US20030010165A1 - Lathe assembly and method of operating the lathe assembly - Google Patents
Lathe assembly and method of operating the lathe assembly Download PDFInfo
- Publication number
- US20030010165A1 US20030010165A1 US10/238,054 US23805402A US2003010165A1 US 20030010165 A1 US20030010165 A1 US 20030010165A1 US 23805402 A US23805402 A US 23805402A US 2003010165 A1 US2003010165 A1 US 2003010165A1
- Authority
- US
- United States
- Prior art keywords
- bar stock
- guide
- piece
- passageway
- spindle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/03—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of endless chain conveyors
- B23Q7/035—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of endless chain conveyors on which work holders are fixed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B13/00—Arrangements for automatically conveying or chucking or guiding stock
- B23B13/02—Arrangements for automatically conveying or chucking or guiding stock for turning-machines with a single working-spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B13/00—Arrangements for automatically conveying or chucking or guiding stock
- B23B13/12—Accessories, e.g. stops, grippers
- B23B13/128—Stock rest handling devices, e.g. ejectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/002—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders
- B23Q17/003—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders by measuring a position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/003—Cyclically moving conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/06—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
- B23Q7/141—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with a series disposition of different working devices and with the axial transport for long workpieces of which a plurality of final products are made
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T82/00—Turning
- Y10T82/25—Lathe
- Y10T82/2514—Lathe with work feeder or remover
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T82/00—Turning
- Y10T82/25—Lathe
- Y10T82/2514—Lathe with work feeder or remover
- Y10T82/2516—Magazine type
- Y10T82/2518—Bar feeder
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T82/00—Turning
- Y10T82/25—Lathe
- Y10T82/2514—Lathe with work feeder or remover
- Y10T82/2521—Bar feeder
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T82/00—Turning
- Y10T82/25—Lathe
- Y10T82/2593—Work rest
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T82/00—Turning
- Y10T82/27—Centerer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T82/00—Turning
- Y10T82/30—Miscellaneous
Definitions
- This invention relates to lathe assemblies and, more particularly, to a lathe assembly which performs a machining operation on a piece of bar stock.
- the invention is also directed to a method of using a lathe assembly.
- the lathe assembly 10 consists of a guide 14 defining a passageway 16 within which the individual pieces 12 of bar stock can be guidingly moved selectively towards and away from a spindle 18 .
- a spindle 18 Through the spindle 18 , the pieces 12 of bar stock can be held in a working position, as shown in FIG. 2, and rotated.
- a tool assembly 20 performs machining operations on the pieces 12 of bar stock in the working position to produce individual workpieces 22 .
- the pieces 12 of bar stock are delivered to the passageway 16 from a supply location at 24 through a feed assembly 26 .
- the feed assembly 26 consists of an endless chain conveyor 28 which is trained around spaced pulleys 30 , 32 .
- the pulley 32 is rotated selectively in a forward direction, as indicated by the arrows 36 in FIG. 2, and a reverse direction, as indicated by the arrows 38 in FIG. 4.
- a push rod 40 is attached to the upper surface of the chain conveyor 28 and is movable from left to right, with the drive 34 operated to rotate the pulley 32 in the forward direction, and from right to left, with the drive 34 operated to rotate the pulley 32 in the reverse direction.
- the push rod 40 has a receiver 42 at an end thereof to grip the trailing ends 44 of the pieces 12 of bar stock.
- the pieces 12 of bar stock are delivered one-by-one from the supply location 24 to the top surface of the chain conveyor 28 with the push rod 40 retracted to the FIG. 1 position.
- the drive 32 is then activated to rotate the pulley 32 in the forward direction which causes the receiver 42 to advance from left to right and engage the trailing end 44 of the active piece 12 of bar stock.
- Continued operation of the drive 34 causes the leading end 46 of the active piece 12 of bar stock to be directed into and through the passageway 16 and spindle 18 to be exposed outside of the spindle 18 , as shown in FIG. 2, for operation thereon by the tool assembly 20 to thereby produce a workpiece 22 .
- the drive 34 is incrementally operated to advance the active piece 12 of bar stock a distance equal to a predetermined length dimension for the workpiece 22 .
- the length of the active piece 12 of bar stock is diminished to less than the predetermined length of the workpiece 22 that is to be produced.
- Attempting to machine the remaining piece 12 of bar stock that is shorter than the predetermined length of the workpiece 22 could cause jamming and, in any event, is a wasted step given that the machined workpiece 22 would have to be sorted and discarded.
- a proximity sensor 48 which detects an element 50 at the trailing end 44 of the active piece 12 of bar stock.
- the element 50 is strategically situated so that the proximity sensor 48 detects the element 50 once the active piece 12 of bar stock has been reduced to a length less than that necessary to form the workpiece 22 .
- the sensor detects the element 50 and causes a signal to be generated that causes the drive 32 to thereby retract the remaining piece 12 of bar stock from the passageway 16 and release it to a disposal unit 54 , as shown in FIG. 5.
- the horizontal arrangement of the guide 14 is typical of conventional lathe assemblies.
- One problem with this horizontal arrangement is that, with very long workpieces, a significant amount of floor space may be required to operate the lathe assembly.
- the lathe assembly 58 is characterized as a fixed spindle lathe assembly with there being a spindle 62 thereon, fixedly attached to a frame 63 and having a horizontal central axis 64 .
- An elongate piece 12 of bar stock is advanced from an input end 68 of the spindle 62 through the spindle 62 to and through an output end 70 at which the piece 12 of bar stock is exposed to be machined by a tool assembly 72 .
- the tool assembly 72 is selectively movable along X and Z axes to allow a tool element 74 on the tool assembly 72 to operate on the piece 12 of bar stock held and rotated by the spindle 62 .
- the lathe assembly 60 is characterized as a sliding spindle lathe assembly and includes a spindle 76 with a horizontal central axis 78 .
- the spindle 76 has an adaptor 80 which cooperates with, and is guided along, a rail 82 on a frame 84 so as to allow the spindle 76 to move in the line of the double-headed arrow 86 parallel to the central axis 78 of the spindle 76 .
- a bushing assembly 88 is provided with a body 90 and a bushing 92 having an opening 94 therethrough.
- the spindle axis 78 is coincident with the central axis for the bushing opening 94 .
- the bushing assembly 88 serves as a support to rigidify the end of the piece 12 of bar stock that is being machined by a tool assembly 96 .
- both of the lathe assemblies 58 , 60 are designed for relatively small diameter pieces 12 of bar stock. It is conventional to make dedicated machines that function either as a fixed spindle lathe assembly, such as the lathe assembly 58 , or as a sliding spindle lathe assembly, such as the lathe assembly 60 .
- the invention is directed to a lathe assembly having a guide with a passageway for movement of a piece of bar stock, with a leading end and a trailing end, in a substantially straight path between a feeding position and a working position.
- a sensor assembly is capable of detecting the position of the trailing end of a piece of bar stock within the guide passageway to thereby allow a user to determine if a piece of bar stock in the guide passageway has a length sufficient to perform a desired operation thereon.
- the lathe assembly may further include a spindle for releasably holding a piece of bar stock in the working position.
- the sensor assembly may have a generator for a signal indicative that a piece of bar stock in the guide passageway has less than a predetermined length.
- the lathe assembly may further include a tool assembly to perform an operation on a piece of bar stock in the working position.
- the sensor assembly may include a generator for a stop signal indicative that a piece of bar stock in the guide passageway has less than the predetermined length.
- the lathe assembly may further include a control to receive the stop signal and, in response thereto, prevent performance of an operation by the tool assembly on a piece bar stock in the passageway.
- the sensor assembly may include an elongate element that can be directed into the guide passageway to against the trailing end of a piece of bar stock in the passageway to thereby determine whether a piece of bar stock in the guide passageway is less than or greater than the predetermined length.
- the sensor assembly may include a generator for a beam to be directed against the trailing end of a piece of bar stock in the guide passageway and reflected therefrom and a receiver for the reflected beam.
- the generator may be a laser beam generator.
- the lathe assembly may further include a piece of bar stock in the guide passageway.
