US1856356A - Adjustable outlet box header - Google Patents

Adjustable outlet box header Download PDF

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Publication number
US1856356A
US1856356A US456244A US45624430A US1856356A US 1856356 A US1856356 A US 1856356A US 456244 A US456244 A US 456244A US 45624430 A US45624430 A US 45624430A US 1856356 A US1856356 A US 1856356A
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Prior art keywords
bars
stud
box
outlet box
aperture
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Expired - Lifetime
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US456244A
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William H Owen
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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02—Details
    • H02G3/08—Distribution boxes; Connection or junction boxes
    • H02G3/12—Distribution boxes; Connection or junction boxes for flush mounting
    • H02G3/123—Distribution boxes; Connection or junction boxes for flush mounting in thin walls
    • H02G3/126—Distribution boxes; Connection or junction boxes for flush mounting in thin walls with supporting means for mounting on a single wall stud
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S248/00—Supports
    • Y10S248/906—Electrical outlet box support

Definitions

  • This invention relates to improvements in mounting or supporting means for electric outlet boxes.
  • the primary object of the present invention is to provide an improved means for a mounting an outlet box in position between a. pair of joists or a pair of studding, the said mounting means being so designed that it may be readily adjusted to the space between the joists or studding and atter such ad ustment and after the device has been mounted in position the outlet box may be shifted thereon over a relatively wide range, to locate it at the desired point between the structures which support the device.
  • Another object of the invention is to provide a device which is of simple, strong and durable construction and which employs a small number of parts.
  • Figure 1 is a rear view of the device embodying the present invention showing the manner in which an outlet box is attached thereto.
  • Figure 2 is a sectional view taken on the line 2-2 of Figure 1.
  • Figure 3 is a sectional view taken on the line 38 of Figure 1.
  • Figure 4 is a plan view of the top of an outlet box showing the particular form of stud employed for coupling the box and the support together.
  • Figure 5 is a sectional View taken on the line 5-5 of Figure 1.
  • each of the bars 9 Extending transversely of the stud head 7 and lying in the kerf 8, is a pairof shallow 30 steel channel bars, each of which is indicated by the numeral 9. These bars are placed back to back as shown and each has formed at one end and at the upper and lower edges the laterally extending ears 10 which project across the flange of the adjacent bar and are turned back to form an engaging hook 11 which receives the flange of the adjacent bar shown in Figure 5.
  • Each of the bars 9 thus carries a pair of hooked ears which slidably g0 engage the flanges of the adjacent bar so that the two bars are held in longitudinally adjustable relation,
  • each bar 9 is bent to extend oppositely from the ears which it car- '95 rice to form a foot 12.
  • a right angularly directed tongue 13 at the end of each of the bars adjacent the ears 10, which engages against the back of the adjacent bar,
  • the bars 9 are first placed in the proper position between a air of studding or a pair of joists after whic the back of the outlet box may be placed against the outwardly facing edges of the bars and the bolt 14 extended therethrough to project between the bars in the manner shown in Figures 2 and 3.
  • the threaded end of the bolt is passed through the saddle 15 and the nut 16 is then placed in position upon the saddle between the lugs 17 after which the bolt may be rotated by means of a screw driver or similar'instrument so as to be made to engage the nut and thus draw the box into position against the supporting bars, the bars positioning in the kerf 8 formed across the head of the stud 6, in the manner previously described and as shown.
  • a support for an electric outlet box having an aperture through the top thereof, comprising a pair of channel bars disposed in back to back parallel relation, a pair of ears projecting laterally from one end of each of said bars and extending across and slidably engaging over the flange of the adjacent bar, means carried by each bar adjacent said ears for engaging the back of the adjacent bar to maintain the bars in spaced parallel relation, each of said bars having its other end turned to provide a supporting foot, a stud extensible through said outlet box aperture from the exterior thereof and having a head adapted to engage the edge of said aperture and provided with a broad kerf designed to receive said bars when the same are disposed on edge 2.
