US20020001945A1 - Method of manufacturing metal pattern of semiconductor device - Google Patents
Method of manufacturing metal pattern of semiconductor device Download PDFInfo
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- US20020001945A1 US20020001945A1 US09/794,616 US79461601A US2002001945A1 US 20020001945 A1 US20020001945 A1 US 20020001945A1 US 79461601 A US79461601 A US 79461601A US 2002001945 A1 US2002001945 A1 US 2002001945A1
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- pattern
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- metal layer
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 130
- 239000002184 metal Substances 0.000 title claims abstract description 130
- 239000004065 semiconductor Substances 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 73
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 24
- 150000001875 compounds Chemical class 0.000 claims abstract description 16
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 14
- 239000000758 substrate Substances 0.000 claims abstract description 14
- 238000000059 patterning Methods 0.000 claims abstract description 8
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract 9
- 239000010936 titanium Substances 0.000 claims description 69
- -1 nitrogen Chemical class 0.000 claims description 24
- 150000004767 nitrides Chemical class 0.000 claims description 18
- 238000005530 etching Methods 0.000 claims description 17
- 238000000151 deposition Methods 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 10
- 229920002120 photoresistant polymer Polymers 0.000 claims description 10
- 229910052721 tungsten Inorganic materials 0.000 claims description 9
- 238000004151 rapid thermal annealing Methods 0.000 claims description 7
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 7
- 239000010937 tungsten Substances 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 125000006850 spacer group Chemical group 0.000 claims description 6
- 229910010282 TiON Inorganic materials 0.000 claims description 4
- 238000000137 annealing Methods 0.000 claims description 3
- 239000006227 byproduct Substances 0.000 claims description 3
- 239000000047 product Substances 0.000 claims description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims 1
- 239000000956 alloy Substances 0.000 claims 1
- 239000011810 insulating material Substances 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 47
- 239000010410 layer Substances 0.000 description 132
- 229910052581 Si3N4 Inorganic materials 0.000 description 33
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 30
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 22
- 239000007789 gas Substances 0.000 description 19
- 230000015572 biosynthetic process Effects 0.000 description 9
- 230000004888 barrier function Effects 0.000 description 7
- 238000004518 low pressure chemical vapour deposition Methods 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 239000007769 metal material Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 230000009257 reactivity Effects 0.000 description 6
- 229910052814 silicon oxide Inorganic materials 0.000 description 6
- 238000005229 chemical vapour deposition Methods 0.000 description 5
- 238000000206 photolithography Methods 0.000 description 5
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 238000004544 sputter deposition Methods 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- 235000012431 wafers Nutrition 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 230000003667 anti-reflective effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 230000001546 nitrifying effect Effects 0.000 description 2
- 238000001020 plasma etching Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- KPGXUAIFQMJJFB-UHFFFAOYSA-H tungsten hexachloride Chemical compound Cl[W](Cl)(Cl)(Cl)(Cl)Cl KPGXUAIFQMJJFB-UHFFFAOYSA-H 0.000 description 2
- NXHILIPIEUBEPD-UHFFFAOYSA-H tungsten hexafluoride Chemical compound F[W](F)(F)(F)(F)F NXHILIPIEUBEPD-UHFFFAOYSA-H 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910000542 Sc alloy Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910001080 W alloy Inorganic materials 0.000 description 1
- 229910003091 WCl6 Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- WPPDFTBPZNZZRP-UHFFFAOYSA-N aluminum copper Chemical compound [Al].[Cu] WPPDFTBPZNZZRP-UHFFFAOYSA-N 0.000 description 1
- LUKDNTKUBVKBMZ-UHFFFAOYSA-N aluminum scandium Chemical compound [Al].[Sc] LUKDNTKUBVKBMZ-UHFFFAOYSA-N 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
- H01L21/76885—By forming conductive members before deposition of protective insulating material, e.g. pillars, studs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02109—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
- H01L21/02112—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
- H01L21/02123—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon
- H01L21/02126—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon the material containing Si, O, and at least one of H, N, C, F, or other non-metal elements, e.g. SiOC, SiOC:H or SiONC
- H01L21/0214—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon the material containing Si, O, and at least one of H, N, C, F, or other non-metal elements, e.g. SiOC, SiOC:H or SiONC the material being a silicon oxynitride, e.g. SiON or SiON:H
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76801—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
- H01L21/76829—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing characterised by the formation of thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers
- H01L21/76834—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing characterised by the formation of thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers formation of thin insulating films on the sidewalls or on top of conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
- H01L21/76841—Barrier, adhesion or liner layers
- H01L21/76843—Barrier, adhesion or liner layers formed in openings in a dielectric
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
- H01L21/76841—Barrier, adhesion or liner layers
- H01L21/7685—Barrier, adhesion or liner layers the layer covering a conductive structure
- H01L21/76852—Barrier, adhesion or liner layers the layer covering a conductive structure the layer also covering the sidewalls of the conductive structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
- H01L21/76841—Barrier, adhesion or liner layers
- H01L21/76853—Barrier, adhesion or liner layers characterized by particular after-treatment steps
- H01L21/76855—After-treatment introducing at least one additional element into the layer
- H01L21/76856—After-treatment introducing at least one additional element into the layer by treatment in plasmas or gaseous environments, e.g. nitriding a refractory metal liner
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
- H01L21/76841—Barrier, adhesion or liner layers
- H01L21/76867—Barrier, adhesion or liner layers characterized by methods of formation other than PVD, CVD or deposition from a liquids
Definitions
- the present invention relates to a method of manufacturing a metal pattern of a semiconductor device, and more particularly, to a method of manufacturing a metal pattern of a semiconductor device which has improved stability and adhesiveness for subsequent processes.
