US20040099345A1 - Component which is intended for a facility for producing or preparing glass melts - Google Patents
Component which is intended for a facility for producing or preparing glass melts Download PDFInfo
- Publication number
- US20040099345A1 US20040099345A1 US10/354,407 US35440703A US2004099345A1 US 20040099345 A1 US20040099345 A1 US 20040099345A1 US 35440703 A US35440703 A US 35440703A US 2004099345 A1 US2004099345 A1 US 2004099345A1
- Authority
- US
- United States
- Prior art keywords
- component
- temperature
- during
- glass melts
- treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/167—Means for preventing damage to equipment, e.g. by molten glass, hot gases, batches
- C03B5/1672—Use of materials therefor
- C03B5/1675—Platinum group metals
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
- C03B5/425—Preventing corrosion or erosion
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
- C03B5/43—Use of materials for furnace walls, e.g. fire-bricks
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/10—Oxidising
Definitions
- the present invention relates to the field of production or preparation of glass melts.
- Glass melts are produced from inorganic compounds, particularly from glass shards or glass batches.
- the melting process must typically be followed by a refining process.
- the refining has the task of freeing the molten glass from physically and chemically bonded gases.
- the present invention is based on the object of treating components of the type described in such a way that bubble formation is avoided or suppressed so that the necessary quality requirements are fulfilled.
- the component is subjected for a certain period of time to an elevated temperature, i.e., a temperature above room temperature, possibly also over the operating temperature, in an oxidizing atmosphere, before it is put into operation in the facility cited for producing or preparing glass melts.
- an elevated temperature i.e., a temperature above room temperature, possibly also over the operating temperature, in an oxidizing atmosphere, before it is put into operation in the facility cited for producing or preparing glass melts.
- organic impurities are decomposed through the treatment cited.
- Oxidic impurities vaporize through the high decomposition pressure or form stable layers. These layers have a low diffusion tendency in relation to hydrogen, compared to pure metals. However, if no hydrogen can diffuse into the layer, then also no oxygen, which leads to the formation of the secondary bubbles cited, is left behind. This means that the formation of bubbles in the glass melt is strongly reduced through the application of the present invention and that high-quality glasses may be produced.
- component includes those components which could be a part of a facility for producing or preparing glass melts. Therefore, pipes, pipe elbows, containers, stirrers, and other things are in consideration. In this case, the entire component does not have to be made of noble metal, there are numerous cases in which the relevant component is only partially coated using noble metal, the noble metal surfaces being in contact with glass melts during operation.
- Bubble type I organic impurities of the surface (CO, CO 2 ) observation time period: several days
- Bubble type II leakage of the lining (noble gases, O 2 , . . . ) observation time period: continuous
- Bubble type III impurities (oxides) in the noble metal (O 2 ) observation time period: several days to weeks
- Bubble type IV bonded hydroxyl groups in the glass (O 2 ) observation time period: continuous
- the components, the semifinished product, or the coatings are treated, at a temperature which lies around 100 K above the application temperature, for 400 hours in a forced-air furnace.
- the present invention contributes to increasing the quality of high-quality glasses.
- Laboratory crucibles (size 106) were produced from the alloys Pt(3N), PtRh10, FGS [fine-grain stabilized] 16Pt, FGS 16PtRh10 und FGS 16PtAu5 in laboratory scale.
- Each crucible was treated for 400 hours at 1200° C. and at 1450° C. in a standard forced-air furnace.
- the crucibles were filled in the cold state with borosilicate glass shards.
- the glass test was performed by heating to operating temperature, a holding time of 24 hours, and cooling in the heat of the furnace.
- Zircon mullite rod samples were coated with a layer thickness of 200 ⁇ m to 1500 ⁇ m through thermal spraying.
- the rod samples were introduced at operating temperature into a crucible filled with borosilicate glass shards.
- the glass test was performed by introducing the samples into the glass melt at the operating temperature, a holding time of 24 hours, and the cooling in the furnace heat.
- the temperature may be changed during the treatment.
- it may be very high during a starting phase of the treatment period and then be reduced, or, vice versa, be low during a starting phase and increase in the course of the treatment period.
