US20030082359A1 - Subterranean fluid cavity and methods and systems comprising same - Google Patents
Subterranean fluid cavity and methods and systems comprising same Download PDFInfo
- Publication number
- US20030082359A1 US20030082359A1 US10/315,529 US31552902A US2003082359A1 US 20030082359 A1 US20030082359 A1 US 20030082359A1 US 31552902 A US31552902 A US 31552902A US 2003082359 A1 US2003082359 A1 US 2003082359A1
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- medium
- base
- cavity
- fluid
- modules
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
- E01C13/02—Foundations, e.g. with drainage or heating arrangements
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G20/00—Cultivation of turf, lawn or the like; Apparatus or methods therefor
- A01G20/20—Cultivation on mats
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
- E01C13/08—Surfaces simulating grass ; Grass-grown sports grounds
- E01C13/083—Construction of grass-grown sports grounds; Drainage, irrigation or heating arrangements therefor
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
- E01C2013/006—Transportable sport surfaces for multipurpose stadiums
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
Definitions
- the invention relates to an integrated system of modules that control the intake and outtake of fluids, such as water or air, through a medium such soil.
- the apparatus of the present invention, and methods and systems comprising same involve providing interconnected modules that reside underneath the majority of and preferably, substantially all of the medium.
- the modules form a subterranean cavity for fluid passage.
- fluid flow can be contained and directed within the cavity.
- the present invention is directed to apparatuses, and systems and methods involving same, that control the subterranean environment of a variety of media, including but not limited to, artificial and natural turf surfaces in sports stadiums, gardens, botanical displays, roof-top gardens, and lawns.
- Turfing systems for stadiums are known wherein turf plants are grown and maintained in turf units at a location remote from the stadium and, when necessary, transported to the stadium for configuration into a desired playing field.
- an artificial surface can be transfigured into a natural grass-playing surface within a short time period.
- the turf units may be disassembled and transported back to the growing locations such that the artificial surface of the stadium can be used for other events where a natural grass surface is unnecessary.
- Exemplary turf systems are disclosed, for instance, in the commonly assigned U.S. Pat. Nos. 5,187,894, 5,467,555, and 5,595,021, which are incorporated herein by reference in their entirety and collectively referred to herein as Ripley.
- a growing medium is disposed in growing pans, or trays, wherein substantially entire turf plants are grown and maintained within the growing trays.
- the level of the top surface of the growing medium, and thus, the level of the turf plants is maintained at a significant height above the level of the sidewalls of the growing pans.
- a continuous natural grass playing surface is created at a significant height above the level of the growing trays.
- the turf units are designed to withstand tremendous forces exerted upon them during use.
- Environmental events such as heavy rain fall or snow fall, or man-made events, such as over-watering or fertilization, may cause damage due to the accumulation of water, fluids, and/or other waste products on the natural grass playing surface or growing surface of a lawn, turf, or garden. These may lead to soft spots or erosion of the surface of the growing medium. In this connection, these are safety concerns due to potential for slip and fall accidents as well as microbe or mold growth resulting from pooling water. Additionally, excess accumulation of fluids on the growing medium may also lead to drowning of the plant(s) contained therein. Thus, it is desirable to provide a means to allow excess fluids to be removed from, and redirected away, from the surface of the growing medium.
- Known systems to redirect excess fluids from the surface of the soil or other medium may involve grading of the surface or the installation of underground drainage piping. These systems, however, are not without their drawbacks. Grading systems may not be practical for installations where a level surface is needed.
- Underground drainage pipe systems are oftentimes accompanied by mechanical means, such as vacuum pumps, to extract excess fluids, such as storm water, away from the soil in a unitary direction. These systems, due to their many juncture points, may be prone to leakage of the pipe joints or failure of the pump to remove or redirect the fluid from the surface of the soil.
- underground drainage pipe systems are limited in the amount of the fluid and flow rate that they may remove from the surface.
- Pipe systems are also limited in the amount of fluid that they can transport into and out of the medium. Furthermore, the efficiency of fluid transport within the medium varies because some regions within the medium are more proximate to the piping system than others. For example, at points in the medium between two pipes, the fluid will need to flow both laterally and vertically to reach the pipe while the fluid in the medium directly above a pipe, will travel only vertically. The varying efficiencies of fluid transport results in non-uniform fluid movement within the medium.
- the present invention provides convenient, simple apparatuses, systems, and methods for the removal and exchange of fluids with a medium.
- the medium may support microenvironments, such as, but not limited to, microenvironments with plants or botanical gardens.
- the medium may also support natural or artificial turf systems.
- the methods and systems of the present invention comprise a module that is at a level below the surface of the medium.
- the modules comprise a top having a plurality of perforations and a base that is adjacent and substantially parallel to the top to form an interior volume or cavity for the passage of a fluid therein.
- a plurality of supports is interposed between the top and the base such that the height of the cavity is maintained.
- the supports are sufficient in number, size, and physical properties as to permit the top to support the weight of an overlying.
- the top further comprises retaining ribs to provide additional strength to the top and provide lateral support to the overlying.
- a system for directing the flow of a fluid underneath a medium wherein the system comprises a plurality of modules.
- These systems preferably comprise modules with a top having a plurality of perforations and a base that is adjacent and substantially parallel to the top to form an interior volume or cavity for the passage of a fluid therein.
- a plurality of supports is interposed between the top and the base such that the height of the cavity is maintained.
- the supports are sufficient in number, size, and physical properties as to permit the top to support the weight of an overlying.
- a sealing strip is installed within the cavities of the modules to contain or direct fluid within the system. The sealing strips allow fluids to be injected into or extracted out of the cavity using pressure, vacuum, or gravity.
- a method for directing the flow of a fluid within a medium comprising the steps of: providing a system of interconnected modules defining a pathway for the flow of the fluid wherein each module is comprised of a top with perforations, a base that is adjacent and substantially parallel to the top thereby defining an cavity for passage of fluid therein, and a plurality of supports interposed between the top and the base that maintain the height of the cavity; retaining the fluid within the plurality of modules via the perforations on the top of the modules; and directing the fluid through the pathway formed by the interconnected modules.
- the supports are sufficient in number, size, and physical properties as to permit the top to support the weight of the medium.
- FIG. 1 is a perspective view with cut-away that depicts an integrated system with three modules and a perimeter seal strip;
- FIG. 2 is an exploded view of an exemplary module suitable for use in systems and methods of the present invention
- FIG. 3A is a cross-sectional view of an exemplary support on the base of the module
- FIG. 3B is a cross-sectional view of another exemplary support on the base of the module that corresponds with a support on the top of the module;
- FIG. 3C is a cross-sectional view of a spacer ring encircling the top and base supports of a module
- FIG. 4 provides a cross-sectional view of an exemplary integrated system of the present invention
- FIG. 5 is a cross-sectional view of another exemplary integrated system of the present invention.
- FIG. 6A is a perspective top view of another exemplary top of the present invention.
- FIG. 6B is a perspective bottom view of the exemplary top shown in FIG. 6A;
- FIG. 7 is a perspective top view of an exemplary base of the present invention that corresponds with the top shown in FIGS. 6A and 6B;
- FIG. 8 is a perspective view that depicts an integrated system with three exemplary tops as shown in FIGS. 6A and 6B, and four exemplary bases as shown in FIG. 7;
- FIG. 9 provides a cross-sectional view of an exemplary integrated system of the present invention using tops as shown in FIGS. 6A and 6B, and bases as shown in FIG. 7;
- FIG. 10 is a perspective view that depicts an integrated system with one exemplary top placed in an offset position over four exemplary bases.
- “medium” may include of variety of substances, such as but not limited to, any naturally occurring or blended soil together with engineered plant growth materials. It may comprise sand, clay, humus, silt, individually or in combinations and may include polystyrene particles or shapes, vermiculite, and, in short, anything capable of sustaining or facilitating plant growth.
- the medium may also, wholly or in part, be non-plant containing. Thus, it may be or support artificial turf, e.g., Astroturf®, rubberized material such as track surfaces or any other surface, especially porous or drainable surfaces. Medium may also include nutrients and minerals.
- Medium may further include sand or other granular substances that allow, for example, the control of storm surges and avoid taxing local storm drain systems.
