US12272771B2 - Display panel and manufacturing method thereof - Google Patents
Display panel and manufacturing method thereof Download PDFInfo
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- US12272771B2 US12272771B2 US17/515,566 US202117515566A US12272771B2 US 12272771 B2 US12272771 B2 US 12272771B2 US 202117515566 A US202117515566 A US 202117515566A US 12272771 B2 US12272771 B2 US 12272771B2
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- H10W90/00—
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- H01L33/46—
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/84—Coatings, e.g. passivation layers or antireflective coatings
- H10H20/841—Reflective coatings, e.g. dielectric Bragg reflectors
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- H01L33/005—
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- H01L33/54—
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/01—Manufacture or treatment
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/852—Encapsulations
- H10H20/853—Encapsulations characterised by their shape
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/855—Optical field-shaping means, e.g. lenses
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/855—Optical field-shaping means, e.g. lenses
- H10H20/856—Reflecting means
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- H01L2933/0025—
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- H01L2933/005—
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/01—Manufacture or treatment
- H10H20/034—Manufacture or treatment of coatings
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/01—Manufacture or treatment
- H10H20/036—Manufacture or treatment of packages
- H10H20/0362—Manufacture or treatment of packages of encapsulations
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/01—Manufacture or treatment
- H10H20/036—Manufacture or treatment of packages
- H10H20/0363—Manufacture or treatment of packages of optical field-shaping means
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/852—Encapsulations
- H10H20/854—Encapsulations characterised by their material, e.g. epoxy or silicone resins
Definitions
- the disclosure relates to a display panel, and particularly relates to a display panel including a light emitting diode and a manufacturing method thereof.
- the light emitting diode is an electroluminescent semiconductor element, which has advantages such as long life, not easy to break, fast response speed, and high reliability.
- the size of the light emitting layer of the light emitting diode has been shrinking year by year.
- the metal electrode of the light emitting diode limits the area of the light emitting layer of the light emitting diode, so that the effective light emitting area of the small-sized light emitting diode (for example, a micro-light emitting diode) is insufficient, thereby causing the brightness of the display device to be insufficient.
- the disclosure provides a display panel, which can improve the issue of insufficient brightness of the display panel.
- the disclosure provides a manufacturing method of a display panel, which can improve the issue of insufficient brightness of the display panel.
- the display panel includes a circuit substrate, a light emitting diode, and a reflective layer.
- the light emitting diode includes a first semiconductor layer, a light emitting layer, and a second semiconductor layer.
- the light emitting layer is located between the first semiconductor layer and the second semiconductor layer.
- the second semiconductor layer is located between the first semiconductor layer and the circuit substrate.
- the reflective layer is in contact with a part of a side surface of the light emitting diode. A part of the reflective layer is located between the light emitting diode and the circuit substrate.
- a horizontal height of a top surface of the reflective layer is located between a horizontal height of a top surface of the light emitting layer and a horizontal height of a top surface of the light emitting diode.
- At least one embodiment of the disclosure provides a manufacturing method of a display panel, which includes the following steps.
- a circuit substrate is provided.
- a light emitting diode is placed on the circuit substrate.
- the light emitting diode includes a first semiconductor layer, a light emitting layer, and a second semiconductor layer.
- the light emitting layer is located between the first semiconductor layer and the second semiconductor layer, and the second semiconductor layer is located between the first semiconductor layer and the circuit substrate.
- a reflective layer is formed on the circuit substrate.
- a horizontal height of a top surface of the reflective layer is located between a horizontal height of a top surface of the light emitting layer and a horizontal height of a top surface of the light emitting diode.
- the reflective layer is in contact with a part of a side surface of the light emitting diode, and a part of the reflective layer is located between the light emitting diode and the circuit substrate.
- the luminous efficiency of the display panel can be improved.
- FIG. 1 is a cross-sectional schematic view of a display panel according to an embodiment of the disclosure.
- FIG. 2 A to FIG. 2 F are cross-sectional schematic views of a manufacturing method of a display panel according to an embodiment of the disclosure.
- FIG. 2 G is a cross-sectional schematic view of a display device according to an embodiment of the disclosure.
- FIG. 3 A to FIG. 3 C are cross-sectional schematic views of a manufacturing method of a display panel according to an embodiment of the disclosure.
