US1946814A - Hay drying and the like - Google Patents

Hay drying and the like Download PDF

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US1946814A
US1946814A US387112A US38711229A US1946814A US 1946814 A US1946814 A US 1946814A US 387112 A US387112 A US 387112A US 38711229 A US38711229 A US 38711229A US 1946814 A US1946814 A US 1946814A
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hay
bale
steam
pressure
drying
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Sims Alfred Varley
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B9/00Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
    • F26B9/10Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in the open air; in pans or tables in rooms; Drying stacks of loose material on floors which may be covered, e.g. by a roof
    • F26B9/103Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in the open air; in pans or tables in rooms; Drying stacks of loose material on floors which may be covered, e.g. by a roof using fixed or removable drying air channels placed in the stack, e.g. horizontally or vertically

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  • My processes herein described are radically diierent in principle, methods and mechanisms from any of those now in use. Instead of flung the green hay to be dried or cured I compress it and apply drying agencies to it in that condition.
  • the stalks and stems of hay may be considered as practically impervious capillary tubes, channels or conduits, for storing and conveying juices or saps from the roots to the foliage and seeds.
  • the leaves or foliage give up their moisture with comparative facility but the stems and stalks are relatively difficult to dry unless they ⁇ are cut or broken up fine or crushed and split lengthwise.
  • the shapes into which the compressed hay are made may be of any convenient forms that prove most suitable for the conditions and purposes, but they may be exemplified by the customary bale now generally lused. I shall hereafter refer to bales as meaning any form of compressed hay or the like.
  • Fig. l is a plan View of apparatus for introducing the steam or other gas within the bundles
  • Fig. 2 is a view partly in side elevation and partly in section on the line 2 2 of Fig. 1;
  • Fig. 3 is a side elevation partly in section of a. modied form of apparatus, comprising a container, for treating compressed hay under pres- 05 sure or partial vacuum, two bundles of hay being shown in elevation and two in section;
  • Fig. 4 is a face or front elevation of a plunger with perforating device attached for making a. hole in the hay while compressing;
  • Fig. 5 is a side elevation of the apparatus of Fig. 4;
  • Fig. 6 is a front elevation of a bifurcated feeder head
  • Fig.- 7 is a side elevation of the bifurcated feeder 105 head of Fig. 6.k
  • a bale of ⁇ compressed hay 2 has a conical plug 3 inserted in the top of the hole or cavity 9 in the balefand through. This plug passes pipe 1;(
  • any drying gas forced through conduit 5 and pipe 4 would be compelled to find escape out of the cavity 9 through the body of the compressed hay or the like of bale 2. If this drying gas should not be heated it would nevertheless in time completely dry and cure the bale though it would of course have no cooking or sterilizing effect. If, however, the gas should be heated hot enough to have a cooking or sterilizing effect it would at the same time materially shorten the time of curing and drying. If this drying gas be hot enough to convert the water of the juices in the hay into steam under the conditions as described, this steam would pass from in and near the cavity 9 in the lines of least resistance through the body of the compressed hay.
  • hot gases of any kind or combination may be continuously forced through the bale evaporating and volatilizing the water and driving it out as vapor.
  • Normally cured and dry hay contains up to 10% to 15% of moisture. When cured artificially by high temperature drying gases it will become too dry when the process is continued too long. When this occurs with any of my processes the overdry hay may be readily brought to the desired conditions of humidity by forcing humid air, steam, or other humidifying agents through the bales, or storing in a humid atmosphere for natural absorption to take place, which is materially assisted by the holes in the bales.
  • FIG. 11 (see Fig. 2) is a unit of compressed hay or the like similar in all material respects both in form and equipment to the bale and connections just described except that in this case the screw plug 8 is omitted.
  • the pipe 14 may contain a gas at one pressure and temperature while the conduit 5 may contain the same or another gas at another pressure or temperature. If pipe 14 contains a gas materially above 212 F.
  • valve 13 and pipe '7 in temperature the admission of it at low pressure through valve 13 and pipe '7 would vaporize the water of the juices in the hay nearest to the hole 9 and force the steam or vapor thus formed into the body of the hay toward the outside of the bale where it will condense on coming in contact I with the cold wet hay. This condensate, or water out of the juices, obstructing the escape of the steam and hot gas, causes pressure to build up in the cavity 9.
  • the hot drying gas may be permitted to enter the bale until it has expelled so much of the water, and so reduced the sizes of the stems and other hay elements as to reduce the resistance to flow through it, the valve 13 may be closed and the rest of the drying be completed by air or other cheap gas at desired temperature. That is, a hot gas such as steam, carbon dioxide and products of combination, superheated steam, at considerable pressure, may be used to vaporize and blow out part of the water content and make the compressed hay more porous and less resistant to a ow of gas through the bale, and to effect such cooking or sterilizing as desired, and the rest of the drying and curing be effected by a. cheaper hot, warm or cool gas.
  • a hot gas such as steam, carbon dioxide and products of combination, superheated steam
  • valve 15 In all such operations when gas is admitted through pipe 7 the check valve 15 will prevent this gas blowing back or entering into conduit or manifold 5.
  • the valve 16 is to prevent the escape of gas from 5 when a bale is being removed, or curing completed or the like. The removal and replacement of forms or bales is facilitated by the flexible connection 12.