- the inventors suggest a device according to the present invention.
- This includes a chamber which is intended for receiving the components to be treated.
- the chamber may be appropriately heated.
- the chamber has a connection for introducing an oxidizing gas.
Abstract
Description
- The present invention relates to the field of production or preparation of glass melts.
- Glass melts are produced from inorganic compounds, particularly from glass shards or glass batches.
- Numerous devices have become known, using which the materials cited may be melted or refined. For example, see German Patent 33 16 546 C1. This refers to a skull crucible.
- The melting process must typically be followed by a refining process. In this case, the refining has the task of freeing the molten glass from physically and chemically bonded gases.
- In this case, every effort is made to perform the degassing as completely as possible. Therefore, refining agents are used during the refining process and particularly high temperatures of up to 2000° C. are applied.
- In practice, it has been shown that in spite of great efforts in the refining stage, bubbles arise in the glass melt. As is known, this originates from localized temperature gradients existing in the melt, which lead to the formation of local elements and therefore to the occurrence of further gas bubbles, which are referred to as “secondary bubbles”. See European Patent Application 1 050 513 A3.
- Further publications which deal with the phenomenon of bubble formation are the following:
- Cowan J. H, Platinum Glass Reactions, Ceramic Proceedings 1982, pp. 218-228
- Cowan J. H., An Electrochemical Theory for Oxygen Reboil, Journal of the American Ceramic Society 1966, pp. 559-562
- Onishi, Reboil Phenomenon at the borosilicate-glass-platinum-interface, 10. Int. Congress on Glass, Kyoto 1974, pp. 63-70
- Shinji, Kawachi; Yoshio, Iwatsubo, Diagnosis and Treatment of Bubbles, Glass 2000, pp. 122-129
- German Patent Application 198 56 797 A1
- Japanese Patent 2982959
- U.S. Pat. No. 3,387,961
- U.S. Pat. No. 5,385,595
- U.S. Pat. No. 4,123,263
- WO 0818731
- European Patent 559330
- Japanese Patent 56129618
- European Patent 967179
- European Patent 908417
- Japanese Patent 02221129
- It is known that bubble formation occurs at the surface of platinum in contact with borosilicate glass (Onishi, Fujij 1974). Furthermore, it is known that the process is based on electrochemical mechanisms (U.S. Pat. No. 427,934 [sic] and Cowan, Buehl, et al. 1966).
- NH Technoglass describes the use of platinum having slight osmium impurities to avoid bubbles, aging is not shown (German Patent 198 56 797 and/or Japanese Patent 2,982,959). Criticisms of the related art: the theories and embodiments described, however, only show the phenomenon; a solution through suitable selection of alloy is not indicated. In this case, bubble formation is not acceptable in those melts from which optical glasses, LCD glasses, and technical glasses are to be produced. The necessary quality criteria are not achieved in this way.
- The present invention is based on the object of treating components of the type described in such a way that bubble formation is avoided or suppressed so that the necessary quality requirements are fulfilled.
- This object is achieved by the features of claim1. According to this, the component is subjected for a certain period of time to an elevated temperature, i.e., a temperature above room temperature, possibly also over the operating temperature, in an oxidizing atmosphere, before it is put into operation in the facility cited for producing or preparing glass melts.
- The inventors have recognized the following: organic impurities are decomposed through the treatment cited. Oxidic impurities vaporize through the high decomposition pressure or form stable layers. These layers have a low diffusion tendency in relation to hydrogen, compared to pure metals. However, if no hydrogen can diffuse into the layer, then also no oxygen, which leads to the formation of the secondary bubbles cited, is left behind. This means that the formation of bubbles in the glass melt is strongly reduced through the application of the present invention and that high-quality glasses may be produced.
- The concept of “component” includes those components which could be a part of a facility for producing or preparing glass melts. Therefore, pipes, pipe elbows, containers, stirrers, and other things are in consideration. In this case, the entire component does not have to be made of noble metal, there are numerous cases in which the relevant component is only partially coated using noble metal, the noble metal surfaces being in contact with glass melts during operation.