- the medium can also be used as a filter for treating wastewater.
- the medium is used as a growing medium to support plants.
- the medium is desirably adapted to provide a fostering environment for the specific plants that grow above the modules.
- plants includes a multitude of plant and fungal species.
- plants include but are not limited to flowers, bushes, trees, vegetables, mushrooms, and grasses.
- microenvironments means a small-scale environment that mimics or represents a naturally occurring environment on Earth.
- microenvironments can contain biotic and edaphic factors, which are present in the naturally occurring environment, which the microenvironment either mimics or represents.
- edaphic factors means those factors that relate to the soil and include, for example, salinity, pH, and drainage.
- fluid includes both gases and liquids such as liquid or gaseous water, nitrogen, oxygen, or mixtures of water or other solvents incorporating additives that are conducive to fostering growth of a plant. Fluid may also include chemicals such as pesticides, nutrients, minerals, etc. in liquid or gaseous form. In addition, fluids may also include environmental or man-made wastewater, which may contain the presence of undesirable contaminants. Fluids may also include gases such as carbon dioxide that are released from plants contained herein.
- contaminant is not specific to any particular contaminant and includes any impurity in the waste stream in any form, including dissolved or suspended form.
- perching substrate relates to a substrate that allows a fluid, such as water, to enhance or eliminate fluid perching from the surrounding medium.
- a perching substrate is gravel.
- the module of the present invention and systems comprising same, reside underneath the medium at a depth that may vary depending upon a variety of factors such as climate, weight of overlying medium, plants that may reside within the medium, location (i.e., roof-top versus natural environment), and the like.
- the module of the present invention preferably resides at least one inch, preferably from 4 to 12 inches, and more preferably from 12 to 18 inches below the surface of the medium.
- the top of the module further comprises one or more retaining ribs to provide additional strength to the top and lateral support to the overlying. To further strengthen the top, ribs can be added to both the top and bottom surfaces of the top.
- the modules of the present invention are preferably interconnected to form a subterranean network underneath at least a portion of the medium.
- the modules of the present invention may be either temporarily or permanently installed underneath the medium.
- the systems and methods employing the modules creates an underground cavity area that corresponds to the surface area of the medium above.
- the module further comprises seal strips to contain or direct fluid flow.
- the present system may be used to control fluid flow within a cavity beneath a grass surface, an Astroturf® surface, or a temporary soiled surface, among many other embodiments.
- FIG. 1 shows a perspective view with cut-away that depicts an integrated system of three modules 10 with medium 110 and plants 130 .
- the modules 10 have a top 20 and a base 40 .
- Each module 10 comprises a cavity 15 for controlling fluid beneath the medium 110 .
- Module 10 may be formed from a variety of materials, including but not limited to, metals, rubbers, preserved woods, concrete, plastic, and the like.
- modules 10 may be constructed of plastic or other materials that are inert to plant growth chemistry and to the effects of the contaminants within the fluid stream such as but not limited to fertilizers, chemicals, and the like present within the medium or plants.
- plastics may be employed such as reinforced polyalkenes, including polyethylenes, polypropylenes, ABS, and the like.
- the materials are extremely tough and durable to support the weight of the medium as well as plants and other materials that reside above it.
- the materials may be lightweight to allow for ease of transportation, removal, and installation.
- the modules employed in the present invention can have a variety of shapes and dimensions.
- the dimensions of the module may range, for example, from about one foot to about ten feet in length, from about one foot to about ten feet in width, and from about one inch to about ten feet in depth.
- these dimensions are merely suggestive and the user can design modules with dimensions that are deemed appropriate for the user's needs.
- the top and base of the modules can be of different shapes and sizes relative to each other. For example, the top can be approximately one-half the size of the base such that two tops are used with each base.
- Other forms of modules may be employed in accordance with this invention having different geometries and the like.
- FIG. 2 provides an exemplary module 10 of one embodiment of the present invention.
- Module 10 comprises a top 20 and a base 40 .
- Top 20 and base 40 form a cavity 15 when top 20 is positioned adjacent and substantially parallel to base 40 .
- Top 20 further comprises a plurality of perforations 30 .
- the size and shape of perforations 30 should be sufficient to allow fluid to pass through without losing the medium residing above top 20 .
- Fluid may pass through the medium into the cavity 15 of module 10 via gravitational or mechanical means.
- Perforations 30 are capable of transferring fluid into and out of the module 10 .
- a fluid such as wastewater may pass through the medium 120 and through perforations 30 into cavity 15 of module 10 .
- heating or cooling air may be passed into cavity 15 of module 10 and then through perforations 30 and into the medium. This allows for aeration and temperature control of the medium and plants contained therein as well as the removal of excess fluid from the medium. Still other purposes of perforations 30 include drainage, gas exchange, wastewater management, irrigation uses, etc. Yet a further purpose of perforations 30 is to foster oxidation to allow for the decomposition of organic materials from within the medium.
- a plurality of supports 60 are located between the top 20 and base 40 .
- Supports 60 aid in maintaining the height of cavity 15 within module 10 .
- the supports 60 provide structural support and added strength to module 10 .
- supports 60 are arranged to not interfere with the flow of fluid into and out of perforations 30 .
- the number of supports 60 may vary depending upon how deep the modules are installed beneath the surface and the weight of the overlying medium 120 . For example, deeper installations may require more supports 60 due to the increased weight above the module 10 whereas shallower installations may require fewer supports 60 . Also, more supports 60 may be needed when the surface of the overlying medium is used for activities that place additional loads on the surface, such as football, soccer, tennis, etc. In addition to increasing the numbers of supports, the dimensions, design, and materials used for the supports 60 can be altered to accommodate various uses.
- FIGS. 3 A- 3 C show alternative methods for supporting the top 20 .
- the supports 60 may be affixed, in whole or in part, to the top 20 or base 40 .
- the supports 60 may be protrusions that extend up from the base 40 .
- top support 60 ′ may extend down from the top 20 to adjoin with support 60 .
- top supports 60 ′ could extend to base 40 (not shown).
- the supports 60 may be designed to assist in the alignment of the top 20 with the base 40 .
- the support 60 extending from the base 40 can form an interlock with the supports 60 ′ extending from the top 20 .
- a similar interlock can be formed in either the top 20 or base 40 if the supports 60 or 60 ′ only extend from one surface.
- FIGS. 2 and 3C show a method of using a spacer ring 70 to support the top 20 .
- the spacer ring 70 fits over the support 60 on the base 40 .
- the support 60 ′ on the top 20 fits into the spacer ring 70 .
- the spacer ring 70 assists in aligning the top 20 with the base 40 .
- the spacer ring's 70 dimensions may be varied.
- the use of a spacer ring 70 increases the number of applications for which a particular module 10 design may be used. For example, an application requiring a larger cavity may use the same top 20 and base 40 as an application requiring a smaller cavity simply by increasing the height of the spacer rings 70 used in the module 10 .
- the diameter and quantity of spacer rings 70 can be varied within a module 10 to account for differences in weight of the overlying medium 120 .
- top 20 and base 40 can be adapted to interlock, either directly or via spacer ring, to insure proper alignment and integrity.
- a variety of configurations may be adapted to join top 20 and base 40 together, such as but not limited to, press fit or snap fit of base support 60 with top support 60 ′, press fit or snap of base support 60 with top 20 , press fit or snap fit of top support 60 ′ with base 40 , press fit or snap fit of spacer ring 70 with base support 60 and top support 60 ′.
- top 20 and base 40 can be fastened together with fastening means such as a bracket that mounts over one or more sides of the corresponding edges of top 20 and base 40 (not shown).
- the fastening means are not permanent.
- top 20 and base 40 are not adapted to interlock, but include alignment protrusions or recesses to maintain proper alignment.
- FIG. 4 provides a cross-sectional view of an exemplary integrated system of the present invention with seal strips 80 .
- seal strip 80 can be disposed within corresponding grooves 50 on top 20 and base 40 .
- Seal strip 80 can be used to contain or direct fluids within the cavity 15 of a module 10 .
- Seal strip 80 can be included on one or more sides of a module 10 .
- seal strip 80 can be comprised of a deformable material to form a pressure or airtight seal on one or more sides.