  • the small cock or valve 51 is to release air from pipe 14 when used for steam.
  • Fig. 17 is a unit of compressed hay or the like similar in all material respects both in form and equipment to the bale and connections just described except that in this case there is attached to the top of plug 6 a tube or pipe 19, closed at its top end, and preferably made of material of high 4conductivity such as copper.superheat the steam with which ,it mixes, all of With this arrangement it is evident, if the-top plug 3 is either solid orl connected as shown with the manifold 5 by pipe 4 but with checkvalve 15 preventing the ow of gas from the cavity 9 in the bale, that if steam is admitted from pipe 14v through valve 13 into the pipe or heating element 19 steam generated from the water in the hay will form in the space' around the heating element and be forced out into the interstices between the hay elements.
  • the supply of heat may be stopped by closing valve 13 and allowing'the combination drying and cooling gas to ow from conduit 5 until the bale is cooled, when the valve 13 may again b'e opened and the operation repeated, to elfect the ejection of the moisture in the hay in the form of water.
  • this mechanism will cure any grade or condition of compressed hay automatically.
  • the pressure of the steam in 14M is 30 or 100 pounds gage pressure and that of the drying gas inl manifold 5 is say 1/2 or 5 pounds.
  • the temperature in the heating element 19 will be 275 to 338 F.
  • the pressure of steam around the tube 19, since it cannot escape through check valve 15, will increase until it forces escapement through, and. porosity of, the bale. As this porosity of the bale increases due to the loss of water the pressure of steam around tube 19 will rapidly fall.
  • the check valve 15 When this pressure decreases below the predetermined pressure in conduit 5 the check valve 15 will automatically open and the drying gas, such as air, will be admitted into and around the hot pipe 19 where it will be heated and, by convection, transfer heat from the center to the body of the hay, there to be converted mainly into latent heat in the. vapor it carried out with it.
  • the drying gas such as air
  • the tube or pipe 19 After the tube or pipe 19 has converted the water in the hay that is near to it into steam it has only the convection of the imprisoned steam and the conduction of the practically dry fibres of the hay through which to transmit heat to the-more remote and yet wet hay. Both of these are very poor vehicles of heat, hence the importance of the drying gas to be heated from the heating element 19 before passing out into the hay.
  • the bales may be so porous that practically no pressure will be built up by the formation of steam around tube 19.
  • the drying gas may commence to ilow at once and be continued until cooking and curing arev complete.
  • any form of radiantinterior heating is used in the bales, such as-tube 19 or an electrical or other ⁇ heating unit, the entire heat transmitted by such unit can be applied to the conversion of the water in the'hay to steam at atmospheric pressure-excepting only a negligible amount lost by radiation from the outside of the bale.
  • the velocity of the drying gas may be so regulated to the condition of the lhay that as much ofthe heat as may be economical to use may be transferred before it is liberated.
  • the conditions found to be most economical for a large number of bales can be used for a few bales without loss of efficiency. If breakdowns of harvesting equipment reduces the ow of hay tothe curer no loss in efficiency in curing need result.
  • 20 (see Fig. 3) is a diagrammatic representation of a receiver capable of withstanding an external working pressure of a partial vacuum, of say 25 inches of mercury, and an internal working pressure of 50 pounds or over for the purpose of utilizing the well known principle of the vacuum in evaporating as applied to curing, cooking and drying hay in a compressed form.
  • 21 is a carriage designed to slide or roll on track'22, which is hinged at 23 to enable a section of it to be lifted out of the way after carriage 21 has been put in the receiver, so that the door 24 may be closed.
  • On the carriage are shown four bales of hay, two of them, 25 and 26, sectionalized, and two, 27 and 28, in side elevation. These are shown with the heating elements 19 connecting through the plug 6 and pipe 7 to pipe 29 through the X connection 30.
  • 31 is the main supply pipe,
  • the valve 34 can now be closed and a cold liquid passed through the condenser pipe 36. In this way the vacuum in the receiver 20 maybe made relatively high, reducing the boiling point of the water in the hay to a correspondingly lowl temperature.
  • thermometer 35 will record the correspondence or lack of correspondence of temperature and pressure and serve to indicate the necessity of using the ejector to lower the pressure, or increase the vacuum. Or'an ejector or vacuum pump &c. may be used to produce the desired vacuum without employing valve 34, but in this case the rending effect on the stems and stalks of hay would be relatively small.
  • a jet condenser can be used, thus producing ahigher deg-ree of vacuum in a given time and producing a greater bursting or rending effect on the hay. This would of course require a pump of larger capacity as the condensing water as well as the water from the juices would have to be handled by it.
  • valve 34 could then be opened and air expelled as before and an equal explosive effect on the hay elements result.
  • a drying gas may be admitted through plug 3 and pipe 4 with valve 34 opened, or after door 24 has been opened, or the charge of hay taken out of the receiver.
  • bales especially when hollow, will in time, like kiln clrled wood, absorb the necessary amount of moisture, but this requires storage and time when early sale and shipment may be desirable.