  • a support for an electric outlet box 1 having an aperture through the body thereof comprising a pair of bar members disposed in spaced parallel relation, means maintainin g said bars in said spaced relation and connecting them for relative longitudinal movement, means facilitating the connection of the remote ends of the bars to a support, a threaded longitudinally apertured stud within the box and having one end secured in the aperture in the top thereof, said bars extending across the top of the box and across the aperture, a screw extending through the stud and between the bars, and a saddle mounted to slide on the bars and having the adjacent end of the screw secured thereto.
  • a support for an electric outlet box having an aperture through the top thereof comprising a pair of bar members disposed in spaced parallel relation, means maintaining said bars in said spaced relation and connecting them for relative longitudinal movement, said bars being disposed on edge transversely of the top of the box, means facilitating the connection of the remote ends of the bars to a support, a lateral flange formed along the longitudinaledgeof each bar remote fromthe box, a threaded hollow stud extending into the boxthrough the aperture and having a head engaging the outer edge of the aperture and further having a kerf thereacross receiving said bars,a nut threaded on the stud within the box to secure the stud against movement in the aperture, a saddle mounted on said bars and having opposite inturned flanges slidably engaging said bar flanges, and an elongated member extending through the stud and between the bars and connected with said saddle.
  • a support for an electric outlet box having an aperture through the top thereof comprising a pair of bar members disposed in spaced parallel relation, means maintaining said bars in said spaced relation and connecting them for relative longitudinal movement, said bars being disposed on edge transversely of the top of the box, means facilitating the connection of the remote ends of the bars to a support, a lateral flange formed along the longitudinal edge of each bar remote from the box, a threaded stud within the box and having one end secured in' said aperture, a saddle mounted on and connecting said bars and having opposite inturned flanges slidably engaging under said bar flanges, and an elongated member connected to and extending from said stud between the bars. and having connection with said saddle to move therewith.
  • a support for an electric outlet box having an aperture through the top thereof comprising a pair of bar members disposed in spaced parallel relation, means maintaining said bars in said spaced relation and comnecting them for relative longitudinal movement, said bars being disposed on ed e transversely of the top of the box, means acilitating the connection of the remote ends of the bars to a support, a lateral flange formed along the longitudinal edge of each bar remote from the box, a threaded hollow stud extending into the box throu h the aperture and having a head engaging t e outer edge of the aperture and further having a kerf thereacross receiving said bars, said stud having the threaded portion provided with a smooth flat longitudinally extending surface, a washer surrounding the stud and positioned against the inside of thebox and further having a flat inner edge portion engaging the said smooth surface of the stud, and a laterally turned finger at its outer edge engagin in an aperture in the box top, a nut threade on the stud and bearing against the

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Connection Or Junction Boxes (AREA)

Description

May 3, 1932. w. H. OWEN TABLE OUTLET BOX HEADER ADJUS Filed May 27, 1930 gwovnto'p ME! 77 Patented May 3, 1932 UNITED STATES PATENT OFFICE ADJUSTABLE OUTLET BOX HEADER Application filed May 27, 1930. Serial No. 456,244.
This invention relates to improvements in mounting or supporting means for electric outlet boxes.
The primary object of the present invention is to provide an improved means for a mounting an outlet box in position between a. pair of joists or a pair of studding, the said mounting means being so designed that it may be readily adjusted to the space between the joists or studding and atter such ad ustment and after the device has been mounted in position the outlet box may be shifted thereon over a relatively wide range, to locate it at the desired point between the structures which support the device.
Another object of the invention is to provide a device which is of simple, strong and durable construction and which employs a small number of parts.
The invention will be best understood from a consideration of the following de tailed description taken in connection with the accompanying drawings forming part of this specification, with the understanding,
however, that the invention is not confined to any strict conformity with the showing of the drawings but may be changed or modified so long as such changes or modifications mark no material departure from the salient features of the invention as expressed in the appended claims.
In the drawings:
Figure 1 is a rear view of the device embodying the present invention showing the manner in which an outlet box is attached thereto.
Figure 2 is a sectional view taken on the line 2-2 of Figure 1.