- seal strip 80 allows the modules to be interconnected with respect to each other yet still allows for the passage of the fluid within the network of modules.
- seal strip 80 can be installed along the perimeter edges of an integrated system of modules 10 to contain fluids within the cavities 15 of the modules 10 .
- Seal strip 80 can also be installed in interior modules of an integrated system to direct fluid within the cavities 15 of the integrated system of modules.
- FIG. 5 provides a cross-sectional view of an alternate embodiment of the present invention.
- the module 10 of the system is preferably adapted to interlock with another module 10 at one or more sides to insure alignment and integrity.
- the modules can be fastened together with the fastening means described in U.S. Pat. No. 6,134,834, which is incorporated herein by, reference in its entirety, or other means such as the means disclosed herein.
- the interconnected modules can be joined together with one or more interlocking edges, such as the male module connectors 140 and 150 and the female module connectors 160 and 170 .
- the male module connectors 140 on the base 40 and 150 on the top 20 interlock with the female connectors 170 on the base 40 and 160 on the top 20 .
- the interlock between modules is preferably designed to maintain a seal to prevent fluid escape.
- the interlock is also preferably designed to maintain a continuous surface on base 40 , as shown in FIG. 5. Aside from the intermittent supports 60 , maintaining a relatively continuous surface on base 40 reduces the likelihood of liquid flow interferences within cavity 15 .
- the modules do not have to placed in level position to create a subterranean network.
- the base 40 and top 20 can be made from flexible materials that conform to shaped surfaces.
- modules made from flexible materials can be used to form subterranean networks under sloped and contoured golf greens. The use of flexible materials eliminates the need to vary depths of the overlying medium.
- the flexibility of the base and top is such that upon installation and placement of an overlying on the module, the assembled module does not flex.
- FIG. 5 also shows an optional perching substrate 110 , medium 120 , and plants 130 .
- Optional perching substrate 110 may be used to perch the fluid within medium 120 , provide drainage, and/or to prevent medium 120 from flowing through perforations 30 into the interior of module 10 .
- Medium 120 may comprise soil, sand, clay, decomposed organic matter, nutrients, minerals, fertilizers, herbicides, pesticides, and the like, alone or combinations thereof.
- the composition of medium 120 may be adjusted depending upon the plant(s) selected and the environment in which the modules, or systems comprising same, resides. Further examples of media suitable for sustaining plants may be found, for example, the media disclosed in U.S. Pat. No. 6,134,834, which is incorporated herein by reference in its entirety.
- medium 120 may comprise an artificial medium being relatively lightweight when compared to natural soils.
- the modules of the present invention can optionally comprise custom mixtures of soil to facilitate growth of any desired plant. It will be appreciated that soil for the growth of plants is predominately sand or soil with varying amounts of sand, clay, decomposed organic matter, nutrients, minerals, fertilizers, herbicides, pesticides, and the like. Likewise, the soils can vary in their water content, sand content, and other soil composition depending on the requirements of the plant(s).
- the top further comprises a retaining rib 100 to provide additional strength to the top and provide lateral support to the overlying.
- the retaining rib 100 can be on one or more sides of the top 20 or can extend across any portion of the top.
- Top 20 can also have a ridged surface such as that shown in FIG. 5 to provide additional support for the weight resting upon it.
- base 40 can have a flat surface or a ridged surface.
- the module 10 can be designed to be highly transportable. Easy transportation of the module accommodates the rotation of plants or artificial material on the surface of the module 10 .
- the modules can be designed for permanent installation.
- FIGS. 6 A- 10 show certain preferred embodiments that can be used for a more permanent installation.
- FIGS. 6A and 6B show the top surface 380 and bottom surface 390 , respectively, of top 220 .
- FIG. 7 shows a base 240 that corresponds with top 220 shown in FIGS. 6A and 6B.
- top 220 has perforations 230 and integrated supports 260 .
- the integrated supports 260 are incorporated in top 220 and are not removable.
- the number of integrated supports 260 may vary depending upon how deep the modules are installed beneath the surface and the weight of the overlying medium. For example, deeper installations may require more integrated supports 260 due to the increased weight above the module whereas shallower installations may require fewer integrated supports 260 . Also, more integrated supports 260 may be needed when the surface of the overlying medium is used for activities that place additional loads on the surface, such as football, soccer, tennis, etc.
- the dimensions, including wall thickness, design, and material used for the integrated supports 260 can be altered to accommodate various uses.
- the integrated supports 260 can include a medium cavity 270 .
- the medium cavity 270 is formed inside the integrated supports 260 and is open at the top surface 380 such that the overlying medium will fill the cavity 270 .
- the integrated supports have drainage ports 290 to allow fluid to flow into and out of the medium cavity 270 .
- the medium cavity 270 can be used to improve the strength of the module 200 and improve drainage.
- sand is used as a perching substrate in a similar manner to that described and shown in FIG. 5, except that the sand extends to the base 240 at the location of the integrated supports 260 .
- the sand fills in the cavity 270 of the integrated supports 260 and helps support the overlying medium.
- the use of a perching substrate in the cavities 270 to provide strength for supporting an overlying medium provides an economical alternative to constructing heavy-duty supports within the module.
- drainage can be improved when a cavity 270 is formed in the integrated supports 260 and filled with a perching substrate.
- the perching substrate in the cavity 270 provides a drain port for the overlying perching substrate and medium.
- the depth of the perching substrate is increased at the integrated supports 260 relative to the depth of the perching substrate on the top surface 380 resulting in increased hydraulic head near the integrated supports 260 .
- the additional hydraulic head increases the rate at which fluids can be removed from the overlying medium. Intermittently increasing the depth of the perching substrate provides an economical alternative to uniformly increasing the depth of the perching substrate.
- an equivalent level of drainage can be achieved by a perching substrate that is less than 12′′ on average, but has uniformly distributed intermittent areas that are 12′′ in depth.
- the intermittent design is more economical because it requires less perching substrate.
- top 220 further comprises an array of retaining ribs 310 on the top surface 380 .
- the retaining ribs 310 provide additional strength to the top 220 and provide lateral support to the overlying.
- the retaining ribs 310 can be on one or more sides of the top 220 or can extend across any portion of the top 220 .
- the retaining ribs 310 are on each side of the top 220 and extend between the integrated supports 260 .
- the retaining ribs 310 can further extend onto the sidewalls 280 of the integrated supports 260 .
- an array of structural ribs 320 can be placed on the bottom surface 390 of the top 220 .
- the retaining ribs 310 can be designed to function as a leveling guide for a layer of medium. For example, if the system requires one inch of sand over the top surface 380 , the retaining ribs 310 can be designed to be one inch high. Sand can be introduced onto to the top surface 380 and leveled off using a flat surfaced tool such as a board. The board uses the retaining ribs 310 as a guide for striking down the high spots and achieving the desired depth of sand. The process is similar to using a screed with a concrete form to level the surface of freshly poured concrete. After leveling-off the sand at a depth of one inch, additional medium can be placed over the sand.
- base 240 includes alignment protrusions 330 to maintain proper alignment of the top 220 with the base 240 .
- other methods can also be used to align the top 220 with the base 240 , including interlocks and recesses formed in either the top 220 or the base 240 that conform to the exterior surface of the other.
- means for connecting one base to another are shown in FIG. 7, are means for connecting one base to another.
- the male connectors 340 on two sides of base 240 mate with the female connectors 360 of an adjoining base.
- the connection between bases is preferably designed to maintain a seal to prevent fluid escape.
- the connection is also preferably intermittent and designed with a low profile to reduce the likelihood of liquid flow interferences within the cavity.
- the tops 220 can be connected together using female connectors 370 and male connectors 350 .
- FIG. 8 shows a perspective view that depicts an integrated system with three exemplary tops 220 as shown in FIGS. 6A and 6B, and four exemplary bases 240 as shown in FIG. 7.
- the length and width dimensions of the tops 220 are approximately equal to the length and width dimension of the bases 240 .
- tops 220 are oriented relative to the bottoms such that each top 220 overlies one base 240 .
- FIG. 9 shows a cross-sectional view of an exemplary integrated system with two modules 200 each using tops 220 as shown in FIGS. 6A and 6B, and bases 240 as shown in FIG. 7.
