salt thereof are present in combination in aqueous solution in an amount of about 1-10 wt %.
13. A method as recited in claim 12 further including sodium gluconate in said aqueous solution, said sodium gluconate being present in said aqueous solution in an amount of between about 1-10 wt %.
14. In a method in which pulverized coal is burned as a fuel in a furnace in the present of copper to enhance the operation of the furnace, the improvement comprising also burning said coal in the presence of a corrosion inhibiting treatment, said treatment comprising 2-aminoethanol, triethanolamine and boric acid or water soluble thereof.
15. A method as recited in claim 14 wherein said copper and said corrosion inhibiting treatment are both sprayed onto said coal in the form of a single aqueous solution.
16. A method as recited in claim 14 wherein said corrosion inhibiting treatment further comprises gluconic acid or water soluble salt thereof.
17. A method as recited in claim 16 wherein said corrosion inhibiting treatment comprises sodium gluconate.
18. A method as recited in claim 17 wherein said 2-aminoethanol, triethanolamine and boric acid or salt thereof are present in combination in said aqueous solution in an amount of about 1-about 10 wt %, said sodium gluconate being present in said aqueous solution in an amount of about 1-15 wt % and wherein said copper is present in said aqueous solution as Cu++ in an amount of about 1-20 wt %, and wherein about 100 ml-1L of said aqueous solution is sprayed onto said pulverized coal.
19. Corrosion inhibiting composition comprising an aqueous solution comprising:
(a) 2-aminoethanol;
(b) triethanolamine; and
(c) boric acid or water soluble salt form.
20. Corrosion inhibiting composition as recited in claim 19 further comprising (d) sodium gluconate.
21. Corrosion inhibiting composition as recited in claim 20 further comprising (e) a copper ion source.
22. Corrosion inhibiting composition as recited in claim 21 wherein said copper ion source is copper sulfate pentahydrate or copper(II)-D Gluconate.
23. Corrosion inhibiting composition as recited in claim 21 wherein said (a), (b) and (c), in combination, are present in said aqueous solution in an amount of about 1-10 wt %, said (d) is present in said aqueous solution in an amount of about 1-15 wt % and wherein said copper ion source (e) is present in an amount sufficient to provide from about 1-20 wt % of Cu++ ion in said aqueous solution.
US10/368,823 2003-02-19 2003-02-19 Non-corrosive treatment to enhance pressurized and non-pressurized pulverized coal combustion Abandoned US20040159184A1 (en)

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US10/368,823 US20040159184A1 (en) 2003-02-19 2003-02-19 Non-corrosive treatment to enhance pressurized and non-pressurized pulverized coal combustion
EP04705247A EP1597413A1 (en) 2003-02-19 2004-01-26 A non-corrosive treatment to enhance pressurized and non-pressurized pulverized coal combustion
CNB2004800079997A CN100351430C (en) 2003-02-19 2004-01-26 A non-corrosive treatment to enhance pressurized and non-pressurized pulverized coal combustion
KR1020057015191A KR101138658B1 (en) 2003-02-19 2004-01-26 A non-corrosive treatment to enhance pressurized and non-pressurized pulverized coal combustion
PCT/US2004/002051 WO2004074548A1 (en) 2003-02-19 2004-01-26 A non-corrosive treatment to enhance pressurized and non-pressurized pulverized coal combustion
BRPI0407655-9A BRPI0407655A (en) 2003-02-19 2004-01-26 non-corrosive treatment to improve combustion of pressurized and non-pressurized pulverized coal
CA2516491A CA2516491C (en) 2003-02-19 2004-01-26 A non-corrosive treatment to enhance pressurized and non-pressurized pulverized coal combustion
JP2006503005A JP4440919B2 (en) 2003-02-19 2004-01-26 Non-corrosive treatment to improve pressurized and unpressurized pulverized coal combustion
AU2004213746A AU2004213746B2 (en) 2003-02-19 2004-01-26 A non-corrosive treatment to enhance pressurized and non-pressurized pulverized coal combustion
US11/581,935 US20070033864A1 (en) 2003-02-19 2006-10-17 Non-corrosive treatment to enhance pressurized and non-pressurized pulvarized coal combustion
US12/484,654 US20090253085A1 (en) 2003-02-19 2009-06-15 Non-corrosive treatment to enhance pressurized and non-pressurized pulverized coal combustion

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CA2516491A1 (en) 2004-09-02
AU2004213746B2 (en) 2009-05-07
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CN100351430C (en) 2007-11-28
AU2004213746A1 (en) 2004-09-02
JP2006518419A (en) 2006-08-10
WO2004074548A1 (en) 2004-09-02
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CN1764741A (en) 2006-04-26

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Effective date: 20030205

STCB Information on status: application discontinuation

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