  • This device attachable to any baler head or plunger' whether of the push or pull varieties, need be but short because as is well known no fibrous substances such as woodpulp, lint, shoddy, cotton, hay ⁇ and the like will iiow under pressure. Therefore, the hay, once compressed rmly around the perforator in the bale, will not iiow into the hole to close it on the application of subsequent pressures. Hence a perforator disappearing into the plunger on the return stroke, so as not to obstruct the feeding of hay into the feed box, is not necessary with my form of perfoi'ator.
  • 40 is the face plate of a plunger of a compressor or baler to the face of which is attached the perforator fiange 41 by the cap screws or bolts 42.
  • the larger, 43 having its larger end or base at the plunger while to its smaller end is attached the base of the smaller truncated cone 44, the smaller end of which is fitted to a cone or pilot for piercing the loose hay as the plunger is driven forward on its compression stroke.
  • On each succeeding stroke th;- portion of the perforator 44 will occupy that part of the bale occupied by the part 43 on the previous stroke. But it is seen that part 43 is of larger average diameter than part 44.
  • 49 are serrations or teeth to prevent the hay from slipping from under the feeder head
  • 50 is the opening provided to prevent coniiict of the feeder head with the perforator on the plunger as it advances at the time the feeder head is being withdrawn. No other alteration will be necessary to the ordinary baler except to make holes for the perforator point to pass through the wooden separator' blocks.
  • the pressure may soe expel the air and liberate additional liquid from the stalks and stems that a suction may develop on attempting to withdraw the perforator.
  • the springs 45 whose function is to press the compressed hay back far enough to overcome and the surfaces of the perforator, after which no adhesion will exist.
  • This condition of wethay also reduces the friction of the compressed hay in the bale chamber tending to reduce the solidity of the bale.
  • This diiculty is overcome by placing wedge shaped resistance blocks in the bale chamber that slightly reduces the cross section of the bales.
  • Thevprocess of curing green herbage to form hay which consists in compressing the said herbage into a bale, forming a cavity in said bale, applying heat to said cavity and forcing gases into said cavity.
  • the process of curing green herbage to form hay wiich consists in compressing the green herbage into a bale, forming a cavity in the bale, subjecting the bale to a drying operation which is carried to a point beyond that desired and re-humidifying the bale by supplying moisture by forcing moist 4gas into the cavity and causing it to pass outwardly from said cavity through the herbage to bring the moisture content to the desired amount.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
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Description

1125.13, 1934. A, v, SIMS 1,946,814
HAY DRYING ND THE LIKE Filed Aug. 20, 1929 Patented Feb. 13, 1934 UNITED STATES PATENT OFFICE Claims.
Among the objects of my invention are to enable hay and the like to be compressed immediately it is cut and to be cured in compressed form; to economize labor'in harvesting and curing; to
t effect a process that will eliminate all losses now universally sustained by leaching, browning, stem .roting, mildewing, searing, mowburning, loss of aroma, loss of food value, etc. by sun, rain, dew, fog, ec. while it is being field-cured or dried as at present; to conserve the color and aroma of the hay in sensibly the conditions as when cut; to increase the palatability, digestibility, and nutrient Value of hay; to enable hay, (grain or grass) to be cut earlier while in a more succulent state, and containing a higher percentage of nutrients, and yet be compressed and cured without danger of molding or otherwise damaging; to sterilize forage crops to prevent damage and deterioration when stored and to devitalize weed seeds; to enable hay tobe raised profitably in the eastern part of the United States where the largest market is but where its production is most hazardous; to save economic waste by curtailing shipment of hay from the West where better haying weather prevails to the East where the main market is; to make hay harvesting practically independent of the weather; to enable hay plants to be cut younger, not only to increase the nutrient content but, to save their growing time onthe land and thus permit another crop to be raised each year. Another important object of my invention is to avoid the necessity for large buildings for the storage of loose hay.
My processes herein described are radically diierent in principle, methods and mechanisms from any of those now in use. Instead of flung the green hay to be dried or cured I compress it and apply drying agencies to it in that condition. The stalks and stems of hay may be considered as practically impervious capillary tubes, channels or conduits, for storing and conveying juices or saps from the roots to the foliage and seeds. The leaves or foliage give up their moisture with comparative facility but the stems and stalks are relatively difficult to dry unless they `are cut or broken up fine or crushed and split lengthwise.
In compressing the green hay into forms as a preliminary to drying in my processes the stems and stalks are not only broken at short intervals bu" are crushed and split lengthwise, thus greatly facilitating drying. As will later be explained in detail much of the water in the juices will be extracted and ejected, as water, in a liquid instead of gaseous form, thus saving `96() British thermal units for each pound so disposed of.
` after.
of compressed hay with piping and conduit;
In compressing the green hay into forms my processes in general, require that these forms shall be made with holes in them, or shall have holes made in or through them after they are formed, to facilitate the introduction into the masses of a heating mechanism or of drying gases or agents, or to facilitate exhausting the interior to draw gases or drying agents from the outside of the form through the masses and out from the exterior.
The shapes into which the compressed hay are made may be of any convenient forms that prove most suitable for the conditions and purposes, but they may be exemplified by the customary bale now generally lused. I shall hereafter refer to bales as meaning any form of compressed hay or the like.
I have invented a very simple device described and illustrated herein, attachable to any ordinary presser, that will make holes clear through forms of any length while the hay is being baled, though as stated, holes may be made in or through them after they are compressed. The holeor holes being symmetrically placed the bales or forms may be superposed and so placed that the holes aline to facilitate drying or treating in groups.
