US11756986B2 - Isolator - Google Patents

Isolator Download PDF

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Publication number
US11756986B2
US11756986B2 US17/677,610 US202217677610A US11756986B2 US 11756986 B2 US11756986 B2 US 11756986B2 US 202217677610 A US202217677610 A US 202217677610A US 11756986 B2 US11756986 B2 US 11756986B2
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Prior art keywords
electrode
insulating portion
dielectric layer
dielectric
metal layer
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US20220173208A1 (en
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Akira Ishiguro
Ryohei NEGA
Yoshihiko Fuji
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Toshiba Corp
Toshiba Electronic Devices and Storage Corp
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Toshiba Corp
Toshiba Electronic Devices and Storage Corp
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Priority to US17/677,610 priority Critical patent/US11756986B2/en
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Priority to US18/230,137 priority patent/US20230378243A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L28/00Passive two-terminal components without a potential-jump or surface barrier for integrated circuits; Details thereof; Multistep manufacturing processes therefor
    • H01L28/10Inductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P1/00Auxiliary devices
    • H01P1/32Non-reciprocal transmission devices
    • H01P1/36Isolators
    • H01P1/375Isolators using Faraday rotators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/02Bonding areas ; Manufacturing methods related thereto
    • H01L24/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L24/06Structure, shape, material or disposition of the bonding areas prior to the connecting process of a plurality of bonding areas
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/522Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
    • H01L23/5226Via connections in a multilevel interconnection structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
    • H01L27/0203Particular design considerations for integrated circuits
    • H01L27/0248Particular design considerations for integrated circuits for electrical or thermal protection, e.g. electrostatic discharge [ESD] protection
    • H01L27/0251Particular design considerations for integrated circuits for electrical or thermal protection, e.g. electrostatic discharge [ESD] protection for MOS devices
    • H01L27/0288Particular design considerations for integrated circuits for electrical or thermal protection, e.g. electrostatic discharge [ESD] protection for MOS devices using passive elements as protective elements, e.g. resistors, capacitors, inductors, spark-gaps

Definitions

  • Embodiments relate to an isolator.
  • An isolator transmits a signal by utilizing the change of a magnetic field or an electric field in a state in which the current is blocked. It is desirable that breakdown of the isolator does not occur easily.
  • FIG. 1 is a plan view illustrating an isolator according to a first embodiment
  • FIG. 2 is an A 1 -A 2 cross-sectional view of FIG. 1 ;
  • FIG. 3 is a cross-sectional view of an enlarged portion of FIG. 2 ;
  • FIGS. 4 A to 6 B are cross-sectional views illustrating a method for manufacturing the isolator according to the first embodiment
  • FIGS. 7 A to 9 C are schematic cross-sectional views illustrating a method for manufacturing a coil according to the first embodiment
  • FIGS. 10 A to 10 D are schematic cross-sectional views illustrating a method for manufacturing a coil according to a modification of the first embodiment
  • FIGS. 11 A and 11 B are schematic views showing a characteristic of the isolator according to the first embodiment
  • FIGS. 12 to 14 are schematic cross-sectional views illustrating isolators according to modifications of the first embodiment
  • FIGS. 15 A to 15 C are schematic cross-sectional views illustrating a method for manufacturing a coil according to a modification of the embodiment
  • FIG. 16 is a schematic cross-sectional view showing an isolator according to a second embodiment
  • FIG. 17 is a plan view illustrating an isolator according to a third embodiment
  • FIG. 18 is a schematic view illustrating the cross-sectional structure of the isolator according to the third embodiment.
  • FIG. 19 is a plan view illustrating an isolator according to a first modification of the third embodiment.
  • FIG. 20 is an A 1 -A 2 cross-sectional view of FIG. 19 ;
  • FIG. 21 is a B 1 -B 2 cross-sectional view of FIG. 19 ;
  • FIG. 22 is a schematic view illustrating the cross-sectional structure of the isolator according to the first modification of the third embodiment
  • FIG. 23 is a plan view illustrating an isolator according to a second modification of the third embodiment.
