US1457056A - Floor heater - Google Patents

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US1457056A
US1457056A US452022A US45202221A US1457056A US 1457056 A US1457056 A US 1457056A US 452022 A US452022 A US 452022A US 45202221 A US45202221 A US 45202221A US 1457056 A US1457056 A US 1457056A
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casing
radiator
air
opening
combustion
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Benjamin F Caldwell
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/006Air heaters using fluid fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/30Control of fluid heaters characterised by control outputs; characterised by the components to be controlled
    • F24H15/355Control of heat-generating means in heaters
    • F24H15/36Control of heat-generating means in heaters of burners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/20Arrangement or mounting of control or safety devices
    • F24H9/2064Arrangement or mounting of control or safety devices for air heaters
    • F24H9/2085Arrangement or mounting of control or safety devices for air heaters using fluid fuel

Definitions

  • objects of the invention being to provide a simple and compact structure which-can be positioned readily under the floor of a room, where it is adapted to take cold air from out of doors or from the'surrounding atmosphere, heat the air and discharge it into the room to be heated, the'circulation of the heated air being independent from that of the products of combustion so that none of the combustion products can pass into the room being heated.
  • Figure 2 is a section on line 2-2, Fig ure 1.
  • the outer casing 1 is rectangular and has a portion thereof extended upwardly at .2 and provided with a flange 2 extending out- ,wardly from its upper edge and resting on i the flange 3 extending inwardly from the register frame 4, said frame 4 being embedded into the floor 5.
  • a register grate 6 rests upon the flange 2 with its upper face flush with the upper face of the frame 4 and the floor 5;
  • the outer casing 1 is provided with a bottom plate 11 extending throughout the width thereof and also throughout the length of it above the bottom 11;
  • Another object is to so construct the fur the outer casing except atone end where thebottom is spaced from the adjoining end wall of the outer casing 1 to provide a port 36 extending throughout the width of the interior of the outer casing 1.;
  • An innercasing 7 is mounted upon legs 8 whic-h'serve to space said inner casing fro-m and support This inner casing has all of its walls spaced from the corresponding walls of the outer casing 1 so that an airpassage 9 is thus provided between the two casings, this passage extending con T 0FFl (lfE,.f g, I
  • the plate 11 not only constitutes the bottom of the outer casing 1 but also constitutes the bottom plate'of a radiator.
  • a section of a pipe is inserted upwardly through and secured within this bottom plate 11 near one wall of the inner casing 7 and at a point under the overhanging top 1 of the outer casing.
  • This pipe forms a combustion chamber 12.
  • a gas burner [18 is centrally mounted in the lower end of the combustion chamber 12 upon the gas pipe 14, there being a gas cock 15 in said pipe, having a stem 16.
  • the pilot burner 19' is mounted upon a branch of the pipe 14 and is controlled by a stop cock 20 similar to the stop cock 15 and operated in a similar manner by a stem 16.
  • the radiator top 21 is a castingfovalshaped in plan, and, as hereinbefore ex plained, the radiator bottom 11 isrectangular to fit the'outer casing 1 and has an open ing 22 for the combustion chamber 12; Bolts 23 extend through ears 24 upon the top 21 and through the bottom. 7
  • the radiator cas- .ing 25 is inserted between the'top 21 and the bottom 11, the edges ofthe casing extending into grooves 26 in the lower face'ofthe top and the top face of the bottom. Flues 2? are fixed in openings in the top and bottom'and form passages'for the 'fresh hot air, said fresh hot air discharging upwardly through the grate 6.
  • a smoke pipeflorflue 28 leads outwardly from the chamber 29 within the casing 25through the in'ner'casing 7 and through the outer casing [1 to any suitable point of discharge, the products of combustion from the burner passing through the radiator and then outwardly through the flue 28.
  • a secondary casing extends don-nwardly from the outer casing 1 below the fines 27 and has a bottom 31.
  • One end, 30, of this casing is recessed so as not to obstruct the end of the combustion chamber 12. This will be apparent by referring to Figure 2 wherein the said end of the secondary casing is shown in section.