Other objects than those specifically referred to, and ancillary thereto, will appear herein- In the accompanying diagrammatic drawing which illustrates the invention: l
Fig. l is a plan View of apparatus for introducing the steam or other gas within the bundles Fig. 2 is a view partly in side elevation and partly in section on the line 2 2 of Fig. 1;
Fig. 3 is a side elevation partly in section of a. modied form of apparatus, comprising a container, for treating compressed hay under pres- 05 sure or partial vacuum, two bundles of hay being shown in elevation and two in section;
Fig. 4 is a face or front elevation of a plunger with perforating device attached for making a. hole in the hay while compressing;
Fig. 5 is a side elevation of the apparatus of Fig. 4;
Fig. 6 is a front elevation of a bifurcated feeder head; and
Fig.- 7 is a side elevation of the bifurcated feeder 105 head of Fig. 6.k
Referring to the drawing, and first to Figs. 1 and 2, a bale of` compressed hay 2 has a conical plug 3 inserted in the top of the hole or cavity 9 in the balefand through. this plug passes pipe 1;(
4y which connects with conduit or manifold 5. In the lower end of cavity 9 in the bottom of bale 2 is a conical plug 6. This plug is also shown as having a pipe 7 passi-ng through it but stopped at the top end with the screw plug 8, making the plug 6 function as would be a solid plug. It is shown thus simply to avoid a separate drawing to illustrate a solid plug in the end of a hollow bale.
Any drying gas forced through conduit 5 and pipe 4 would be compelled to find escape out of the cavity 9 through the body of the compressed hay or the like of bale 2. If this drying gas should not be heated it would nevertheless in time completely dry and cure the bale though it would of course have no cooking or sterilizing effect. If, however, the gas should be heated hot enough to have a cooking or sterilizing effect it would at the same time materially shorten the time of curing and drying. If this drying gas be hot enough to convert the water of the juices in the hay into steam under the conditions as described, this steam would pass from in and near the cavity 9 in the lines of least resistance through the body of the compressed hay. As this steam came in contact with the damp or wet and cooler hay more remote from cavity 9 it would give up its latent heat and thus rapidly transfer heat by vapor convection currents into the body of the bale, and towards its outside. But in order to give up its latent heat it would have to be converted back to water. Thus the water of the juices of the hay in the interior of the bale would, through the medium of steam, be transferred to a zone around the central hole where it would lodge in the interstices between the strands or fibers of the compressed hay. This will tend towards, and in some conditions effectually accomplish, the plugging up of the bale to prevent the passage of light pressure drying gas.
By intermittent applications of pressure the expulsion of free water is hastened. The water so driven out has been extracted from the juices of the hay in the center of the bale. This hay so depleted of water will be more porous and will now oler less resistance to the flow of more hot gases to the yet wet hay more remote from the center. This application of hot gas will vaporize more water from the juices of the hay near the center of the bale to be carriedto and condensed toward the outside and be driven out and drip off. If the bale becomes too hot to condense the steam efficiently unheated gas, such as air, may be forced through. This would absorb some heat to raise its temperature, but the amount absorbed in this way would be nearly negligible compared to that absorbed by evaporation and the latent heat of the vapor carried out. The alternate application of heated and coolinggases, both drying in their effects, can be accomplished automatically, and controlled either by time or by the temperature in the bale. Every pound of water thus eliminated from the juices of the hay, as water, willas before stated, reduce the heat necessary for volatilization and drying by the 960 British thermal units required for latent heat. But if conditions are such that economy or convenience dictate that the elimination of the saving incident to the expulsion of water instead of steam shall be sacrificed in the interest of time or of simplicity of mechanism, hot gases of any kind or combination may be continuously forced through the bale evaporating and volatilizing the water and driving it out as vapor.
Normally cured and dry hay contains up to 10% to 15% of moisture. When cured artificially by high temperature drying gases it will become too dry when the process is continued too long. When this occurs with any of my processes the overdry hay may be readily brought to the desired conditions of humidity by forcing humid air, steam, or other humidifying agents through the bales, or storing in a humid atmosphere for natural absorption to take place, which is materially assisted by the holes in the bales.