- For lining materials made of platinum and its alloys, four types of bubbles in the glass may be differentiated in principle:
Bubble type I: organic impurities of the surface (CO, CO2) observation time period: several days Bubble type II: leakage of the lining (noble gases, O2, . . . ) observation time period: continuous Bubble type III: impurities (oxides) in the noble metal (O2) observation time period: several days to weeks Bubble type IV: bonded hydroxyl groups in the glass (O2) observation time period: continuous - The treatment of components, semifinished products, or coatings made of platinum and its alloys represents a possibility for avoiding bubble types I and III in a glass melting furnace.
- In this case, the components, the semifinished product, or the coatings are treated, at a temperature which lies around 100 K above the application temperature, for 400 hours in a forced-air furnace.
- The advantages achieved using the present invention are particularly that the production with reduced bubbles may be begun immediately after the installation of the components.
- Furthermore, the present invention contributes to increasing the quality of high-quality glasses.
- Laboratory crucibles (size 106) were produced from the alloys Pt(3N), PtRh10, FGS [fine-grain stabilized] 16Pt, FGS 16PtRh10 und FGS 16PtAu5 in laboratory scale.
- Each crucible was treated for 400 hours at 1200° C. and at 1450° C. in a standard forced-air furnace.
- The crucibles were filled in the cold state with borosilicate glass shards. The glass test was performed by heating to operating temperature, a holding time of 24 hours, and cooling in the heat of the furnace.
- While the samples treated at 1200° C. had definite bubbles, no bubble formation could be detected in the samples annealed at 1450° C.
- Zircon mullite rod samples were coated with a layer thickness of 200 μm to 1500 μm through thermal spraying.
- One sample of each layer thickness was treated for 400 hours at 1200° C. and at 1450° C. in a standard forced-air furnace.
- The rod samples were introduced at operating temperature into a crucible filled with borosilicate glass shards. The glass test was performed by introducing the samples into the glass melt at the operating temperature, a holding time of 24 hours, and the cooling in the furnace heat.
- While the samples treated at 1200° C. had definite bubbles, no bubble formation could be detected in the samples annealed at 1450° C.
- Further variants of the method according to the present invention are conceivable. Thus, the temperature may be changed during the treatment.
- For example, it may be very high during a starting phase of the treatment period and then be reduced, or, vice versa, be low during a starting phase and increase in the course of the treatment period.
- It is also possible to apply a flow of oxidizing gas to the component during treatment. This gas flow may be directed in a targeted way onto specific parts, which come into contact with glass melts during operation.
- In accordance with the method according to the present invention, the inventors suggest a device according to the present invention. This includes a chamber which is intended for receiving the components to be treated. The chamber may be appropriately heated. In addition, the chamber has a connection for introducing an oxidizing gas.
Claims (13)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10203660.8 | 2002-01-30 | ||
DE10203660A DE10203660A1 (en) | 2002-01-30 | 2002-01-30 | Component intended for a plant for the production or processing of glass melts |
Publications (1)
Publication Number | Publication Date |
---|---|
US20040099345A1 true US20040099345A1 (en) | 2004-05-27 |
Family
ID=7713423
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/354,407 Abandoned US20040099345A1 (en) | 2002-01-30 | 2003-01-30 | Component which is intended for a facility for producing or preparing glass melts |
Country Status (4)
Country | Link |
---|---|
US (1) | US20040099345A1 (en) |
EP (1) | EP1333010A3 (en) |
JP (1) | JP2003221238A (en) |