- a seal strip 300 can be disposed between the top 220 and the base 240 .
- the seal strip 300 can be inserted in the module 200 by lifting the seal strip 300 into a slot in the bottom surface 390 of the top 220 until the seal strip retainers 400 in the base 240 are cleared. After clearing the seal strip retainer 400 , the seal strip is lowered to contact the top surface of the base 240 . Installing the seal strip 300 in this manner does not require a groove in the base 240 .
- Seal strip 300 can be used to contain or direct fluids within the cavity 210 of a module 300 or system of modules. Seal strip 300 can be included on one or more sides of a module 200 . In some embodiments, seal strip 300 can be comprised of a deformable material to form a pressure or airtight seal on one or more sides.
- FIG. 10 shows a perspective view of an integrated system with one exemplary top placed in an offset position over four exemplary bases.
- the length and width dimensions of the top 220 is approximately equal to the length and width dimensions of the bases 240 .
- top 220 is oriented in a staggered position relative to the bases 240 such that the top 220 overlies four of the bases 240 .
- the modules of the present invention can be installed in various ways.
- the modules can be assembled prior to installation and installed module by module. Further, the modules can be installed with or without an overlying medium affixed prior to installation. Alternatively, the modules can be assembled during installation. For example, all the bases for a system can be assembled prior to installing all of the tops.
- Top 220 can be configured to allow easy access for a forklift to pick-up and move the top 220 .
- the integrated supports 260 can be configured to allow the forks of a forklift to pass between the integrated supports 260 and lift the top 220 by contacting the bottom surface 390 .
- the top 220 can be lifted by a forklift or similar device with or without a medium overlying the top 220 .
- the modules of the present invention can be used alone or in conjunction with other means, such as mechanical techniques, to aid in the removal or injection of fluid through the module 10 into the medium 120 .
- the modules of the present invention are most effective for removing fluid via gravitational means through the perforations 30 into the cavity 15 of the module 10 .
- the fluid can be directed through a pathway created by seal strips 80 in the interconnected modules.
- the pathway can direct the fluid into an effluent container to be discarded or recycled.
- the ability to direct and collect the fluid passing through the medium 120 can reduce undesirable discharges of fertilizers, pesticides, and other contaminants into the environment.
- This method can also be used for treating wastewater by having the medium 120 function as a filter without allowing the filtrate to contaminate the ground below.
- the present invention provides that the plants 130 within the medium 120 can be irrigated such that water reaches the plants 130 from below the medium 120 .
- water can be injected back through the cavity 15 of the module 10 through the perforations 30 on the top 20 of the module 10 and into the medium 120 .
- This method allows the medium 120 to be flood irrigated from below to conserve water, i.e., reduce evaporation, wet foliage and fungus attacks.
- the modules prevent additional consumption or contamination of water by the ground below. This system can be particularly useful in arid climates where water is in short supply.
- the present invention provides systems and methods such that the medium 120 and plants 130 contained therein can be heated or cooled from beneath the medium 120 . Modifying the temperature of the medium 120 facilitates the growth and maintenance of the plants 130 .
- a heating or cooling unit can be used in conjunction with a circulator to force air through the cavity 15 of the modules with or without the means of flexible tubing.
- the heating or cooling unit and the circulator can be one unit or separate units.
- the tubing need not run the entire length of the system but rather be connected to one or more modules through an inlet or manifold.
- the effect of forcing heated or cooled air within the cavity 15 of the modules may be to modify the temperature of medium 120 such that the growth or maintenance of the plants 130 will be affected. For example, forcing heated air under the modules will prevent or reduce medium 120 freezing. Heated or cooled air may also be used to melt snow or cool the surface during extremes in temperature. In addition to heating and cooling natural mediums, the heated or cooled air can be used to control the temperature of artificial mediums and artificial turfs. Further, cooling the medium 120 promotes heat tolerance, which can be beneficial in warm climates.
- the system of interconnected modules would further comprise an inlet and/or outlet at one or more modules that may connect to a vacuum or an air generator or system to create a pressurized system.
- the inlet or outlet within one or more modules may connect to a manifold prior to the vacuum or air generator to regulate the flow of air or vacuum to the system.
- the system may be closed, contained, or open. The method of injecting a fluid or pulling a vacuum may occur at one or many modules within the system depending on the size of the system or its end use.
- the present invention further comprises a method for directing the flow of a fluid underneath a medium 120 .
- the method comprises the steps of providing a system of interconnected modules 10 with seal strips 80 defining a pathway for the flow of the fluid, retaining the fluid within the cavity of the plurality of modules via the perforations 30 on the top 20 of the modules; and directing the fluid through the pathway formed by the seal strips 80 in the interconnected modules.
- the method of the present invention may further comprise collecting the fluid in a fluid collector for disposal or to be reused for other purposes such as irrigation.
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Abstract
The present invention is directed to, in part, modules that allow for the exchange of a fluid such as a liquid or gas to and/or from a medium or surface and systems and methods comprising same. In one embodiment, there is provided an apparatus for directing the flow of a fluid passing through a medium, the apparatus comprising a top having a plurality of perforations and a base that is positioned adjacent and substantially parallel to the top, thereby defining a cavity for passage of fluid therein. The top comprises a plurality of integrated supports extending from the bottom surface of the top, the integrated supports maintaining the height of the cavity and being sufficient in number, size, and physical properties as to permit the top to support the weight of the medium and activity above the medium. A sealing strip can be installed within the cavities of the modules to contain or direct fluid within the system.
Description
- This application is a continuation-in-part of U.S. application Ser. No. 10/279,174 filed Oct. 24, 2002, which claims the benefit of U.S. Provisional Application No. 60/339,792, filed Oct. 26, 2001.
- The invention relates to an integrated system of modules that control the intake and outtake of fluids, such as water or air, through a medium such soil. The apparatus of the present invention, and methods and systems comprising same, involve providing interconnected modules that reside underneath the majority of and preferably, substantially all of the medium. The modules form a subterranean cavity for fluid passage. In preferred embodiments, fluid flow can be contained and directed within the cavity.
- The present invention is directed to apparatuses, and systems and methods involving same, that control the subterranean environment of a variety of media, including but not limited to, artificial and natural turf surfaces in sports stadiums, gardens, botanical displays, roof-top gardens, and lawns.
- Turfing systems for stadiums are known wherein turf plants are grown and maintained in turf units at a location remote from the stadium and, when necessary, transported to the stadium for configuration into a desired playing field. In accordance with such systems, an artificial surface can be transfigured into a natural grass-playing surface within a short time period. After use, the turf units may be disassembled and transported back to the growing locations such that the artificial surface of the stadium can be used for other events where a natural grass surface is unnecessary.
- Exemplary turf systems are disclosed, for instance, in the commonly assigned U.S. Pat. Nos. 5,187,894, 5,467,555, and 5,595,021, which are incorporated herein by reference in their entirety and collectively referred to herein as Ripley. In the turf units disclosed in Ripley, a growing medium is disposed in growing pans, or trays, wherein substantially entire turf plants are grown and maintained within the growing trays. The level of the top surface of the growing medium, and thus, the level of the turf plants, is maintained at a significant height above the level of the sidewalls of the growing pans. Accordingly, when a plurality of turf units are placed adjacent each other to construct a playing field, a continuous natural grass playing surface is created at a significant height above the level of the growing trays. The turf units are designed to withstand tremendous forces exerted upon them during use.
- Environmental events, such as heavy rain fall or snow fall, or man-made events, such as over-watering or fertilization, may cause damage due to the accumulation of water, fluids, and/or other waste products on the natural grass playing surface or growing surface of a lawn, turf, or garden. These may lead to soft spots or erosion of the surface of the growing medium. In this connection, these are safety concerns due to potential for slip and fall accidents as well as microbe or mold growth resulting from pooling water. Additionally, excess accumulation of fluids on the growing medium may also lead to drowning of the plant(s) contained therein. Thus, it is desirable to provide a means to allow excess fluids to be removed from, and redirected away, from the surface of the growing medium.