- FIGS. 1A to 1 D are schematic cross-sectional views illustrating the conventional method of manufacturing a metal pattern of a semiconductor device.
- an insulating layer 110 comprising silicon oxide is formed on a semiconductor substrate 100 having an impurity doped region 101 .
- An opening 112 which exposes the impurity doped region 101 is formed in the insulating layer 110 by a photolithography process.
- FIG. 1B illustrates the processes for forming a metal pattern.
- a Ti (titanium) layer 121 is formed by depositing Ti by a sputtering or a CVD method to a thickness of about 30-500 ⁇ . The Ti layer 121 is formed to improve adhesiveness between a subsequently deposited metal material and the underlying silicon oxide layer.
- a TiN (titanium nitride) layer 122 is formed as a barrier layer to a thickness of about 50-2000 ⁇ . The TiN layer 122 is formed to prevent an impregnation of a subsequently deposited metal material to form a metal layer contacting the underlying active region.
- a metal such as tungsten, aluminum, or the like is deposited to a thickness of about 300-8000 ⁇ to form a metal layer 123 , and a SiN (silicon nitride) layer 124 is then deposited on metal layer 123 .
- the SiN layer 124 is formed by depositing SiN using a low pressure chemical vapor deposition (LPCVD) method.
- the LPCVD is a deposition method for forming thin films using a chemical reaction by employing heat energy in a reaction vessel where the pressure is maintained at about 200-700 torr.
- the LPCVD is performed by heat-treating at about 400-600° C. with a mixed gas of SiH 4 and N 2 , or a mixed gas of SiH 4 and N 2 O as source gases. With this method, the uniformity and step coverage of the resulting film is good and a large number of wafers can be processed at once.
- an anisotropic etching from the upper layer is to implemented by using a photoresist pattern 130 as an etching mask to form a desired pattern.
- a photoresist pattern 130 Beneath the photoresist pattern 130 , an SiN pattern 124 a , a metal layer pattern 123 a , a TiN pattern 122 a and a Ti pattern 121 a are successively formed.
- the SiN pattern 124 a formed on the metal layer pattern 123 a functions as an anti-reflective layer during a subsequent photolithography process, and it also reinforces shoulders of SiN spacers formed on both sidewalls of the metal pattern.
- sidewalls of each pattern Ti pattern 121 b , TiN pattern 122 b , metal layer pattern 123 a , and SiN pattern 124 a ) are exposed.
- the photoresist pattern 130 is removed and SiN is deposited on the thus obtained pattern.
- An etch back process is implemented to form SiN spacers 125 on side walls of the patterns to prevent an oxidation of a metal, and to implement a self aligned contact hole (SAC) process to manufacture a metal pattern 120 .
- the LPCVD deposition parameters for forming the SiN spacers 125 are the same as those for the SiN layer 124 .
- a defect may be generated by a thermal budget on the metal layer during the spacer forming process after forming the metal pattern.
- the thermal budget may generate gases from layers surrounding the metal layer, such as an insulating layer.
- the gases for example, oxygen, humidity, etc., can function as oxidizing agents and potentially oxidize surrounding exposed metal, especially an exposed portion of the Ti pattern which has a high reactivity. If so, the adhesiveness and the stability of the metal pattern is reduced. If a subsequent metal layer pattern having a strong stress characteristic is formed on the oxidized Ti pattern, a separation of a portion of the Ti layer can be induced if the applied stress is larger than a critical value at an edge portion of the Ti pattern.
- FIG. 2 illustrates graphs obtained by detecting amounts of gases generated from an insulating layer during a heat treatment for the formation of a subsequent layer.
- ‘a’ corresponds to H 2 0 gas
- ‘b’ corresponds to O 2 gas when the insulating layer (silicon oxide layer) is formed and as the subsequent layer (SiN layer) is formed.
- FIG. 2 confirms that an appreciable amount of oxidizing gases are generated during the heat treatment.
- the gas generated from one wafer does not induce a considerable problem, however, when a process is implemented for about ten wafers simultaneously, the proportional increased in gas generated might induce a lifting of the metal pattern.
- U.S. Pat. No. 5,705,428, issued to Liu et al. discloses a method of forming a nitride layer on side walls of a metal pattern by injecting additional N 2 gas during a typical etching process.
- additional injected N 2 gas produces undesirable polymer residues, and the etching efficiency and etching ratio are reduced.
- a high vacuum environment is required during the etching when utilizing some types of equipment, but the addition of N 2 gas deteriorates the etching.
- H 2 O is added during an ashing process using oxygen to form a metal oxide at an edge portion of the metal layer.
- the oxide compound is not uniformly formed, but is partially formed depending on the type of the metal, the grain sizes of the metal, and the quality of the interface of the metal. Accordingly, the control of the formation of the oxide layer is difficult and sometimes this oxide layer weakens the adhesiveness of the metal.
- a method of manufacturing a metal pattern of a semiconductor device is provided. First, a Ti layer and a metal layer are successively formed on a semiconductor substrate or on an insulating layer. Then, a wiring pattern including a Ti layer pattern and a metal layer pattern is formed by patterning the Ti layer and the metal layer. An exposed portion of the Ti layer pattern forms TiN as a main product by implementing a heat treatment process under an atmosphere of a compound including nitrogen.
- a method of manufacturing a metal pattern of a semiconductor device including the following steps.
- a Ti layer and a metal layer are formed on a semiconductor substrate or an insulating layer.
- a wiring pattern including a Ti layer pattern and a metal layer pattern is formed by patterning the Ti layer and the metal layer.