  • FIG. 24 is a schematic view illustrating the cross-sectional structure of the isolator according to the second modification of the third embodiment
  • FIG. 25 is a schematic view illustrating an isolator according to a third modification of the third embodiment.
  • FIG. 26 is a perspective view illustrating a package according to a fourth embodiment.
  • FIG. 27 is a schematic view illustrating the cross-sectional structure of the package according to the fourth embodiment.
  • an isolator includes a first electrode; a first insulating portion provided on the first electrode; a second electrode provided on the first insulating portion; a second insulating portion provided around the second electrode; and a first dielectric portion provided on the second electrode and the second insulating portion.
  • the second insulating portion is provided along a first plane perpendicular to a first direction from the first electrode toward the second electrode.
  • the second insulating portion contacts the second electrode.
  • the second electrode including a bottom surface facing the first insulating portion, an upper surface facing the first dielectric portion, a first side surface connected to the bottom surface, and a second side surface connected to the upper surface and the first side surface.
  • the upper surface is wider than the bottom surface in a second direction along the first plane, the second direction being from a center of the second electrode toward an outer edge of the second electrode.
  • the first side surface is tilted with respect to the bottom surface and the second side surface.
  • FIG. 1 is a plan view illustrating an isolator 100 according to a first embodiment.
  • FIG. 2 is an A 1 -A 2 cross-sectional view of FIG. 1 .
  • the first embodiment relates to a device so-called a digital isolator, a galvanic isolator, or a galvanic isolation element.
  • the isolator 100 includes a first circuit 1 , a second circuit 2 , a substrate 5 , a first electrode 11 , a second electrode 12 , a first insulating portion 21 , a second insulating portion 22 , an insulating portion 28 , an insulating portion 29 , a dielectric portion 31 , a dielectric portion 41 , a dielectric portion 42 , and a conductive body 50 .
  • the insulating portions 28 and 29 are not illustrated in FIG. 1 .
  • An XYZ orthogonal coordinate system is used in the description of the embodiments.
  • the direction from the first electrode 11 toward the second electrode 12 is taken as a Z-direction (a first direction).
  • Two mutually-orthogonal directions perpendicular to the Z-direction are taken as an X-direction (a second direction) and a Y-direction (a third direction).
  • the direction from the first electrode 11 toward the second electrode 12 is called “up”, and the reverse direction is called “down”. These directions are based on the relative positional relationship between the first electrode 11 and the second electrode 12 and are independent of the direction of gravity.
  • an insulating portion 20 is provided on the substrate 5 .
  • the first electrode 11 is provided inside the insulating portion 20 .
  • the first insulating portion 21 is provided on the first electrode 11 and the insulating portion 20 .
  • the second electrode 12 is provided on the first insulating portion 21 .
  • the second insulating portion 22 is provided around the second electrode 12 along the X-Y plane (a first plane) perpendicular to the Z-direction. The second insulating portion 22 contacts the second electrode 12 .
  • the first electrode 11 and the second electrode 12 are coils that are provided in spiral configurations along the X-Y plane.
  • the first electrode 11 and the second electrode 12 face each other in the Z-direction.
  • At least a portion of the second electrode 12 is arranged with at least a portion of the first electrode 11 in the Z-direction.
  • the dielectric portion 31 is provided between the first insulating portion 21 and the second insulating portion 22 in the Z-direction. At least a portion of the dielectric portion 31 is provided around the second electrode 12 along the X-Y plane.
  • the dielectric portion 31 contacts the second electrode 12 .
  • the dielectric portion 31 includes, for example, a first dielectric layer 31 p , a second dielectric layer 31 q , and a third dielectric layer 31 r .
  • the second dielectric layer 31 q is provided between the first dielectric layer 31 p and the third dielectric layer 31 r .
  • the second dielectric layer 31 q is different in the composition from the first dielectric layer 31 p and the third dielectric layer 31 r .
  • the relative dielectric constants of the materials included in the first dielectric layer 31 p and the third dielectric layer 31 r are greater than the relative dielectric constant of the material included in the second dielectric layer 31 q .