11, (see Fig. 2) is a unit of compressed hay or the like similar in all material respects both in form and equipment to the bale and connections just described except that in this case the screw plug 8 is omitted. By opening the valve 13 the pipe or manifold 14 is put in connection with cavity 9 through pipe 7. The pipe 14 may contain a gas at one pressure and temperature while the conduit 5 may contain the same or another gas at another pressure or temperature. If pipe 14 contains a gas materially above 212 F. in temperature the admission of it at low pressure through valve 13 and pipe '7 would vaporize the water of the juices in the hay nearest to the hole 9 and force the steam or vapor thus formed into the body of the hay toward the outside of the bale where it will condense on coming in contact I with the cold wet hay. This condensate, or water out of the juices, obstructing the escape of the steam and hot gas, causes pressure to build up in the cavity 9. When this pressure becomes suflcient it will blow the condensate out of the hay and be followed by hot gas and vapor, which will soon make the entire bale so hot that condensation will not take place within the bale, and the vapor or steam, carrying its large latent heat to waste, will be blown out with the hot moist gas. When it is desired to conserve heat by expelling the water as condensate, instead of vapor, the valve 13 is closed and a cool drying gas, such as air, admitted through pipe 4. When the bale has been cooled, and somewhat dried, by the cool gas the hot gas is again applied. and the operation repeated. If conditions make it desirable the hot drying gas may be permitted to enter the bale until it has expelled so much of the water, and so reduced the sizes of the stems and other hay elements as to reduce the resistance to flow through it, the valve 13 may be closed and the rest of the drying be completed by air or other cheap gas at desired temperature. That is, a hot gas such as steam, carbon dioxide and products of combination, superheated steam, at considerable pressure, may be used to vaporize and blow out part of the water content and make the compressed hay more porous and less resistant to a ow of gas through the bale, and to effect such cooking or sterilizing as desired, and the rest of the drying and curing be effected by a. cheaper hot, warm or cool gas. In all such operations when gas is admitted through pipe 7 the check valve 15 will prevent this gas blowing back or entering into conduit or manifold 5. The valve 16 is to prevent the escape of gas from 5 when a bale is being removed, or curing completed or the like. The removal and replacement of forms or bales is facilitated by the flexible connection 12. The small cock or valve 51 is to release air from pipe 14 when used for steam.
17 (see Fig. 2) is a unit of compressed hay or the like similar in all material respects both in form and equipment to the bale and connections just described except that in this case there is attached to the top of plug 6 a tube or pipe 19, closed at its top end, and preferably made of material of high 4conductivity such as copper.superheat the steam with which ,it mixes, all of With this arrangement it is evident, if the-top plug 3 is either solid orl connected as shown with the manifold 5 by pipe 4 but with checkvalve 15 preventing the ow of gas from the cavity 9 in the bale, that if steam is admitted from pipe 14v through valve 13 into the pipe or heating element 19 steam generated from the water in the hay will form in the space' around the heating element and be forced out into the interstices between the hay elements. There it will condense and give up its latent heat to the cold wet hay, this condensate impeding the flow or exit of more steam forming from the heat given olf by the tube 19. If the green'hay is compressed so tightly that the initial condensate so soliditles it that both steam and water cease to escape the pressure, and temperature, in the space around the heating element or tube 19 Will increase until they nally reach the same pressure and temperature as that of the steam inside the tube 19. 'I'his mechanism therefore, with any usual boiler pressure, contains a surplus of power for ejecting the obstructing condensate and effecting porosity for the flow of a drying gas from conduit '5 through the hay. When the whole bale becomes so hot the steam will no longer condense in the bale and give up its latent heat to the hay before it is ejected the supply of heat may be stopped by closing valve 13 and allowing'the combination drying and cooling gas to ow from conduit 5 until the bale is cooled, when the valve 13 may again b'e opened and the operation repeated, to elfect the ejection of the moisture in the hay in the form of water.
But if, because of the condition or water content of the hay or for any other reason, this object of the expulsion of the water as a liquid is not desired, this mechanism will cure any grade or condition of compressed hay automatically. Suppose the pressure of the steam in 14Mis 30 or 100 pounds gage pressure and that of the drying gas inl manifold 5 is say 1/2 or 5 pounds. By opening valve 13 the temperature in the heating element 19 will be 275 to 338 F. The pressure of steam around the tube 19, since it cannot escape through check valve 15, will increase until it forces escapement through, and. porosity of, the bale. As this porosity of the bale increases due to the loss of water the pressure of steam around tube 19 will rapidly fall. When this pressure decreases below the predetermined pressure in conduit 5 the check valve 15 will automatically open and the drying gas, such as air, will be admitted into and around the hot pipe 19 where it will be heated and, by convection, transfer heat from the center to the body of the hay, there to be converted mainly into latent heat in the. vapor it carried out with it. It is to be appreciated that after the tube or pipe 19 has converted the water in the hay that is near to it into steam it has only the convection of the imprisoned steam and the conduction of the practically dry fibres of the hay through which to transmit heat to the-more remote and yet wet hay. Both of these are very poor vehicles of heat, hence the importance of the drying gas to be heated from the heating element 19 before passing out into the hay.
As the pressure of steam built up in the center of the bale forces relief through porosity the remaining steam will be progressively superheated as the pressure decreases. Also the drying gas coming in contact with the element 19 will be heated to a temperature beyond that corresponding with steam at the pressure obtaining and will product of different qualities.
which will assist in carrying heat to, and effecting drying of, the hay remote from the center of 'the bale.
In some hays in someconditions, such as timothy as mature as when normally cut for natural sun and air curing, the bales may be so porous that practically no pressure will be built up by the formation of steam around tube 19. In such cases the drying gas may commence to ilow at once and be continued until cooking and curing arev complete. It will be noted that when any form of radiantinterior heating is used inthe bales, such as-tube 19 or an electrical or other` heating unit, the entire heat transmitted by such unit can be applied to the conversion of the water in the'hay to steam at atmospheric pressure-excepting only a negligible amount lost by radiation from the outside of the bale.