- FIG. 4 is a cross-sectional schematic view of a display panel according to an embodiment of the disclosure.
- FIG. 6 is a cross-sectional schematic view of a display panel according to an embodiment of the disclosure.
- FIG. 8 A to FIG. 8 C are cross-sectional schematic views of a manufacturing method of a display panel according to an embodiment of the disclosure.
- FIG. 9 A is a cross-sectional schematic view of a display panel according to an embodiment of the disclosure.
- FIG. 9 B is a top schematic view of the display panel of FIG. 9 A .
- FIG. 10 is a cross-sectional schematic view of a display panel according to an embodiment of the disclosure.
- FIG. 11 is a cross-sectional schematic view of a display panel according to an embodiment of the disclosure.
- FIG. 12 is a cross-sectional schematic view of a display panel according to an embodiment of the disclosure.
- FIG. 1 is a cross-sectional schematic view of a display panel according to an embodiment of the disclosure.
- a display panel 10 includes a circuit substrate 100 , a light emitting diode 200 , and a reflective layer 300 .
- the display panel 10 further includes a light absorbing layer 400 and an encapsulating layer 500 .
- the circuit substrate 100 has multiple pads 102 located on a top surface 100 T thereof.
- the circuit substrate 100 includes a substrate and an active element (not shown), a passive element (not shown), a signal line (not shown), an insulating layer (not shown), and the pads 102 formed on the substrate.
- the substrate is a soft substrate or a rigid substrate.
- the substrate includes glass, quartz, organic polymer, wafer, ceramic, or other applicable materials.
- the light emitting diode 200 includes a first semiconductor layer 210 , a light emitting layer 220 , and a second semiconductor layer 230 .
- the light emitting diode 200 further includes a first electrode 240 , a second electrode 250 , and an insulating layer 260 .
- the light emitting diode 200 includes a first semiconductor layer 210 , a light emitting layer 220 , and a second semiconductor layer 230 stacked sequentially.
- the light emitting layer 220 is located between the first semiconductor layer 210 and the second semiconductor layer 230 .
- the second semiconductor layer 230 is located between the first semiconductor layer 210 and the circuit substrate 100 .
- an area of a vertical projection of the first semiconductor layer 210 on the circuit substrate 100 is greater than an area of a vertical projection of the second semiconductor layer 230 on the circuit substrate 100 .
- An area of a vertical projection of the light emitting layer 220 on the circuit substrate 100 is equal to the area of the vertical projection of the second semiconductor layer 230 on the circuit substrate 100 .
- One of the first semiconductor layer 210 and the second semiconductor layer 230 is an n-type doped semiconductor, and the other one is a p-type doped semiconductor.
- the materials of the first semiconductor layer 210 and the second semiconductor layer 230 include, for example, GaN, InGaN, GaAs, AlGaInP, other materials composed of IIIA group and VA group elements, or other suitable materials, but the disclosure is not limited thereto.
- the light emitting layer 220 has, for example, a quantum well (QW), such as a single quantum well (SQW), a multiple quantum well (MQW), or other quantum wells.
- QW quantum well
- SQW single quantum well
- MQW multiple quantum well
- Electron hole provided by the p-type doped semiconductor layer and electrons provided by the n-type doped semiconductor layer may be combined in the light emitting layer 220 and release energy in a light mode.
- the material of the light emitting layer 220 includes, for example, GaN, InGaN, GaAs, AlGaInP, InAlGaAs, other materials composed of IIIA group and VA group elements, or other suitable materials.
- the light emitting diode 200 is placed on the circuit substrate 100 , but the disclosure is not limited thereto. In other embodiments, after forming the first connecting structure S 1 and the second connecting structure S 2 on the pads 102 of the circuit substrate 100 , the light emitting diode 200 is placed on the circuit substrate 100 .
- the first connecting structure S 1 and the second connecting structure S 2 are heated through laser, hot pressing, or other manners, so that the light emitting diode 200 is bonded to the circuit substrate 100 .
- the light emitting diode 200 is bonded to the circuit substrate 100 through other conductive connecting structures (for example, anisotropic conductive adhesive). In this case, the first connecting structure S 1 and the second connecting structure S 2 may be omitted.