- Known systems to redirect excess fluids from the surface of the soil or other medium may involve grading of the surface or the installation of underground drainage piping. These systems, however, are not without their drawbacks. Grading systems may not be practical for installations where a level surface is needed. Underground drainage pipe systems are oftentimes accompanied by mechanical means, such as vacuum pumps, to extract excess fluids, such as storm water, away from the soil in a unitary direction. These systems, due to their many juncture points, may be prone to leakage of the pipe joints or failure of the pump to remove or redirect the fluid from the surface of the soil. In addition, underground drainage pipe systems are limited in the amount of the fluid and flow rate that they may remove from the surface. Pipe systems are also limited in the amount of fluid that they can transport into and out of the medium. Furthermore, the efficiency of fluid transport within the medium varies because some regions within the medium are more proximate to the piping system than others. For example, at points in the medium between two pipes, the fluid will need to flow both laterally and vertically to reach the pipe while the fluid in the medium directly above a pipe, will travel only vertically. The varying efficiencies of fluid transport results in non-uniform fluid movement within the medium.
- Accordingly, a need in the art exists for apparatuses, methods, and systems for removing excess fluid from a medium without reliance upon grading, piping, or mechanical means, wherein the apparatuses, methods, and systems are adaptable to differing environments, locations, and uses or applications. Further, there is a need in the art for methods and systems that also allow for the exchange of fluid with the medium such as aeration and the removal of toxic gases out of the root zone of a medium such as soil. There is also a need to provide a tailored system for storm and wastewater management of a medium. Moreover, there is a need in the art for improved control of the surface temperature of the medium.
- These and other needs in the art are met by the present invention. The present invention provides convenient, simple apparatuses, systems, and methods for the removal and exchange of fluids with a medium. In certain embodiments, the medium may support microenvironments, such as, but not limited to, microenvironments with plants or botanical gardens. The medium may also support natural or artificial turf systems. The methods and systems of the present invention comprise a module that is at a level below the surface of the medium. In accordance with preferred embodiments, the modules comprise a top having a plurality of perforations and a base that is adjacent and substantially parallel to the top to form an interior volume or cavity for the passage of a fluid therein. A plurality of supports is interposed between the top and the base such that the height of the cavity is maintained. The supports are sufficient in number, size, and physical properties as to permit the top to support the weight of an overlying. In certain preferred embodiments, the top further comprises retaining ribs to provide additional strength to the top and provide lateral support to the overlying.
- In some embodiments, there is provided a system for directing the flow of a fluid underneath a medium wherein the system comprises a plurality of modules. These systems preferably comprise modules with a top having a plurality of perforations and a base that is adjacent and substantially parallel to the top to form an interior volume or cavity for the passage of a fluid therein. A plurality of supports is interposed between the top and the base such that the height of the cavity is maintained. The supports are sufficient in number, size, and physical properties as to permit the top to support the weight of an overlying. In certain preferred embodiments, a sealing strip is installed within the cavities of the modules to contain or direct fluid within the system. The sealing strips allow fluids to be injected into or extracted out of the cavity using pressure, vacuum, or gravity.
- In a further embodiment, there is provided a method for directing the flow of a fluid within a medium comprising the steps of: providing a system of interconnected modules defining a pathway for the flow of the fluid wherein each module is comprised of a top with perforations, a base that is adjacent and substantially parallel to the top thereby defining an cavity for passage of fluid therein, and a plurality of supports interposed between the top and the base that maintain the height of the cavity; retaining the fluid within the plurality of modules via the perforations on the top of the modules; and directing the fluid through the pathway formed by the interconnected modules. The supports are sufficient in number, size, and physical properties as to permit the top to support the weight of the medium.
- The foregoing and other features and advantages of the present invention will be more clearly understood from the following drawings that represent non-limiting examples of the invention and wherein the different figures represent:
- FIG. 1 is a perspective view with cut-away that depicts an integrated system with three modules and a perimeter seal strip;
- FIG. 2 is an exploded view of an exemplary module suitable for use in systems and methods of the present invention;
- FIG. 3A is a cross-sectional view of an exemplary support on the base of the module;
- FIG. 3B is a cross-sectional view of another exemplary support on the base of the module that corresponds with a support on the top of the module;
- FIG. 3C is a cross-sectional view of a spacer ring encircling the top and base supports of a module;
- FIG. 4 provides a cross-sectional view of an exemplary integrated system of the present invention;
- FIG. 5 is a cross-sectional view of another exemplary integrated system of the present invention;
- FIG. 6A is a perspective top view of another exemplary top of the present invention;
- FIG. 6B is a perspective bottom view of the exemplary top shown in FIG. 6A;
- FIG. 7 is a perspective top view of an exemplary base of the present invention that corresponds with the top shown in FIGS. 6A and 6B;
- FIG. 8 is a perspective view that depicts an integrated system with three exemplary tops as shown in FIGS. 6A and 6B, and four exemplary bases as shown in FIG. 7;
- FIG. 9 provides a cross-sectional view of an exemplary integrated system of the present invention using tops as shown in FIGS. 6A and 6B, and bases as shown in FIG. 7; and
- FIG. 10 is a perspective view that depicts an integrated system with one exemplary top placed in an offset position over four exemplary bases.
- As used herein, “medium” may include of variety of substances, such as but not limited to, any naturally occurring or blended soil together with engineered plant growth materials. It may comprise sand, clay, humus, silt, individually or in combinations and may include polystyrene particles or shapes, vermiculite, and, in short, anything capable of sustaining or facilitating plant growth. The medium may also, wholly or in part, be non-plant containing. Thus, it may be or support artificial turf, e.g., Astroturf®, rubberized material such as track surfaces or any other surface, especially porous or drainable surfaces. Medium may also include nutrients and minerals. Medium may further include sand or other granular substances that allow, for example, the control of storm surges and avoid taxing local storm drain systems. The medium can also be used as a filter for treating wastewater. In certain embodiments, the medium is used as a growing medium to support plants. In this connection, the medium is desirably adapted to provide a thriving environment for the specific plants that grow above the modules. U.S. Pat. Nos. Re. 35,006 and 6,134,834, which are incorporated herein by reference in their entirety, describe certain media that are particularly amenable to some embodiments of the present invention.
- The term “plants” includes a multitude of plant and fungal species. For example, plants include but are not limited to flowers, bushes, trees, vegetables, mushrooms, and grasses.
- The term “microenvironments” means a small-scale environment that mimics or represents a naturally occurring environment on Earth. For example, such microenvironments can contain biotic and edaphic factors, which are present in the naturally occurring environment, which the microenvironment either mimics or represents. The term “edaphic factors” means those factors that relate to the soil and include, for example, salinity, pH, and drainage.
- The term “fluid” includes both gases and liquids such as liquid or gaseous water, nitrogen, oxygen, or mixtures of water or other solvents incorporating additives that are conducive to fostering growth of a plant. Fluid may also include chemicals such as pesticides, nutrients, minerals, etc. in liquid or gaseous form. In addition, fluids may also include environmental or man-made wastewater, which may contain the presence of undesirable contaminants. Fluids may also include gases such as carbon dioxide that are released from plants contained herein. The term “contaminant” is not specific to any particular contaminant and includes any impurity in the waste stream in any form, including dissolved or suspended form.
- The term “perching substrate” relates to a substrate that allows a fluid, such as water, to enhance or eliminate fluid perching from the surrounding medium. One example of a perching substrate is gravel.
- Preferably, the module of the present invention, and systems comprising same, reside underneath the medium at a depth that may vary depending upon a variety of factors such as climate, weight of overlying medium, plants that may reside within the medium, location (i.e., roof-top versus natural environment), and the like. For example, the module of the present invention preferably resides at least one inch, preferably from 4 to 12 inches, and more preferably from 12 to 18 inches below the surface of the medium. In certain embodiments, the top of the module further comprises one or more retaining ribs to provide additional strength to the top and lateral support to the overlying. To further strengthen the top, ribs can be added to both the top and bottom surfaces of the top.
- The modules of the present invention are preferably interconnected to form a subterranean network underneath at least a portion of the medium. Depending upon the application, it is envisioned that the modules of the present invention may be either temporarily or permanently installed underneath the medium. In this fashion, the systems and methods employing the modules creates an underground cavity area that corresponds to the surface area of the medium above. In certain embodiments, the module further comprises seal strips to contain or direct fluid flow. Thus, the present system may be used to control fluid flow within a cavity beneath a grass surface, an Astroturf® surface, or a temporary soiled surface, among many other embodiments.