Figure 3 is a sectional view taken on the line 38 of Figure 1.
Figure 4 is a plan view of the top of an outlet box showing the particular form of stud employed for coupling the box and the support together.
Figure 5 is a sectional View taken on the line 5-5 of Figure 1.
Referring more particularly to the drawings wherein like numeralsof reference indicate corresponding parts throughout the several views, the numeral 1 indicates generally an outlet box of the usual round construction, which box is of standard type and in itself forms no part of the present invention. These boxes, as is, of course, well known. have a punch-out plug in the center thereof which, when removed, forms the central aperture 2. At opposite sides of this aperture there are formed the small apertures 3 each of which engages a laterally turned ear 4 of a washer 5 placed upon the inside of the casing and overlying the aperture 2.
There is extended through the aperture 2 and through the washer 5, from the outside of the box, a threaded tubular stud 6, the outer end of which is provided with a relatively large head 7 which is cut out to form a wide kerf 8. As shown in Figures 2 and 4 the head 7 of the stud 6, being too large to pass through the aperture 2 engages the outside of the box so that the bottom of the kerf 8 is in substantially the same plane as the outer surface of the box. As is also shown in Figures 2, 3 and 4:, the stud has two opposed, unthreaded and flat faces 6 with which similar straight edges 5 of the washer 5 engage when the latter is in place, so that the stud is held against turning.
Extending transversely of the stud head 7 and lying in the kerf 8, is a pairof shallow 30 steel channel bars, each of which is indicated by the numeral 9. These bars are placed back to back as shown and each has formed at one end and at the upper and lower edges the laterally extending ears 10 which project across the flange of the adjacent bar and are turned back to form an engaging hook 11 which receives the flange of the adjacent bar shown in Figure 5. Each of the bars 9 thus carries a pair of hooked ears which slidably g0 engage the flanges of the adjacent bar so that the two bars are held in longitudinally adjustable relation,
The other end of each bar 9 is bent to extend oppositely from the ears which it car- '95 rice to form a foot 12. By forming a right angularly directed tongue 13 at the end of each of the bars adjacent the ears 10, which engages against the back of the adjacent bar,
the two bars are maintained in spaced parallel relation. This permits of the extension therebetween of a bolt 14 which is inserted through the stud 6 from the interior of the box 1 and extends upwardly beyond the upper edges of the bars 9 as shown in Figures 2 and 3.
Slidably mounted upon the upper edges or flanges of the bars 9 is a saddle 15 which carries a nut 16, held against rotation thereon by suitably positioned lugs 17. The stud 6 is threaded as shown and there is engaged thereon a nut 18 which, when drawn up, bears against the washer 5 and thus secures the same ,and the stud against movement. This stud is of suflicient length to permit of the attachment thereto of a su porting bar forming a part of an electrical xture so that the header in addition to carrying the outlet box will also carry the electric fixture which is mounted adjacent thereto. It will thus be seen that in the mounting of the outlet box supporting device which may be termed a header, the bars 9 are first placed in the proper position between a air of studding or a pair of joists after whic the back of the outlet box may be placed against the outwardly facing edges of the bars and the bolt 14 extended therethrough to project between the bars in the manner shown in Figures 2 and 3. The threaded end of the bolt is passed through the saddle 15 and the nut 16 is then placed in position upon the saddle between the lugs 17 after which the bolt may be rotated by means of a screw driver or similar'instrument so as to be made to engage the nut and thus draw the box into position against the supporting bars, the bars positioning in the kerf 8 formed across the head of the stud 6, in the manner previously described and as shown.
From the foregoing description it will be readily seen that with an outlet box header of the character herein described the outlet box may be easily and quickly placed in the proper position and this work may be done by an inexperienced mechanic because of the simplicity of the construction of the'device.
Having thus described my invention, what I claim is:
1. A support for an electric outlet box having an aperture through the top thereof, comprising a pair of channel bars disposed in back to back parallel relation, a pair of ears projecting laterally from one end of each of said bars and extending across and slidably engaging over the flange of the adjacent bar, means carried by each bar adjacent said ears for engaging the back of the adjacent bar to maintain the bars in spaced parallel relation, each of said bars having its other end turned to provide a supporting foot, a stud extensible through said outlet box aperture from the exterior thereof and having a head adapted to engage the edge of said aperture and provided with a broad kerf designed to receive said bars when the same are disposed on edge 2. A support for an electric outlet box 1 having an aperture through the body thereof comprising a pair of bar members disposed in spaced parallel relation, means maintainin g said bars in said spaced relation and connecting them for relative longitudinal movement, means facilitating the connection of the remote ends of the bars to a support, a threaded longitudinally apertured stud within the box and having one end secured in the aperture in the top thereof, said bars extending across the top of the box and across the aperture, a screw extending through the stud and between the bars, and a saddle mounted to slide on the bars and having the adjacent end of the screw secured thereto.
3. A support for an electric outlet box having an aperture through the top thereof comprising a pair of bar members disposed in spaced parallel relation, means maintaining said bars in said spaced relation and connecting them for relative longitudinal movement, said bars being disposed on edge transversely of the top of the box, means facilitating the connection of the remote ends of the bars to a support, a lateral flange formed along the longitudinaledgeof each bar remote fromthe box, a threaded hollow stud extending into the boxthrough the aperture and having a head engaging the outer edge of the aperture and further having a kerf thereacross receiving said bars,a nut threaded on the stud within the box to secure the stud against movement in the aperture, a saddle mounted on said bars and having opposite inturned flanges slidably engaging said bar flanges, and an elongated member extending through the stud and between the bars and connected with said saddle.
4. A support for an electric outlet box having an aperture through the top thereof comprising a pair of bar members disposed in spaced parallel relation, means maintaining said bars in said spaced relation and connecting them for relative longitudinal movement, said bars being disposed on edge transversely of the top of the box, means facilitating the connection of the remote ends of the bars to a support, a lateral flange formed along the longitudinal edge of each bar remote from the box, a threaded stud within the box and having one end secured in' said aperture, a saddle mounted on and connecting said bars and having opposite inturned flanges slidably engaging under said bar flanges, and an elongated member connected to and extending from said stud between the bars. and having connection with said saddle to move therewith.
5. A support for an electric outlet box having an aperture through the top thereof comprising a pair of bar members disposed in spaced parallel relation, means maintaining said bars in said spaced relation and comnecting them for relative longitudinal movement, said bars being disposed on ed e transversely of the top of the box, means acilitating the connection of the remote ends of the bars to a support, a lateral flange formed along the longitudinal edge of each bar remote from the box, a threaded hollow stud extending into the box throu h the aperture and having a head engaging t e outer edge of the aperture and further having a kerf thereacross receiving said bars, said stud having the threaded portion provided with a smooth flat longitudinally extending surface, a washer surrounding the stud and positioned against the inside of thebox and further having a flat inner edge portion engaging the said smooth surface of the stud, and a laterally turned finger at its outer edge engagin in an aperture in the box top, a nut threade on the stud and bearing against the washer, a saddle mounted on said bars and having inturned' flanges slidably engaging said her flanges, and an elongated member extending from said stud between the bars and connected with said saddle for movement therewith and longitudinally of the bars.
In testimony whereof I hereunto afiix my signature.
WILLIAM H. OWEN.