- the insulating layer 260 is located on a side wall 200 S of the light emitting diode 200 .
- the insulating layer 260 is located on a side wall of the first semiconductor layer 210 , a side wall of the light emitting layer 220 , and a side wall of the second semiconductor layer 230 .
- the insulating layer 260 has the functions of insulation and reflection, and helps guide light to a top surface of the light emitting diode 200 .
- the insulating layer 260 can prevent the reflective layer 300 from contacting the side walls of the first semiconductor layer 210 , the light emitting layer 220 , and the second semiconductor layer 230 , thereby reducing the negative impact of the reflective layer 300 on the luminous efficiency of the light emitting diode 200 .
- a thickness H 0 of the insulating layer 260 is 0.01 ⁇ m to 2 ⁇ m.
- the insulating layer 260 includes a distributed Bragg reflector (DBR), AlN, Al 2 O 3 , or other suitable materials.
- the insulating layer 260 may be used as a repair layer for repairing damage to semiconductor materials or as a reflective layer for reflecting rays.
- the reflective layer 300 is located on the circuit substrate 100 .
- the reflective layer 300 includes a first base material 310 and multiple reflective microstructures 320 .
- the first base material 310 is, for example, a solid organic material.
- the first base material 310 is solid epoxy, silicone, or other elastic materials.
- the reflective microstructures 320 are distributed in the first base material 310 .
- the reflective microstructures 310 include porous inorganic particles, hollow polymer particles, or air. In some embodiments, the reflective microstructures 310 are porous (or air-containing) SiO 2 , TiO 2 , Al 2 O 3 , CaCO 3 , BaSO 4 , or other materials.
- the reflective microstructures 310 are hollow polymer particles, and polymer shells thereof include polystyrene (PS), poly(methyl methacrylate) (PMMA), polycarbonate (PC), modified silicone (MS), or other materials.
- PS polystyrene
- PMMA poly(methyl methacrylate)
- PC polycarbonate
- MS modified silicone
- the reflectivity of the reflective layer 300 is positively correlated with the concentration of reflective particles and the thickness of the reflective layer. In the embodiment, the reflectivity of the reflective layer 300 to visible light is greater than 50%.
- the reflective layer 300 is in contact with a part of the side surface 200 S of the light emitting diode 200 .
- a part of the reflective layer 300 is located between a bottom surface 200 B of the light emitting diode 200 and the top surface 100 T of the circuit substrate 100 .
- the particle size of the reflective microstructure 320 is 0.1 ⁇ m to 2 ⁇ m. The particle size of the reflective microstructure 320 is less than a gap between the light emitting diode 200 and the circuit substrate 100 . Therefore, the reflective microstructure 320 may be filled between the light emitting diode 200 and the circuit substrate 100 .
- a horizontal height of a top surface 300 T of the reflective layer 300 is located between a horizontal height of a top surface 220 T of the light emitting layer 220 and a horizontal height of a top surface 200 T of the light emitting diode 200 (that is, a top surface of the first semiconductor layer in the embodiment). Based on this, the reflective layer 300 may effectively reflect rays emitted by the light emitting layer 220 , thereby improving the luminous efficiency of the light emitting diode 200 .
- the light absorbing layer 400 is located on the top surface 300 T of the reflective layer 300 .
- the light absorbing layer 400 and the reflective layer 300 are both in contact with the side surface 200 S of the light emitting diode 200 .
- the light absorbing layer 400 includes a second base material 410 and multiple light absorbing particles 420 .
- the second base material 410 includes a material the same as or different from the first base material 310 .
- the second base material 410 is solid epoxy, silicone, or other elastic materials.
- the light absorbing particles 420 are distributed in the second base material 410 .
- the light absorbing particles 420 include carbon, chromium, light absorbing dyes similar to filter elements, or other light absorbing materials.
- the reflectivity of the reflective layer 300 to visible light is greater than the reflectivity of the light absorbing layer 400 .
- the transmittance of the light absorbing layer 400 is less than 20%.
- a vertical distance between the top surface 400 T of the light absorbing layer 400 and the top surface 100 T of the circuit substrate 100 is H 1 .
