US20040028584A1 - Catalyst for aromatization of alkanes, process of making and using thereof - Google Patents
Catalyst for aromatization of alkanes, process of making and using thereof Download PDFInfo
- Publication number
- US20040028584A1 US20040028584A1 US10/213,313 US21331302A US2004028584A1 US 20040028584 A1 US20040028584 A1 US 20040028584A1 US 21331302 A US21331302 A US 21331302A US 2004028584 A1 US2004028584 A1 US 2004028584A1
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- US
- United States
- Prior art keywords
- catalyst
- zeolite
- range
- platinum
- germanium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 104
- 238000000034 method Methods 0.000 title claims abstract description 50
- 230000008569 process Effects 0.000 title claims abstract description 41
- 238000005899 aromatization reaction Methods 0.000 title claims abstract description 22
- 150000001335 aliphatic alkanes Chemical class 0.000 title claims abstract description 17
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 92
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 82
- 239000010457 zeolite Substances 0.000 claims abstract description 81
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 75
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 43
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 37
- 229910052732 germanium Inorganic materials 0.000 claims abstract description 31
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims abstract description 31
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 17
- -1 aluminum-silicon-germanium Chemical group 0.000 claims abstract description 16
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 15
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 15
- 150000003464 sulfur compounds Chemical class 0.000 claims abstract description 12
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical group [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052733 gallium Inorganic materials 0.000 claims abstract description 11
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical group [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052718 tin Inorganic materials 0.000 claims abstract description 9
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical group [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 8
- 239000010936 titanium Substances 0.000 claims abstract description 8
- 229910000510 noble metal Inorganic materials 0.000 claims abstract description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 6
- 229910052738 indium Inorganic materials 0.000 claims abstract description 6
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical group [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims abstract description 6
- 150000001768 cations Chemical class 0.000 claims abstract description 5
- 229910052681 coesite Inorganic materials 0.000 claims abstract description 5
- 229910052906 cristobalite Inorganic materials 0.000 claims abstract description 5
- 229910052682 stishovite Inorganic materials 0.000 claims abstract description 5
- 229910052905 tridymite Inorganic materials 0.000 claims abstract description 5
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052737 gold Inorganic materials 0.000 claims abstract description 4
- 239000010931 gold Substances 0.000 claims abstract description 4
- XDFCIPNJCBUZJN-UHFFFAOYSA-N barium(2+) Chemical compound [Ba+2] XDFCIPNJCBUZJN-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052714 tellurium Inorganic materials 0.000 claims abstract description 3
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical group [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 claims abstract description 3
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium dioxide Chemical compound O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 claims description 16
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 10
- 229910052710 silicon Inorganic materials 0.000 claims description 10
- 239000010703 silicon Substances 0.000 claims description 10
- 239000001257 hydrogen Substances 0.000 claims description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 7
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 6
- 229910052717 sulfur Inorganic materials 0.000 claims description 6
- 239000011593 sulfur Substances 0.000 claims description 6
- 238000000151 deposition Methods 0.000 claims description 5
- 238000005470 impregnation Methods 0.000 claims description 4
- 125000003118 aryl group Chemical group 0.000 claims description 3
- 238000001354 calcination Methods 0.000 claims description 3
- 230000002194 synthesizing effect Effects 0.000 claims description 3
- 238000002441 X-ray diffraction Methods 0.000 claims description 2
- 229910000577 Silicon-germanium Inorganic materials 0.000 claims 6
- LEVVHYCKPQWKOP-UHFFFAOYSA-N [Si].[Ge] Chemical compound [Si].[Ge] LEVVHYCKPQWKOP-UHFFFAOYSA-N 0.000 claims 6
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 claims 1
- FGUJWQZQKHUJMW-UHFFFAOYSA-N [AlH3].[B] Chemical group [AlH3].[B] FGUJWQZQKHUJMW-UHFFFAOYSA-N 0.000 claims 1
- 125000002091 cationic group Chemical group 0.000 claims 1
- 150000002431 hydrogen Chemical class 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 20
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 abstract description 15
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 abstract description 15
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 abstract description 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract description 8
- 239000001294 propane Substances 0.000 abstract description 7
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical group [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 abstract description 5
- 239000004215 Carbon black (E152) Substances 0.000 abstract description 5
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 abstract description 5
- 229910052796 boron Inorganic materials 0.000 abstract description 5
- 239000008096 xylene Substances 0.000 abstract description 5
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 abstract 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 abstract 2
- 239000000395 magnesium oxide Substances 0.000 abstract 1
- ZCUFMDLYAMJYST-UHFFFAOYSA-N thorium dioxide Chemical compound O=[Th]=O ZCUFMDLYAMJYST-UHFFFAOYSA-N 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 14
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 8
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 8
- 238000005342 ion exchange Methods 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 7
- 229910000323 aluminium silicate Inorganic materials 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- 229910052804 chromium Inorganic materials 0.000 description 5
- 239000011651 chromium Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 4
- 239000010941 cobalt Substances 0.000 description 4
- 229910017052 cobalt Inorganic materials 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 150000004760 silicates Chemical class 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000001273 butane Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000011133 lead Substances 0.000 description 3
- 238000009740 moulding (composite fabrication) Methods 0.000 description 3
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 229910002651 NO3 Inorganic materials 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 2