US456244A 1930-05-27 1930-05-27 Adjustable outlet box header Expired - Lifetime US1856356A (en)

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Cited By (61)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2528418A (en) * 1945-10-18 1950-10-31 Henry Hildebrandt Adjustable mounting support for outlet boxes
US2550662A (en) * 1948-02-14 1951-05-01 Jr Merritt B Austin Support for electrical fixtures
US2555923A (en) * 1949-09-26 1951-06-05 Lester L Elstad Outlet box support
US2843363A (en) * 1954-11-04 1958-07-15 John H Mailander Tubing hanger
US4391428A (en) * 1981-11-16 1983-07-05 Lance Austin Enterprises, Inc. Lance-type fixture support and method of use
US4494296A (en) * 1982-01-29 1985-01-22 Lance Austin Enterprises, Inc. Fixture support installation method
US4903851A (en) * 1988-07-07 1990-02-27 Slough Donovan L Molded plastic stud box support and box
US5085393A (en) * 1990-07-24 1992-02-04 Ryan Patrick V Hanger assembly method and apparatus
US6494425B2 (en) * 2001-02-12 2002-12-17 Napco Security Systems, Inc. Apparatus and method of installing an alarm sensor to a corner wall
US20050056757A1 (en) * 2003-08-15 2005-03-17 Hartwick Sam K. Industrial hanger for metal framing
US20060237601A1 (en) * 2005-03-29 2006-10-26 Cooper Technologies Company Bracket for mounting an electrical device
US20080179481A1 (en) * 2007-01-31 2008-07-31 Thomas & Betts International, Inc. Adjustable electrical box hanger bar assembly
US20090008514A1 (en) * 2007-07-02 2009-01-08 Illinois Tool Works, Inc. Universal suspended anchor system
US20100270446A1 (en) * 2009-04-28 2010-10-28 Phillips Bruce G Universal Adjustable Box Bracket
US10295163B1 (en) * 2017-03-20 2019-05-21 Brandon Cohen Lighting assembly with junction box support
USD892069S1 (en) 2017-03-20 2020-08-04 Brandon Cohen Junction light box
US10816148B2 (en) 2013-07-05 2020-10-27 DMF, Inc. Recessed lighting systems
USD902871S1 (en) 2018-06-12 2020-11-24 DMF, Inc. Plastic deep electrical junction box
USD905327S1 (en) 2018-05-17 2020-12-15 DMF, Inc. Light fixture
USD907284S1 (en) 2014-02-18 2021-01-05 DMF, Inc. Module applied to a lighting assembly
US10975570B2 (en) 2017-11-28 2021-04-13 DMF, Inc. Adjustable hanger bar assembly
US10982829B2 (en) 2013-07-05 2021-04-20 DMF, Inc. Adjustable electrical apparatus with hangar bars for installation in a building
US11022259B2 (en) 2015-05-29 2021-06-01 DMF, Inc. Lighting module with separated light source and power supply circuit board
US11047538B2 (en) 2017-06-22 2021-06-29 DMF, Inc. LED lighting apparatus with adapter bracket for a junction box
US11060705B1 (en) 2013-07-05 2021-07-13 DMF, Inc. Compact lighting apparatus with AC to DC converter and integrated electrical connector
US11067231B2 (en) 2017-08-28 2021-07-20 DMF, Inc. Alternate junction box and arrangement for lighting apparatus
USD927430S1 (en) 2020-10-09 2021-08-10 Brandon Cohen Lighting junction box
US11118768B2 (en) 2015-04-22 2021-09-14 DMF, Inc. Outer casing for a recessed lighting fixture
US11231154B2 (en) 2018-10-02 2022-01-25 Ver Lighting Llc Bar hanger assembly with mating telescoping bars
US11242983B2 (en) 2015-11-16 2022-02-08 DMF, Inc. Casing for lighting assembly
USD944212S1 (en) 2015-10-05 2022-02-22 DMF, Inc. Electrical junction box
US11255497B2 (en) 2013-07-05 2022-02-22 DMF, Inc. Adjustable electrical apparatus with hangar bars for installation in a building
USD945054S1 (en) 2017-06-22 2022-03-01 DMF, Inc. Light fixture
US11274821B2 (en) 2019-09-12 2022-03-15 DMF, Inc. Lighting module with keyed heat sink coupled to thermally conductive trim
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US11306903B2 (en) 2020-07-17 2022-04-19 DMF, Inc. Polymer housing for a lighting system and methods for using same