- the lathe assembly may still further include a drive to rotate a piece of bar stock in the working position in the guide passageway.
- the tool assembly may include a tool element which acts against a piece of bar stock in the working position.
- the tool assembly may include a turret with a plurality of interchangeable tool elements.
- the spindle has an axis and axially spaced input and output ends and the piece of bar stock in the working position projects from both the input and output ends of the spindle.
- the passageway has a central axis and axially spaced first and second ends.
- the spindle is at the first axially spaced end and the second axially spaced end is open to allow introduction of a piece of bar stock into the guide passageway.
- the invention is also directed to a method of operating a lathe assembly having a guide with a passageway with a central axis and axially spaced first and second ends, a spindle, and a tool assembly for performing an operation on a piece of bar stock having a length and leading and trailing ends.
- the method includes the steps of directing a piece of bar stock axially through the guide passageway in a first direction from a feeding position into a working position and directing an element into the guide passageway to detect the position of the trailing end of the piece of bar stock and thereby determine if the piece of bar stock in the guide passageway is less than or greater than the predetermined length.
- the method may further include the step of performing an operation on the piece of bar stock with the tool assembly if it is determined that the piece of bar stock has at least the predetermined length.
- the method may further include the step of advancing the piece of bar stock in the first direction after performing the operation and again directing the element into the guide passageway to detect the position of the trailing end of the piece of bar stock to again determine if the piece of bar stock in the guide passageway is less than or greater than the predetermined length.
- the step of directing an element from the sensor into the guide passageway may involve the step of directing a laser beam into the guide passageway.
- the step of directing an element from the sensor into the guide passageway may involve the step of directing an elongate element into the guide passageway.
- the method may further include the steps of providing a sensor assembly, generating a stop signal from the sensor assembly indicative that the piece of bar stock has a length less than the predetermined length, and processing the stop signal so that no operation is performed by the tool assembly on the piece of bar stock in the guide passageway.
- the invention is also directed to a lathe assembly with a guide having a passageway with a central axis for movement of a piece of bar stock with a leading end and trailing end in a substantially straight path substantially parallel to the central axis of the passageway between a feeding position and a working position, and a spindle for releasably holding a piece of bar stock in the working position and having a through opening with a central axis, an input end, and an output end.
- the guide is oriented so that the central axis of the passageway is not parallel to a horizontal support surface for the lathe assembly.
- the passageway and through opening are aligned so that the leading end of a piece of bar stock can move through the passageway to and through the through opening from the input end to the output end to project from the output end with a piece of bar stock in the working position.
- the central axes of the passageway and through opening may be substantially parallel to each other and extend substantially orthogonally to a horizontal support surface for the lathe assembly.
- the central axes of the passageway and through opening are substantially parallel to each other and are non-orthogonal to a horizontal support surface for the lathe assembly.
- the lathe assembly may further include a tool assembly for performing an operation on a piece of bar stock in the working position.
- the invention is also directed to a method of operating a lathe assembly with a guide having a passageway with a central axis and axially spaced first and second ends, a spindle with a through opening having a central axis, an input end and an output end, and a tool assembly for performing an operation on a piece of bar stock having a length, a leading end, and a trailing end.
- the method includes the steps of orienting the guide so that the central axis of the passageway is inclined relative to a horizontal support surface for the lathe assembly and so that the central axis of the passageway declines from the first end towards the second end of the passageway, directing the leading end of the piece of bar stock into and through the passageway in a first direction from the first end of the passageway towards the second end of the passageway, moving the leading end of the piece of bar stock in the first direction into and through the through opening to a working position wherein the leading end of the bar stock projects from the output end of the spindle, clamping the piece of bar stock in the working position in the spindle, and performing an operation on a portion of the piece of bar stock projecting from the output end of the through opening with the piece of bar stock in the working position.
- the method may further include the steps of placing a plurality of pieces of bar stock, each having a length, in a storage position, with the lengths of the plurality of pieces of bar stock being substantially parallel to each other and substantially parallel to a horizontal surface supporting the lathe assembly, removing the plurality of workpieces of bar stock one-by-one from the storage position, and directing the plurality of pieces of bar stock one-by-one into the passageway.
- the method may further include the steps of placing a plurality of pieces of bar stock each having a length in a storage position with the lengths of the plurality of pieces of bar stock being substantially parallel to each other and substantially non-parallel to a horizontal surface supporting the lathe assembly, removing the plurality of pieces of bar stock one-by-one from the storage position, and directing the plurality of pieces of bar stock one-by-one into the passageway.
- the invention is further directed to a lathe assembly having a spindle for holding an elongate workpiece and having a central axis, and a guide assembly having a body and a guide bushing on the body having a first opening with a central axis.
- the spindle and guide assembly are selectively repositionable between a) a first relative position wherein the central axis of the spindle extends through the first guide bushing opening so that an elongate workpiece held by the spindle can be projected into the first guide bushing opening so that the guide bushing limits flexing of an elongate workpiece held by the spindle and b) a second relative position wherein the central axis of the spindle does not extend through the first guide bushing opening.
- the lathe assembly further includes a tool assembly for performing an operation on an elongate workpiece held by the spindle.
- the central axis of the spindle is substantially coincident with the central axis of the first guide bushing opening.
- the guide bushing may be rotatable relative to the guide assembly body around the central axis of the first guide bushing opening.
- the lathe assembly may further be provided in combination with an elongate workpiece that is held by the spindle and projects into the first guide bushing opening with the spindle and guide assembly in the first relative position.
- the guide assembly has a second opening in the body with a central axis and with the spindle and the guide assembly in the second relative position, the central axis of the spindle extends through the second opening.
- the first guide bushing opening has a first diameter
- the second opening has a second diameter
- the first diameter is different than the second diameter
- the guide assembly may be translatable relative to the spindle as the spindle and guide assembly are repositioned between the first relative position and the second relative position.
- the guide assembly may be rotatable about an axis relative to the spindle as the spindle and guide assembly are repositioned between the first relative position and the second relative position.
- the spindle and guide assembly may be movable, one relative to the other, along a line substantially parallel to the central axis of the spindle.
- the spindle is abuttable to the guide assembly to be supported by the guide assembly.
- the central axis of the spindle is substantially coincident with the central axis of the second opening.
- FIG. 1 is a schematic, cross-sectional view of a prior art lathe assembly including a feed assembly for directing pieces of bar stock through a guide passageway to a spindle to be held thereby for operation by a tool assembly and with one of the pieces of bar stock placed on the feed assembly;
- FIG. 2 is a view as in FIG. 1 with the feed assembly operated to advance the piece of bar stock through the guide passageway and spindle to a working position wherein it is exposed to be machined by the tool assembly;
- FIG. 3 is a view as in FIG. 2 showing the piece of bar stock further advanced and with a workpiece formed and cut from the end of the piece of bar stock;
- FIG. 4 is a view as in FIG. 3 wherein the feed assembly is operated to withdraw the remaining portion of the piece of bar stock from the spindle and guide passageway;
- FIG. 5 is a view as in FIG. 4 with the remaining piece of bar stock being deposited in a disposal unit;
- FIG. 6 is a schematic, perspective view of a lathe assembly according to the present invention.