  • a fresh air inlet opening .32 is formed through the secondary casing .30 so that fresh air from out-doors will pass through the opening 32 into the casing 30 and upwardly through the fines 27 of the radiator.
  • the passage or port 36 hereinbefore referred to and which extends throughout the width of the interior of the outer casing 1 provides means whereby air flowing downwardly between the inner and outer casings can pass into the secondary casing 30 and thence upwardly through the fiues 27.
  • a hinge of the ordinary spring controlled type such as used on doors has been illustrated generally at 34 and is mounted upon the inner face of the secondary casing 30 abovethe opening 32 and a double acting flap door 35 is connected to thishinge, the tension of the'sp-ring of the hinge being exerted to throw the door downwardly and close the opening 32 so as to stop the draft from out-doors.
  • a chain 37 is connected to the door 35 and extends upwardly through the opening 36 over a pulley 38 and is con- 1) nected to an arm 39 fixed upon the lower end of a rockshaft 40, said rock-shaft being mounted in bearings 41 secured to the inner face of the casing 1 and extending upwardly to the grate 6, the squared upper end 42 of the rock-shaft being in line with an opening through the grate so that the shaft may be operated with a key, and when a key is applied to the squared upper end 42 and the shaft operated half a turn the door will be swung upwardly to close the opening 36'and stop the clown-draft passage 9 and open the outside draft through the passage 32.
  • An opening 44 is formed in the radiator top 21 and a short section of pipe 45 is fixed in this opening and extends upwardly through the top of easing 1 atone side of extension 2 to form a sight tube directly above the burner 13.
  • An annular band 46 fits the upper end of the tube 45 and a mica plate 47 is fixed in this band to close the opening through the tube, so that the operation of the pilot burner 19 and main burner 13 may be viewed F through the-mica.
  • a bail 48 can be fined to the band 46 to form a handle extending diametrically across the mica 47 so that in some arrangements when it is desired to light the pilot burner 19 any suitable instrument may be caused to engage the bail. 48 to remove the cap, consisting of the band 46 and mica 47, and a match or taper may be inserted downwardly through the tube 45 to ignite the gas in the combustion chamber 12. Then the cap may be replaced, the main burner turned on, and the pilot turned off.
  • a water receptacle 49 is mounted upon 6 the casing 7 next to the radiator so that the water may be supplied from time to time to the receptacle by removing the grate.
  • the pilot light burner 19 and the main burner 13 take all of their air from the outside.
  • the products of combustion in the combustion chamber 12 pass upwardly over the upper end of the combustion chamber into the radiator, around the fines 27 and then outwardly through the smoke pipe 28.
  • the heat will radiate into the fines 27 and into the chamber 50 within the casing 7 around the fines.
  • cold air within the room being heated will flow downwardly into the annular passage 9 and thence upwardly under the lower edges of the walls of the inner casing 7 Where it will be heated by the walls of the radiator casing L 25.
  • the damper or door 35 is in theposition shown in Figure 2 a portion of the .descending cold air will flow through the passage 36 and into the casing 30 and thence upwardly through the fines 27.
  • the passage 36 will be closed thereby and fresh air will be ad mitted to the casing 30 and will flow upwardly through the fines 27 into the room being heated.
  • the sight tube 45 is overhung by an inclined mirror or reflector 52 adapted to deflect the light rays from the sight tube horizontally under the floor toanother inclined mirror or reflector 54 which. can be arranged close to the ceiling of theroom and under an opening 55 in'the floor and which opening can be provided with a glass covering56.
  • an inclined mirror or reflector 52 adapted to deflect the light rays from the sight tube horizontally under the floor toanother inclined mirror or reflector 54 which. can be arranged close to the ceiling of theroom and under an opening 55 in'the floor and which opening can be provided with a glass covering56.
  • each furnace can have two or more burners if desired.
  • the furnaces can be arranged consistters and placed under one control; This arrangement is so obvious that it is not deemed necessary to illustrate it or describe it in detail.