- a metal nitride layer is formed by depositing metal nitride on the wiring pattern.
- a metal nitride pattern is formed on side walls of the Ti layer pattern and the metal layer pattern by etching the metal nitride layer.
- an exposed portion of a Ti layer which has high reactivity and induces various problems while implementing other processes, is treated by a compound including nitrogen in advance to form a nitride layer to protect the Ti layer, and therefore, the various problems associated with the exposed Ti layer can be overcome.
- FIGS. 1 A- 1 D are cross-sectional views showing a conventional method of manufacturing a metal pattern of a semiconductor device
- FIG. 2 is a graph obtained by detecting the amount of gas generated from an insulating layer during a heat treatment for the formation of a subsequent layer;
- FIGS. 3 A- 3 E are schematic cross-sectional views showing a method of manufacturing a metal pattern according to a first embodiment of the present invention
- FIG. 4 is a cross-sectional view of a metal pattern manufactured by a second embodiment of the present invention.
- FIGS. 5 A- 5 C are cross-sectional views showing a method of manufacturing a metal pattern according to a third embodiment of the present invention.
- FIGS. 3 A- 3 E are schematic cross-sectional views illustrating a method of manufacturing a metal pattern according to a first embodiment of the present invention.
- an insulating layer 210 of silicon oxide is formed on a semiconductor substrate 200 in which an impurity doped region 210 is formed.
- An opening 212 which exposes the impurity doped region 210 is formed on the insulating layer 210 by a photolithography process.
- a Ti layer 221 is formed by depositing Ti by a sputtering method or a CVD method to a thickness of about 30-500 ⁇ .
- the Ti layer functions to increase the adhesiveness between a subsequently deposited metal material and an underlying silicon oxide layer.
- a TiN (titanium nitride) layer 222 is formed as a barrier layer to a thickness of about 50-2000 ⁇ .
- the TiN layer 222 is formed to prevent an impregnation of a subsequently deposited metal material to form a metal layer contacting the underlying active region.
- a Ti/TiN layer is applied as a barrier layer between a silicon layer and a metal layer, while a Ti layer or TiN layer is applied between metal layers.
- a metal layer 223 is formed by depositing a metal such as tungsten, aluminum, or the like by a CVD method or a sputtering method to a thickness of about 300-8000 ⁇ .
- tungsten As for the metal material for forming the metal layer, tungsten, aluminum, aluminum-copper alloy, aluminum-copper-tungsten alloy, aluminum-scandium alloy, copper, cobalt, gold, silver, molybdenum, etc. can be used. Among them, tungsten is preferably applied because it has a low resistivity and a high melting point, and thus has good chemical vapor deposition characteristics and good step coverage.
- tungsten hexafluoride (WF 6 ) having a boiling point is at room temperature, is preferable to tungsten hexachloride (WCl 6 ), which has a high melting point and is in a solid state at room temperature.
- Aluminum itself has a low melting point of 600° C., and a processing temperature for a mixture of aluminum and silicon is about 577° C. Therefore, processing at a high temperatures is difficult and voids will likely be generated in the resulting device. But, aluminum is cheaper than tungsten and has a low resistivity, and so a process control using aluminum is advantageous as well. Furthermore, aluminum has good reflow characteristics. Accordingly, aluminum is widely used as the metal material.
- the barrier layer including Ti/metal, such as Ti/TiN/W, Ti/W, Ti/TiN/Al, Ti/Al, etc.
- Copper has a high diffusion coefficient with respect to silicon oxide and silicon, and thus is not generally used as a barrier layer. For example, if copper is diffused into an insulating layer, the insulating layer becomes conductive thereby reducing the insulating characteristics. However, copper is cheap and has a low resistivity and so efforts continue for ways to successfully employ copper as a barrier layer.
- an SiN layer 224 is formed by depositing SiN.
- the SiN layer 224 is formed by depositing SiN in the presence of a mixed gas of SiH 4 and N 2 , or a mixed gas of SiH 4 and N 2 0 , at about 400-600° C. using an LPCVD method.
- a photoresist pattern 230 is formed by depositing, exposing and developing a photoresist layer using a typical photolithography process.
- an anisotropic RIE (reactive ion etching) method is performed using the photoresist pattern 230 as an etching mask. Then, the photoresist layer 230 is removed to obtain desired patterns.
- the resulting patterns starting with the uppermost layer, are an SiN pattern 224 a , a metal layer pattern 223 a , a TiN pattern 222 a and a Ti pattern 221 a.
- the SiN pattern 224 a formed on the metal layer pattern 223 a functions as an anti-reflective layer during the subsequently implemented photolithography process, and also functions to reinforce the shoulder of SiN spacers which will be formed at the sidewalls of a metal pattern.
- each pattern i.e., Ti pattern 221 b , TiN pattern 222 b , metal layer pattern 223 b , and SiN pattern 224 b
- the Ti pattern 221 a which has a good reactivity and a weak stress
- the metal layer pattern 223 a which has a stronger stress than that of the Ti pattern 221 a
- the TiN pattern 222 a being interposed between them.
- a TiN layer 221 c is formed by heat treating in an atmosphere of a compound including nitrogen, thereby nitrifying an exposed sidewall portion of the Ti pattern 221 b.
- a compound including nitrogen nitrogen gas, ammonia gas, a compound including nitrogen ion, or a compound including nitrogen atom, can be used.
- any compounds which can react with the exposed Ti and form TiN on the surface of the Ti pattern can be used.
- the heat treating is implemented by a RTA (rapid thermal annealing) process or a furnace annealing process.