- 239000012876 carrier material Substances 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 239000002178 crystalline material Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000002808 molecular sieve Substances 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- PVADDRMAFCOOPC-UHFFFAOYSA-N oxogermanium Chemical compound [Ge]=O PVADDRMAFCOOPC-UHFFFAOYSA-N 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- 238000000634 powder X-ray diffraction Methods 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 229910052707 ruthenium Inorganic materials 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910052716 thallium Inorganic materials 0.000 description 2
- BKVIYDNLLOSFOA-UHFFFAOYSA-N thallium Chemical compound [Tl] BKVIYDNLLOSFOA-UHFFFAOYSA-N 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 1
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- ZSLUVFAKFWKJRC-IGMARMGPSA-N 232Th Chemical compound [232Th] ZSLUVFAKFWKJRC-IGMARMGPSA-N 0.000 description 1
- IHICGCFKGWYHSF-UHFFFAOYSA-N C1=CC=CC=C1.CC1=CC=CC=C1.CC1=CC=CC=C1C Chemical group C1=CC=CC=C1.CC1=CC=CC=C1.CC1=CC=CC=C1C IHICGCFKGWYHSF-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910005833 GeO4 Inorganic materials 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910004074 SiF6 Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910008310 Si—Ge Inorganic materials 0.000 description 1
- 229910052776 Thorium Inorganic materials 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000012018 catalyst precursor Substances 0.000 description 1
- 238000004523 catalytic cracking Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000012013 faujasite Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000002290 germanium Chemical class 0.000 description 1
- CKSRCDNUMJATGA-UHFFFAOYSA-N germanium platinum Chemical compound [Ge].[Pt] CKSRCDNUMJATGA-UHFFFAOYSA-N 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 238000001027 hydrothermal synthesis Methods 0.000 description 1
- 229910001387 inorganic aluminate Inorganic materials 0.000 description 1
- 229910052909 inorganic silicate Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 150000002898 organic sulfur compounds Chemical class 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000012041 precatalyst Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- JOKPITBUODAHEN-UHFFFAOYSA-N sulfanylideneplatinum Chemical compound [Pt]=S JOKPITBUODAHEN-UHFFFAOYSA-N 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- IEXRMSFAVATTJX-UHFFFAOYSA-N tetrachlorogermane Chemical compound Cl[Ge](Cl)(Cl)Cl IEXRMSFAVATTJX-UHFFFAOYSA-N 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2/00—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/064—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof containing iron group metals, noble metals or copper
- B01J29/068—Noble metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/40—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
- B01J29/42—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing iron group metals, noble metals or copper
- B01J29/44—Noble metals
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2/00—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
- C07C2/76—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by condensation of hydrocarbons with partial elimination of hydrogen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/10—After treatment, characterised by the effect to be obtained
- B01J2229/18—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
- B01J2229/186—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself not in framework positions
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/14—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of germanium, tin or lead
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals
- C07C2523/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals of the platinum group metals
- C07C2523/42—Platinum
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2527/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- C07C2527/02—Sulfur, selenium or tellurium; Compounds thereof
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups C07C2529/08 - C07C2529/65
- C07C2529/72—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups C07C2529/08 - C07C2529/65 containing iron group metals, noble metals or copper
- C07C2529/74—Noble metals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Definitions
- This invention relates to a catalyst for the aromatization of alkanes to aromatics, specifically a zeolite, preferably a MFI-type structure, most preferably a ZSM-5 MFI zeolite, catalyst for the aromatization of alkanes having two to six carbon atoms per molecule to aromatics, such as benzene, toluene and xylene.
- a zeolite preferably a MFI-type structure, most preferably a ZSM-5 MFI zeolite
- catalyst for the aromatization of alkanes having two to six carbon atoms per molecule to aromatics such as benzene, toluene and xylene.
- Zeolite is a crystalline hydrated aluminosilicate that may also contain other metals, such as sodium, calcium, barium, and potassium, and that has ion exchange properties (Encarta® World English Dictionary [North American Edition] ⁇ & (P) 2001 Microsoft Corporation).
- a method for preparing a zeolite comprises (a) preparing an aqueous mixture of silicon oxide and sources of oxides of aluminum; and (b) maintaining said aqueous mixture under crystallization conditions until crystals of said zeolite form.
- Much zeolite research has focused on the synthesis of zeolite frameworks containing elements other than silicon and aluminum.
- U.S. Pat. No. 6,160,191 discloses that the term “zeolite” includes not only aluminosilicates but substances in which the aluminum is replaced by gallium, titanium, iron or boron and substances in which silicon is replaced by germanium, tin and phosphorous.
- the zeolite ZSM-5 has been synthesized with many elements other than Al in the framework, including iron. Synthesis of an iron-containing zeolitic structure was reported in Japanese Kokai 59,121,115, published Jul. 13, 1984, which disclosed an aluminosilicate having a faujasite structure and containing coordinated iron.
- the crystal lattice parameter a o is between 24.3 and 24.7 angstroms.
- U.S. Pat. No. 4,208,305 discloses crystalline silicates which are structurally a three-dimensional network of SiO 4 2 ⁇ , FeO 4 2 ⁇ and, optionally, AlO 4 ⁇ , GaO 4 ⁇ and GeO 4 ⁇ tetrahedrons, which are interlinked by common oxygen atoms and are of the overall composition in dehydrated form:
- Silicates not containing gallium, germanium and aluminum are preferred. Silicates of a particular X-ray powder diffraction pattern are also preferred.
- U.S. Pat. No. 4,713,227 discloses crystalline metalloaluminophosphates having microposity, catalytic activity and ion-exchange properties which contain metals such as arsenic, bismuth, cobalt, iron, germanium, manganese, vanadium and antimony within the framework.
- U.S. Pat. No. 5,179,054 states that although matrices may be formed with the germanium analog of silicon, these are expensive and generally no better than the metallosilicates, i.e., aluminosilicate, gallosilicate, ferrosilicate and borosilicate, for the molecular sieve component of a catalyst for catalytic cracking of heavy hydrocarbon oils to produce hydrocarbons boiling in the gasoline and distillate range.
- the metallosilicates i.e., aluminosilicate, gallosilicate, ferrosilicate and borosilicate
- U.S. Pat. No. 4,704,494 discloses a process for conversion of low molecular paraffin hydrocarbons to aromatic hydrocarbons using a platinum- or gallium-modified metallosilicate (Si/Me) catalyst where Me is aluminum, gallium, titanium, zirconium, germanium, lanthanum, manganese, chromium, scandium, vanadium, iron, tungsten, molybdenum, nickel or a mixture thereof.