  • the first dielectric layer 31 p and the third dielectric layer 31 r are different in the composition from the first insulating portion 21 .
  • the relative dielectric constants of the materials included in the first dielectric layer 31 p and the third dielectric layer 31 r are greater than the relative dielectric constant of the material included in the first insulating portion 21 .
  • the dielectric portion 41 is provided on the second electrode 12 and the second insulating portion 22 .
  • the dielectric portion 41 contacts the second electrode 12 and the second insulating portion 22 .
  • the conductive body 50 is provided around the first electrode 11 and the second electrode 12 along the first plane.
  • the conductive body 50 includes a first conductive portion 51 , second conductive portions 52 , and a third conductive portion 53 .
  • the first conductive portion 51 is provided around the first electrode 11 along the X-Y plane.
  • the second conductive portions 52 are provided on a portion of the first conductive portion 51 .
  • Multiple second conductive portions 52 are provided along the first conductive portion 51 .
  • the third conductive portion 53 is provided on the multiple second conductive portions 52 .
  • the third conductive portion 53 is provided around the second electrode 12 along the X-Y plane.
  • one end of the first electrode 11 (i.e., one end of the coil) is electrically connected to the first circuit 1 via wiring 60 .
  • the other end of the first electrode 11 (i.e., the other end of the coil) is electrically connected to the conductive body 50 via wiring 61 .
  • One end of the second electrode 12 (i.e., one end of the coil) is electrically connected to the second circuit 2 via a metal layer 62 and wiring 63 .
  • the other end of the second electrode 12 (i.e., the other end of the coil) is electrically connected to the second circuit 2 via a metal layer 64 and wiring 65 .
  • the metal layer 62 is provided on the one end of the second electrode 12 .
  • the metal layer 64 is provided on the other end of the second electrode 12 .
  • the metal layers 62 and 64 are provided at a level in the Z-direction that is different from the level of the second electrode 12 in the Z-direction, the metal layer 62 and the metal layer 64 may be provided at the same level in the Z-direction as the level of the second electrode 12 in the Z-direction.
  • the metal layers 62 and 64 may be formed to have a continuous body with the second electrode 12 .
  • a metal layer 66 is provided on the conductive body 50 .
  • the conductive body 50 is electrically connected to a not-illustrated conductive member via the metal layer 66 and wiring 67 .
  • the conductive body 50 and the substrate 5 are connected to a reference potential.
  • the reference potential is, for example, a ground potential.
  • the conductive body 50 can be prevented from having a floating potential by connecting the conductive body 50 to the reference potential. The likelihood of unexpected dielectric breakdown can be reduced thereby, which occurs between the conductive body 50 and the electrodes due to fluctuation of the potential of the conductive body 50 .
  • the substrate 5 may include a circuit that is electrically connected to the first electrode 11 .
  • the first circuit 1 is, for example, a portion of the circuit provided on the substrate 5 .
  • the conductive body 50 is provided on the substrate 5 so that the circuit is positioned between the substrate 5 and the conductive body 50 .
  • the conductive body 50 shields the circuit in the substrate 5 from electromagnetic waves traveling toward the substrate 5 from outside the substrate 5 and the conductive body 50 .
  • the conductive body 50 may stabilize the circuit operation.
  • the insulating portion 28 is provided along the X-Y plane around the metal layers 62 and 66 .
  • the insulating portion 29 is provided on the insulating portion 28 .
  • One of the first circuit 1 and the second circuit 2 is used as a transmitting circuit.
  • the other of the first circuit 1 and the second circuit 2 is used as a receiving circuit.
  • the first circuit 1 is a transmitting circuit
  • the second circuit 2 is a receiving circuit.
  • the first circuit 1 transmits a signal (i.e., a current) to the first electrode 11 .
  • the current has a waveform suited to the transmission.
  • a magnetic field is generated which passes through the first electrode 11 with the spiral shape.
  • the first electrode 11 includes at least a portion arranged in the Z-direction with at least a portion of the second electrode 12 .