- the precise parameters of the heat treating process can be modified according to the equipment employed. For example, the heat treating may take a shorter time when RTA equipment is used, because the desired temperature can be reached in a shorter time. Conversely, heat treating takes longer in a furnace because it takes longer to reach the desired temperature. Accordingly, the heat treating condition should be controlled so as to form the TiN layer 221 c to a thickness of about 10-500 ⁇ , and more preferably, 10-50 ⁇ on the side walls of the Ti pattern 221 a.
- the present inventors found that the heat treating is preferably implemented by an RTA process under an atmosphere range of about
- the exposed portion of the Ti layer forms TiN as a main product.
- the presence of oxygen is inevitable in the heat treating environment.
- TiON can thus be formed as a byproduct of the heat treating under an atmosphere including both nitrogen and oxygen.
- the TiON byproduct does not affect the operation and objectives of the present invention, and thus an additional process to avoid the formation of TiON is not required.
- undesirable TiO 2 can be formed and so the amount of oxygen should be controlled.
- heat treating is conducted in a furnace, it is preferably performed in the furnace annealing equipment under an atmosphere range of bout 1 ⁇ 10 ⁇ 10 -760 torr, at a temperature range of about 500-750° C., for about 40-60 minutes.
- SiN is deposited on the thus obtained pattern at about 400-600° C. by the LPCVD method.
- SiN spacers 225 are formed on side walls of the metal pattern by implementing an etch back process, and a metal pattern 220 having spacers on side walls thereof is formed.
- SiN spacers 225 prevent an oxidation of the metal and facilitates an SAC forming process.
- the formation of the SiN layer to form the SiN spacers 225 can be implemented after the heat treating in situ.
- the processes for nitrifying the exposed portion of the TiN layer and the subsequent formation of the SiN layer to form the SiN spacers are closely connected, thereby avoiding excessive delay in forming the nitride layer. According to this embodiment, since the process for forming the SiN spacers is implemented after the passivation process of the exposed Ti layer, the oxidation of the Ti layer during the subsequent heat treating can be overcome.
- FIG. 4 is a cross-sectional view of a metal pattern manufactured by a second embodiment of the present invention.
- the exposed side walls of the metal layer 223 b also can form a nitride compound 223 c.
- the thickness of the nitride compound 223 c depends on the reactivity with the metal according to the type of the metal be used.
- the metal nitride compound is preferable because it protects the metal layer and has no known negative effects.
- a metal nitride layer can be formed on the side walls of the metal pattern after the etching of the metal layer by using the photoresist pattern to prevent a generation of a defect due to an exposed Ti layer.
- the metal nitride layer is formed by depositing a metal nitride compound at a low temperature to a thickness of about 10-500 ⁇ , and preferably to about 10-50 ⁇ , and then implementing an etch back process until the surface of the substrate is exposed.
- FIGS. 5 A- 5 C are cross-sectional views showing a method of manufacturing a metal pattern according to the third embodiment of the present invention.
- an SiN pattern 224 a , a metal layer pattern 223 a , a TiN pattern 222 a , and a Ti pattern 221 a are formed in the same manner as described with regard to FIG. 3C. After forming these patterns, the side walls of each pattern are exposed as described previously.
- TiN is deposited on the thus obtained etched pattern, by a sputtering method or a CVD method, to a thickness of about 10-500 ⁇ , and preferably to a thickness of about 50 ⁇ to form a thin TiN layer 226 .
- an etch back process is implemented until the substrate is exposed to form a TiN pattern 226 a which has a spacer shape, on the side walls of the etched pattern. Then, SiN is deposited on the thus obtained pattern and an etch back process is implemented to form an SiN spacer on side walls of the metal pattern.
- the SiN spacer functions to prevent an oxidation of the metal and reinforces an SAC process.
- the metal nitride is additionally deposited and then etched, which increases the complexity of the process.
- this additional nitride layer improves the adhesiveness and stability of the metal pattern. Considering these effects, the more complex process can be readily applied.
- the metal nitride compounds TiN, WN, and the like can be used. More preferably, the deposition of the metal nitride compounds is implemented under an atmosphere of a compound including nitrogen.
- the metal pattern is formed on a substrate or an insulating layer.
- the metal pattern also can be formed on an interlayer dielectric for an interconnection.
- the present invention can be applied to all types of devices including a metal pattern having a barrier layer, for example, a DRAM, SRAM, CMOS, Bi-MOS, MOSFET, etc.
- nitride layer is formed on an exposed portion of a Ti layer, which has a high reactivity and functions as a protecting layer according to the method of the present invention, it should be understood that the present invention can be applied to other metal layers if the spirit of the present invention is utilized to solve the problems as described herein.
- the decrease in the stability or adhesiveness of a metal pattern attributed to an indirect influence of a subsequent thermal process, can be overcome and a metal pattern of a semiconductor device having good stability and adhesion qualities can be manufactured.
- the formation of the nitride layer on side walls of the metal pattern is separately implemented, this process does not affect other processes. Accordingly, the Ti layer can be effectively protected without accompanying side-effects or adverse consequences.
- the heat treating under an atmosphere of a compound including nitrogen is implemented after the etching of the metal pattern and before the subsequent thermal process, the Ti layer which has a high reactivity can be protected.
- the heat treating at a high temperature induces the generation of gas from surrounding layers, such as the insulating layer, to reduce an amount of gas generated during the subsequent thermal process. Therefore, even if ten or more wafers are subjected to the thermal process, a lifting of the metal layer rarely occurs.
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Abstract
Description
- 1. Field of the Invention
- The present invention relates to a method of manufacturing a metal pattern of a semiconductor device, and more particularly, to a method of manufacturing a metal pattern of a semiconductor device which has improved stability and adhesiveness for subsequent processes.