- the working examples were prepared with Me being aluminum or gallium. No example with germanium was prepared. There was no suggestion to select germanium over any of the other elements or mixtures of elements.
- U.S. Pat. No. 5,456,822 discloses a process for aromatization of hydrocarbons containing two to nine carbon atoms per molecule with a catalyst containing an MFI zeolite having silicon, aluminum and/or gallium in the framework, a matrix, and gallium, a noble metal of the platinum family and a metal selected from tin, germanium, indium, copper, iron, molybdenum, gallium, thallium, gold, silver, ruthenium, chromium, tungsten and lead deposited on the zeolite. No example with germanium was prepared. There was no suggestion to select germanium over any of the other elements or mixtures of elements.
- U.S. Pat. Nos. 4,910,357 and 5,124,497 disclose a process for producing monosubstituted monoalkylaromatics from C 8 , paraffins using a nonacid platinum-containing catalyst in which the crystalline material contains tin, indium, thallium or lead. These catalysts provided much higher selectivity to aromatics than other platinum catalysts incorporating other elements in the crystalline material, including germanium.
- U.S. Pat. No. 6,315,892 discloses a process for making a catalyst of a carrier, platinum and germanium wherein the germanium is introduced as an organic compound which is contacted with the precatalyst in the reaction zone.
- U.S. Pat. No. 5,227,557 discloses a process for the aromatization of hydrocarbons containing 2 to 4 carbon atoms per molecule using an MFI zeolite catalyst containing platinum and one metal chosen from tin, germanium, lead and indium. Both platinum and the additional metal can be introduced on the MFI zeolite by impregnation, exchange or other known methods. The working examples used impregnation for both platinum and the additional metal.
- Example E contained 0.3% platinum and 0.2% germanium.
- U.S. Pat. No. 4,036,741 discloses a process for converting hydrocarbons (including dehydrocyclization of paraffins to aromatics) with an acidic catalyst of a porous carrier material containing halogen along with platinum, cobalt and germanium uniformly dispersed throughout the carrier material which may be a crystalline zeolitic aluminosilicate.
- the catalyst was tested as a reforming catalyst for a relatively low-octane gasoline fraction under substantially sulfur-free conditions against a catalyst containing platinum and germanium but without cobalt. The results indicated that cobalt was essential for better activity and activity stability.
- Some zeolite catalysts containing a Group VIII metal are susceptible to sulfur poisoning. For some platinum catalysts, despite some sensitivity to sulfur, modest amounts of sulfur, such as 10 to 100 ppm, are acceptable and sometimes preferred.
- a standard sulfurization method that is well known in the art consists in heating in the presence of hydrogen sulfide or a mixture of hydrogen sulfide and hydrogen or nitrogen to a temperature of between 150 and 800° C., preferably between 250 and 600° C.
- U.S. Pat. No. 4,836,336 discloses a process for converting C 6 -C 12 paraffinic hydrocarbon feed to aromatics using a noble metal low acidity medium pore size zeolite catalyst.
- the noble metal is preferably a platinum group metal (platinum, palladium, iridium, osmium, rhodium or ruthenium) and the zeolite is preferably ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-35, ZSM-38, ZSM-48 or Zeolite Beta.
- the noble metal is modified to its sulfide form by presulfiding the catalyst with H 2 S, SO 2 or an organic sulfur compound to increase aromatic selectivity of the catalyst. Germanium is not disclosed as a component of the catalyst.
- an object of this invention is to provide an aluminum-silicon-germanium zeolite on which platinum has been deposited, said catalyst having relatively constant selectivity for conversion of lower alkanes to aromatics.
- an object of this invention is to provide a, process for synthesizing a catalyst of an aluminum-silicon-germanium zeolite on which platinum has been deposited.
- an object of this invention is to provide a process for the aromatization of hydrocarbons using a catalyst of an aluminum-silicon-germanium zeolite on which platinum has been deposited.
- an object of this invention is to provide a process for pretreating a catalyst for aromatization of hydrocarbons of an aluminum-silicon-germanium zeolite on which platinum has been deposited.
- a microporous aluminum-silicon-germanium zeolite on which platinum has been deposited The catalyst is synthesized by preparing a zeolite containing aluminum, silicon and germanium in the framework, depositing platinum on the zeolite and calcining the zeolite.
- the zeolite structure may be of MFI, FAU, TON, MFL, VPI, MEL, AEL, AFI, MWW or MOR, but preferably, the zeolite has a MFI structure, more preferably is ZSM-5 MFI zeolite.
- the catalyst is used in a process for aromatization of alkanes by contacting the microporous aluminum-silicon-germanium zeolite on which platinum has been deposited with at least one alkane at aromatization conditions and recovering the aromatic product.
- FIG. 1 is a graph showing the percent conversion or selectivity of a catalyst of the present invention related to time on stream in minutes.
- the zeolite can be prepared by any known method of preparing a MFI structure of aluminum, silicon and germanium.
- Zeolites are known to be crystallized silicates and include structures of TO 4 tetrahedra, which form a three dimensional network by sharing oxygen atoms where T represents tetravalent silicon and trivalent aluminum.
- Trivalent elements such as gallium and, more rarely, boron or beryllium may be substituted for the aluminum.
- Zeolites generally crystallize from an aqueous solution.
- the typical technique for synthesizing zeolites comprises converting an amorphous gel to zeolite crystals by a hydrothermal process, employing a dissolution/recrystallization mechanism.
- the reaction medium also contains structuring agents which are incorporated in the microporous space of the zeolite network during crystallization, thus controlling the construction of the network and assisting to stabilize the structure through the interactions with the zeolite components.