- FIG. 1 shows a perspective view with cut-away that depicts an integrated system of three
modules 10 withmedium 110 and plants 130. Themodules 10 have a top 20 and a base 40.Eachmodule 10 comprises acavity 15 for controlling fluid beneath the medium 110. -
Module 10 may be formed from a variety of materials, including but not limited to, metals, rubbers, preserved woods, concrete, plastic, and the like. In preferred embodiments,modules 10 may be constructed of plastic or other materials that are inert to plant growth chemistry and to the effects of the contaminants within the fluid stream such as but not limited to fertilizers, chemicals, and the like present within the medium or plants. A wide variety of plastics may be employed such as reinforced polyalkenes, including polyethylenes, polypropylenes, ABS, and the like. Preferably, the materials are extremely tough and durable to support the weight of the medium as well as plants and other materials that reside above it. In embodiments where the modules are temporarily installed or where weight is important, the materials may be lightweight to allow for ease of transportation, removal, and installation. - The modules employed in the present invention can have a variety of shapes and dimensions. The dimensions of the module may range, for example, from about one foot to about ten feet in length, from about one foot to about ten feet in width, and from about one inch to about ten feet in depth. However, these dimensions are merely suggestive and the user can design modules with dimensions that are deemed appropriate for the user's needs. Further, the top and base of the modules can be of different shapes and sizes relative to each other. For example, the top can be approximately one-half the size of the base such that two tops are used with each base. Other forms of modules may be employed in accordance with this invention having different geometries and the like.
- FIG. 2 provides an
exemplary module 10 of one embodiment of the present invention.Module 10 comprises a top 20 and abase 40.Top 20 andbase 40 form acavity 15 when top 20 is positioned adjacent and substantially parallel tobase 40.Top 20 further comprises a plurality ofperforations 30. The size and shape ofperforations 30 should be sufficient to allow fluid to pass through without losing the medium residing abovetop 20. Fluid may pass through the medium into thecavity 15 ofmodule 10 via gravitational or mechanical means.Perforations 30 are capable of transferring fluid into and out of themodule 10. For example, a fluid such as wastewater may pass through the medium 120 and throughperforations 30 intocavity 15 ofmodule 10. Alternatively, heating or cooling air may be passed intocavity 15 ofmodule 10 and then throughperforations 30 and into the medium. This allows for aeration and temperature control of the medium and plants contained therein as well as the removal of excess fluid from the medium. Still other purposes ofperforations 30 include drainage, gas exchange, wastewater management, irrigation uses, etc. Yet a further purpose ofperforations 30 is to foster oxidation to allow for the decomposition of organic materials from within the medium. - As shown in FIGS. 1 and 2, a plurality of
supports 60 are located between the top 20 andbase 40.Supports 60 aid in maintaining the height ofcavity 15 withinmodule 10. The supports 60 provide structural support and added strength tomodule 10. Preferably, supports 60 are arranged to not interfere with the flow of fluid into and out ofperforations 30. The number ofsupports 60 may vary depending upon how deep the modules are installed beneath the surface and the weight of theoverlying medium 120. For example, deeper installations may requiremore supports 60 due to the increased weight above themodule 10 whereas shallower installations may require fewer supports 60. Also,more supports 60 may be needed when the surface of the overlying medium is used for activities that place additional loads on the surface, such as football, soccer, tennis, etc. In addition to increasing the numbers of supports, the dimensions, design, and materials used for thesupports 60 can be altered to accommodate various uses. - FIGS.3A-3C show alternative methods for supporting the top 20. The supports 60 may be affixed, in whole or in part, to the top 20 or
base 40. As shown in FIGS. 2 and 3A, thesupports 60 may be protrusions that extend up from thebase 40. In certain embodiments, such as that shown in FIG. 3B,top support 60′ may extend down from the top 20 to adjoin withsupport 60. Alternatively, top supports 60′ could extend to base 40 (not shown). Furthermore, thesupports 60 may be designed to assist in the alignment of the top 20 with thebase 40. For example, as shown in FIG. 3B, thesupport 60 extending from the base 40 can form an interlock with thesupports 60′ extending from the top 20. A similar interlock can be formed in either the top 20 orbase 40 if thesupports - FIGS. 2 and 3C show a method of using a
spacer ring 70 to support the top 20. Thespacer ring 70 fits over thesupport 60 on thebase 40. Similarly, thesupport 60′ on the top 20 fits into thespacer ring 70. Thespacer ring 70 assists in aligning the top 20 with thebase 40. The spacer ring's 70 dimensions may be varied. Thus, the use of aspacer ring 70 increases the number of applications for which aparticular module 10 design may be used. For example, an application requiring a larger cavity may use the same top 20 andbase 40 as an application requiring a smaller cavity simply by increasing the height of the spacer rings 70 used in themodule 10. Alternatively, the diameter and quantity of spacer rings 70 can be varied within amodule 10 to account for differences in weight of theoverlying medium 120. - The top20 and
base 40 can be adapted to interlock, either directly or via spacer ring, to insure proper alignment and integrity. A variety of configurations may be adapted to join top 20 andbase 40 together, such as but not limited to, press fit or snap fit ofbase support 60 withtop support 60′, press fit or snap ofbase support 60 with top 20, press fit or snap fit oftop support 60′ withbase 40, press fit or snap fit ofspacer ring 70 withbase support 60 andtop support 60′. Alternatively, top 20 andbase 40 can be fastened together with fastening means such as a bracket that mounts over one or more sides of the corresponding edges of top 20 and base 40 (not shown). Preferably, the fastening means are not permanent. Alternatively, top 20 andbase 40 are not adapted to interlock, but include alignment protrusions or recesses to maintain proper alignment. - FIG. 4 provides a cross-sectional view of an exemplary integrated system of the present invention with seal strips80. As FIGS. 1 and 4 illustrate,
seal strip 80 can be disposed within correspondinggrooves 50 ontop 20 andbase 40.Seal strip 80 can be used to contain or direct fluids within thecavity 15 of amodule 10.Seal strip 80 can be included on one or more sides of amodule 10. In some embodiments,seal strip 80 can be comprised of a deformable material to form a pressure or airtight seal on one or more sides. - As shown in FIGS. 1 and 4, the modules of the present invention can be integrated with one another to form a large surface area or system. In certain preferred embodiments,
seal strip 80 allows the modules to be interconnected with respect to each other yet still allows for the passage of the fluid within the network of modules. In an integrated system,seal strip 80 can be installed along the perimeter edges of an integrated system ofmodules 10 to contain fluids within thecavities 15 of themodules 10.Seal strip 80 can also be installed in interior modules of an integrated system to direct fluid within thecavities 15 of the integrated system of modules. - FIG. 5 provides a cross-sectional view of an alternate embodiment of the present invention. As shown in FIG. 5, the
module 10 of the system is preferably adapted to interlock with anothermodule 10 at one or more sides to insure alignment and integrity. The modules can be fastened together with the fastening means described in U.S. Pat. No. 6,134,834, which is incorporated herein by, reference in its entirety, or other means such as the means disclosed herein. As shown in FIG. 5, the interconnected modules can be joined together with one or more interlocking edges, such as themale module connectors female module connectors male module connectors 140 on thebase female connectors 170 on thebase base 40, as shown in FIG. 5. Aside from theintermittent supports 60, maintaining a relatively continuous surface onbase 40 reduces the likelihood of liquid flow interferences withincavity 15. The modules do not have to placed in level position to create a subterranean network. Further, thebase 40 and top 20 can be made from flexible materials that conform to shaped surfaces. For example, modules made from flexible materials can be used to form subterranean networks under sloped and contoured golf greens. The use of flexible materials eliminates the need to vary depths of the overlying medium. Preferably, the flexibility of the base and top is such that upon installation and placement of an overlying on the module, the assembled module does not flex. - FIG. 5 also shows an