- 2. Description of the Related Art
- Semiconductor devices require high capacity and fast operating speeds to power today's electronic devices. Accordingly, semiconductor device manufacturing methods continually strive to improve the integration density, reliability, and response times of the devices.
- However, as the integration density increases and the overall size of the device itself decreases, limitations are encountered. For example, as the critical dimension of the device is reduced to sub-micron size or less in order to increase the integration density, the channel lengths, distances between active regions, sizes of via holes or studs, contact areas between metals, etc. are reduced. This causes various problems, such as short channel effect (SCE) or stability, with regard to a transistor for example. Also, problems concerning resistance, stability, or adhesiveness between layers are generated as the critical dimension of metal patterns is reduced. The stability or adhesiveness of the metal pattern may deteriorate during the implementing processes to form a metal pattern after depositing a metal, or due to an indirect influence of a subsequent process.
- FIGS. 1A to1D are schematic cross-sectional views illustrating the conventional method of manufacturing a metal pattern of a semiconductor device. Referring to FIG. 1A, an
insulating layer 110 comprising silicon oxide is formed on asemiconductor substrate 100 having an impurity dopedregion 101. Anopening 112 which exposes the impurity dopedregion 101 is formed in theinsulating layer 110 by a photolithography process. - FIG. 1B illustrates the processes for forming a metal pattern. First, a Ti (titanium)
layer 121 is formed by depositing Ti by a sputtering or a CVD method to a thickness of about 30-500 Å. TheTi layer 121 is formed to improve adhesiveness between a subsequently deposited metal material and the underlying silicon oxide layer. On theTi layer 121, a TiN (titanium nitride)layer 122 is formed as a barrier layer to a thickness of about 50-2000 Å. TheTiN layer 122 is formed to prevent an impregnation of a subsequently deposited metal material to form a metal layer contacting the underlying active region. Thereafter, a metal such as tungsten, aluminum, or the like is deposited to a thickness of about 300-8000 Å to form ametal layer 123, and a SiN (silicon nitride)layer 124 is then deposited onmetal layer 123. - The SiN
layer 124 is formed by depositing SiN using a low pressure chemical vapor deposition (LPCVD) method. The LPCVD is a deposition method for forming thin films using a chemical reaction by employing heat energy in a reaction vessel where the pressure is maintained at about 200-700 torr. The LPCVD is performed by heat-treating at about 400-600° C. with a mixed gas of SiH4 and N2, or a mixed gas of SiH4 and N2O as source gases. With this method, the uniformity and step coverage of the resulting film is good and a large number of wafers can be processed at once. - Referring to FIG. 1C, an anisotropic etching from the upper layer is to implemented by using a
photoresist pattern 130 as an etching mask to form a desired pattern. Beneath thephotoresist pattern 130, anSiN pattern 124 a, ametal layer pattern 123 a, aTiN pattern 122 a and aTi pattern 121 a are successively formed. TheSiN pattern 124 a formed on themetal layer pattern 123 a functions as an anti-reflective layer during a subsequent photolithography process, and it also reinforces shoulders of SiN spacers formed on both sidewalls of the metal pattern. After implementing this etching, note that sidewalls of each pattern (Ti pattern 121 b,TiN pattern 122 b,metal layer pattern 123 a, andSiN pattern 124 a) are exposed. - Referring to FIG. 1D, the
photoresist pattern 130 is removed and SiN is deposited on the thus obtained pattern. An etch back process is implemented to formSiN spacers 125 on side walls of the patterns to prevent an oxidation of a metal, and to implement a self aligned contact hole (SAC) process to manufacture ametal pattern 120. The LPCVD deposition parameters for forming theSiN spacers 125 are the same as those for theSiN layer 124. - The SAC process is briefly explained as follows. Present semiconductor devices have a design rule of 0.15 μm or less, and accordingly, the critical dimension is reduced and contact holes must be formed in even thicker interlayer dielectric layers. As a result, it becomes difficult to maintain the process margins during the formation of the contact hole, and in order to ensure the process margin, spacers are formed on the side walls of the pattern. Essentially, the spacer secures the process margin and is called a shoulder margin.
- During the manufacturing process of the metal pattern, the following factors may influence the characteristics of the metal layer.
- A defect may be generated by a thermal budget on the metal layer during the spacer forming process after forming the metal pattern. Also, the thermal budget may generate gases from layers surrounding the metal layer, such as an insulating layer. The gases, for example, oxygen, humidity, etc., can function as oxidizing agents and potentially oxidize surrounding exposed metal, especially an exposed portion of the Ti pattern which has a high reactivity. If so, the adhesiveness and the stability of the metal pattern is reduced. If a subsequent metal layer pattern having a strong stress characteristic is formed on the oxidized Ti pattern, a separation of a portion of the Ti layer can be induced if the applied stress is larger than a critical value at an edge portion of the Ti pattern.
- FIG. 2 illustrates graphs obtained by detecting amounts of gases generated from an insulating layer during a heat treatment for the formation of a subsequent layer. In FIG. 2, ‘a’ corresponds to
H 2 0 gas and ‘b’ corresponds to O2 gas when the insulating layer (silicon oxide layer) is formed and as the subsequent layer (SiN layer) is formed. FIG. 2 confirms that an appreciable amount of oxidizing gases are generated during the heat treatment. The gas generated from one wafer does not induce a considerable problem, however, when a process is implemented for about ten wafers simultaneously, the proportional increased in gas generated might induce a lifting of the metal pattern. - In order to solve the above-mentioned problem, various methods have been suggested. U.S. Pat. Nos. 5,310,456 and 5,314,576, both issued to Kadomura, disclose a process for protecting side walls of a metal by using a protecting layer. However, this method costs a great deal, is inefficient, and is difficult to implement in a practical way.