While I have only referred to the heating element 19 deriving its heat from steam yet it is understood thatany source of heat is equally applicable and within the scope of my invention. By using such gases as superlieated steam, the results of combustionlargely carbon dioxide-, ,the temperature of the `heating element could readily be greatly raised above that practicable of attainment with saturated steam as indicated hereinbefore, in which the condensate from the tube 19 is designed to flow, back and be put in the boiler for re-evaporation. 1n the use of a gas not to be condensed in the heating element the latter would be so made that the hot gas Awould flow in one channel or opening, give up heat yto the hay, and the relatively cool gas ilow back through a separate opening or channel to be reheated and used again. That is, in using such non-condensing -gases the heating' element 19 would be so made thata relatively large volume of hot gas would'ow into and through it from the source of heat and by another channel out of and back to the. same source. In places where it is available and sulciently cheap electricity may be used to supply the desired heat of the heating element 19.
Regardless of which of thevprocesses herein described may be employed it is seen the velocity of the drying gas may be so regulated to the condition of the lhay that as much ofthe heat as may be economical to use may be transferred before it is liberated. Hence, unlike any other processes so far devised, the conditions found to be most economical for a large number of bales can be used for a few bales without loss of efficiency. If breakdowns of harvesting equipment reduces the ow of hay tothe curer no loss in efficiency in curing need result. Again, if hay-of 4one quality and kind is coming in from one eld at the same time that hay of another kind and quality is brought in from another, none of these processes will be disorganized, rendered less eflicientvper pound of water removed, nor produce finished This also applies to the occasional load or eld of cut hay that has been caught in a heavy rain. Each unit or bale is dried or cured independently and the process is continued on each unit until it is finished regardless of the condition of any other bales. The minimum capacity of the machine operating on these processes is one bale at a time; the maximum capacity is measured by the size of the heatist stems, lose part of their water content they become both smaller and more limber -or pliable. The loss of size increases the void spaces for escape of steam or drying gases. Through lack of homogeneity steam and drying gases may find easier escape through certain portions of a bale, and the greatest drying and softening will take place in those portions. When this feature shall make correction desirable compression is applied to the bale, which solidilies the softer and more porous portions, again increasing the resistance to the escape of steam and drying gases so as to compel 'its more equal distribution through the mass. And, due to the high water content in certain types or conditions of hay which have been cured in compressed forms, the latter may ca ll for solidification for shipment and the handling incident thereto. In such cases the bales are recompressed and secured Jy shortening the wire ties. In Fig. 2, 46 represents a cross section and 47 an elevation of a weight to accomplish the desired compression either during the curing or after it is cured, though this re-compression may be more effectually accomplished by mechanical means.
20 (see Fig. 3) is a diagrammatic representation of a receiver capable of withstanding an external working pressure of a partial vacuum, of say 25 inches of mercury, and an internal working pressure of 50 pounds or over for the purpose of utilizing the well known principle of the vacuum in evaporating as applied to curing, cooking and drying hay in a compressed form. 21 is a carriage designed to slide or roll on track'22, which is hinged at 23 to enable a section of it to be lifted out of the way after carriage 21 has been put in the receiver, so that the door 24 may be closed. On the carriage are shown four bales of hay, two of them, 25 and 26, sectionalized, and two, 27 and 28, in side elevation. These are shown with the heating elements 19 connecting through the plug 6 and pipe 7 to pipe 29 through the X connection 30. 31 is the main supply pipe,
corresponding with pipe 14 of Fig. 2, and is connected with pipe 29 by the flexible pipe.32.
If truck 21 with its charge of bales be put into receiver 20, the door 24 closed and steam ad mitted to the tubes 19 a pressure and temperature would be gradually generated within the receiver which would be recorded on pressure gage 33. 'I'his pressure would be produced by air, and by the steam generated from the water in the hay by the hot tubes 19. The maximum pressure and temperature may, by guarding against loss by radiation, approximate that of the steam in the hot tubes.- Each fibre and stalk of the hay, including their water constituents, will be of the pressure and at least the temperature of the receiver. If theliberal sized exhaust valve 34 is quickly opened the pressure will drop to approximately that of the atmosphere. The water in the hay elements will be of a temperature cerresponding with that of the receiver before the valve 34 was opened. Therefore the internal, or exploding, pressure Within the hay stalks or elements will be that of the receiver before it was exhausted. This internal explosive pressure will split and open such stems and stalks of hay as had not already been broken and split during baling, thus helping the escape and drying oi'- the water.
If the steam formed in the receiver was twice the volume of the original air, or equivalent to iwo atmospheres, then on opening the valve 34 until the pressure became one atmosphere the receiver would contain one third air and two thirds steam at 212 F. If the valve 34 be again closed until the pressure of steam and the residual air is again built up and the exhaust valve again opened the air remaining will be a relatively small proportion. The valve 34 can now be closed and a cold liquid passed through the condenser pipe 36. In this way the vacuum in the receiver 20 maybe made relatively high, reducing the boiling point of the water in the hay to a correspondingly lowl temperature. It will be appreciated that this will not only induce the well known evaporative effect of a vacuous condition in the presence of heat but will have a further rupturing or splitting effect on the stems and stalks, especially as a full supply of heat may be maintained in the centers of the bales.
` The water thus taken out of the hay will appear as water or condensate in the bottom of the receiver and will drain to thehot well or sump 37 from which it is drawn olf by a pump.