optional perching substrate 110, medium 120, and plants 130.Optional perching substrate 110 may be used to perch the fluid withinmedium 120, provide drainage, and/or to prevent medium 120 from flowing throughperforations 30 into the interior ofmodule 10.Medium 120 may comprise soil, sand, clay, decomposed organic matter, nutrients, minerals, fertilizers, herbicides, pesticides, and the like, alone or combinations thereof. The composition ofmedium 120 may be adjusted depending upon the plant(s) selected and the environment in which the modules, or systems comprising same, resides. Further examples of media suitable for sustaining plants may be found, for example, the media disclosed in U.S. Pat. No. 6,134,834, which is incorporated herein by reference in its entirety. In alternative embodiments of the present invention, medium 120 may comprise an artificial medium being relatively lightweight when compared to natural soils. In this regard, the modules of the present invention can optionally comprise custom mixtures of soil to facilitate growth of any desired plant. It will be appreciated that soil for the growth of plants is predominately sand or soil with varying amounts of sand, clay, decomposed organic matter, nutrients, minerals, fertilizers, herbicides, pesticides, and the like. Likewise, the soils can vary in their water content, sand content, and other soil composition depending on the requirements of the plant(s). - As shown in FIG. 5, in certain preferred embodiments, the top further comprises a retaining
rib 100 to provide additional strength to the top and provide lateral support to the overlying. The retainingrib 100 can be on one or more sides of the top 20 or can extend across any portion of the top.Top 20 can also have a ridged surface such as that shown in FIG. 5 to provide additional support for the weight resting upon it. Likewise,base 40 can have a flat surface or a ridged surface. - According to one embodiment, such as the embodiment depicted in FIG. 2, the
module 10 can be designed to be highly transportable. Easy transportation of the module accommodates the rotation of plants or artificial material on the surface of themodule 10. Alternatively, the modules can be designed for permanent installation. - FIGS.6A-10, show certain preferred embodiments that can be used for a more permanent installation. FIGS. 6A and 6B show the
top surface 380 andbottom surface 390, respectively, oftop 220. FIG. 7 shows a base 240 that corresponds with top 220 shown in FIGS. 6A and 6B. - As shown in FIGS. 6A and 6B, top220 has
perforations 230 andintegrated supports 260. The integrated supports 260 are incorporated intop 220 and are not removable. The number ofintegrated supports 260 may vary depending upon how deep the modules are installed beneath the surface and the weight of the overlying medium. For example, deeper installations may require moreintegrated supports 260 due to the increased weight above the module whereas shallower installations may require fewer integrated supports 260. Also, moreintegrated supports 260 may be needed when the surface of the overlying medium is used for activities that place additional loads on the surface, such as football, soccer, tennis, etc. In addition to increasing the numbers of integrated supports, the dimensions, including wall thickness, design, and material used for theintegrated supports 260 can be altered to accommodate various uses. - As shown in FIGS. 6A and 6B, the
integrated supports 260 can include amedium cavity 270. Themedium cavity 270 is formed inside theintegrated supports 260 and is open at thetop surface 380 such that the overlying medium will fill thecavity 270. In preferred embodiments, the integrated supports havedrainage ports 290 to allow fluid to flow into and out of themedium cavity 270. - The
medium cavity 270 can be used to improve the strength of themodule 200 and improve drainage. For example, in a preferred embodiment, sand is used as a perching substrate in a similar manner to that described and shown in FIG. 5, except that the sand extends to the base 240 at the location of the integrated supports 260. The sand fills in thecavity 270 of theintegrated supports 260 and helps support the overlying medium. The use of a perching substrate in thecavities 270 to provide strength for supporting an overlying medium provides an economical alternative to constructing heavy-duty supports within the module. - Additionally, drainage can be improved when a
cavity 270 is formed in theintegrated supports 260 and filled with a perching substrate. The perching substrate in thecavity 270 provides a drain port for the overlying perching substrate and medium. Further, the depth of the perching substrate is increased at theintegrated supports 260 relative to the depth of the perching substrate on thetop surface 380 resulting in increased hydraulic head near the integrated supports 260. The additional hydraulic head increases the rate at which fluids can be removed from the overlying medium. Intermittently increasing the depth of the perching substrate provides an economical alternative to uniformly increasing the depth of the perching substrate. For example, when an application requires a perching substrate of approximately 12″ to achieve desired drainage, an equivalent level of drainage can be achieved by a perching substrate that is less than 12″ on average, but has uniformly distributed intermittent areas that are 12″ in depth. The intermittent design is more economical because it requires less perching substrate. - In a preferred embodiment, top220 further comprises an array of retaining
ribs 310 on thetop surface 380. The retainingribs 310 provide additional strength to the top 220 and provide lateral support to the overlying. The retainingribs 310 can be on one or more sides of the top 220 or can extend across any portion of the top 220. In preferred embodiments, the retainingribs 310 are on each side of the top 220 and extend between the integrated supports 260. The retainingribs 310 can further extend onto thesidewalls 280 of the integrated supports 260. For further strengthening of the top 220, an array ofstructural ribs 320 can be placed on thebottom surface 390 of the top 220. - When adding a medium to the
module 200, the retainingribs 310 can be designed to function as a leveling guide for a layer of medium. For example, if the system requires one inch of sand over thetop surface 380, the retainingribs 310 can be designed to be one inch high. Sand can be introduced onto to thetop surface 380 and leveled off using a flat surfaced tool such as a board. The board uses the retainingribs 310 as a guide for striking down the high spots and achieving the desired depth of sand. The process is similar to using a screed with a concrete form to level the surface of freshly poured concrete. After leveling-off the sand at a depth of one inch, additional medium can be placed over the sand. - As shown in FIG. 7,
base 240 includesalignment protrusions 330 to maintain proper alignment of the top 220 with thebase 240. As discussed above, other methods can also be used to align the top 220 with thebase 240, including interlocks and recesses formed in either the top 220 or the base 240 that conform to the exterior surface of the other. Also shown in FIG. 7, are means for connecting one base to another. Themale connectors 340 on two sides ofbase 240 mate with thefemale connectors 360 of an adjoining base. The connection between bases is preferably designed to maintain a seal to prevent fluid escape. The connection is also preferably intermittent and designed with a low profile to reduce the likelihood of liquid flow interferences within the cavity. Similarly, as shown in FIGS. 6A, 6B, and 9, the tops 220 can be connected together usingfemale connectors 370 andmale connectors 350. - FIG. 8 shows a perspective view that depicts an integrated system with three
exemplary tops 220 as shown in FIGS. 6A and 6B, and fourexemplary bases 240 as shown in FIG. 7. As shown in FIG. 8, in a preferred embodiment, the length and width dimensions of the tops 220 are approximately equal to the length and width dimension of thebases 240. Further, tops 220 are oriented relative to the bottoms such that each top 220 overlies onebase 240. - FIG. 9 shows a cross-sectional view of an exemplary integrated system with two
modules 200 each using tops 220 as shown in FIGS. 6A and 6B, and bases 240 as shown in FIG. 7. As shown in FIG. 9, aseal strip 300 can be disposed between the top 220 and thebase 240. Theseal strip 300 can be inserted in themodule 200 by lifting theseal strip 300 into a slot in thebottom surface 390 of the top 220 until theseal strip retainers 400 in thebase 240 are cleared. After clearing theseal strip retainer 400, the seal strip is lowered to contact the top surface of thebase 240. Installing theseal strip 300 in this manner does not require a groove in thebase 240.Seal strip 300 can be used to contain or direct fluids within thecavity 210 of amodule 300 or system of modules.Seal strip 300 can be included on one or more sides of amodule 200. In some embodiments,seal strip 300 can be comprised of a deformable material to form a pressure or airtight seal on one or more sides. - FIG. 10 shows a perspective view of an integrated system with one exemplary top placed in an offset position over four exemplary bases. As shown in FIG. 10, the length and width dimensions of the top220 is approximately equal to the length and width dimensions of the
bases 240. Further, top 220 is oriented in a staggered position relative to thebases 240 such that the top 220 overlies four of thebases 240. The modules of the present invention can be installed in various ways. - The modules can be assembled prior to installation and installed module by module. Further, the modules can be installed with or without an overlying medium affixed prior to installation. Alternatively, the modules can be assembled during installation. For example, all the bases for a system can be assembled prior to installing all of the tops. Top220 can be configured to allow easy access for a forklift to pick-up and move the top 220. For example, the
integrated supports 260 can be configured to allow the forks of a forklift to pass between theintegrated supports 260 and lift the top 220 by contacting thebottom surface 390. The top 220 can be lifted by a forklift or similar device with or without a medium overlying the top 220. - The modules of the present invention can be used alone or in conjunction with other means, such as mechanical techniques, to aid in the removal or injection of fluid through the