DE (1) | DE10203660A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI388519B (en) * | 2008-11-24 | 2013-03-11 | Corning Inc | Isopipe material outgassing |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US762654A (en) * | 1902-08-04 | 1904-06-14 | American Gas Furnace Co | Method of annealing and tempering forms of metal. |
US3622310A (en) * | 1968-01-20 | 1971-11-23 | Degussa | Process of preparing noble metal materials having improved high temperature strength properties |
US3640705A (en) * | 1965-01-15 | 1972-02-08 | Johnson Matthey Co Ltd | Treatment of platinum group metals and alloys |
US6129997A (en) * | 1998-03-28 | 2000-10-10 | W. C. Heraeus Gmbh & Co. Kg | Method for manufacturing a welded shaped body dispersion-hardened platinum material |
US6663728B2 (en) * | 2000-09-18 | 2003-12-16 | W.C. Heraeus Gmbh & Co. Kg | Gold-free platinum material dispersion-strengthened by small, finely dispersed particles of base metal oxide |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3387961A (en) * | 1965-01-25 | 1968-06-11 | Corning Glass Works | Method of reducing reboil in molten glass |
US4123263A (en) * | 1977-11-02 | 1978-10-31 | Owens-Corning Fiberglas Corporation | Platinum-rhodium alloys |
DE3316546C1 (en) * | 1983-05-06 | 1984-04-26 | Philips Patentverwaltung Gmbh, 2000 Hamburg | Cold crucible for melting and crystallizing non-metallic inorganic compounds |
GB9203394D0 (en) * | 1992-02-18 | 1992-04-01 | Johnson Matthey Plc | Coated article |
US5385595A (en) * | 1993-12-23 | 1995-01-31 | Owens-Corning Fiberglas Technology Inc. | Titanium nitride diffusion barrier for platinum-coated fiberglass spinner bores |
DE19758724C2 (en) * | 1997-04-08 | 2002-12-12 | Heraeus Gmbh W C | Dispersion-strengthened platinum-gold material, process for its production and its use |
US6119484A (en) * | 1997-10-06 | 2000-09-19 | Asahi Glass Company Ltd. | Vacuum degassing apparatus for molten glass |
TW432020B (en) * | 1998-04-27 | 2001-05-01 | Nh Technoglass Co | Lining material for glass melting furnace, glass melting furnace, production of glass product and purification of lining material for glass melting furnace |
JP3823544B2 (en) * | 1998-06-24 | 2006-09-20 | 旭硝子株式会社 | Vacuum degassing apparatus for molten glass and manufacturing method thereof |
DE19921289A1 (en) * | 1999-05-07 | 2000-11-16 | Schott Rohrglas Gmbh | Channel system for guiding glass melts |
-
2002
- 2002-01-30 DE DE10203660A patent/DE10203660A1/en not_active Withdrawn
-
2003
- 2003-01-18 EP EP03001063A patent/EP1333010A3/en not_active Withdrawn
- 2003-01-27 JP JP2003017996A patent/JP2003221238A/en active Pending
- 2003-01-30 US US10/354,407 patent/US20040099345A1/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US762654A (en) * | 1902-08-04 | 1904-06-14 | American Gas Furnace Co | Method of annealing and tempering forms of metal. |
US3640705A (en) * | 1965-01-15 | 1972-02-08 | Johnson Matthey Co Ltd | Treatment of platinum group metals and alloys |
US3622310A (en) * | 1968-01-20 | 1971-11-23 | Degussa | Process of preparing noble metal materials having improved high temperature strength properties |
US6129997A (en) * | 1998-03-28 | 2000-10-10 | W. C. Heraeus Gmbh & Co. Kg | Method for manufacturing a welded shaped body dispersion-hardened platinum material |
US6663728B2 (en) * | 2000-09-18 | 2003-12-16 | W.C. Heraeus Gmbh & Co. Kg | Gold-free platinum material dispersion-strengthened by small, finely dispersed particles of base metal oxide |
Also Published As
Publication number | Publication date |
---|---|
EP1333010A3 (en) | 2004-08-04 |
EP1333010A2 (en) | 2003-08-06 |
DE10203660A1 (en) | 2003-08-07 |
JP2003221238A (en) | 2003-08-05 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: OMG AG&KG, GERMANY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:DICK, ERHARD;FISCHER, ERICH;FUCHS, ROLAND;AND OTHERS;REEL/FRAME:014156/0893 Effective date: 20030604 Owner name: SCHOTT GLAS, GERMANY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:DICK, ERHARD;FISCHER, ERICH;FUCHS, ROLAND;AND OTHERS;REEL/FRAME:014156/0893 Effective date: 20030604 |
|
AS | Assignment |
Owner name: UMICORE AG & CO. KG, GERMANY Free format text: CHANGE OF NAME;ASSIGNOR:OMG AG & CO. KG;REEL/FRAME:014976/0401 Effective date: 20030827 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |