US1567663A - Construction material and process for manufacturing same - Google Patents

Construction material and process for manufacturing same Download PDF

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Publication number
US1567663A
US1567663A US70157424A US1567663A US 1567663 A US1567663 A US 1567663A US 70157424 A US70157424 A US 70157424A US 1567663 A US1567663 A US 1567663A
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US
United States
Prior art keywords
manufacturing same
fibrous
construction material
materials
fibres
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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Marpillero Paolo
Lorenzetti Lorenzo
Marzola Ivo
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Individual
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Priority to US70157424 priority Critical patent/US1567663A/en
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Publication of US1567663A publication Critical patent/US1567663A/en
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Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/24Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • C04B18/28Mineralising; Compositions therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Definitions

  • PAOLO MARPILLnno, LORENZO LORENZETTI, and Ivo MAnzoLA citizens of the Kingdom of Italy, residing at Milan, Italy, have invented certain new and useful Improvements in Construction Materials and Processes for Manufacturing Same, of which the following is a specification.
  • the present invention relates to construction materials consisting essentially of a combination of fibrous substances with a suitable cement, the said fibrous substances being composed of filaments or fibres of any kind which are sufliciently rigid and resisting.
  • the construction materials thus obtained are very light, porous and consistent. It is to be noted that the fibres do not serve as a filling material, but they constitute a reticulated fibrous structure in which the cement only serves to give the desired rigidity at the points where the individual fibres connect or contact with one another. The strength of the material, therefore, is not due to the binding cement but to the reticulated fibrous strpgture. As the mixture is formed W1 on any compression for the urpose of making it compact, the resultmg materials ought to be to a large extent spongy and so constituted that the fibres form as it were small bridges; this effect can be obtained when the mixture or paste is carefully made.
  • the process of manufacture of the materials forming the subject of the present invention consists in first of all subjecting the fibrous substances such as yaw, bggasse o1 sugg lfloane fibre, or Indiawnfibre, w qp d nas r tair jrlne press ni iille.
  • the fibrous mass is formed into a aste with powdered ide of magnesium, w ich may bemixed or not with Portland cgment plamor other suit- 1;
  • the proportions of the fibrous part of the mixture and the agglomerating substance may vary according to whether it is desired to obtain materials which are .merely insulating or materials which offer a high re sistance to compression. These proportions may vary from .07 to 3 parts by weight of agglomerating substance to one part of fibrous material.
  • a process of manufacturing light, insulating and porous construction elements comprising the steps of subjecting a fibrous vegetable substance to the action of a fireproofing solution; intimately mixing the fibrous substance so treated, while still damp, with magnesium oxide and cementitious material to form a damp non-coherent mass; filling moulds with the damp mass and then allowing said mass to set at least partially and in an uncompressed state in the moulds.
  • a light, insulating and porous moulded construction element comprising a mass of previously fire-proofed vegetable fibres intimately mixed with magnesium oxide and cementitious material and then allowed to set at least partially in an uncompressed state in a mould, thereby forming a reticulated fibrous structure which is rendered rigid by the cementitious material at the points where the individual fibres contact with one another.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Description

Patented Dec. 29, 1925.
mmer PAOLO/MARPILLERO! LORENZd E RENZETTIJAND IV q MARZOLA, OF MILAN, ITALY.
CONSTRUCTION MATERIAL AND PROCESS FOR MANUFACTURING SAME.
ll'o Drawing.
To all whom it may concern:
Be it known that we, PAOLO MARPILLnno, LORENZO LORENZETTI, and Ivo MAnzoLA, citizens of the Kingdom of Italy, residing at Milan, Italy, have invented certain new and useful Improvements in Construction Materials and Processes for Manufacturing Same, of which the following is a specification.
The present invention relates to construction materials consisting essentially of a combination of fibrous substances with a suitable cement, the said fibrous substances being composed of filaments or fibres of any kind which are sufliciently rigid and resisting.
The construction materials thus obtained are very light, porous and consistent. It is to be noted that the fibres do not serve as a filling material, but they constitute a reticulated fibrous structure in which the cement only serves to give the desired rigidity at the points where the individual fibres connect or contact with one another. The strength of the material, therefore, is not due to the binding cement but to the reticulated fibrous strpgture. As the mixture is formed W1 on any compression for the urpose of making it compact, the resultmg materials ought to be to a large extent spongy and so constituted that the fibres form as it were small bridges; this effect can be obtained when the mixture or paste is carefully made.
The process of manufacture of the materials forming the subject of the present invention consists in first of all subjecting the fibrous substances such as yaw, bggasse o1 sugg lfloane fibre, or Indiawnfibre, w qp d nas r tair jrlne press ni iille.
likeito a cdr nbing operation and then to an operation which makes them non-combustible, this latter operation consisting in treating them with an approximately 10% solution of mgggesiumsaltsmsodilm ate.
Immedia ely afterwards the fibrous mass is formed into a aste with powdered ide of magnesium, w ich may bemixed or not with Portland cgment plamor other suit- 1;
able equivalent substances.
The resulting moist mixture is not coherent and must be placed in moulds in which it is allowed to set for approximately a Application filed March 24, 1924. Serial No. 701,574.
fortnight. It may, however, be taken from the mould after two or three hours, when it has attained the desired consistency and be allowed to continue to set in the open air. a
The proportions of the fibrous part of the mixture and the agglomerating substance may vary according to whether it is desired to obtain materials which are .merely insulating or materials which offer a high re sistance to compression. These proportions may vary from .07 to 3 parts by weight of agglomerating substance to one part of fibrous material.
It will be clear that the proportions mentioned are given by way of example and that in practice they may be varied at will to suit the particular requirements of the case. The specific weight of the resulting materials is kept as a general rule below 800 kg. per cubic millimeter.
Having now particularly described and ascertained the nature of our said invention, and in what manner the same is to be performed, we declare that what we claim is:
1. A process of manufacturing light, insulating and porous construction elements, comprising the steps of subjecting a fibrous vegetable substance to the action of a fireproofing solution; intimately mixing the fibrous substance so treated, while still damp, with magnesium oxide and cementitious material to form a damp non-coherent mass; filling moulds with the damp mass and then allowing said mass to set at least partially and in an uncompressed state in the moulds.
2. A light, insulating and porous moulded construction element, comprising a mass of previously fire-proofed vegetable fibres intimately mixed with magnesium oxide and cementitious material and then allowed to set at least partially in an uncompressed state in a mould, thereby forming a reticulated fibrous structure which is rendered rigid by the cementitious material at the points where the individual fibres contact with one another.
In testimony whereof we aflix our signatures.
l ING. PAOLO MARPILLERO.
LORENZO LORENZETTI. IVO MARZOLA.
US70157424 1924-03-24 1924-03-24 Construction material and process for manufacturing same Expired - Lifetime US1567663A (en)

Priority Applications (1)

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US70157424 US1567663A (en) 1924-03-24 1924-03-24 Construction material and process for manufacturing same

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Application Number Priority Date Filing Date Title
US70157424 US1567663A (en) 1924-03-24 1924-03-24 Construction material and process for manufacturing same

Publications (1)

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US1567663A true US1567663A (en) 1925-12-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2502409A (en) * 1946-06-22 1950-04-04 Nat Cylinder Gas Co Porous composition of matter and method of preparing the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2502409A (en) * 1946-06-22 1950-04-04 Nat Cylinder Gas Co Porous composition of matter and method of preparing the same

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