- U.S. Pat. No. 5,705,428, issued to Liu et al., discloses a method of forming a nitride layer on side walls of a metal pattern by injecting additional N2 gas during a typical etching process. However, the additional injected N2 gas produces undesirable polymer residues, and the etching efficiency and etching ratio are reduced. Furthermore, a high vacuum environment is required during the etching when utilizing some types of equipment, but the addition of N2 gas deteriorates the etching.
- In another method, H2O is added during an ashing process using oxygen to form a metal oxide at an edge portion of the metal layer. However, the oxide compound is not uniformly formed, but is partially formed depending on the type of the metal, the grain sizes of the metal, and the quality of the interface of the metal. Accordingly, the control of the formation of the oxide layer is difficult and sometimes this oxide layer weakens the adhesiveness of the metal.
- It is an object of the present invention to provide an advantageous method of manufacturing a metal pattern of a semiconductor device having improved stability and adhesiveness by solving the above-mentioned problems during the manufacturing thereof.
- To accomplish this object, a method of manufacturing a metal pattern of a semiconductor device is provided. First, a Ti layer and a metal layer are successively formed on a semiconductor substrate or on an insulating layer. Then, a wiring pattern including a Ti layer pattern and a metal layer pattern is formed by patterning the Ti layer and the metal layer. An exposed portion of the Ti layer pattern forms TiN as a main product by implementing a heat treatment process under an atmosphere of a compound including nitrogen.
- There is also provided a method of manufacturing a metal pattern of a semiconductor device including the following steps. A Ti layer and a metal layer are formed on a semiconductor substrate or an insulating layer. Then, a wiring pattern including a Ti layer pattern and a metal layer pattern is formed by patterning the Ti layer and the metal layer. Then, a metal nitride layer is formed by depositing metal nitride on the wiring pattern. A metal nitride pattern is formed on side walls of the Ti layer pattern and the metal layer pattern by etching the metal nitride layer.
- In the present invention, an exposed portion of a Ti layer, which has high reactivity and induces various problems while implementing other processes, is treated by a compound including nitrogen in advance to form a nitride layer to protect the Ti layer, and therefore, the various problems associated with the exposed Ti layer can be overcome.
- The above object and advantages of the present invention will become more apparent by describing preferred embodiments in detail with reference to the attached drawings in which:
- FIGS.1A-1D are cross-sectional views showing a conventional method of manufacturing a metal pattern of a semiconductor device;
- FIG. 2 is a graph obtained by detecting the amount of gas generated from an insulating layer during a heat treatment for the formation of a subsequent layer;
- FIGS.3A-3E are schematic cross-sectional views showing a method of manufacturing a metal pattern according to a first embodiment of the present invention;
- FIG. 4 is a cross-sectional view of a metal pattern manufactured by a second embodiment of the present invention; and
- FIGS.5A-5C are cross-sectional views showing a method of manufacturing a metal pattern according to a third embodiment of the present invention.
- Hereinafter, the present invention will now be described more fully with reference to the accompanying drawings, in which preferred embodiments of the present invention are shown.
- FIGS.3A-3E are schematic cross-sectional views illustrating a method of manufacturing a metal pattern according to a first embodiment of the present invention. Referring to FIG. 3A, an insulating
layer 210 of silicon oxide is formed on asemiconductor substrate 200 in which an impurity dopedregion 210 is formed. Anopening 212 which exposes the impurity dopedregion 210 is formed on the insulatinglayer 210 by a photolithography process. - Referring to FIG. 3B, processes for forming a metal pattern are implemented. First, a
Ti layer 221 is formed by depositing Ti by a sputtering method or a CVD method to a thickness of about 30-500 Å. The Ti layer functions to increase the adhesiveness between a subsequently deposited metal material and an underlying silicon oxide layer. On theTi layer 221, a TiN (titanium nitride)layer 222 is formed as a barrier layer to a thickness of about 50-2000 Å. TheTiN layer 222 is formed to prevent an impregnation of a subsequently deposited metal material to form a metal layer contacting the underlying active region. In general, a Ti/TiN layer is applied as a barrier layer between a silicon layer and a metal layer, while a Ti layer or TiN layer is applied between metal layers. Thereafter, ametal layer 223 is formed by depositing a metal such as tungsten, aluminum, or the like by a CVD method or a sputtering method to a thickness of about 300-8000 Å. - As for the metal material for forming the metal layer, tungsten, aluminum, aluminum-copper alloy, aluminum-copper-tungsten alloy, aluminum-scandium alloy, copper, cobalt, gold, silver, molybdenum, etc. can be used. Among them, tungsten is preferably applied because it has a low resistivity and a high melting point, and thus has good chemical vapor deposition characteristics and good step coverage. As for a tungsten source, tungsten hexafluoride (WF6), having a boiling point is at room temperature, is preferable to tungsten hexachloride (WCl6), which has a high melting point and is in a solid state at room temperature.
- Aluminum itself has a low melting point of 600° C., and a processing temperature for a mixture of aluminum and silicon is about 577° C. Therefore, processing at a high temperatures is difficult and voids will likely be generated in the resulting device. But, aluminum is cheaper than tungsten and has a low resistivity, and so a process control using aluminum is advantageous as well. Furthermore, aluminum has good reflow characteristics. Accordingly, aluminum is widely used as the metal material.