- the vertical distance H 1 is greater than the thickness H 0 of the insulating layer 260 . In some embodiments, the vertical distance H 1 is 3 ⁇ m to 15 ⁇ m.
- a vertical distance between the top surface 300 T of the reflective layer 300 and the top surface 100 T of the circuit substrate 100 is H 1 ′.
- the vertical distance H 1 is greater than the vertical distance H 1 ′.
- a vertical distance between the top surface 220 T of the light emitting layer 220 and the top surface 100 T of the circuit substrate 100 is H 1 ′′.
- the vertical distance H 1 ′ is greater than the vertical distance H 1 ′′.
- a vertical distance between the top surface 200 T of the light emitting diode 200 and the top surface 100 T of the circuit substrate 100 is H 2 .
- the vertical distance H 2 is 7 ⁇ m to 10 ⁇ m. In some embodiments, 20% ⁇ H 1 /H 2 ⁇ 150%, thereby improving the efficiency of the light emitting diode 200 .
- the light absorbing layer 400 has openings (not shown) exposing the top surface 200 T of the light emitting diode 200 , and the openings prevent the top surface 200 T of the light emitting diode 200 from being completely covered by the light absorbing layer 400 .
- an area of the top surface 200 T of the light emitting diode 200 covered by the light absorbing layer 400 does not exceed 50% of the entire top surface 200 T.
- H 1 /H 2 is less than 20%, the process precision requirement of the light absorbing layer 400 needs to be very high. If the light absorbing layer 400 is too thin, the reflective layer 300 under the light absorbing layer 400 may be easily exposed, which causes the reflective layer 300 to reflect external ambient light and affects the quality of a display image.
- the encapsulating layer 500 is located on the light absorbing layer 400 .
- the encapsulating layer 500 includes a material the same as or different from the first base material 310 and/or the second base material 410 .
- the transmittance of the encapsulating layer 500 to visible light is greater than the transmittance of the light absorbing layer 400 to visible light and the transmittance of the reflective layer 300 to visible light.
- the transmittance of the encapsulating layer 500 is greater than 50%.
- FIG. 2 A to FIG. 2 F are cross-sectional schematic views of a manufacturing method of the display panel 10 according to an embodiment of the disclosure. It must be noted here that the embodiment of FIG. 2 A to FIG. 2 F continues to use the reference numerals and some content of the embodiment of FIG. 1 , wherein the same or similar reference numerals are adopted to denote the same or similar elements, and the description of the same technical content is omitted. For the description of the omitted parts, reference may be made to the foregoing embodiment, which will not be repeated here.
- the circuit substrate 100 is provided.
- Light emitting diodes 200 a , 200 b , and 200 c are placed on the circuit substrate 100 .
- the light emitting diodes 200 a , 200 b , and 200 c are transferred from a growth substrate or an intermediate substrate to the circuit substrate 100 through mass transfer.
- the light emitting diodes 200 a , 200 b , and 200 c are electrically connected to the pads 102 of the circuit substrate 100 .
- Each of the light emitting diodes 200 a , 200 b , and 200 c includes a first semiconductor layer, a light emitting layer, and a second semiconductor layer, wherein the light emitting layer is located between the first semiconductor layer and the second semiconductor layer, and the second semiconductor layer is located between the first semiconductor layer and the circuit substrate 100 .
- FIG. 2 A to FIG. 2 F omit the illustration of specific structures of the light emitting diodes 200 a , 200 b , and 200 c .
- the light emitting diodes 200 a , 200 b , and 200 c are respectively, for example, light emitting diodes with different colors.
- the light emitting diodes 200 a , 200 b , and 200 c are respectively a red light emitting diode, a green light emitting diode, and a blue light emitting diode, but the disclosure is not limited thereto.
- the light emitting diodes 200 a , 200 b , and 200 c are light emitting diodes with other colors.
- the reflective layer 300 is formed on the circuit substrate 100 .
- FIG. 2 B Please refer to FIG. 2 B first. After placing the light emitting diodes 200 a , 200 b , and 200 c on the circuit substrate 100 , the light emitting diodes 200 a , 200 b , and 200 c and the circuit substrate 100 are placed in a first mold M 1 .
- a reflective material 300 P is filled in the first mold M 1 .