- FIG. 7 is a view as in FIG. 6 showing a spindle and tool assembly on the lathe assembly
- FIG. 8 is an enlarged, schematic, cross-sectional view of a guide defining a passageway, spindle, and a tool assembly for repositioning and advancing a piece of bar stock for operation thereon by a tool assembly on the inventive lathe assembly of FIGS. 6 and 7 and showing one type of structure, according to the present invention, for determining the remaining length of a piece of bar stock in the guide passageway;
- FIG. 9 is a view as in FIG. 8 showing another form of structure for determining the remaining length of a piece of bar stock in the guide passageway;
- FIG. 10 is a schematic representation of a lathe system, according to the invention, and having a non-horizontal guide passageway for a supply of pieces of bar stock, with the individual pieces being deliverable one-by-one from a supply in which the elongate bar stock is situated horizontally;
- FIG. 11 is a view as in FIG. 10 with pieces of bar stock in a supply situated angularly to a horizontal support surface for the lathe assembly for facilitated delivery to the guide passageway, and with a modification of the lathe assembly shown in phantom wherein the guide assembly extends substantially orthogonally to a horizontal support surface for the lathe assembly;
- FIG. 12 is a schematic, side elevation view of a conventional lathe assembly having a fixed spindle
- FIG. 13 is a side elevation view of a conventional lathe assembly having a slidable spindle
- FIG. 14 is a perspective view of a spindle in relationship to a guide assembly, according to the invention, and a tool assembly, with the guide assembly and spindle being in a first relative position wherein a piece of bar stock held by the spindle is supported on a bushing on the guide assembly;
- FIG. 15 is a view as in FIG. 14 with the spindle and guide assembly repositioned to a second relative position wherein the spindle abuts to the guide assembly and the piece of bar stock is not directly supported by the guide assembly;
- FIG. 16 is a fragmentary, plan view of the spindle and guide assembly, according to the invention, arranged to function as a fixed spindle lathe assembly as in FIG. 14;
- FIG. 17 is a fragmentary, plan view of the spindle and guide assembly, according to the invention, arranged to function as a sliding spindle lathe assembly as in FIG. 15;
- FIG. 18 is an elevation view of a modified form of guide assembly that is useable in conjunction with the spindle in FIGS. 14 - 17 .
- the lathe assembly 100 includes an elongate guide 102 with a central axis 104 .
- the guide 102 is supported by axially spaced frame elements 106 , 108 , with the latter defining a housing for a spindle 110 and a tool assembly 112 , which are operable to perform a machining operation on a piece 12 of bar stock held by the spindle 110 .
- the tool assembly 112 is a turret-type having interchangeable, and selectively usable, tool elements 113 .
- the guide 102 defines a passageway 114 through which pieces 12 of bar stock can be delivered from a feeding position, as shown in FIG. 6, in a straight path to a working position, as shown in FIGS. 7 - 9 .
- the spindle 110 has a through opening 115 with an input end 116 and an output end 118 .
- the through opening 115 and passageway 114 have coincident central axes.
- the leading end 46 thereof initially enters the passageway 114 at an open axial end 119 thereof, extends along the axis 104 up to and beyond the input end 116 of the spindle 110 , through the spindle 110 and from the output end 118 of the spindle 110 to be exposed adjacent to the tool assembly 112 .
- the advancement of the piece 12 of bar stock can be effected by a pushing action through the feed assembly 26 , as previously described with respect to claims 1-5, or by a feed assembly 26 ′ which grips and pulls the pieces 12 of bar stock from the feeding position into the working position.
- the spindle 110 may be of any conventional construction.
- the active piece 12 of bar stock is held by the spindle 110 whereupon the appropriate machining operation is carried out by the tool assembly, as the spindle is rotated by a drive 120 around the axis 104 , to produce the finished workpiece 22 .
- the initial length of the pieces 12 of bar stock can be selected to allow fabrication of numerous of the workpieces 22 from each length thereof. Accordingly, after each machining operation, the feed assembly 26 , 26 ′ can be operated to advance the active piece 12 of bar stock a set distance as dictated by the length of the workpiece 22 to be formed.
- the trailing end 44 of a piece 12 of bar stock is monitored to thereby determine whether the remaining length of the piece 12 of bar stock in the guide passageway 114 is sufficient to perform a desired operation thereon by the tool assembly 112 .
- the sensor assembly 121 includes a laser beam generator and receiver 122 which is capable of directing a laser beam at the trailing end 44 of a piece 12 of bar stock and receiving the reflected beam signal.
- a laser beam generator and receiver 122 which is capable of directing a laser beam at the trailing end 44 of a piece 12 of bar stock and receiving the reflected beam signal.
- an appropriate control 124 an analysis of the impinging and reflecting beams can be made, after each advancing movement of the piece 12 of bar stock, to ascertain the distance D between the laser beam generator/receiver 122 and the trailing end 44 of the piece 12 of bar stock. For a predetermined distance D, the remaining length of the active piece 12 of bar stock will be insufficient to perform an operation to produce a desired workpiece configuration.
- the control 124 Upon identifying this predetermined distance, or greater, the control 124 sends a stop signal 126 to a drive 128 for the tool assembly 112 and/or the drive 120 to thereby prohibit operation of the tool assembly 112 on the remaining piece 12 of bar stock. At the same time, or alternatively, the control 124 may send a signal 130 to the feed assemblies 26 , 26 ′ which may cause the feed assemblies 26 , 26 ′ to stop and/or reverse the direction of movement of the remaining piece 12 of bar stock.
- FIG. 9 an alternative form of sensor assembly is shown at 132 .
- the sensor assembly 132 includes a drum 134 with a hub 136 around which a wire element 138 is wrapped.
- the wire element 138 has a free end 140 which can be advanced into the passageway 114 by rotation of the hub 136 .
- the wire element 138 may be a single wire or a plurality of bundled wires.
- the wire may be spring wire, piano wire, or the like. The degree of rotation/number of rotations dictates the extension of the wire element 138 within the passageway 114 to allow calculation of the distance D 1 , which again is correlated to the length of the remaining piece 12 of bar stock.
- the rotation of the hub 136 can be detected by a control 142 .
- the control 142 Upon sensing the number of revolutions of the hub 136 which extends the wire element to a distance D 1 indicative that the length of the remaining piece 12 of bar stock is less than that necessary to produce the desired configuration for the workpiece 22 , the control 142 generates a signal 144 to the drive 128 and/or one or both of the feed assemblies 26 , 26 ′, as previously described.
- FIGS. 10 and 11 the guide 102 and frame element 108 are shown inclined from the orientation in FIGS. 6 - 9 relative to a horizontal support surface 146 for the lathe assembly 100 .
- the central axis 104 is substantially parallel to the support surface 146 for the lathe assembly 100 in FIGS. 6 - 9
- the axis 104 makes an angle a to the support surface 146 .
- the angle a may range from a few degrees to 90°, as shown in dotted lines in FIG. 11.
- the effective length L occupied by the guide 102 and frame 108 is reduced from the length L 1 (FIG. 6) with the lathe assembly 100 in the FIG. 6 orientation. Since many facilities in which the lathe assembly 100 would be operated have no significant height restriction, it is possible to reduce the operating area of the floor required for the lathe assembly 100 by angularly situating the guide 102 and housing 108 as in FIGS. 10 and 11.
- the pieces 12 of bar stock are stacked so that the lengths thereof are substantially parallel to each other and the surface 146 .
- an appropriate transfer/feed mechanism 150 individual pieces 12 of bar stock can be reoriented and directed into the passageway 114 through the open axial end 119 of the guide 102 .
- a hopper 152 can be provided for a supply of the pieces 12 of bar stock.
- the hopper 152 has a guide surface 154 which is situated at an angle a equal to the angle a for the inclination of the guide 102 and frame element 108 .
- Suitable structure can be provided to discharge the pieces 12 of bar stock one-by-one from the hopper 152 by movement along the guide surface 154 .
- FIG. 10 A further modification is shown in phantom lines in FIG. 10 wherein the lathe assembly 100 is reversed so that the frame element 108 is above the guide 102 .
- the individual pieces 12 of bar stock would thus have to be fed against gravitational forces to a working position.
- This arrangement may be practical at relatively small angles a and for relatively short pieces 12 of bar stock.
- a spindle 160 is shown in conjunction with a guide assembly 162 which allows the tool assembly at 164 to perform a machining operation on the piece 12 of bar stock held by the spindle 160 both unsupported, with the fixed spindle arrangement as shown for the lathe assembly 58 , and supported with the sliding spindle arrangement, as shown for the lathe assembly 60 .
- this type of lathe assembly is used to produce small diameter parts using bar stock on the order of 1 ⁇ 8- ⁇ fraction (1/4 ) ⁇ inch as opposed to 3-4 inches for the lathe assembly 100 .
- the guide assembly has a body 166 with a mounting opening 168 and a second opening 170 therethrough.