  • the present structure is provided with outlet openings 77 located wherever desired between the casing25 and the casing 7;
  • outlet openings 77 located wherever desired between the casing25 and the casing 7;
  • a in a furnace the combination with a bottom plate, a to plate, and a casing connecting said plates to form a radiator, of a combustion tube opening through the bottom plate and discharging into the upper portion of a the radiator, a burner supported within the lower end of the combustion tube, an outer casing housing the radiator and spaced therefrom, said bottom plate 'constitutingthe bottom of the outer casing, an inner casing interposed between; the outer casing and radiator and spaced therefrom to i form annular air spaces, said inner casing being spaced from the bottom plate to provide a passage for the flow of descending cold air inwardly against the radiator and I for the ascent of said heated air within the inner casing and around the radiator, a sec- 0'11"(121137 casing supiporfied below :21, portion of the hott-om plate and communioabing with a qoo-rtion of the-space hetween theouter and inner casings, and airfi

Description

May 29, 1923.
B. F. CALDDWYELL FLOOR HEATER Filed March 14 1921 2 Sheets-Sheet 1 mm, v rjlkidgm?! Patented Why 29, 1923.
UNITED srATE-s PATEN BENJAMIN "r. CALDWELL, or .IPOMONA, CALI O NIA.
FLOOR HEATER.
Application filed March 14, 1921. SerialNo. 452,022.
that type utilizing gas as a fuel, one o-f-the.
objects of the invention being to provide a simple and compact structure which-can be positioned readily under the floor of a room, where it is adapted to take cold air from out of doors or from the'surrounding atmosphere, heat the air and discharge it into the room to be heated, the'circulation of the heated air being independent from that of the products of combustion so that none of the combustion products can pass into the room being heated. 3
nace as to insure maximum combustion of the fuel and render the same practically odorless.
With the foregoing andvother objects in view which will appear as the description proceeds, the invention resides in the combination and arrangement of parts and-in the details of construction hereinafter described and claimed, it being understood that, within the scope of what isclaimed, changes in the precise embodiment ofthe invention shown can be made without departin from the spirit of the'invention.
n the accompanying drawings the preferred forms of the invention have been shown.
In saiddrawings- Figure 1 is a plan view of the furnace, parts being broken away. i
Figure 2 is a section on line 2-2, Fig ure 1.
The outer casing 1 is rectangular and has a portion thereof extended upwardly at .2 and provided with a flange 2 extending out- ,wardly from its upper edge and resting on i the flange 3 extending inwardly from the register frame 4, said frame 4 being embedded into the floor 5. A register grate 6 rests upon the flange 2 with its upper face flush with the upper face of the frame 4 and the floor 5;
The outer casing 1 is provided with a bottom plate 11 extending throughout the width thereof and also throughout the length of it above the bottom 11;
Another object is to so construct the fur the outer casing except atone end where thebottom is spaced from the adjoining end wall of the outer casing 1 to provide a port 36 extending throughout the width of the interior of the outer casing 1.; An innercasing 7 is mounted upon legs 8 whic-h'serve to space said inner casing fro-m and support This inner casing has all of its walls spaced from the corresponding walls of the outer casing 1 so that an airpassage 9 is thus provided between the two casings, this passage extending con T 0FFl (lfE,.f g, I
tinuously around the inner casing and openv ing under said inner'cas'ing intothe space. surrounded thereby. A portionof the outer casing 1 is closed at thetop, as shown atl and overhangsa portion of the inner casing 7 as shown particularlyin Figure 2.-
The plate 11 not only constitutes the bottom of the outer casing 1 but also constitutes the bottom plate'of a radiator. A section of a pipe is inserted upwardly through and secured within this bottom plate 11 near one wall of the inner casing 7 and at a point under the overhanging top 1 of the outer casing. This pipe forms a combustion chamber 12. A gas burner [18 is centrally mounted in the lower end of the combustion chamber 12 upon the gas pipe 14, there being a gas cock 15 in said pipe, having a stem 16. The pilot burner 19' is mounted upon a branch of the pipe 14 and is controlled by a stop cock 20 similar to the stop cock 15 and operated in a similar manner by a stem 16. I I
The radiator top 21 is a castingfovalshaped in plan, and, as hereinbefore ex plained, the radiator bottom 11 isrectangular to fit the'outer casing 1 and has an open ing 22 for the combustion chamber 12; Bolts 23 extend through ears 24 upon the top 21 and through the bottom. 7 The radiator cas- .ing 25 is inserted between the'top 21 and the bottom 11, the edges ofthe casing extending into grooves 26 in the lower face'ofthe top and the top face of the bottom. Flues 2? are fixed in openings in the top and bottom'and form passages'for the 'fresh hot air, said fresh hot air discharging upwardly through the grate 6. A smoke pipeflorflue 28 leads outwardly from the chamber 29 within the casing 25through the in'ner'casing 7 and through the outer casing [1 to any suitable point of discharge, the products of combustion from the burner passing through the radiator and then outwardly through the flue 28.