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US11391442B2 (en) 2018-06-11 2022-07-19 DMF, Inc. Polymer housing for a recessed lighting system and methods for using same
US11435064B1 (en) 2013-07-05 2022-09-06 DMF, Inc. Integrated lighting module
US11448384B2 (en) 2017-12-27 2022-09-20 DMF, Inc. Methods and apparatus for adjusting a luminaire
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Cited By (91)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2528418A (en) * 1945-10-18 1950-10-31 Henry Hildebrandt Adjustable mounting support for outlet boxes
US2550662A (en) * 1948-02-14 1951-05-01 Jr Merritt B Austin Support for electrical fixtures
US2555923A (en) * 1949-09-26 1951-06-05 Lester L Elstad Outlet box support
US2843363A (en) * 1954-11-04 1958-07-15 John H Mailander Tubing hanger
US4391428A (en) * 1981-11-16 1983-07-05 Lance Austin Enterprises, Inc. Lance-type fixture support and method of use
US4494296A (en) * 1982-01-29 1985-01-22 Lance Austin Enterprises, Inc. Fixture support installation method
US4903851A (en) * 1988-07-07 1990-02-27 Slough Donovan L Molded plastic stud box support and box
USRE34786E (en) * 1988-07-07 1994-11-15 Slough; Donovan L. Molded plastic stud box support and box
US5085393A (en) * 1990-07-24 1992-02-04 Ryan Patrick V Hanger assembly method and apparatus
US6591474B2 (en) * 2001-02-12 2003-07-15 Napco Security Systems, Inc. Apparatus and method of installing an alarm sensor to a corner wall
US6606776B2 (en) * 2001-02-12 2003-08-19 Napco Security Systems, Inc. Apparatus for installing an alarm sensor to a corner wall
US6606777B2 (en) * 2001-02-12 2003-08-19 Napco Security Systems, Inc. Method of installing an alarm sensor to a corner wall
US6494425B2 (en) * 2001-02-12 2002-12-17 Napco Security Systems, Inc. Apparatus and method of installing an alarm sensor to a corner wall
US20050056757A1 (en) * 2003-08-15 2005-03-17 Hartwick Sam K. Industrial hanger for metal framing
US20050055945A1 (en) * 2003-08-15 2005-03-17 Hartwick Sam K. Industrial hanger
US20050252135A1 (en) * 2003-08-15 2005-11-17 Hartwick Sam K Industrial hanger with rotational restraint
US7410140B2 (en) * 2003-08-15 2008-08-12 Illinois Tool Works Inc. Industrial hanger
US7410141B2 (en) 2003-08-15 2008-08-12 Illinois Tool Works Inc. Industrial hanger for metal framing
US20060237601A1 (en) * 2005-03-29 2006-10-26 Cooper Technologies Company Bracket for mounting an electrical device
US7472875B2 (en) 2005-03-29 2009-01-06 Cooper Technologies Company Bracket for mounting an electrical device
US7857275B2 (en) 2007-01-31 2010-12-28 Thomas & Betts International, Inc. Adjustable electrical box hanger bar assembly
US20080179481A1 (en) * 2007-01-31 2008-07-31 Thomas & Betts International, Inc. Adjustable electrical box hanger bar assembly
US7819371B2 (en) 2007-07-02 2010-10-26 Illinois Tool Works Inc. Universal suspended anchor system
US20090008514A1 (en) * 2007-07-02 2009-01-08 Illinois Tool Works, Inc. Universal suspended anchor system
US20100270446A1 (en) * 2009-04-28 2010-10-28 Phillips Bruce G Universal Adjustable Box Bracket
US10982829B2 (en) 2013-07-05 2021-04-20 DMF, Inc. Adjustable electrical apparatus with hangar bars for installation in a building
US11085597B2 (en) 2013-07-05 2021-08-10 DMF, Inc. Recessed lighting systems
US11255497B2 (en) 2013-07-05 2022-02-22 DMF, Inc. Adjustable electrical apparatus with hangar bars for installation in a building
US10816148B2 (en) 2013-07-05 2020-10-27 DMF, Inc. Recessed lighting systems
US11060705B1 (en) 2013-07-05 2021-07-13 DMF, Inc. Compact lighting apparatus with AC to DC converter and integrated electrical connector
US12352405B2 (en) 2013-07-05 2025-07-08 DMF, Inc. Adjustable electrical apparatus with hangar bars for installation in a building
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