- MFI zeolites based on silicon oxide and, optionally, the oxides of titanium, germanium, zirconium and/or tin are produced by (1) heating an aqueous, homogeneous reaction mixture which comprises (a) an M 2/n SiF 6 complex, wherein M is a cation of valency n, and, optionally, at least one M 2/n T′F 6 complex, wherein T′ is titanium, zirconium, germanium and/or tin, (b) a reagent providing OH ions by hydrothermal decomposition and a structuring agent (c), e.g., a tertiary amine or a quaternary ammonium compound, whereby a zeolite precipitate is formed therein, and (2) separating and calcining such precipitate to eliminate structuring agent from the pores and channels of the resulting zeolite.
- a structuring agent e.g., a tertiary amine or a quaternary am
- the silicon/germanium to aluminum atomic ratio (Si—Ge:Al) of the MFI zeolite is preferably greater than 25:1, more preferably in the range from 45:1 to 250:1, and most preferably in the range from 50:1 to 100:1.
- the silica to germania ratio is present preferably in the range from 100:1 to 8:1, more preferably in the range from 50:1 to 10:1 and most preferably in the range from 25:1 to 11:1.
- Platinum is deposited on the MFI zeolite by any known method of depositing a metal on a zeolite. Typical methods of depositing a metal on zeolite are ion exchange and impregnation. Platinum is present preferably in the range from 0.05% to 3%, more preferably in the range from 0.2% to 2% and most preferably in the range from 0.2 to 1.5%.
- the catalyst may be bound by oxides of magnesium, aluminum, titanium, zirconium, thorium, silicon, boron and mixtures thereof.
- the support is amorphous and is an oxide of aluminum (alumina).
- the catalyst preferably has average pore size preferably in the range from 5 angstroms to 100 angstroms, more preferably in the range from 5 angstroms to 50 angstroms and most preferably in the microporous range from 5 angstroms to 20 angstroms.
- the catalyst may contain a reaction product, such as platinum sulfide, that is formed by contact of an element or compound deposited on the surface of the catalyst with a sulfur compound.
- a reaction product such as platinum sulfide
- the sulfur compound may be added before or during the aromatization reactions of light alkanes, i.e., the catalyst may be pretreated with the sulfur compound or the sulfur compound may be introduced with the hydrocarbon feed when it contacts the catalyst during the aromatization process.
- the amount of sulfur on the catalyst is preferably in the range of from 10 ppm to 0.1 wt. %.
- M is a noble metal such as platinum or gold
- X is titanium, germanium, tin or another tetravalent element
- Y is boron, aluminum, gallium, indium, tellurium or another trivalent element
- Z is a cation with a valence of n such as H + , Na + , K + , Rb + , Cs + , Ca 2+ , Mg 2+ , Sr 2+ or Ba 2+
- x varies from 0-0.15 and y is 0-0.125.
- an example catalyst would be represented as:
- the resulting solids were washed and dried at 90° C. overnight and then calcined by heating from room temperature to 550° C. at 1° per minute and maintaining the temperature at 550° C. for five hours.
- the final weight of the product was 13.6 g.
- the solid was dried overnight at 90° C.
- a zeolite containing only silica and alumina framework elements and a silica/alumina ratio of 150/1 (ZEOLYST CBV 15014G) was formed, ion-exchanged, calcined and pre-treated as in the zeolite synthesis, forming and ion exchanging of Example 1 above.
- the catalysts were tested in a stainless steel tube using 15 psia propane diluted with nitrogen to 25 psia total.
- the weight hourly space velocities (WHSV) were 0.35 to 1.7 h ⁇ 1 depending on the activity of the catalyst employed.
- a catalyst according to the present invention had an X-ray pattern diffraction pattern shown below where given values have been determined according to standard methods (Radiation: Cu—K- ⁇ (alpha), Wavelength: 1.54A). TABLE 5 Main Powder XRD intensities for Ge-ZSM-5 d-spacing[A] Intensity 11.15 40 10.04 33 9.77 12 6.38 13 4.27 19 3.85 100 3.77 22 3.72 42 3.66 35
- the intensities shown are scaled in arbitrary units so that the most intense peak is 100.
- the peaks for Ge-ZSM-5 are shifted towards higher d-spacing values as compared to an Al-ZSM-5.
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Abstract
Description
- 1. Field of the Invention
- This invention relates to a catalyst for the aromatization of alkanes to aromatics, specifically a zeolite, preferably a MFI-type structure, most preferably a ZSM-5 MFI zeolite, catalyst for the aromatization of alkanes having two to six carbon atoms per molecule to aromatics, such as benzene, toluene and xylene.
- 2. Description of the Prior Art
- Zeolite is a crystalline hydrated aluminosilicate that may also contain other metals, such as sodium, calcium, barium, and potassium, and that has ion exchange properties (Encarta® World English Dictionary [North American Edition] © & (P) 2001 Microsoft Corporation). A method for preparing a zeolite comprises (a) preparing an aqueous mixture of silicon oxide and sources of oxides of aluminum; and (b) maintaining said aqueous mixture under crystallization conditions until crystals of said zeolite form. Much zeolite research has focused on the synthesis of zeolite frameworks containing elements other than silicon and aluminum.
- U.S. Pat. No. 6,160,191 discloses that the term “zeolite” includes not only aluminosilicates but substances in which the aluminum is replaced by gallium, titanium, iron or boron and substances in which silicon is replaced by germanium, tin and phosphorous. U.S. Pat. Nos. 3,329,480 and 3,329,481, both issued to D. A. Young, report the existence of crystalline zirconosilicate and titanosilicate zeolites. A zeolite having chromium in the tetrahedral positions has been described by Yermolenko et al at the Second Oil Union Conference on Zeolites, Leningrad, 1964, pages 171-8 (published 1965). However, D. W. Breck, in Zeolite Molecular Sieves, p. 322, John Wiley & Sons (1974) suggests that the chromium present was not present in a zeolite A structure and furthermore was present as an impurity in insoluble form. The impurity was said to be in the form of a chromium silicate as confirmed by the nature of the water vapor adsorption isotherm.