- the mounting opening 168 has a bushing 172 fit therewithin and in turn has an opening 174 therethrough that is slightly greater in diameter than the diameter of the piece 12 of bar stock and of a lesser diameter than the second opening.
- the second opening 170 is dimensioned to snugly receive a reduced diameter portion 176 of the spindle 160 . With the reduced diameter portion 176 extended into the second opening 170 , an annular surface 178 abuts to a facing surface 180 on the body 166 .
- the spindle 160 and body 166 are mounted to a frame 182 for guided movement between a first relative position, as shown in FIG. 14, and a second relative position as shown in FIG. 15.
- the axis 184 of the spindle 160 extends through the opening 174 and is coincident with the central axis 186 of the opening 174 and the central axis of the piece 12 of bar stock held by the spindle 160 .
- the bushing 172 which may be journalled for rotation relative to the body 166 , supports the leading end 46 of the piece 12 of bar stock near the location where it is operated upon by the tool assembly 164 .
- the spindle 160 and guide assembly 162 can be placed in the second relative position, wherein the central axis 184 extends through the opening 170 and coincides with the central axis 190 of the second opening 170 .
- the annular surface 178 can be abutted to the surface 180 .
- the diameter of the second opening 170 is significantly greater than the diameter of the piece 12 of bar stock so that the spindle 160 can be rotated by a drive 192 without there being any interference between the piece 12 of bar stock and the body 166 .
- a second drive 194 may also be used to move the spindle 160 relative to the frame 182 along the axis 184 . Additionally, or alternatively, the guide assembly 162 can be moved in the same line relative to the frame 182 and spindle 160 .
- FIG. 18 a modified form of guide assembly 195 is shown having a body 196 which is rotatable around an axis 198 relative to the frame 182 and spindle 160 between corresponding first and second relative positions.
- the body 196 has mounting and second openings 200 , 202 therethrough.
- the openings 200 , 202 can be repositioned so that the central axes thereof selectively can be brought into coincidence with the axis 184 .
- the second opening 202 has the same diameter as the opening 170 , with the mounting opening 200 having a corresponding diameter to the first opening 168 .
- a like bushing 204 can be mounted in the opening 200 and in turn has an opening 206 , corresponding to the opening 174 , to accept the piece 12 of stock material.
Abstract
A lathe assembly having a guide with a passageway for movement of a piece of bar stock, with a leading end and a trailing end, in a substantially straight path between a feeding position and a working position. A sensor assembly is capable of detecting the position of the trailing end of a piece of bar stock within the guide passageway to thereby allow a user to determine if a piece of bar stock in the guide passageway has a length sufficient to perform the desired operation thereon. Also, a method of using the lathe assembly.
Description
- This application is a division of co-pending application Ser. No. 09/378,645, filed Aug. 20, 1999, entitled “Lathe Assembly and Method of Using a Lathe Assembly”.
- 1. Field of the Invention
- This invention relates to lathe assemblies and, more particularly, to a lathe assembly which performs a machining operation on a piece of bar stock. The invention is also directed to a method of using a lathe assembly.
- 2. Background Art
- It is known to feed bar stock to a tool assembly and to machine the bar stock in successive machining operations to produce multiple, finished workpieces from a single piece of the bar stock. In FIGS.1-5 herein, a conventional lathe assembly is shown at 10 for operating in this manner upon
individual pieces 12 of bar stock. - The
lathe assembly 10 consists of aguide 14 defining apassageway 16 within which theindividual pieces 12 of bar stock can be guidingly moved selectively towards and away from aspindle 18. Through thespindle 18, thepieces 12 of bar stock can be held in a working position, as shown in FIG. 2, and rotated. Atool assembly 20 performs machining operations on thepieces 12 of bar stock in the working position to produceindividual workpieces 22. - The
pieces 12 of bar stock are delivered to thepassageway 16 from a supply location at 24 through afeed assembly 26. Thefeed assembly 26 consists of anendless chain conveyor 28 which is trained around spacedpulleys drive 34, thepulley 32 is rotated selectively in a forward direction, as indicated by thearrows 36 in FIG. 2, and a reverse direction, as indicated by thearrows 38 in FIG. 4. - A
push rod 40 is attached to the upper surface of thechain conveyor 28 and is movable from left to right, with thedrive 34 operated to rotate thepulley 32 in the forward direction, and from right to left, with thedrive 34 operated to rotate thepulley 32 in the reverse direction. Thepush rod 40 has areceiver 42 at an end thereof to grip thetrailing ends 44 of thepieces 12 of bar stock. - In operation, the
pieces 12 of bar stock are delivered one-by-one from thesupply location 24 to the top surface of thechain conveyor 28 with thepush rod 40 retracted to the FIG. 1 position. Thedrive 32 is then activated to rotate thepulley 32 in the forward direction which causes thereceiver 42 to advance from left to right and engage thetrailing end 44 of theactive piece 12 of bar stock. Continued operation of thedrive 34 causes the leadingend 46 of theactive piece 12 of bar stock to be directed into and through thepassageway 16 andspindle 18 to be exposed outside of thespindle 18, as shown in FIG. 2, for operation thereon by thetool assembly 20 to thereby produce aworkpiece 22. - The
drive 34 is incrementally operated to advance theactive piece 12 of bar stock a distance equal to a predetermined length dimension for theworkpiece 22. Eventually, the length of theactive piece 12 of bar stock is diminished to less than the predetermined length of theworkpiece 22 that is to be produced. Attempting to machine theremaining piece 12 of bar stock that is shorter than the predetermined length of theworkpiece 22 could cause jamming and, in any event, is a wasted step given that themachined workpiece 22 would have to be sorted and discarded. - To avoid the above situation, it is known to use a
proximity sensor 48 which detects anelement 50 at thetrailing end 44 of theactive piece 12 of bar stock. Theelement 50 is strategically situated so that theproximity sensor 48 detects theelement 50 once theactive piece 12 of bar stock has been reduced to a length less than that necessary to form theworkpiece 22. After the lastpossible workpiece 22 is formed, the sensor detects theelement 50 and causes a signal to be generated that causes thedrive 32 to thereby retract theremaining piece 12 of bar stock from thepassageway 16 and release it to adisposal unit 54, as shown in FIG. 5. - The horizontal arrangement of the
guide 14 is typical of conventional lathe assemblies. One problem with this horizontal arrangement is that, with very long workpieces, a significant amount of floor space may be required to operate the lathe assembly. - While it is known to vertically orient elongate workpieces held in a vertically opening chuck on lathe assemblies, the problem of chip buildup on the workpiece and chuck must be contended with.
- In FIGS. 12 and 13, two additional prior art lathe assemblies are shown at58 and 60, respectively. The
lathe assembly 58 is characterized as a fixed spindle lathe assembly with there being aspindle 62 thereon, fixedly attached to aframe 63 and having a horizontalcentral axis 64. Anelongate piece 12 of bar stock is advanced from aninput end 68 of thespindle 62 through thespindle 62 to and through anoutput end 70 at which thepiece 12 of bar stock is exposed to be machined by atool assembly 72. Thetool assembly 72 is selectively movable along X and Z axes to allow atool element 74 on thetool assembly 72 to operate on thepiece 12 of bar stock held and rotated by thespindle 62. - The
lathe assembly 60 is characterized as a sliding spindle lathe assembly and includes aspindle 76 with a horizontalcentral axis 78. Thespindle 76 has anadaptor 80 which cooperates with, and is guided along, arail 82 on aframe 84 so as to allow thespindle 76 to move in the line of the double-headed arrow 86 parallel to thecentral axis 78 of thespindle 76. - In the
lathe assembly 60, abushing assembly 88 is provided with abody 90 and abushing 92 having an opening 94 therethrough. Thespindle axis 78 is coincident with the central axis for thebushing opening 94. Thebushing assembly 88 serves as a support to rigidify the end of thepiece 12 of bar stock that is being machined by atool assembly 96. - Typically, both of the
lathe assemblies small diameter pieces 12 of bar stock. It is conventional to make dedicated machines that function either as a fixed spindle lathe assembly, such as thelathe assembly 58, or as a sliding spindle lathe assembly, such as thelathe assembly 60. - The invention is directed to a lathe assembly having a guide with a passageway for movement of a piece of bar stock, with a leading end and a trailing end, in a substantially straight path between a feeding position and a working position. A sensor assembly is capable of detecting the position of the trailing end of a piece of bar stock within the guide passageway to thereby allow a user to determine if a piece of bar stock in the guide passageway has a length sufficient to perform a desired operation thereon.