- In the present invention, various materials can be used as the barrier layer including Ti/metal, such as Ti/TiN/W, Ti/W, Ti/TiN/Al, Ti/Al, etc. Copper has a high diffusion coefficient with respect to silicon oxide and silicon, and thus is not generally used as a barrier layer. For example, if copper is diffused into an insulating layer, the insulating layer becomes conductive thereby reducing the insulating characteristics. However, copper is cheap and has a low resistivity and so efforts continue for ways to successfully employ copper as a barrier layer.
- On the
metal layer 223, anSiN layer 224 is formed by depositing SiN. TheSiN layer 224 is formed by depositing SiN in the presence of a mixed gas of SiH4 and N2, or a mixed gas of SiH4 andN 2 0, at about 400-600° C. using an LPCVD method. After that, aphotoresist pattern 230 is formed by depositing, exposing and developing a photoresist layer using a typical photolithography process. - With reference to FIG. 3C, an anisotropic RIE (reactive ion etching) method is performed using the
photoresist pattern 230 as an etching mask. Then, thephotoresist layer 230 is removed to obtain desired patterns. The resulting patterns, starting with the uppermost layer, are anSiN pattern 224 a, ametal layer pattern 223 a, aTiN pattern 222 a and aTi pattern 221 a. TheSiN pattern 224 a formed on themetal layer pattern 223 a functions as an anti-reflective layer during the subsequently implemented photolithography process, and also functions to reinforce the shoulder of SiN spacers which will be formed at the sidewalls of a metal pattern. - Note that after forming the patterns, sidewalls of each pattern (i.e.,
Ti pattern 221 b,TiN pattern 222 b,metal layer pattern 223 b, andSiN pattern 224 b) are exposed. As shown in FIG. 3C, theTi pattern 221 a, which has a good reactivity and a weak stress, is positioned at the lowest portion, and themetal layer pattern 223 a, which has a stronger stress than that of theTi pattern 221 a, is positioned above theTi pattern 221 a, with theTiN pattern 222 a being interposed between them. - With reference to FIG. 3D, a
TiN layer 221 c is formed by heat treating in an atmosphere of a compound including nitrogen, thereby nitrifying an exposed sidewall portion of theTi pattern 221 b. As for the compound including nitrogen, nitrogen gas, ammonia gas, a compound including nitrogen ion, or a compound including nitrogen atom, can be used. In other words, any compounds which can react with the exposed Ti and form TiN on the surface of the Ti pattern can be used. The heat treating is implemented by a RTA (rapid thermal annealing) process or a furnace annealing process. - The precise parameters of the heat treating process can be modified according to the equipment employed. For example, the heat treating may take a shorter time when RTA equipment is used, because the desired temperature can be reached in a shorter time. Conversely, heat treating takes longer in a furnace because it takes longer to reach the desired temperature. Accordingly, the heat treating condition should be controlled so as to form the
TiN layer 221 c to a thickness of about 10-500 Å, and more preferably, 10-50 Å on the side walls of theTi pattern 221 a. - After repeated experiments, the present inventors found that the heat treating is preferably implemented by an RTA process under an atmosphere range of about
- 1×10−10-760 torr, at a temperature range of about 500-750° C., for about 3-40 seconds. More preferably, the RTA process is implemented under atmospheric pressure at about 650° C. for about 20 seconds.
- After the heat treating, the exposed portion of the Ti layer forms TiN as a main product. Sometimes, however, the presence of oxygen is inevitable in the heat treating environment. TiON can thus be formed as a byproduct of the heat treating under an atmosphere including both nitrogen and oxygen. However, the TiON byproduct does not affect the operation and objectives of the present invention, and thus an additional process to avoid the formation of TiON is not required. However, if an excessive amount of oxygen is supplied, undesirable TiO2 can be formed and so the amount of oxygen should be controlled.
- If heat treating is conducted in a furnace, it is preferably performed in the furnace annealing equipment under an atmosphere range of bout 1×10−10-760 torr, at a temperature range of about 500-750° C., for about 40-60 minutes.
- With reference to FIG. 3E, SiN is deposited on the thus obtained pattern at about 400-600° C. by the LPCVD method. Then,
SiN spacers 225 are formed on side walls of the metal pattern by implementing an etch back process, and ametal pattern 220 having spacers on side walls thereof is formed.SiN spacers 225 prevent an oxidation of the metal and facilitates an SAC forming process. The formation of the SiN layer to form theSiN spacers 225 can be implemented after the heat treating in situ. The processes for nitrifying the exposed portion of the TiN layer and the subsequent formation of the SiN layer to form the SiN spacers are closely connected, thereby avoiding excessive delay in forming the nitride layer. According to this embodiment, since the process for forming the SiN spacers is implemented after the passivation process of the exposed Ti layer, the oxidation of the Ti layer during the subsequent heat treating can be overcome. - FIG. 4 is a cross-sectional view of a metal pattern manufactured by a second embodiment of the present invention. During the heat treating to form the TiN layer on the side walls of the Ti layer (as in FIG. 3D), the exposed side walls of the
metal layer 223 b also can form anitride compound 223 c. The thickness of thenitride compound 223 c depends on the reactivity with the metal according to the type of the metal be used. The metal nitride compound is preferable because it protects the metal layer and has no known negative effects. - As a third embodiment of the present invention, a metal nitride layer can be formed on the side walls of the metal pattern after the etching of the metal layer by using the photoresist pattern to prevent a generation of a defect due to an exposed Ti layer. The metal nitride layer is formed by depositing a metal nitride compound at a low temperature to a thickness of about 10-500 Å, and preferably to about 10-50 Å, and then implementing an etch back process until the surface of the substrate is exposed.
- More specifically, FIGS.5A-5C are cross-sectional views showing a method of manufacturing a metal pattern according to the third embodiment of the present invention.