module 10 into the medium 120. The modules of the present invention are most effective for removing fluid via gravitational means through theperforations 30 into thecavity 15 of themodule 10. After passing through the medium 120, the fluid can be directed through a pathway created byseal strips 80 in the interconnected modules. The pathway can direct the fluid into an effluent container to be discarded or recycled. The ability to direct and collect the fluid passing through the medium 120 can reduce undesirable discharges of fertilizers, pesticides, and other contaminants into the environment. This method can also be used for treating wastewater by having the medium 120 function as a filter without allowing the filtrate to contaminate the ground below. - In another embodiment, the present invention provides that the
plants 130 within the medium 120 can be irrigated such that water reaches theplants 130 from below the medium 120. In this embodiment, water can be injected back through thecavity 15 of themodule 10 through theperforations 30 on the top 20 of themodule 10 and into the medium 120. This method allows the medium 120 to be flood irrigated from below to conserve water, i.e., reduce evaporation, wet foliage and fungus attacks. The modules prevent additional consumption or contamination of water by the ground below. This system can be particularly useful in arid climates where water is in short supply. - In another embodiment, the present invention provides systems and methods such that the medium120 and
plants 130 contained therein can be heated or cooled from beneath the medium 120. Modifying the temperature of the medium 120 facilitates the growth and maintenance of theplants 130. In this embodiment, a heating or cooling unit can be used in conjunction with a circulator to force air through thecavity 15 of the modules with or without the means of flexible tubing. The heating or cooling unit and the circulator can be one unit or separate units. The tubing need not run the entire length of the system but rather be connected to one or more modules through an inlet or manifold. - The effect of forcing heated or cooled air within the
cavity 15 of the modules may be to modify the temperature ofmedium 120 such that the growth or maintenance of theplants 130 will be affected. For example, forcing heated air under the modules will prevent or reduce medium 120 freezing. Heated or cooled air may also be used to melt snow or cool the surface during extremes in temperature. In addition to heating and cooling natural mediums, the heated or cooled air can be used to control the temperature of artificial mediums and artificial turfs. Further, cooling the medium 120 promotes heat tolerance, which can be beneficial in warm climates. - In yet a further embodiment of the present invention, the system of interconnected modules would further comprise an inlet and/or outlet at one or more modules that may connect to a vacuum or an air generator or system to create a pressurized system. The inlet or outlet within one or more modules may connect to a manifold prior to the vacuum or air generator to regulate the flow of air or vacuum to the system. The system may be closed, contained, or open. The method of injecting a fluid or pulling a vacuum may occur at one or many modules within the system depending on the size of the system or its end use.
- The present invention further comprises a method for directing the flow of a fluid underneath a medium120. The method comprises the steps of providing a system of
interconnected modules 10 with seal strips 80 defining a pathway for the flow of the fluid, retaining the fluid within the cavity of the plurality of modules via theperforations 30 on the top 20 of the modules; and directing the fluid through the pathway formed by the seal strips 80 in the interconnected modules. The method of the present invention may further comprise collecting the fluid in a fluid collector for disposal or to be reused for other purposes such as irrigation. - Those skilled in the art will appreciate that numerous changes and modifications may be made to the embodiments of the present invention and that such changes and modifications may be made without departing from the spirit of the invention. It is therefore intended that the appended claims cover all such equivalent variations as fall within the true spirit and scope of the invention.
Claims (23)
1. An apparatus for forming a subterranean fluid cavity under a medium comprising:
a top comprising a top surface, a bottom surface, a plurality of perforations, and a plurality of integrated supports extending from said bottom surface, said integrated supports being sufficient in number, size, and physical properties to permit said top to support said medium and activity above said medium; and
a base positioned substantially parallel to said top and below said integrated supports, thereby defining a cavity for passage of fluid therein.
2. The apparatus of claim 1 , wherein said integrated supports further comprise a medium cavity, said medium cavity having an opening at said top surface.
3. The apparatus of claim 2 , wherein said medium cavity further comprises an opening on said bottom surface.
4. The apparatus of claim 2 , wherein said integrated supports further comprise a drainage port.
5. The apparatus of claim 1 , wherein said integrated supports are configured equidistant from one another on said top.
6. The apparatus of claim 1 , wherein said top further comprises a plurality of retaining ribs on said top surface.
7. The apparatus of claim 6 , wherein said retaining ribs are located near the perimeter of said top and between adjacent integrated supports.
8. The apparatus of claim 1 , wherein said top further comprises a plurality of structural ribs on said bottom surface.
9. The system of claim 1 , wherein said medium comprises a plant growth medium.
10. The apparatus of claim 1 ,wherein said medium comprises an artificial turf.
11. The apparatus of claim 1 , wherein said top further comprises an edge with top-to-top interlocks.
12. The apparatus of claim 1 , wherein said base further comprises an edge with base-to-base interlocks.
13. The apparatus of claim 1 , further comprising a seal strip disposed between said top and said base.
14. The apparatus of claim 1 , wherein the length and width dimensions of said top are approximately equal to the length and width dimensions of said base.
15. An integrated system comprising a medium and a plurality of modules located below said medium, said modules comprising:
a top comprising a top surface, a bottom surface, a plurality of perforations, and a plurality of integrated supports extending from said bottom surface, said integrated supports being sufficient in number, size, and physical properties to permit said top to support said medium and activity above said medium; and
a base positioned substantially parallel to said top and below said integrated supports, thereby defining a cavity for passage of fluid therein.
16. The system of claim 15 , wherein said medium is a growing medium comprising sand and soil.
17. The system of claim 15 , wherein a perching substrate is disposed within said integrated supports.
18. The system of claim 15 , wherein the length and width dimensions of said tops are approximately equal to the length and width dimension of said bases.
19. The system of claim 15 , wherein said tops are oriented in a staggered position relative to said bottom such that each said top overlies at least two of said bases.
20. A method comprising the steps of:
placing a plurality of bases adjacent to one another on a surface;
placing a plurality of tops above said bases, said tops comprising a top surface, a bottom surface, a plurality of perforations, and a plurality of integrated supports extending from said bottom surface, said integrated supports being sufficient in number, size, and physical properties to permit said top to support a medium and activity above said medium; and
placing said medium on said plurality of tops.
21. The method of claim 20 , wherein said medium is a growing medium comprising sand and soil.
22. The method of claim 20 , wherein a perching substrate is disposed within said integrated supports.
23. The method of claim 20 , further comprising the step of placing sealing strips between said tops and said bases.
Priority Applications (1)
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US10/315,529 US20030082359A1 (en) | 2001-10-26 | 2002-12-09 | Subterranean fluid cavity and methods and systems comprising same |
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US33979201P | 2001-10-26 | 2001-10-26 | |
US10/279,174 US20030082005A1 (en) | 2001-10-26 | 2002-10-24 | Subterranean fluid cavity and methods and systems comprising same |
US10/315,529 US20030082359A1 (en) | 2001-10-26 | 2002-12-09 | Subterranean fluid cavity and methods and systems comprising same |
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US10/279,174 Continuation-In-Part US20030082005A1 (en) | 2001-10-26 | 2002-10-24 | Subterranean fluid cavity and methods and systems comprising same |
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US10/315,529 Abandoned US20030082359A1 (en) | 2001-10-26 | 2002-12-09 | Subterranean fluid cavity and methods and systems comprising same |
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US12000157B2 (en) * | 2021-08-02 | 2024-06-04 | Laticrete International, Inc. | Support plate for installing tile |
USD987858S1 (en) * | 2021-09-28 | 2023-05-30 | Elmich Pte Ltd | Support panel |
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WO2003035984A1 (en) | 2003-05-01 |
US20030082005A1 (en) | 2003-05-01 |
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