- The zeolite ZSM-5 has been synthesized with many elements other than Al in the framework, including iron. Synthesis of an iron-containing zeolitic structure was reported in Japanese Kokai 59,121,115, published Jul. 13, 1984, which disclosed an aluminosilicate having a faujasite structure and containing coordinated iron. The chemical composition is said to be of the formula aM2/nO:bFe2O3:Al2O3:cSiO2 where M can be H, alkali metal or alkaline earth metal; the symbol n is the valence of M; a=1+/−0.3; c is between 4.6 and 100; and a is less than b and both are less than 7. The crystal lattice parameter ao is between 24.3 and 24.7 angstroms. Similarly, U.S. Pat. No. 4,208,305 discloses crystalline silicates which are structurally a three-dimensional network of SiO4 2−, FeO4 2− and, optionally, AlO4 −, GaO4 −and GeO4 − tetrahedrons, which are interlinked by common oxygen atoms and are of the overall composition in dehydrated form:
- (1.0+/−0.3)(R)2/nO [aFe2O3 bAl2O3 cGa2O3]y(d SiO2 eGeO2),
- where R is a cation; a≧0.1; b≧0; c≧0; a+b+c=1; y≧10; d≧0.1; e≧0; d+e=1; and n is the valence of R. Silicates not containing gallium, germanium and aluminum are preferred. Silicates of a particular X-ray powder diffraction pattern are also preferred.
- U.S. Pat. No. 4,713,227 discloses crystalline metalloaluminophosphates having microposity, catalytic activity and ion-exchange properties which contain metals such as arsenic, bismuth, cobalt, iron, germanium, manganese, vanadium and antimony within the framework.
- U.S. Pat. No. 5,179,054 states that although matrices may be formed with the germanium analog of silicon, these are expensive and generally no better than the metallosilicates, i.e., aluminosilicate, gallosilicate, ferrosilicate and borosilicate, for the molecular sieve component of a catalyst for catalytic cracking of heavy hydrocarbon oils to produce hydrocarbons boiling in the gasoline and distillate range.
- In the publication “Aromatization of butane on Pt—Ge intermetallic compounds supported on HZSM-5” by T. Komatsu et al in Applied Catalysis A: General, vol. 194-195, p. 333-339 (2000) platinum-germanium intermetallic species, platinum species and germanium species were deposited on HZSM-5 for catalysts to convert butane to aromatics. The Pt—Ge intermetallic catalyst was reported to have a more stable time on stream for conversion and selectivity than that of the Pt catalyst. Catalysts with large amount of germanium relative to platinum were reported to have lower conversion of butane and lower selectivity to aromatics.
- U.S. Pat. No. 4,704,494 discloses a process for conversion of low molecular paraffin hydrocarbons to aromatic hydrocarbons using a platinum- or gallium-modified metallosilicate (Si/Me) catalyst where Me is aluminum, gallium, titanium, zirconium, germanium, lanthanum, manganese, chromium, scandium, vanadium, iron, tungsten, molybdenum, nickel or a mixture thereof. The working examples were prepared with Me being aluminum or gallium. No example with germanium was prepared. There was no suggestion to select germanium over any of the other elements or mixtures of elements.
- U.S. Pat. No. 5,456,822 discloses a process for aromatization of hydrocarbons containing two to nine carbon atoms per molecule with a catalyst containing an MFI zeolite having silicon, aluminum and/or gallium in the framework, a matrix, and gallium, a noble metal of the platinum family and a metal selected from tin, germanium, indium, copper, iron, molybdenum, gallium, thallium, gold, silver, ruthenium, chromium, tungsten and lead deposited on the zeolite. No example with germanium was prepared. There was no suggestion to select germanium over any of the other elements or mixtures of elements.
- U.S. Pat. Nos. 4,910,357 and 5,124,497 disclose a process for producing monosubstituted monoalkylaromatics from C8, paraffins using a nonacid platinum-containing catalyst in which the crystalline material contains tin, indium, thallium or lead. These catalysts provided much higher selectivity to aromatics than other platinum catalysts incorporating other elements in the crystalline material, including germanium.
- U.S. Pat. No. 6,315,892 discloses a process for making a catalyst of a carrier, platinum and germanium wherein the germanium is introduced as an organic compound which is contacted with the precatalyst in the reaction zone.
- U.S. Pat. No. 5,227,557 discloses a process for the aromatization of hydrocarbons containing 2 to 4 carbon atoms per molecule using an MFI zeolite catalyst containing platinum and one metal chosen from tin, germanium, lead and indium. Both platinum and the additional metal can be introduced on the MFI zeolite by impregnation, exchange or other known methods. The working examples used impregnation for both platinum and the additional metal. Example E contained 0.3% platinum and 0.2% germanium.
- U.S. Pat. No. 4,036,741 discloses a process for converting hydrocarbons (including dehydrocyclization of paraffins to aromatics) with an acidic catalyst of a porous carrier material containing halogen along with platinum, cobalt and germanium uniformly dispersed throughout the carrier material which may be a crystalline zeolitic aluminosilicate. The catalyst was tested as a reforming catalyst for a relatively low-octane gasoline fraction under substantially sulfur-free conditions against a catalyst containing platinum and germanium but without cobalt. The results indicated that cobalt was essential for better activity and activity stability.
- Some zeolite catalysts containing a Group VIII metal are susceptible to sulfur poisoning. For some platinum catalysts, despite some sensitivity to sulfur, modest amounts of sulfur, such as 10 to 100 ppm, are acceptable and sometimes preferred. A standard sulfurization method that is well known in the art consists in heating in the presence of hydrogen sulfide or a mixture of hydrogen sulfide and hydrogen or nitrogen to a temperature of between 150 and 800° C., preferably between 250 and 600° C.