- With reference to FIG. 5A, an
SiN pattern 224 a, ametal layer pattern 223 a, aTiN pattern 222 a, and aTi pattern 221 a are formed in the same manner as described with regard to FIG. 3C. After forming these patterns, the side walls of each pattern are exposed as described previously. - With reference to FIG. 5B, TiN is deposited on the thus obtained etched pattern, by a sputtering method or a CVD method, to a thickness of about 10-500 Å, and preferably to a thickness of about 50 Å to form a
thin TiN layer 226. - With reference to FIG. 5C, an etch back process is implemented until the substrate is exposed to form a
TiN pattern 226 a which has a spacer shape, on the side walls of the etched pattern. Then, SiN is deposited on the thus obtained pattern and an etch back process is implemented to form an SiN spacer on side walls of the metal pattern. The SiN spacer functions to prevent an oxidation of the metal and reinforces an SAC process. - According to this embodiment, the metal nitride is additionally deposited and then etched, which increases the complexity of the process. However, this additional nitride layer improves the adhesiveness and stability of the metal pattern. Considering these effects, the more complex process can be readily applied. As for the metal nitride compounds, TiN, WN, and the like can be used. More preferably, the deposition of the metal nitride compounds is implemented under an atmosphere of a compound including nitrogen.
- The preferred embodiments of the present invention were explained with reference to the formation of a bit line, in which the metal pattern is formed on a substrate or an insulating layer. However, the metal pattern also can be formed on an interlayer dielectric for an interconnection. In addition, the present invention can be applied to all types of devices including a metal pattern having a barrier layer, for example, a DRAM, SRAM, CMOS, Bi-MOS, MOSFET, etc.
- While a nitride layer is formed on an exposed portion of a Ti layer, which has a high reactivity and functions as a protecting layer according to the method of the present invention, it should be understood that the present invention can be applied to other metal layers if the spirit of the present invention is utilized to solve the problems as described herein.
- According to the present invention, the decrease in the stability or adhesiveness of a metal pattern, attributed to an indirect influence of a subsequent thermal process, can be overcome and a metal pattern of a semiconductor device having good stability and adhesion qualities can be manufactured.
- In addition, since the formation of the nitride layer on side walls of the metal pattern is separately implemented, this process does not affect other processes. Accordingly, the Ti layer can be effectively protected without accompanying side-effects or adverse consequences.
- Furthermore, since the heat treating under an atmosphere of a compound including nitrogen is implemented after the etching of the metal pattern and before the subsequent thermal process, the Ti layer which has a high reactivity can be protected. At the same time, the heat treating at a high temperature induces the generation of gas from surrounding layers, such as the insulating layer, to reduce an amount of gas generated during the subsequent thermal process. Therefore, even if ten or more wafers are subjected to the thermal process, a lifting of the metal layer rarely occurs.
- While the present invention is described in detail referring to the attached embodiments, various modifications, alternate constructions and equivalents may be employed without departing from the true spirit and scope of the present invention.
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US5705428A (en) | 1995-08-03 | 1998-01-06 | Chartered Semiconductor Manufacturing Pte, Ltd. | Method for preventing titanium lifting during and after metal etching |
KR100232160B1 (en) * | 1995-09-25 | 1999-12-01 | 김영환 | Capacitor structure of semiconductor and manufacturing method threreof |
US5754390A (en) * | 1996-01-23 | 1998-05-19 | Micron Technology, Inc. | Integrated capacitor bottom electrode for use with conformal dielectric |
KR100276389B1 (en) * | 1998-07-03 | 2000-12-15 | 윤종용 | A capacitor and a method of fabrication the same |
US6187674B1 (en) * | 1998-12-08 | 2001-02-13 | United Microelectronics Corp. | Manufacturing method capable of preventing corrosion and contamination of MOS gate |
US6277745B1 (en) * | 1998-12-28 | 2001-08-21 | Taiwan Semiconductor Manufacturing Company | Passivation method of post copper dry etching |
-
2000
- 2000-06-28 KR KR1020000035892A patent/KR100363013B1/en not_active IP Right Cessation
-
2001
- 2001-02-28 US US09/794,616 patent/US6451691B2/en not_active Expired - Fee Related
- 2001-06-01 JP JP2001166573A patent/JP4307544B2/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080012143A1 (en) * | 2006-07-12 | 2008-01-17 | Jin Ha Park | Semiconductor Device and Method of Fabricating the Same |
US20110074030A1 (en) * | 2009-09-30 | 2011-03-31 | Macronix International Co., Ltd. | METHOD FOR PREVENTING Al-Cu BOTTOM DAMAGE USING TiN LINER |
US8076778B2 (en) * | 2009-09-30 | 2011-12-13 | Macronix International Co., Ltd. | Method for preventing Al-Cu bottom damage using TiN liner |
US20120175777A1 (en) * | 2011-01-12 | 2012-07-12 | Freescale Semiconductor, Inc. | Device having conductive substrate via with catch-pad etch-stop |
US8410580B2 (en) * | 2011-01-12 | 2013-04-02 | Freescale Semiconductor Inc. | Device having conductive substrate via with catch-pad etch-stop |
CN110021574A (en) * | 2019-04-19 | 2019-07-16 | 上海华虹宏力半导体制造有限公司 | Semiconductor device structure and its manufacturing method |
Also Published As
Publication number | Publication date |
---|---|
JP2002026021A (en) | 2002-01-25 |
US6451691B2 (en) | 2002-09-17 |
KR20020001314A (en) | 2002-01-09 |
KR100363013B1 (en) | 2002-11-29 |
JP4307544B2 (en) | 2009-08-05 |
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