A secondary casing extends don-nwardly from the outer casing 1 below the fines 27 and has a bottom 31. One end, 30, of this casing is recessed so as not to obstruct the end of the combustion chamber 12. This will be apparent by referring to Figure 2 wherein the said end of the secondary casing is shown in section. A fresh air inlet opening .32 is formed through the secondary casing .30 so that fresh air from out-doors will pass through the opening 32 into the casing 30 and upwardly through the fines 27 of the radiator. The passage or port 36 hereinbefore referred to and which extends throughout the width of the interior of the outer casing 1 provides means whereby air flowing downwardly between the inner and outer casings can pass into the secondary casing 30 and thence upwardly through the fiues 27.
A hinge of the ordinary spring controlled type such as used on doors has been illustrated generally at 34 and is mounted upon the inner face of the secondary casing 30 abovethe opening 32 and a double acting flap door 35 is connected to thishinge, the tension of the'sp-ring of the hinge being exerted to throw the door downwardly and close the opening 32 so as to stop the draft from out-doors. A chain 37 is connected to the door 35 and extends upwardly through the opening 36 over a pulley 38 and is con- 1) nected to an arm 39 fixed upon the lower end of a rockshaft 40, said rock-shaft being mounted in bearings 41 secured to the inner face of the casing 1 and extending upwardly to the grate 6, the squared upper end 42 of the rock-shaft being in line with an opening through the grate so that the shaft may be operated with a key, and when a key is applied to the squared upper end 42 and the shaft operated half a turn the door will be swung upwardly to close the opening 36'and stop the clown-draft passage 9 and open the outside draft through the passage 32. When the shaft 40 is operated a half a turn the arm 39 will move past the dead center and hold the door in position to close the opening 36 and when the shaft is operated in the opposite direction the spring of the hinge 34 will swing the door downwardly and close the opening 32. An opening 44 is formed in the radiator top 21 and a short section of pipe 45 is fixed in this opening and extends upwardly through the top of easing 1 atone side of extension 2 to form a sight tube directly above the burner 13. An annular band 46 fits the upper end of the tube 45 and a mica plate 47 is fixed in this band to close the opening through the tube, so that the operation of the pilot burner 19 and main burner 13 may be viewed F through the-mica. A bail 48 can be fined to the band 46 to form a handle extending diametrically across the mica 47 so that in some arrangements when it is desired to light the pilot burner 19 any suitable instrument may be caused to engage the bail. 48 to remove the cap, consisting of the band 46 and mica 47, and a match or taper may be inserted downwardly through the tube 45 to ignite the gas in the combustion chamber 12. Then the cap may be replaced, the main burner turned on, and the pilot turned off. A water receptacle 49 is mounted upon 6 the casing 7 next to the radiator so that the water may be supplied from time to time to the receptacle by removing the grate.
The pilot light burner 19 and the main burner 13 take all of their air from the outside. The products of combustion in the combustion chamber 12 pass upwardly over the upper end of the combustion chamber into the radiator, around the fines 27 and then outwardly through the smoke pipe 28. The heat will radiate into the fines 27 and into the chamber 50 within the casing 7 around the fines. Thus cold air within the room being heated will flow downwardly into the annular passage 9 and thence upwardly under the lower edges of the walls of the inner casing 7 Where it will be heated by the walls of the radiator casing L 25. If the damper or door 35 is in theposition shown in Figure 2 a portion of the .descending cold air will flow through the passage 36 and into the casing 30 and thence upwardly through the fines 27. By opening the door or damper 35 the passage 36 will be closed thereby and fresh air will be ad mitted to the casing 30 and will flow upwardly through the fines 27 into the room being heated.
Importance is attached to the fact that in operation the walls of the combustion chamber 12 become intensely hot and that the products of combustion will flow upwardly over these walls and downwardly into the space surrounding the lines 27 where the products are trapped and cannot back out of the furnace because to do so they would be compelled to rise and pass over the walls of the chamber 12 and down through the chamber 12. This is obviously impossible because of the draft set up through the com bustion chamber and to the smoke flue 28.
The sight tube 45 is overhung by an inclined mirror or reflector 52 adapted to deflect the light rays from the sight tube horizontally under the floor toanother inclined mirror or reflector 54 which. can be arranged close to the ceiling of theroom and under an opening 55 in'the floor and which opening can be provided with a glass covering56. Thus by glancing downwardly through the covering 56 it would be possible to see into the sight tube and determine whether the burners are lighted and properly regulated.
'cont'rolled 'so that no parts can burn out.
ing stems asshown'in the drawings,these cra'nlcarms being connected by rods 67 to the stems 16 and 16 and'shafttO. Thus the parts operated bythestemsand shaft can be jIt=is tobe understood that various other modifications of this structure can bemade to meet varying conditions, the principal features of the *invention "being the novel arrangement of the interior furnace structure whereby. products of combustlon are trapped within a highly heated structureto produce practically perfect combustion.
Instead of providing-a single furnaceand .a single burner idea-chi furnace it is to be understood that each furnace can have two or more burners if desired. Furthermorethe furnaces can be arranged inclusters and placed under one control; This arrangement is so obvious that it is not deemed necessary to illustrate it or describe it in detail.
As most floor furnaces constitute traps in which dirt will collect, the present structure is provided with outlet openings 77 located wherever desired between the casing25 and the casing 7; Thus by means of a suitable brush or the like any accumulation of dirt can be swept along the bottom 11 of the radiator and to the openings 77 through which it will fall into the secondary casings 30 from which it can be removed through the opening 32. These openings 77 will not interfere with the proper circulation of fresh air but will on the contrary facilitate such circulation. i
o It willxbe noted that in the furnace constituting this invention all portions are contacted by fresh air, thus maintaining the maximum heating value of the furnace and at the same time keeping the furnace cooled It will be noted that even the combustion chamber has cool fresh air passing up along its, inner Walls; As no fire leaves the combustion chamber 12 it will be apparent that the furnace tubes and other heat radiating surfaces are heated solely with hot air and at no time by direct contact withfiame.
What is claimed is 1. In a furnace the combination withan outer casing having an open top portion and a grating extending over said open top portion for the'downward flow of cold air and the upward flow of heated air,of a plate constituting the'bottom of said casing, an inner casing spaced from the outer casing and from the bottom thereof and forming an annular space for the downward flow of cool air, a radiator top within and spaced from the walls of the inner easing, a radiator casing mounted on the bottom plate and supporting the top plate, a tube open- 1ng through the bottom plate and into the rad ator casing, near the top plate, said radiator casing, an outlet flue for products of-combustion, said'fiue extending through,
tube discharging at its upper endfintothe Y the wall's 'of the radiator casing and the inner and f'outer casings, a secondary-casing" supported below the bottom plate, :there being a Port connecting the-interior of said I i v supplemental casing to'th e annular air space d between the inner and outer-"casings, there being a fresh air inlet opening intothesup: 'plemental casing, a damper for normally olosingsaidfre'sh air inletg'means for shifta ing the damper to open said inlet and "to close communication between 'the'*-'supplei mental-casing and the-air space between the inner and outer-casings, andairflues connecti'ng'the t o]' o and bottom plates of the radiator and opening into the supplemental casing and into the upper portion tram inner casing.