- the reflective material 300 P is coated around the light emitting diodes 200 a , 200 b , and 200 c .
- the reflective material 300 P is coated around the top surfaces 200 T and the side surfaces 200 S of the light emitting diodes 200 a , 200 b , and 200 c.
- the reflective material 300 P includes a first base material 310 P and the reflective microstructures 320 .
- the first base material 310 P is, for example, a colloidal or liquid organic material.
- the first base material 310 P includes epoxy, silicone, organic solvent, and/or other materials.
- the reflective microstructures 320 are distributed in the first base material 310 P.
- the reflective microstructures 310 include porous inorganic particles or hollow polymer particles.
- the reflective material 300 P is only formed on the top surface 100 T of the circuit substrate 100 corresponding to the light emitting diodes 200 a , 200 b , and 200 c , but the disclosure is not limited thereto. In other embodiments, the reflective material 300 P is also formed on a side surface 100 S of the circuit substrate 100 .
- the reflective material 300 P is cured.
- the first base material 310 P is cured at high temperature or normal temperature.
- the first mold M 1 is removed.
- the cured reflective material 300 P covers the top surfaces 200 T of the light emitting diodes 200 a , 200 b , and 200 c .
- An etching process PM 1 is executed on the cured reflective material 300 P to form the reflective layer 300 exposing the top surfaces 200 T of the light emitting diodes 200 a , 200 b , and 200 c .
- the etching process PM 1 includes, for example, a plasma etching process.
- the reflective layer 300 also exposes a part of the side surfaces 200 S of the light emitting diodes 200 a , 200 b , and 200 c.
- the reflective microstructures 320 in the reflective material 300 P are inorganic materials, a part of the reflective microstructures 320 will remain on the top surfaces 200 T of the light emitting diodes 200 a , 200 b , and 200 c and the top surface 300 T of the reflective layer 300 after executing the etching process PM 1 . Therefore, after executing the etching process PM 1 , a cleaning process is selectively executed on the top surfaces 200 T of the light emitting diodes 200 a , 200 b , and 200 c and the top surface 300 T of the reflective layer 300 to remove the redundant reflective microstructures 320 .
- a horizontal height of the top surface 300 T of the reflective layer 300 is located between a horizontal height of a top surface of a light emitting layer of the light emitting diodes 200 a , 200 b , and 200 c and a horizontal height of the top surfaces 200 T of the light emitting diodes 200 a , 200 b , and 200 c , wherein the reflective layer 300 is in contact with a part of the side surfaces 200 S of the light emitting diodes 200 a , 200 b , and 200 c , and a part of the reflective layer 300 is located between the light emitting diodes 200 a , 200 b , and 200 c and the circuit substrate 100 .
- the light absorbing layer 400 is formed on the reflective layer 300 .
- the light absorbing material 400 P includes a second base material 410 P and the light absorbing particles 420 .
- the second base material 410 P includes a material the same as or different from the first base material 310 P.
- the second base material 410 P is a colloidal or liquid organic material.
- the second base material 410 P includes epoxy, silicone, organic solvent, and/or other materials.
- the light absorbing particles 420 are distributed in the second base material 410 P.
- the light absorbing particles 420 include carbon, chromium, light absorbing dyes similar to filter elements, or other light absorbing materials.
- the light absorbing material 400 P is formed on the top surface 100 T of the circuit substrate 100 and the side surface 100 S of the circuit substrate 100 .
- the reflective layer 300 is located between the light absorbing material 400 P and the top surface 100 T of the circuit substrate 100 . In some embodiments, the reflective layer 300 is also located between the light absorbing material 400 P and the side surface 100 S of the circuit substrate 100 .
- the light absorbing material 400 P is cured.
- the second base material 410 P is cured at high temperature or normal temperature.
- the second mold M 2 After curing the light absorbing material 400 P, the second mold M 2 is removed. In the embodiment, after removing the second mold M 2 , the cured light absorbing material 400 P covers the top surfaces 200 T of the light emitting diodes 200 a , 200 b , and 200 c .
- An etching process PM 2 is executed on the cured reflective material 400 P to form the light absorbing layer 400 exposing the top surfaces 200 T of the light emitting diodes 200 a , 200 b , and 200 c .