- U.S. Pat. No. 4,836,336 discloses a process for converting C6-C12 paraffinic hydrocarbon feed to aromatics using a noble metal low acidity medium pore size zeolite catalyst. The noble metal is preferably a platinum group metal (platinum, palladium, iridium, osmium, rhodium or ruthenium) and the zeolite is preferably ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-35, ZSM-38, ZSM-48 or Zeolite Beta. The noble metal is modified to its sulfide form by presulfiding the catalyst with H2S, SO2 or an organic sulfur compound to increase aromatic selectivity of the catalyst. Germanium is not disclosed as a component of the catalyst.
- It would be advantageous to have a zeolite-type catalyst which maintained relatively constant selectivity for conversion of lower alkanes to aromatics, such as benzene, toluene and xylene, over a period of time on stream.
- Accordingly, an object of this invention is to provide an aluminum-silicon-germanium zeolite on which platinum has been deposited, said catalyst having relatively constant selectivity for conversion of lower alkanes to aromatics.
- And, an object of this invention is to provide a, process for synthesizing a catalyst of an aluminum-silicon-germanium zeolite on which platinum has been deposited.
- Also, an object of this invention is to provide a process for the aromatization of hydrocarbons using a catalyst of an aluminum-silicon-germanium zeolite on which platinum has been deposited.
- Further, an object of this invention is to provide a process for pretreating a catalyst for aromatization of hydrocarbons of an aluminum-silicon-germanium zeolite on which platinum has been deposited.
- These and other objects are accomplished by a microporous aluminum-silicon-germanium zeolite on which platinum has been deposited. The catalyst is synthesized by preparing a zeolite containing aluminum, silicon and germanium in the framework, depositing platinum on the zeolite and calcining the zeolite. The zeolite structure may be of MFI, FAU, TON, MFL, VPI, MEL, AEL, AFI, MWW or MOR, but preferably, the zeolite has a MFI structure, more preferably is ZSM-5 MFI zeolite. The catalyst is used in a process for aromatization of alkanes by contacting the microporous aluminum-silicon-germanium zeolite on which platinum has been deposited with at least one alkane at aromatization conditions and recovering the aromatic product.
- A more complete appreciation of the invention and many of the attendant advantages thereof will be readily understood by reference to the following detailed description when considered in connection with the accompanying drawings:
- FIG. 1 is a graph showing the percent conversion or selectivity of a catalyst of the present invention related to time on stream in minutes.
- Depositing platinum on a MFI zeolite catalyst precursor in which germanium has been introduced into the aluminosilicate framework of the zeolite has been found to produce a catalyst that has increased stability with time on stream, i.e., maintains relatively constant selectivity for lower alkanes to aromatics, e.g., alkanes having two to six carbon atoms per molecule to benzene, toluene and xylene.
- The zeolite can be prepared by any known method of preparing a MFI structure of aluminum, silicon and germanium. Zeolites are known to be crystallized silicates and include structures of TO4 tetrahedra, which form a three dimensional network by sharing oxygen atoms where T represents tetravalent silicon and trivalent aluminum. Trivalent elements such as gallium and, more rarely, boron or beryllium may be substituted for the aluminum.
- Zeolites generally crystallize from an aqueous solution. The typical technique for synthesizing zeolites comprises converting an amorphous gel to zeolite crystals by a hydrothermal process, employing a dissolution/recrystallization mechanism. The reaction medium also contains structuring agents which are incorporated in the microporous space of the zeolite network during crystallization, thus controlling the construction of the network and assisting to stabilize the structure through the interactions with the zeolite components.
- As disclosed in U.S. Pat. No. 5,246,688, hereby incorporated by reference, MFI zeolites based on silicon oxide and, optionally, the oxides of titanium, germanium, zirconium and/or tin, are produced by (1) heating an aqueous, homogeneous reaction mixture which comprises (a) an M2/n SiF6 complex, wherein M is a cation of valency n, and, optionally, at least one M2/n T′F6 complex, wherein T′ is titanium, zirconium, germanium and/or tin, (b) a reagent providing OH ions by hydrothermal decomposition and a structuring agent (c), e.g., a tertiary amine or a quaternary ammonium compound, whereby a zeolite precipitate is formed therein, and (2) separating and calcining such precipitate to eliminate structuring agent from the pores and channels of the resulting zeolite.
- Methods of preparation of a MFI zeolite can also be found in U.S. Pat. No. 3,702,886 and in J. Phys. Chem, vol. 97, p. 5678-5684 (1993), hereby incorporated by reference.
- The silicon/germanium to aluminum atomic ratio (Si—Ge:Al) of the MFI zeolite is preferably greater than 25:1, more preferably in the range from 45:1 to 250:1, and most preferably in the range from 50:1 to 100:1. The silica to germania ratio is present preferably in the range from 100:1 to 8:1, more preferably in the range from 50:1 to 10:1 and most preferably in the range from 25:1 to 11:1.
- Platinum is deposited on the MFI zeolite by any known method of depositing a metal on a zeolite. Typical methods of depositing a metal on zeolite are ion exchange and impregnation. Platinum is present preferably in the range from 0.05% to 3%, more preferably in the range from 0.2% to 2% and most preferably in the range from 0.2 to 1.5%.
- The catalyst may be bound by oxides of magnesium, aluminum, titanium, zirconium, thorium, silicon, boron and mixtures thereof. Preferably, the support is amorphous and is an oxide of aluminum (alumina).
- The catalyst preferably has average pore size preferably in the range from 5 angstroms to 100 angstroms, more preferably in the range from 5 angstroms to 50 angstroms and most preferably in the microporous range from 5 angstroms to 20 angstroms.
- The catalyst may contain a reaction product, such as platinum sulfide, that is formed by contact of an element or compound deposited on the surface of the catalyst with a sulfur compound. Non-limiting examples of sulfur compounds are H2S, CnH2n+2S where n=1−20, CnH2n+1S2 where n=2-22 and CnH2n+1S where n=2-22. The sulfur compound may be added before or during the aromatization reactions of light alkanes, i.e., the catalyst may be pretreated with the sulfur compound or the sulfur compound may be introduced with the hydrocarbon feed when it contacts the catalyst during the aromatization process. The amount of sulfur on the catalyst is preferably in the range of from 10 ppm to 0.1 wt. %.