- The lathe assembly may further include a spindle for releasably holding a piece of bar stock in the working position.
- The sensor assembly may have a generator for a signal indicative that a piece of bar stock in the guide passageway has less than a predetermined length.
- The lathe assembly may further include a tool assembly to perform an operation on a piece of bar stock in the working position.
- The sensor assembly may include a generator for a stop signal indicative that a piece of bar stock in the guide passageway has less than the predetermined length. The lathe assembly may further include a control to receive the stop signal and, in response thereto, prevent performance of an operation by the tool assembly on a piece bar stock in the passageway.
- The sensor assembly may include an elongate element that can be directed into the guide passageway to against the trailing end of a piece of bar stock in the passageway to thereby determine whether a piece of bar stock in the guide passageway is less than or greater than the predetermined length.
- The sensor assembly may include a generator for a beam to be directed against the trailing end of a piece of bar stock in the guide passageway and reflected therefrom and a receiver for the reflected beam.
- The generator may be a laser beam generator.
- The lathe assembly may further include a piece of bar stock in the guide passageway.
- The lathe assembly may still further include a drive to rotate a piece of bar stock in the working position in the guide passageway.
- The tool assembly may include a tool element which acts against a piece of bar stock in the working position. The tool assembly may include a turret with a plurality of interchangeable tool elements.
- In one form, the spindle has an axis and axially spaced input and output ends and the piece of bar stock in the working position projects from both the input and output ends of the spindle.
- In one form, the passageway has a central axis and axially spaced first and second ends. The spindle is at the first axially spaced end and the second axially spaced end is open to allow introduction of a piece of bar stock into the guide passageway.
- The invention is also directed to a method of operating a lathe assembly having a guide with a passageway with a central axis and axially spaced first and second ends, a spindle, and a tool assembly for performing an operation on a piece of bar stock having a length and leading and trailing ends. The method includes the steps of directing a piece of bar stock axially through the guide passageway in a first direction from a feeding position into a working position and directing an element into the guide passageway to detect the position of the trailing end of the piece of bar stock and thereby determine if the piece of bar stock in the guide passageway is less than or greater than the predetermined length.
- The method may further include the step of performing an operation on the piece of bar stock with the tool assembly if it is determined that the piece of bar stock has at least the predetermined length.
- The method may further include the step of advancing the piece of bar stock in the first direction after performing the operation and again directing the element into the guide passageway to detect the position of the trailing end of the piece of bar stock to again determine if the piece of bar stock in the guide passageway is less than or greater than the predetermined length.
- The step of directing an element from the sensor into the guide passageway may involve the step of directing a laser beam into the guide passageway.
- The step of directing an element from the sensor into the guide passageway may involve the step of directing an elongate element into the guide passageway.
- The method may further include the steps of providing a sensor assembly, generating a stop signal from the sensor assembly indicative that the piece of bar stock has a length less than the predetermined length, and processing the stop signal so that no operation is performed by the tool assembly on the piece of bar stock in the guide passageway.
- The invention is also directed to a lathe assembly with a guide having a passageway with a central axis for movement of a piece of bar stock with a leading end and trailing end in a substantially straight path substantially parallel to the central axis of the passageway between a feeding position and a working position, and a spindle for releasably holding a piece of bar stock in the working position and having a through opening with a central axis, an input end, and an output end. The guide is oriented so that the central axis of the passageway is not parallel to a horizontal support surface for the lathe assembly. The passageway and through opening are aligned so that the leading end of a piece of bar stock can move through the passageway to and through the through opening from the input end to the output end to project from the output end with a piece of bar stock in the working position.
- The central axes of the passageway and through opening may be substantially parallel to each other and extend substantially orthogonally to a horizontal support surface for the lathe assembly.
- In one form, the central axes of the passageway and through opening are substantially parallel to each other and are non-orthogonal to a horizontal support surface for the lathe assembly.
- The lathe assembly may further include a tool assembly for performing an operation on a piece of bar stock in the working position.
- The invention is also directed to a method of operating a lathe assembly with a guide having a passageway with a central axis and axially spaced first and second ends, a spindle with a through opening having a central axis, an input end and an output end, and a tool assembly for performing an operation on a piece of bar stock having a length, a leading end, and a trailing end. The method includes the steps of orienting the guide so that the central axis of the passageway is inclined relative to a horizontal support surface for the lathe assembly and so that the central axis of the passageway declines from the first end towards the second end of the passageway, directing the leading end of the piece of bar stock into and through the passageway in a first direction from the first end of the passageway towards the second end of the passageway, moving the leading end of the piece of bar stock in the first direction into and through the through opening to a working position wherein the leading end of the bar stock projects from the output end of the spindle, clamping the piece of bar stock in the working position in the spindle, and performing an operation on a portion of the piece of bar stock projecting from the output end of the through opening with the piece of bar stock in the working position.
- The method may further include the steps of placing a plurality of pieces of bar stock, each having a length, in a storage position, with the lengths of the plurality of pieces of bar stock being substantially parallel to each other and substantially parallel to a horizontal surface supporting the lathe assembly, removing the plurality of workpieces of bar stock one-by-one from the storage position, and directing the plurality of pieces of bar stock one-by-one into the passageway.
- The method may further include the steps of placing a plurality of pieces of bar stock each having a length in a storage position with the lengths of the plurality of pieces of bar stock being substantially parallel to each other and substantially non-parallel to a horizontal surface supporting the lathe assembly, removing the plurality of pieces of bar stock one-by-one from the storage position, and directing the plurality of pieces of bar stock one-by-one into the passageway.
- The invention is further directed to a lathe assembly having a spindle for holding an elongate workpiece and having a central axis, and a guide assembly having a body and a guide bushing on the body having a first opening with a central axis. The spindle and guide assembly are selectively repositionable between a) a first relative position wherein the central axis of the spindle extends through the first guide bushing opening so that an elongate workpiece held by the spindle can be projected into the first guide bushing opening so that the guide bushing limits flexing of an elongate workpiece held by the spindle and b) a second relative position wherein the central axis of the spindle does not extend through the first guide bushing opening. The lathe assembly further includes a tool assembly for performing an operation on an elongate workpiece held by the spindle.
- In one form, with the spindle and guide assembly in the first relative position, the central axis of the spindle is substantially coincident with the central axis of the first guide bushing opening.
- The guide bushing may be rotatable relative to the guide assembly body around the central axis of the first guide bushing opening.
- The lathe assembly may further be provided in combination with an elongate workpiece that is held by the spindle and projects into the first guide bushing opening with the spindle and guide assembly in the first relative position.
- In one form, the guide assembly has a second opening in the body with a central axis and with the spindle and the guide assembly in the second relative position, the central axis of the spindle extends through the second opening.
- In one form, the first guide bushing opening has a first diameter, and the second opening has a second diameter, and the first diameter is different than the second diameter.
- The guide assembly may be translatable relative to the spindle as the spindle and guide assembly are repositioned between the first relative position and the second relative position.
- The guide assembly may be rotatable about an axis relative to the spindle as the spindle and guide assembly are repositioned between the first relative position and the second relative position.
- The spindle and guide assembly may be movable, one relative to the other, along a line substantially parallel to the central axis of the spindle.
- In one form, the spindle is abuttable to the guide assembly to be supported by the guide assembly.
- In one form, with the spindle and the guide assembly in the second relative position, the central axis of the spindle is substantially coincident with the central axis of the second opening.