- the etching process PM 2 includes, for example, a plasma etching process.
- the light absorbing layer 400 also exposes a part of the side surfaces 200 S of the light emitting diodes 200 a , 200 b , and 200 c.
- the light absorbing particles 420 in the light absorbing material 400 P are inorganic materials, a part of the light absorbing particles 420 will remain on the top surfaces 200 T of the light emitting diodes 200 a , 200 b , and 200 c and the top surface 400 T of the light absorbing layer 400 after executing the etching process PM 2 . Therefore, a cleaning process is executed on the top surfaces 200 T of the light emitting diodes 200 a , 200 b , and 200 c and the top surface 400 T of the light absorbing layer 400 to remove the redundant light absorbing particles 420 .
- the light absorbing layer 400 and the reflective layer 300 are in contact with the side surfaces 200 S of the light emitting diodes 200 a , 200 b , and 200 c .
- the light absorbing layer 400 covers at least part of the side surface 100 S of the circuit substrate 100 .
- a vertical distance between the side surface 400 S of the light absorbing layer 400 and the side surface 1005 of the circuit substrate 100 is H 3 .
- the vertical distance H 3 is greater than a thickness TK of the light emitting diodes 200 a , 200 b , and 200 c .
- the vertical distance H 3 is 10 ⁇ m to 100 ⁇ m.
- the encapsulating layer 500 is selectively formed on the light absorbing layer 400 .
- the method for forming the encapsulating layer 500 includes, for example, a molding process (for example, similar to the processes of FIG. 2 B and FIG. 2 D ).
- a side surface 500 S of the encapsulating layer 500 is cut, so that the side surface 500 S of the encapsulating layer 500 becomes a relatively flat surface. So far, the display panel 10 is roughly completed.
- an encapsulating material is formed on the circuit substrate 100 .
- the encapsulating layer 500 also contains a small amount of light absorbing particles. However, the transmittance of the encapsulating layer 500 is greater than the transmittance of the light absorbing layer 400 .
- the configuration of the reflective layer 300 the brightness of the display panel 10 can be improved.
- the light absorbing layer 400 on the reflective layer 300 may be used to prevent external ambient light from being reflected by the reflective layer 300 , thereby improving the display quality.
- the display panel 10 is fixed on a connector TS to be bonded to a connector TS' and a display panel 10 ′ to form a spliced display device 1 .
- the display panel 10 ′ has the same structure as the display panel 10 .
- the display panel 10 will be exemplified below for description.
- a vertical distance between the side surface 500 S of the display panel 10 (in the embodiment, the side surface 500 S of the display panel 10 is the side surface 500 S of the encapsulating layer 500 ) and the side surface 100 S of the circuit substrate 100 is H 6 . In some embodiments, 50% ⁇ H 3 /H 6 ⁇ 100%.
- a reflective layer 300 a is formed on the circuit substrate 100 .
- the method for forming the reflective layer 300 a includes inkjet printing.
- the reflective layer 300 a includes the first base material 310 and the reflective microstructures 320 dispersed in the first base material 310 .
- FIG. 4 is a cross-sectional schematic view of a display panel according to an embodiment of the disclosure. It must be noted here that the embodiment of FIG. 4 continues to use the reference numerals and some content of the embodiment of FIG. 1 , wherein the same or similar reference numerals are adopted to denote the same or similar elements, and the description of the same technical content is omitted. For the description of the omitted parts, reference may be made to the foregoing embodiment, which will not be repeated here.
- the vertical distance between the top surface 220 T of the light emitting layer 220 and the top surface 100 T of the circuit substrate 100 is H 1 ′′.
- the difference between the vertical distance H 1 and the vertical distance H 1 ′′ is only 3 ⁇ m to 5 ⁇ m. Therefore, the film thickness of the light absorbing layer 400 is not easy to control.
- the black barrier structure 600 is formed on a part where the light emitting diode 200 does not need to be disposed, which may prevent the issue of the light absorbing layer 400 being penetrated and exposing the reflective layer 300 underneath due to process errors of the light absorbing layer 400 . In other words, by the configuration of the black barrier structure 600 , on the part where the light emitting diode 200 is not disposed, the reflective layer 300 will not be exposed even if the light absorbing layer 400 is penetrated.