- The chemical formula of the catalyst may be represented as:
- M[(SiO2) (XO2)x(YO2)y]Z+ y/n
- where M is a noble metal such as platinum or gold, X is titanium, germanium, tin or another tetravalent element, Y is boron, aluminum, gallium, indium, tellurium or another trivalent element, Z is a cation with a valence of n such as H+, Na+, K+, Rb+, Cs+, Ca2+, Mg2+, Sr2+ or Ba2+, x varies from 0-0.15 and y is 0-0.125. According to the IUPAC recommendations, an example catalyst would be represented as:
- |H+Pt|[Si91Ge4Al1O192]-MFI
- The invention having been generally described, the following examples are given as particular embodiments of the invention and to demonstrate the practice and advantages thereof. It is understood that the examples are given by way of illustration and are not intended to limit the specification or the claims to follow in any manner.
- Zeolite Synthesis:
- 40.6 g of colloidal silica (40% SiO2), 2.251 g of aluminum nitrate [Al(NO3)3.9H2O], 19.575 g of TPAB, 14.7 g of hydrogen fluoride (40% aqueous solution), 91.3 g of methylamine (40% aqueous solution) and 39.54 g of water were mixed for twenty minutes. 3.93 g of germanium tetrachloride were added dropwise to the mixture while stirring. The pH was adjusted to approximately 10 by adding hydrogen fluoride (40% concentration). The mixture was stirred for 5 minutes. 175 g of the mixture were transferred to an autoclave reactor and heated at 170° C. for eighteen hours. The resulting solids were washed and dried at 90° C. overnight and then calcined by heating from room temperature to 550° C. at 1° per minute and maintaining the temperature at 550° C. for five hours. The final weight of the product was 13.6 g.
- Forming
- 10.4 g of the zeolite synthesized above was combined with 14.9 g of hydrated Al2O3 and mixed. The mixture was wetted with 0.05N nitric acid to form a dough which was kneaded for fifteen minutes.
- The dough was dried overnight at 90° C. and then calcined at 550° C. for five hours. The resulting solid was crushed and sieved to form a 20/40 (U.S. mesh) powder.
- The sieved powder from above was combined with approximately 125 mL of 1.0M ammonium nitrate. The pH was adjusted to 6 with 0.05 N nitric acid. The resulting mixture was placed in an oven at 60° C. for one hour, swirling occasionally. The mixture was decanted and the resulting solid was washed for thirty minutes with five aliquots of 60 mL distilled water at 60° C.
- Optionally, the solid was dried overnight at 90° C.
- Platinum Ion Exchange:
- 1.94 g of (NH3)4Pt(NO3)2 were dissolved in 100 mL of distilled water. 33 mL of the solution was combined with 3 g of the zeolite above. The pH was adjusted to 6 with 0.05 N nitric acid. The mixture was placed in an oven at 60° C. for twenty-four hours, swirling every hour for the first four hours. The mixture was decanted and the preceding procedure was repeated twice. The solids were washed five times with 60 mL of distilled water at room temperature for each wash. The solids were dried overnight at 90° C. and calcined by heating from room temperature to 300° C. at
- 1° C. per minute and maintaining the temperature at 300° C. for four hours.
- Hydrogen Sulfide Pretreatment:
- 4.003 g of the formed catalyst above was loaded into a reactor, heated to 400° C. and swept with 50% hydrogen in nitrogen for four hours. The 50% hydrogen flow was replaced with 1% hydrogen sulfide (20 mL/minute) at 400° C. until hydrogen sulfide breakthrough was detected. The hydrogen sulfide stream was replaced with 50% hydrogen in nitrogen (40 mL/min) and treatment continued for one hour at 400° C.
- A zeolite containing only silica and alumina framework elements and a silica/alumina ratio of 150/1 (ZEOLYST CBV 15014G) was formed, ion-exchanged, calcined and pre-treated as in the zeolite synthesis, forming and ion exchanging of Example 1 above.
- 15 g of ZSM-5 zeolite containing only silica and alumina (150:1) framework elements was mixed with a finely divided germanium oxide powder (0.30 g). This mixture was then formed, ion-exchanged, calcined, and pre-treated as in the zeolite synthesis, forming and ion exchange in Example 1 above.
- 15 g of ZSM-5 zeolite containing only silica and alumina (150:1) framework elements was mixed with a finely divided germanium oxide powder (0.9 g). This mixture was then formed, ion-exchanged, calcined, and pre-treated as in as in the zeolite synthesis, forming and ion exchange in Example 1 above.
- Catalyst Testing:
- The catalysts were tested in a stainless steel tube using 15 psia propane diluted with nitrogen to 25 psia total. The weight hourly space velocities (WHSV) were 0.35 to 1.7 h−1 depending on the activity of the catalyst employed. The products were analyzed by on-line sampling to a gas chromatograph where all hydrocarbon components with carbon numbers between 1 and 12 were quantitatively determined. Selectivities are expressed on the amount of propane converted; A9+=C9-C11 aromatics; BTX=benzene+toluene+xylene.
- A catalyst according to Example 1 was tested for propane aromatization and gave the results shown in Table 1. BTX selectivity remained constant for over 100 hours of testing.
TABLE 1 (Catalyst from Example 1) WHSV = 0.35 h−1; Reaction T = 475° C. Time Conversion CH4 C2H6 C4H10 A9+ BTX (h) (%) (wt %) (wt %) (wt %) (wt %) (wt %) 3.5 37 2 24 11 6 56 12.5 34 2 24 13 5 56 24.5 33 2 24 13 4 56 36.5 32 2 24 14 4 55 48.5 33 2 24 14 4 56 60.5 33 2 24 14 3 56 72.5 32 2 24 14 3 56 84.5 31 2 24 14 3 56 96.5 31 2 24 14 3 56 112 30 2 24 14 3 56 137 32 2 23 14 3 57 146 31 2 23 15 3 56 - A catalyst according to Comparative Example A was tested for propane aromatization and gave the results shown in Table 2. The selectivity did not remain constant over the first 100 hours.