- FIG. 1 is a schematic, cross-sectional view of a prior art lathe assembly including a feed assembly for directing pieces of bar stock through a guide passageway to a spindle to be held thereby for operation by a tool assembly and with one of the pieces of bar stock placed on the feed assembly;
- FIG. 2 is a view as in FIG. 1 with the feed assembly operated to advance the piece of bar stock through the guide passageway and spindle to a working position wherein it is exposed to be machined by the tool assembly;
- FIG. 3 is a view as in FIG. 2 showing the piece of bar stock further advanced and with a workpiece formed and cut from the end of the piece of bar stock;
- FIG. 4 is a view as in FIG. 3 wherein the feed assembly is operated to withdraw the remaining portion of the piece of bar stock from the spindle and guide passageway;
- FIG. 5 is a view as in FIG. 4 with the remaining piece of bar stock being deposited in a disposal unit;
- FIG. 6 is a schematic, perspective view of a lathe assembly according to the present invention;
- FIG. 7 is a view as in FIG. 6 showing a spindle and tool assembly on the lathe assembly;
- FIG. 8 is an enlarged, schematic, cross-sectional view of a guide defining a passageway, spindle, and a tool assembly for repositioning and advancing a piece of bar stock for operation thereon by a tool assembly on the inventive lathe assembly of FIGS. 6 and 7 and showing one type of structure, according to the present invention, for determining the remaining length of a piece of bar stock in the guide passageway;
- FIG. 9 is a view as in FIG. 8 showing another form of structure for determining the remaining length of a piece of bar stock in the guide passageway;
- FIG. 10 is a schematic representation of a lathe system, according to the invention, and having a non-horizontal guide passageway for a supply of pieces of bar stock, with the individual pieces being deliverable one-by-one from a supply in which the elongate bar stock is situated horizontally;
- FIG. 11 is a view as in FIG. 10 with pieces of bar stock in a supply situated angularly to a horizontal support surface for the lathe assembly for facilitated delivery to the guide passageway, and with a modification of the lathe assembly shown in phantom wherein the guide assembly extends substantially orthogonally to a horizontal support surface for the lathe assembly;
- FIG. 12 is a schematic, side elevation view of a conventional lathe assembly having a fixed spindle;
- FIG. 13 is a side elevation view of a conventional lathe assembly having a slidable spindle;
- FIG. 14 is a perspective view of a spindle in relationship to a guide assembly, according to the invention, and a tool assembly, with the guide assembly and spindle being in a first relative position wherein a piece of bar stock held by the spindle is supported on a bushing on the guide assembly;
- FIG. 15 is a view as in FIG. 14 with the spindle and guide assembly repositioned to a second relative position wherein the spindle abuts to the guide assembly and the piece of bar stock is not directly supported by the guide assembly;
- FIG. 16 is a fragmentary, plan view of the spindle and guide assembly, according to the invention, arranged to function as a fixed spindle lathe assembly as in FIG. 14;
- FIG. 17 is a fragmentary, plan view of the spindle and guide assembly, according to the invention, arranged to function as a sliding spindle lathe assembly as in FIG. 15; and
- FIG. 18 is an elevation view of a modified form of guide assembly that is useable in conjunction with the spindle in FIGS.14-17.
- Referring initially to FIGS.6-9, a lathe assembly, according to the present invention, is shown at 100. The
lathe assembly 100 includes anelongate guide 102 with acentral axis 104. Theguide 102 is supported by axially spacedframe elements spindle 110 and atool assembly 112, which are operable to perform a machining operation on apiece 12 of bar stock held by thespindle 110. Thetool assembly 112 is a turret-type having interchangeable, and selectively usable,tool elements 113. - The
guide 102 defines apassageway 114 through whichpieces 12 of bar stock can be delivered from a feeding position, as shown in FIG. 6, in a straight path to a working position, as shown in FIGS. 7-9. Thespindle 110 has a throughopening 115 with aninput end 116 and anoutput end 118. The throughopening 115 andpassageway 114 have coincident central axes. As apiece 12 of bar stock is moved from the feeding position into the working position, the leadingend 46 thereof initially enters thepassageway 114 at an openaxial end 119 thereof, extends along theaxis 104 up to and beyond theinput end 116 of thespindle 110, through thespindle 110 and from theoutput end 118 of thespindle 110 to be exposed adjacent to thetool assembly 112. The advancement of thepiece 12 of bar stock can be effected by a pushing action through thefeed assembly 26, as previously described with respect to claims 1-5, or by afeed assembly 26′ which grips and pulls thepieces 12 of bar stock from the feeding position into the working position. Thespindle 110 may be of any conventional construction. - Once in the working position, the
active piece 12 of bar stock is held by thespindle 110 whereupon the appropriate machining operation is carried out by the tool assembly, as the spindle is rotated by adrive 120 around theaxis 104, to produce thefinished workpiece 22. The initial length of thepieces 12 of bar stock can be selected to allow fabrication of numerous of theworkpieces 22 from each length thereof. Accordingly, after each machining operation, thefeed assembly active piece 12 of bar stock a set distance as dictated by the length of theworkpiece 22 to be formed. - According to the invention, the trailing
end 44 of apiece 12 of bar stock is monitored to thereby determine whether the remaining length of thepiece 12 of bar stock in theguide passageway 114 is sufficient to perform a desired operation thereon by thetool assembly 112. - To accomplish this, a first type of sensor assembly is shown at121. The
sensor assembly 121 includes a laser beam generator andreceiver 122 which is capable of directing a laser beam at the trailingend 44 of apiece 12 of bar stock and receiving the reflected beam signal. With anappropriate control 124, an analysis of the impinging and reflecting beams can be made, after each advancing movement of thepiece 12 of bar stock, to ascertain the distance D between the laser beam generator/receiver 122 and the trailingend 44 of thepiece 12 of bar stock. For a predetermined distance D, the remaining length of theactive piece 12 of bar stock will be insufficient to perform an operation to produce a desired workpiece configuration. Upon identifying this predetermined distance, or greater, thecontrol 124 sends astop signal 126 to adrive 128 for thetool assembly 112 and/or thedrive 120 to thereby prohibit operation of thetool assembly 112 on the remainingpiece 12 of bar stock. At the same time, or alternatively, thecontrol 124 may send asignal 130 to thefeed assemblies feed assemblies piece 12 of bar stock. - In FIG. 9, an alternative form of sensor assembly is shown at132. The
sensor assembly 132 includes adrum 134 with ahub 136 around which awire element 138 is wrapped. Thewire element 138 has afree end 140 which can be advanced into thepassageway 114 by rotation of thehub 136. Thewire element 138 may be a single wire or a plurality of bundled wires. The wire may be spring wire, piano wire, or the like. The degree of rotation/number of rotations dictates the extension of thewire element 138 within thepassageway 114 to allow calculation of the distance D1, which again is correlated to the length of the remainingpiece 12 of bar stock. - The rotation of the
hub 136 can be detected by acontrol 142. Upon sensing the number of revolutions of thehub 136 which extends the wire element to a distance D1 indicative that the length of the remainingpiece 12 of bar stock is less than that necessary to produce the desired configuration for theworkpiece 22, thecontrol 142 generates asignal 144 to thedrive 128 and/or one or both of thefeed assemblies - In FIGS. 10 and 11, the
guide 102 andframe element 108 are shown inclined from the orientation in FIGS. 6-9 relative to ahorizontal support surface 146 for thelathe assembly 100. Whereas thecentral axis 104 is substantially parallel to thesupport surface 146 for thelathe assembly 100 in FIGS. 6-9, in FIGS. 10 and 11, theaxis 104 makes an angle a to thesupport surface 146. The angle a may range from a few degrees to 90°, as shown in dotted lines in FIG. 11. - The effective length L occupied by the
guide 102 andframe 108 is reduced from the length L1 (FIG. 6) with thelathe assembly 100 in the FIG. 6 orientation. Since many facilities in which thelathe assembly 100 would be operated have no significant height restriction, it is possible to reduce the operating area of the floor required for thelathe assembly 100 by angularly situating theguide 102 andhousing 108 as in FIGS. 10 and 11. - In FIG. 10, the
pieces 12 of bar stock are stacked so that the lengths thereof are substantially parallel to each other and thesurface 146. Through an appropriate transfer/feed mechanism 150,individual pieces 12 of bar stock can be reoriented and directed into thepassageway 114 through the openaxial end 119 of theguide 102. - Alternatively, as shown in FIG. 11, a