- the light absorbing layer 400 covers the top surface 300 T of the reflective layer 300 around the light emitting diode 200 and crosses over an interface between the reflective layer 300 and the black barrier structure 600 closest to the light emitting diode 200 .
- the second mold M 2 After curing the light absorbing material 400 P, the second mold M 2 is removed. In the embodiment, after removing the second mold M 2 , the cured light absorbing material 400 P covers the top surfaces 200 T of the light emitting diodes 200 a , 200 b , and 200 c .
- the etching process PM 2 is executed on the cured reflective material 400 P to form the light absorbing layer 400 exposing the top surfaces 200 T of the light emitting diodes 200 a , 200 b , and 200 c .
- the etching process PM 2 includes, for example, a plasma etching process.
- FIG. 6 is a cross-sectional schematic view of a display panel according to an embodiment of the disclosure. It must be noted here that the embodiment of FIG. 6 continues to use the reference numerals and some content of the embodiment of FIG. 4 , wherein the same or similar reference numerals are adopted to denote the same or similar elements, and the description of the same technical content is omitted. For the description of the omitted parts, reference may be made to the foregoing embodiment, which will not be repeated here.
- the light absorbing layer 400 is disposed on the reflective layer 300 . Even if a part of the reflective layer 300 covers the top surface 600 T of the black barrier structure 600 , the light absorbing layer 400 can still block external ambient light from being reflected by the reflective layer 300 .
- FIG. 8 A to FIG. 8 C are cross-sectional schematic views of a manufacturing method of a display panel according to an embodiment of the disclosure. It must be noted here that the embodiment of FIG. 8 A to FIG. 8 D continues to use the reference numerals and some content of the embodiment of FIG. 5 A to FIG. 5 E , wherein the same or similar reference numerals are adopted to denote the same or similar elements, and the description of the same technical content is omitted. For the description of the omitted parts, reference may be made to the foregoing embodiment, which will not be repeated here.
- the reflective layer 300 b is also formed on the black barrier structure 600 , but the disclosure is not limited thereto. In some embodiments, the reflective layer 300 b is patterned without overlapping with the black barrier structure 600 .
- the light emitting diodes 200 a , 200 b , and 200 c are placed on the circuit substrate 100 , so that the light emitting diodes 200 a , 200 b , and 200 c are electrically connected to the pads 102 of the circuit substrate 100 through the reflective layer 300 b.
- the encapsulating layer 500 is formed on the light absorbing layer 400 .
- a display panel 10 e is roughly completed.
- a light emitting diode 200 d in addition to the first semiconductor layer 210 , the light emitting layer 220 , the second semiconductor layer 230 , the first electrode 240 , the second electrode 250 , and the insulating layer 260 , a light emitting diode 200 d also includes a patterned semiconductor substrate 270 .
- FIG. 11 is a cross-sectional schematic view of a display panel according to an embodiment of the disclosure. It must be noted here that the embodiment of FIG. 11 continues to use the reference numerals and some content of the embodiment of FIG. 2 F , wherein the same or similar reference numerals are adopted to denote the same or similar elements, and the description of the same technical content is omitted. For the description of the omitted parts, reference may be made to the foregoing embodiment, which will not be repeated here.
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| TW110127792A TWI792460B (en) | 2021-07-28 | 2021-07-28 | Display panel and manufacturing method thereof |
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| TWI824614B (en) * | 2022-07-11 | 2023-12-01 | 友達光電股份有限公司 | Display panel |
| CN115939116A (en) * | 2022-11-29 | 2023-04-07 | 友达光电股份有限公司 | Display device and manufacturing method thereof |
| TWI860625B (en) * | 2023-02-15 | 2024-11-01 | 友達光電股份有限公司 | Display apparatus and manufacturing method thereof |
| KR20240164222A (en) * | 2023-05-12 | 2024-11-19 | 삼성전자주식회사 | CONNECTION FILM and display panel including the same |
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| Publication number | Publication date |
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| CN114361319B (en) | 2023-06-27 |
| US20230030752A1 (en) | 2023-02-02 |
| TWI792460B (en) | 2023-02-11 |
| TW202306145A (en) | 2023-02-01 |
| CN114361319A (en) | 2022-04-15 |
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