2. In a furnace the combination with a bottom plate, a top plate, and a casing con necting the plates and cooperating theree j with to form a radiator, of a combustion tube opening through the bottom plate and discharging upwardly into the upper portion of the radiator, an outlet flue for prodnets of combustion extending fromthe lower portion of the radiator at a point remote from thecombustion tube, air flues connecting theftop and bottom plates and opening therethrough, a burner supported within the lower portion of the combustion tube, a casing surrounding the radiator, means therein for directing cold air downwardly within the casing andthence upwardly around the radiator, a secondarylcasing supported by the bottom plateand communicating with the air fines of the radiator, there being a port constituting a connection between the interior of the outer casing and the top of the secondary casing, said secondary casing havlng an inlet for fresh air, a damper," and means for actuating the damperto open the fresh air inlet and close communication between the interlor of the outer casing and the secondary casing.
a In a furnace the combination with a bottom plate, a to plate, and a casing connecting said plates to form a radiator, of a combustion tube opening through the bottom plate and discharging into the upper portion of a the radiator, a burner supported within the lower end of the combustion tube, an outer casing housing the radiator and spaced therefrom, said bottom plate 'constitutingthe bottom of the outer casing, an inner casing interposed between; the outer casing and radiator and spaced therefrom to i form annular air spaces, said inner casing being spaced from the bottom plate to provide a passage for the flow of descending cold air inwardly against the radiator and I for the ascent of said heated air within the inner casing and around the radiator, a sec- 0'11"(121137 casing supiporfied below :21, portion of the hott-om plate and communioabing with a qoo-rtion of the-space hetween theouter and inner casings, and airfiues connecting the top and bottonrplates and opening into the upper portions of the secondary easing-and of the inner casin e. In 1a furnace the combination with a radiator hot-tom, emain casing connected-to .t'he margin-a1 port-ion thereof and a -grating for receiving heated air from the topof the main easingo'fa pipe upstanding from the radiator bofizom and forming a COmbI'IStiOI'l chamber ope11ut-ihe'top' and bottom, a, rediator easing mounted on the md-iator bottom and =sp a-ced from the main casiug a radiator top mounted on the radiator easing, iairfl-ues secured attheir ends Within-$116 radiator top and bottom, vzuseoondery air easing secured to and arranged underwthe -r=adia-torhotbom "at 1 one side of .the --oombustio1 1 oharmber and o a'emng 111-130 the arr flues, mean :for dlre'otmg ear lnto the secondary casing to be heat-ed, e-srnoke outlet flue -ex-' tending irom the lower portion of the mdiator casing and through the main easing adjacent the bottom of themdiator, and a burner supported Within the lower portion of the combustion chamber, said radiator 'constituting'means fortrapping products of combustion after :passing downwardly from :t-he open upper end of the "combustion chamber.
In testimony that I claim the foregoing as myown, I haveuhereto-affixed my signa- :UIIB in the resence of-two witnesses.
B1 NJAMIN F. CALDWELL.
Witnesses: I
--GHESTER J3. -CALDVELL, EDWARD '1. MICHAEL.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2562270A (en) * 1947-06-13 1951-07-31 Valley Welding & Boiler Co Incinerator structure with gas burner, flame inspection reflector, and vent pipe assembly
US2830575A (en) * 1954-01-18 1958-04-15 William G Colborne Warm air furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2562270A (en) * 1947-06-13 1951-07-31 Valley Welding & Boiler Co Incinerator structure with gas burner, flame inspection reflector, and vent pipe assembly
US2830575A (en) * 1954-01-18 1958-04-15 William G Colborne Warm air furnace

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