A thermometer 35 will record the correspondence or lack of correspondence of temperature and pressure and serve to indicate the necessity of using the ejector to lower the pressure, or increase the vacuum. Or'an ejector or vacuum pump &c. may be used to produce the desired vacuum without employing valve 34, but in this case the rending effect on the stems and stalks of hay would be relatively small.
Instead of a surface condenser as shown a jet condenser can be used, thus producing ahigher deg-ree of vacuum in a given time and producing a greater bursting or rending effect on the hay. This would of course require a pump of larger capacity as the condensing water as well as the water from the juices would have to be handled by it.
If saturated or super-heated steam be admitted through pipe 4 and plug 3, the desired 'cooking effect as well as the temperature and pressure in the receiver would be attained in a materially shorter time. The valve 34 could then be opened and air expelled as before and an equal explosive effect on the hay elements result.
To dry out any residual moisture a drying gas may be admitted through plug 3 and pipe 4 with valve 34 opened, or after door 24 has been opened, or the charge of hay taken out of the receiver.
I have spoken so far only of the removal of moisture from hay. Good, well cured hay should contain from about 10% to 14% of moisture. Ex-
cept by a degree of skill not always obtainable hay cannot be artificially cured so as to leave a denite proportion of moisture. It can however be readily cured and produced practically dry. It can with facility after being dried in bales be humidilied by putting vapor in the holesand through the mass, or by exhausting from the holes in a humid atmosphere until they have increased in moisture content a predetermined amount, as ascertained by weight or other means. If simply stored in normal atmosphere the bales, especially when hollow, will in time, like kiln clrled wood, absorb the necessary amount of moisture, but this requires storage and time when early sale and shipment may be desirable.
To facilitate the re-absorption of moisture it is proposed prior to baling to add a non-volatile soluble hygroscopic, substance such as sodium 'chloride which, in the limited quantity used, will increase the palatability of the hay.
ham, No. 970,930, September 20, 1910; by Joseph Dain, No. 1,045,125, November 26, 1912; and Owen D. Nolen, No. 1,376,568, May 3, 1921. All of these have encountered difficulty in Withdrawing the perforator from the compressed hay Without drawing the hay back into the feed box or chamber, due to the perforators being of uniform cross section. I overcome this diiiiculty by the simple expedient of making the perforato:` with a pointed end or pilot, and the body of one or more truncated cones or pyramids. Thus as soon as my perforator is moved at all in the withdrawal motion in the hay it Will be loose and will not draw hay with it back into the feed box or chamber. This device, attachable to any baler head or plunger' whether of the push or pull varieties, need be but short because as is well known no fibrous substances such as woodpulp, lint, shoddy, cotton, hay` and the like will iiow under pressure. Therefore, the hay, once compressed rmly around the perforator in the bale, will not iiow into the hole to close it on the application of subsequent pressures. Hence a perforator disappearing into the plunger on the return stroke, so as not to obstruct the feeding of hay into the feed box, is not necessary with my form of perfoi'ator.
In Fig. 4 and Fig. 5, 40 is the face plate of a plunger of a compressor or baler to the face of which is attached the perforator fiange 41 by the cap screws or bolts 42. In the illustration two truncated cones are used, the larger, 43, having its larger end or base at the plunger while to its smaller end is attached the base of the smaller truncated cone 44, the smaller end of which is fitted to a cone or pilot for piercing the loose hay as the plunger is driven forward on its compression stroke. On each succeeding stroke th;- portion of the perforator 44 will occupy that part of the bale occupied by the part 43 on the previous stroke. But it is seen that part 43 is of larger average diameter than part 44. Hence, in compressing each increment or charge of hay, While some little unpressed or loose hay may work into the imprint or form left by 43 on its previous stroke, the part 44, for the reason explained hereinbefore, will not be firmly compressed by the hay. Therefore, with a perforator formed of a truncatedcone or pyramid, composed of two truncated forrns, the elements of whose surfaces form different angles with their axes, the walls of the perfor-ations will not be smooth or nearly impervious to low pressure gases or ventilation currents, but will be open and roughly corrugated, thus facilitating the objects for which the bale is made hollow, namely, cooking, curing, drying and re-humidifying.
Most modern balers or compresses forhay are equipped with mechanical means geared to work isochronously with the motion of the plunger for forcing the hay into the feed chamber. This usually consists of a feeder arm to which is attached a feeder head that presses hay down in the feed chamber while the plunger is withdrawn, and rises out of the way when the plunger advances on its compression stroke. To avoid interference with the cycles of motions of these parts I have devised a bifurcated feeder head, a front elevation of which is shown in Fig. 6 and a side elevation in Fig. 7, drawn to a different scale from that used in Figs. 4 and 5. In these figures 48 are the .leaves or portions of the feeder head contacting with the hay and pressing it into place. 49 are serrations or teeth to prevent the hay from slipping from under the feeder head, and 50 is the opening provided to prevent coniiict of the feeder head with the perforator on the plunger as it advances at the time the feeder head is being withdrawn. No other alteration will be necessary to the ordinary baler except to make holes for the perforator point to pass through the wooden separator' blocks.