TABLE 2 (Catalyst from Comparative Example A) WHSV = 0.35 h−1; Reaction T = 465° C. Time Conversion CH4 C2H6 C4H10 A9+ BTX (h) (%) (wt %) (wt %) (wt %) (wt %) (wt %) 3.5 39 2 23 12 8 54 12.5 35 2 26 15 6 50 23 37 2 30 15 6 46 35 38 2 32 16 5 43 47 37 2 33 17 6 41 59 35 2 34 17 5 40 71 37 2 35 18 5 38 83 37 2 36 18 5 38 95 36 2 36 18 5 37 107 35 2 36 19 5 36 119 34 2 36 19 5 36 131 33 2 36 19 5 36 146 33 2 37 19 5 36 - A catalyst according to Comparative Example B was tested for propane aromatization and gave the results shown in Table 3. The selectivity did not remain constant.
TABLE 3 (Catalyst from Comparative Example B) WHSV = 0.6 h−1; Reaction T = 450° C. Time Conversion CH4 C2H6 C4H10 A9+ BTX 2 37 2 30 12 6 49 2.75 39 2 31 12 6 49 3.5 38 2 31 12 6 48 4.25 39 2 32 12 5 47 5 38 2 32 12 5 47 9.5 40 2 34 12 5 45 15.5 39 2 35 13 5 44 20 38 2 35 13 5 43 24.5 38 2 36 13 5 43 30.5 37 2 36 13 5 42 35 38 2 36 13 5 42 39.5 37 2 36 13 5 42 45.5 37 2 37 13 5 42 47 37 2 36 13 5 42 - A catalyst according to Comparative Example C was tested for propane aromatization and gave the results shown in Table 4. The selectivity did not remain constant.
TABLE 4 (Catalyst from Comparative Example C) WHSV = 0.3 h−1; Reaction T = 450° C. time Conversion CH4 C2H6 C4H10 A9+ BTX 3.2 46 4 42 9 0 45 5.2 46 4 43 10 0 43 9.8 45 4 44 10 0 42 15.2 35 3 41 15 0 41 19.8 35 3 41 15 0 41 25.2 34 3 41 15 0 40 30.5 34 3 42 15 0 40 39.8 34 3 41 15 0 40 49.2 34 3 42 15 0 40 75.2 33 3 42 15 0 40 99.2 33 3 42 15 0 40 125.8 32 3 42 15 0 39 149.2 31 3 42 15 0 39 175.8 31 3 42 15 0 40 199.2 31 3 42 15 0 39 249.2 29 3 41 16 0 39 292.5 28 3 41 16 0 39 - As can be seen from the data above, while the percent conversion of all of the catalysts are comparable, the catalyst having aluminum-silicon-germanium zeolite on which platinum has 10 been deposited (Example 1) has higher selectivity for benzene-toluene-xylene (BTX) which remained essentially constant for over 100 hours of operation. The catalysts which did not have germanium in the zeolite framework lost effectiveness for BTX selectivity over time.
- A catalyst according to the present invention had an X-ray pattern diffraction pattern shown below where given values have been determined according to standard methods (Radiation: Cu—K-α(alpha), Wavelength: 1.54A).
TABLE 5 Main Powder XRD intensities for Ge-ZSM-5 d-spacing[A] Intensity 11.15 40 10.04 33 9.77 12 6.38 13 4.27 19 3.85 100 3.77 22 3.72 42 3.66 35 - The intensities shown are scaled in arbitrary units so that the most intense peak is 100. The peaks for Ge-ZSM-5 are shifted towards higher d-spacing values as compared to an Al-ZSM-5.
- Numerous modifications and variations of the present invention are possible in light of the above teachings. It is to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described.
Claims (47)
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US10/213,313 US6784333B2 (en) | 2002-08-06 | 2002-08-06 | Catalyst for aromatization of alkanes, process of making and using thereof |
RU2005102841/04A RU2307117C2 (en) | 2002-08-06 | 2003-08-05 | Catalyst for aromatization of alkanes, method of preparation thereof, and aromatization of hydrocarbons using the same |
EP03767135.1A EP1531931B1 (en) | 2002-08-06 | 2003-08-05 | Catalyst for aromatization of alkanes, process of making and using thereof |
PCT/US2003/024314 WO2004013095A2 (en) | 2002-08-06 | 2003-08-05 | Catalyst for aromatization of alkanes, process of making and using thereof |
CNB038189828A CN100422122C (en) | 2002-08-06 | 2003-08-05 | Catalyst for aromatization of alkanes, process of making and using thereof |
AU2003258030A AU2003258030A1 (en) | 2002-08-06 | 2003-08-05 | Catalyst for aromatization of alkanes, process of making and using thereof |
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Also Published As
Publication number | Publication date |
---|---|
EP1531931B1 (en) | 2019-01-16 |
US7247593B2 (en) | 2007-07-24 |
EP1531931A2 (en) | 2005-05-25 |
WO2004013095A3 (en) | 2004-07-08 |
CN100422122C (en) | 2008-10-01 |
AU2003258030A8 (en) | 2004-02-23 |
WO2004013095A2 (en) | 2004-02-12 |
US6784333B2 (en) | 2004-08-31 |
US20040192539A1 (en) | 2004-09-30 |
AU2003258030A1 (en) | 2004-02-23 |
EP1531931A4 (en) | 2012-03-21 |
RU2307117C2 (en) | 2007-09-27 |
RU2005102841A (en) | 2005-07-10 |
CN1674988A (en) | 2005-09-28 |
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