hopper 152 can be provided for a supply of thepieces 12 of bar stock. Thehopper 152 has aguide surface 154 which is situated at an angle a equal to the angle a for the inclination of theguide 102 andframe element 108. Suitable structure can be provided to discharge thepieces 12 of bar stock one-by-one from thehopper 152 by movement along theguide surface 154. - A further modification is shown in phantom lines in FIG. 10 wherein the
lathe assembly 100 is reversed so that theframe element 108 is above theguide 102. Theindividual pieces 12 of bar stock would thus have to be fed against gravitational forces to a working position. This arrangement may be practical at relatively small angles a and for relativelyshort pieces 12 of bar stock. - In FIGS.14-17, a
spindle 160 is shown in conjunction with aguide assembly 162 which allows the tool assembly at 164 to perform a machining operation on thepiece 12 of bar stock held by thespindle 160 both unsupported, with the fixed spindle arrangement as shown for thelathe assembly 58, and supported with the sliding spindle arrangement, as shown for thelathe assembly 60. Typically, this type of lathe assembly is used to produce small diameter parts using bar stock on the order of ⅛-{fraction (1/4 )} inch as opposed to 3-4 inches for thelathe assembly 100. - More specifically, the guide assembly has a
body 166 with a mountingopening 168 and asecond opening 170 therethrough. The mountingopening 168 has abushing 172 fit therewithin and in turn has anopening 174 therethrough that is slightly greater in diameter than the diameter of thepiece 12 of bar stock and of a lesser diameter than the second opening. Thesecond opening 170 is dimensioned to snugly receive a reduceddiameter portion 176 of thespindle 160. With the reduceddiameter portion 176 extended into thesecond opening 170, anannular surface 178 abuts to a facingsurface 180 on thebody 166. - According to the invention, the
spindle 160 andbody 166 are mounted to aframe 182 for guided movement between a first relative position, as shown in FIG. 14, and a second relative position as shown in FIG. 15. In the first relative position, theaxis 184 of thespindle 160 extends through theopening 174 and is coincident with thecentral axis 186 of theopening 174 and the central axis of thepiece 12 of bar stock held by thespindle 160. Thebushing 172, which may be journalled for rotation relative to thebody 166, supports theleading end 46 of thepiece 12 of bar stock near the location where it is operated upon by thetool assembly 164. - By translatingly shifting one or both of the
spindle 160 andbody 166 relative to theframe 182, and each other, in the direction of the double-headedarrow 188, thespindle 160 and guideassembly 162 can be placed in the second relative position, wherein thecentral axis 184 extends through theopening 170 and coincides with thecentral axis 190 of thesecond opening 170. In the second relative position, theannular surface 178 can be abutted to thesurface 180. The diameter of thesecond opening 170 is significantly greater than the diameter of thepiece 12 of bar stock so that thespindle 160 can be rotated by adrive 192 without there being any interference between thepiece 12 of bar stock and thebody 166. - In the first relative position of FIG. 14, the
spindle 160 andtool assembly 164 cooperate in the same manner as thespindle 76 andtool assembly 96 in FIG. 13. In the second relative position of FIG. 15, thespindle 160 andtool assembly 164 cooperate in the same manner as thetool assembly 62 cooperates with thetool assembly 72 in FIG. 12. Thus, it is possible to use asingle spindle 160 and a single lathe assembly to operate in both modes disclosed in FIGS. 12 and 13. - A
second drive 194 may also be used to move thespindle 160 relative to theframe 182 along theaxis 184. Additionally, or alternatively, theguide assembly 162 can be moved in the same line relative to theframe 182 andspindle 160. - In FIG. 18, a modified form of
guide assembly 195 is shown having abody 196 which is rotatable around anaxis 198 relative to theframe 182 andspindle 160 between corresponding first and second relative positions. - The
body 196 has mounting andsecond openings body 196 about theaxis 198, theopenings axis 184. Thesecond opening 202 has the same diameter as theopening 170, with the mountingopening 200 having a corresponding diameter to thefirst opening 168. Alike bushing 204 can be mounted in theopening 200 and in turn has anopening 206, corresponding to theopening 174, to accept thepiece 12 of stock material. - The foregoing disclosure of specific embodiments is intended to be illustrative of the broad concepts comprehended by the invention.
Claims (38)
1. A lathe assembly comprising:
a guide having a passageway for movement of a piece of bar stock, with a leading end and a trailing end, in a substantially straight path between a feeding position and a working position; and
a sensor assembly capable of detecting the position of the trailing end of a piece of bar stock within the guide passageway to thereby allow a user to determine if a piece of bar stock in the guide passageway has a length sufficient to perform a desired operation thereon.
2. The lathe assembly according to claim 1 further comprising a spindle for releasably holding a piece of bar stock in the working position.
3. The lathe assembly according to claim 1 wherein the sensor assembly comprises a generator for a signal indicative that a piece of bar stock in the guide passageway has less than a predetermined length.
4. The lathe assembly according to claim 1 further comprising a tool assembly to perform an operation on a piece of bar stock in the working position.
5. The lathe assembly according to claim 4 wherein the sensor assembly comprises a generator for a stop signal indicative that a piece of bar stock in the guide passageway has less than a predetermined length and the lathe assembly further comprises a control to receive the stop signal and in response thereto prevent performance of an operation by the tool assembly on a piece of bar stock in the passageway.
6. The lathe assembly according to claim 1 wherein the sensor assembly comprises an elongate element that can be directed into the guide passageway to against the trailing end of a piece of bar stock in the passageway to thereby determine whether a piece of bar stock in the guide passageway is less than or greater than a predetermined length.
7. The lathe assembly according to claim 1 wherein the sensor assembly comprises a generator for a beam to be directed against the trailing end of a piece of bar stock in the guide passageway and reflected therefrom and a receiver for the reflected beam.
8. The lathe assembly according to claim 1 in combination with a piece of bar stock in the guide passageway.
9. The lathe assembly according to claim 1 further comprising a drive to rotate a piece of bar stock in the working position in the guide passageway.
10. The lathe assembly according to claim 4 wherein the tool assembly comprises a tool element which acts against a piece of bar stock in the working position and the tool assembly further comprises a turret with a plurality of interchangeable tool elements.
11. The lathe assembly according to claim 8 wherein the spindle has an axis and first axially spaced input and output ends and the piece of bar stock in the working position projects from both the input and output ends of the spindle.
12. The lathe assembly according to claim 7 wherein the generator is a laser beam generator.
13. The lathe assembly according to claim 2 wherein the passageway has a center axis and axially spaced first and second ends, the spindle is at the first axially spaced end and the second axially spaced end is open to allow introduction of a piece of bar stock into the guide passageway.
14. A method of operating a lathe assembly comprising a guide having a passageway with a central axis and axially spaced first and second ends, a spindle, and a tool assembly for performing an operation on a piece of bar stock having a length and leading and trailing ends, said method comprising the steps of:
directing the piece of bar stock axially through the guide passageway in a first direction from a feeding position into a working position; and
directing an element into the guide passageway to detect the position of the trailing end of the piece of bar stock and thereby determine if the piece of bar stock in the guide passageway is less than or greater than a predetermined length.
15. The method of operating a lathe assembly according to claim 14 further comprising the step of performing an operation on the piece of bar stock with the tool assembly if it is determined that the piece of bar stock has at least the predetermined length.
16. The method of operating a lathe assembly according to claim 15 including the step of advancing the piece of bar stock in the first direction after performing the operation and again directing the element into the guide passageway to detect the position of the trailing end of the piece of bar stock to again determine if the piece of bar stock in the guide passageway is less than or greater than the predetermined length.
17. The method of operating a lathe assembly according to claim 14 wherein the step of directing an element into the guide passageway comprises the step of directing a laser beam into the guide passageway.
18. The method of operating a lathe assembly according to claim 14 wherein the step of directing an element into the guide passageway comprises the step of directing an elongate element into the guide passageway.