In the case of hays containing a large percent of juices, or that may have become wet as from rain, the pressure may soe expel the air and liberate additional liquid from the stalks and stems that a suction may develop on attempting to withdraw the perforator. When such difficulty develops it may be overcome by the springs 45 whose function is to press the compressed hay back far enough to overcome and the surfaces of the perforator, after which no adhesion will exist. This condition of wethay also reduces the friction of the compressed hay in the bale chamber tending to reduce the solidity of the bale. This diiculty is overcome by placing wedge shaped resistance blocks in the bale chamber that slightly reduces the cross section of the bales.
Having described my processes and mechanisms what Iclaim'as my invention is:-
l. The process of curing green herbage to form hay which consists in compressing the green herbage into a bale andforcing heated gases into said-bale and causing them to percolate from an interior point of the bale outwardly through the herbage of the bale.
2. The process of curing green herbage to form hay which consists in compressing green herbage into a bale, forming an interir cavity in said bale and causing heated gases to percolate out- Wardly from said cavity through said bale.
3. The process of curing green herbage to form hay which consists in compressing the green herbage into a bale, forming a cavity in said bale and causing a hot non-oxidizing gas to percolate from said cavity outwardly through the hay of the bale.
4. Thevprocess of curing green herbage to form hay which consists in compressing the said herbage into a bale, forming a cavity in said bale, applying heat to said cavity and forcing gases into said cavity.
5. The process of curing green herbage to form hay which consists in compressing the green herbage into a bale and subjecting the bale to a partial vacuum in the presence of heat.
6. The process of curing green herbage to form hay which consists in compressing the green herbage into a bale, subjecting it to heat and pressure in a container and suddenly releasing the said pressure whereby the herbage elements are shattered and the flow of the herbage moisture into the leaves is caused, whereby drying is facilitated.
7. The process of curing green herbage to form hay which consists in compressing the green hay into a bale, forming a cavity in said bale and subjecting the said bale to a partial vacuum upon its exterior and supplying the cavity with heat.
8. The process of curing green herbage to form hay which consists in compressing the green herbage into a bale, forming a cavity in said bale, subjecting the exterior of the bale to a partial vacuum and supplying a drying gas to the said cavity.
9. The process of treating perforated compressed forms of hay or the like by plugging the openings of the cavities or perforations at one end and applying heat to the interior of the forms until steam from the central portion has condensed to water in the cooler parts ofapplied to again effect the expulsion of the condensate as a liquid, and repeating this process as often as found desirable.
10. The process of curing green herbage to form hay wiich consists in compressing the green herbage into a bale, forming a cavity in the bale, subjecting the bale to a drying operation which is carried to a point beyond that desired and re-humidifying the bale by supplying moisture by forcing moist 4gas into the cavity and causing it to pass outwardly from said cavity through the herbage to bring the moisture content to the desired amount.
ALFRED VARLEY SIMS.
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1098274B (en) * 1954-06-18 1961-01-26 Siemens Ag Device for the final drying of hay
US4058634A (en) * 1975-04-01 1977-11-15 W. Kunz Ag Method for drying agricultural feed materials, pulp-like materials
US5460085A (en) * 1990-03-05 1995-10-24 Roberto Cappellari Process for compacting waste materials
US5799572A (en) * 1993-05-06 1998-09-01 Riyate Pty Limited Treatment of crops and fibrous materials
US20040226276A1 (en) * 2003-04-10 2004-11-18 Schlesser Walter Mark Method and apparatus for re-hydrating dry crop with steam
US20090013596A1 (en) * 2007-07-15 2009-01-15 Yin Wang Wood-drying solar greenhouse
US10830534B2 (en) 2017-07-20 2020-11-10 Chinook Hay Systems, Inc. System and apparatus for drying hay bales
US11015868B2 (en) 2017-04-25 2021-05-25 Emil Jacob Gulbranson Hay bale dryer

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1098274B (en) * 1954-06-18 1961-01-26 Siemens Ag Device for the final drying of hay
US4058634A (en) * 1975-04-01 1977-11-15 W. Kunz Ag Method for drying agricultural feed materials, pulp-like materials
US5460085A (en) * 1990-03-05 1995-10-24 Roberto Cappellari Process for compacting waste materials
US5799572A (en) * 1993-05-06 1998-09-01 Riyate Pty Limited Treatment of crops and fibrous materials
US20040226276A1 (en) * 2003-04-10 2004-11-18 Schlesser Walter Mark Method and apparatus for re-hydrating dry crop with steam
US6925793B2 (en) * 2003-04-10 2005-08-09 Deere & Company Method and apparatus for re-hydrating dry crop with steam
US20090013596A1 (en) * 2007-07-15 2009-01-15 Yin Wang Wood-drying solar greenhouse
US7748137B2 (en) * 2007-07-15 2010-07-06 Yin Wang Wood-drying solar greenhouse
US11015868B2 (en) 2017-04-25 2021-05-25 Emil Jacob Gulbranson Hay bale dryer
USD940206S1 (en) 2017-04-25 2022-01-04 Emil Jacob Gulbranson Hay bale dryer
US10830534B2 (en) 2017-07-20 2020-11-10 Chinook Hay Systems, Inc. System and apparatus for drying hay bales
US11371776B2 (en) 2017-07-20 2022-06-28 Chinook Hay Systems Inc. System and apparatus for drying hay bales

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