19. The method of operating a lathe assembly according to claim 14 further comprising the steps of providing a sensor assembly, generating a stop signal from the sensor assembly indicative that the piece of bar stock has a length less than the predetermined length, and processing the stop signal so that no operation is performed by the tool assembly on the piece of bar stock in the guide passageway.
20. A lathe assembly comprising:
a guide having a passageway with a central axis for movement of a piece of bar stock with a leading end and a trailing end in a substantially straight path substantially parallel to the central axis of the passageway between a feeding position and a working position; and
a spindle for releasably holding a piece of bar stock in the working position and having a through opening with a central axis, an input end and an output end,
the guide oriented so that the central axis of the passageway is not parallel to a horizontal support surface for the lathe assembly,
the passageway and through opening being aligned so that the leading end of a piece of bar stock can move through the passageway to and through the through opening from the input end to the output end to project from the output end with a piece of bar stock in the working position.
21. The lathe assembly according to claim 20 wherein the central axes of the passageway and through opening are substantially parallel to each other and extend substantially orthogonally to a horizontal support surface for the lathe assembly.
22. The lathe assembly according to claim 20 wherein the central axes of the passageway and through opening are substantially parallel to each other and are non-orthogonal to a horizontal support surface for the lathe assembly.
23. The lathe assembly according to claim 20 further comprising a tool assembly for performing an operation on a piece of bar stock in the working position.
24. The lathe assembly according to claim 20 wherein the passageway declines toward the spindle so that a piece of bar stock is urged under its own weight toward the working position.
25. A method of operating a lathe assembly comprising a guide having a passageway with a central axis and axially spaced first and second ends, a spindle with a through opening having a central axis, an input end and an output end, and a tool assembly for performing an operation on a piece of bar stock having a length, a leading end, and a trailing end, said method comprising the steps of:
orienting the guide so that the central axis of the passageway is inclined relative to a horizontal support surface for the lathe assembly so that the central axis of the passageway declines from the first end toward the second end of the passageway;
directing the leading end of the piece of bar stock into and through the passageway in a first direction from the first end of the passageway toward the second end of the passageway;
moving the leading end of the piece of bar stock in the first direction into and through the through opening to a working position wherein the leading end of the bar stock projects from the output end of the spindle;
clamping the piece of bar stock in the working position in the spindle; and
performing an operation on a portion of a piece of bar stock projecting from the output end of the through opening with a piece of bar stock in the working position.
26. The method of operating a lathe assembly according to claim 25 further comprising the steps of placing a plurality of pieces of bar stock, each having a length, in a storage position with the lengths of the plurality of pieces of bar stock being substantially parallel to each other and substantially parallel to a horizontal surface supporting the lathe assembly, removing the plurality of pieces of bar stock one-by-one from the storage position, and directing the plurality of pieces of bar stock one-by-one into the passageway.
27. The method of operating a lathe assembly according to claim 25 further comprising the steps of placing a plurality of pieces of bar stock, each having a length, in a storage position with the lengths of the plurality of pieces of bar stock being substantially parallel to each other and substantially non-parallel to a horizontal surface supporting the lathe assembly, removing the plurality of pieces of bar stock one-by-one from the storage position, and directing the plurality of pieces of bar stock one-by-one into the passageway.
28. A lathe assembly comprising:
a spindle for holding an elongate workpiece and having a central axis;
a guide assembly having a body and a guide bushing on the body having a first opening with a central axis,
the spindle and guide assembly being selectively repositionable between a) a first relative position wherein the central axis of the spindle extends through the first guide bushing opening so that an elongate workpiece held by the spindle can be projected into the first guide bushing opening so that the guide bushing limits flexing of an elongate workpiece held by the spindle and b) a second relative position wherein the central axis of the spindle does not extend through the first guide bushing opening; and
a tool assembly for performing an operation on an elongate workpiece held by the spindle.
29. The lathe assembly according to claim 28 wherein with the spindle and guide assembly in the first relative position the central axis of the spindle is substantially coincident with the central axis of the first guide bushing opening.
30. The lathe assembly according to claim 28 wherein the guide bushing is rotatable relative to the guide assembly body around the central axis of the first guide bushing opening.
31. The lathe assembly according to claim 28 in combination with an elongate workpiece that is held by the spindle and projects into the first guide bushing opening with the spindle and guide assembly in the first relative position.
32. The lathe assembly according to claim 28 wherein the guide assembly comprises a second opening in the body with a central axis, and with the spindle and the guide assembly in the second relative position the central axis of the spindle extends through the second opening.
33. The lathe assembly according to claim 32 wherein the first guide bushing opening has a first diameter, the second opening has a second diameter, and the first diameter is different than the second diameter.
34. The lathe assembly according to claim 28 wherein the guide assembly is translatable relative to the spindle as the spindle and guide assembly are repositioned between the first relative position and the second relative position.
35. The lathe assembly according to claim 28 wherein the guide assembly is rotatable about an axis relative to the spindle as the spindle and guide assembly are repositioned between the first relative position and the second relative position.
36. The lathe assembly according to claim 28 wherein the spindle and guide assembly are movable, one relative to the other, along a line substantially parallel to the central axis of the spindle.
37. The lathe assembly according to claim 28 wherein the spindle is abuttable to the guide assembly to be supported by the guide assembly.
38. The lathe assembly according to claim 32 wherein with the spindle and the guide assembly in the second relative position the central axis of the spindle is substantially coincident with the central axis of the second opening.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/238,054 US20030010165A1 (en) | 1999-08-20 | 2002-09-09 | Lathe assembly and method of operating the lathe assembly |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/378,645 US6446533B2 (en) | 1999-08-20 | 1999-08-20 | Lathe assembly and method of using a lathe assembly |
US10/238,054 US20030010165A1 (en) | 1999-08-20 | 2002-09-09 | Lathe assembly and method of operating the lathe assembly |
Related Parent Applications (1)
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US09/378,645 Division US6446533B2 (en) | 1999-08-20 | 1999-08-20 | Lathe assembly and method of using a lathe assembly |
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US20030010165A1 true US20030010165A1 (en) | 2003-01-16 |
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US09/378,645 Expired - Fee Related US6446533B2 (en) | 1999-08-20 | 1999-08-20 | Lathe assembly and method of using a lathe assembly |
US10/237,838 Expired - Fee Related US6637306B2 (en) | 1999-08-20 | 2002-09-09 | Lathe assembly and method of operating the lathe assembly |
US10/238,054 Abandoned US20030010165A1 (en) | 1999-08-20 | 2002-09-09 | Lathe assembly and method of operating the lathe assembly |
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US09/378,645 Expired - Fee Related US6446533B2 (en) | 1999-08-20 | 1999-08-20 | Lathe assembly and method of using a lathe assembly |
US10/237,838 Expired - Fee Related US6637306B2 (en) | 1999-08-20 | 2002-09-09 | Lathe assembly and method of operating the lathe assembly |
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DE102010029436A1 (en) * | 2010-05-28 | 2011-12-01 | Zf Friedrichshafen Ag | manufacturing facility |
JP6005728B2 (en) * | 2012-03-30 | 2016-10-12 | シチズンホールディングス株式会社 | Processing equipment |
JP6207314B2 (en) * | 2013-09-18 | 2017-10-04 | シチズン時計株式会社 | Bar material feeder and numerical control machine tool with bar material feeder |
CN104801979B (en) * | 2015-04-09 | 2017-07-04 | 宁波北仑烨峰机械有限公司 | A kind of Shaft processing unit (plant) |
MX2019002450A (en) | 2018-03-05 | 2019-09-06 | Dart Container | Polyolefin-based composition for a lid and methods of making and using. |
DE102018120204A1 (en) * | 2018-08-20 | 2020-03-12 | Grohe Ag | Diverter valve for a sanitary fitting with a prestressed spindle, flush-mounted installation body with such a diverter valve and method for mounting a flush-mounted installation body |
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Also Published As
Publication number | Publication date |
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US6446533B2 (en) | 2002-09-10 |
US20020005096A1 (en) | 2002-01-17 |
US20030005799A1 (en) | 2003-01-09 |
US6637306B2 (en) | 2003-10-28 |
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