  • the magnetic force lines are generated so that a portion thereof passes through the second electrode 12 .
  • an electromotive force is induced by the change of the magnetic field passing through the second electrode 12 , and makes a current flow through the second electrode 12 .
  • the second circuit 2 detects the current flowing through the second electrode 12 and generates the signal that corresponds to the detection result. Thereby, the signal is transmitted from the first circuit 1 to the second circuit 2 while the current flow is blocked (insulated) between the first electrode 11 and the second electrode 12 .
  • the first electrode 11 , the second electrode 12 , and the conductive body 50 include, for example, metals.
  • the first electrode 11 , the second electrode 12 , and the conductive body 50 include, for example, at least one metal selected from the group consisting of copper and aluminum. It is preferable for the first electrode 11 and the second electrode 12 to have low electrical resistances to suppress the heat generation when transmitting the signal. In view of reducing the electrical resistance, it is preferable for the first electrode 11 and the second electrode 12 to include copper.
  • the insulating portion 20 , the first insulating portion 21 , the second insulating portion 22 , and the insulating portion 28 include silicon and oxygen.
  • the insulating portion 20 , the first insulating portion 21 , the second insulating portion 22 , and the insulating portion 28 include silicon oxide.
  • the insulating portion 20 , the first insulating portion 21 , the second insulating portion 22 , and the insulating portion 28 may further include nitrogen.
  • the insulating portion 29 includes an insulating resin of polyimide, polyamide, etc.
  • the dielectric portions 41 and 42 include silicon and nitrogen.
  • the dielectric portions 41 and 42 include silicon nitride.
  • the substrate 5 includes silicon and an impurity.
  • the impurity is at least one selected from the group consisting of boron, phosphorus, arsenic, and antimony.
  • the dielectric portion 31 includes at least one selected from the group consisting of a first material including silicon and nitrogen, a second material including aluminum and oxygen, a third material including tantalum and oxygen, a fourth material including hafnium and oxygen, a fifth material including zirconium and oxygen, a sixth material including strontium, titanium and oxygen, a seventh material including bismuth, iron and oxygen, and an eighth material including barium, titanium and oxygen.
  • the first dielectric layer 31 p includes, for example, silicon nitride.
  • the second dielectric layer 31 q includes, for example, silicon oxide.
  • the third dielectric layer 31 r includes, for example, silicon nitride. The material of the third dielectric layer 31 r may be different from the material of the first dielectric layer 31 p.
  • the first dielectric layer 31 p and the third dielectric layer 31 r include silicon and nitrogen
  • the first insulating portion 21 and the second insulating portion 22 include silicon, oxygen, and nitrogen.
  • the nitrogen concentrations of the first dielectric layer 31 p and the third dielectric layer 31 r are greater than the nitrogen concentration of the first insulating portion 21 and greater than the nitrogen concentration of the second insulating portion 22 .
  • the second electrode 12 may include a first metal layer 12 a and a second metal layer 12 b .
  • the second metal layer 12 b is provided between the first metal layer 12 a and the first insulating portion 21 , between the first metal layer 12 a and the dielectric portion 31 , and between the first metal layer 12 a and the second insulating portion 22 .
  • the first electrode 11 may include a third metal layer 11 c and a fourth metal layer 11 d .
  • the fourth metal layer 11 d is provided between the third metal layer 11 c and the insulating portion 20 .
  • the first metal layer 12 a and the third metal layer 11 c include copper.
  • the second metal layer 12 b and the fourth metal layer 11 d include tantalum.
  • the second metal layer 12 b and the fourth metal layer 11 d may include stacked films of tantalum and tantalum nitride. By providing the second metal layer 12 b and the fourth metal layer 11 d , the metal materials included in the first metal layer 12 a and the third metal layer 11 c can be prevented from diffusing into the insulating portions.
  • the first conductive portion 51 may include metal layers 51 a and 51 b .
  • the metal layer 51 b is provided between the metal layer 51 a and the insulating portion 20 .
  • the second conductive portion 52 may include metal layers 52 a and 52 b .
  • the metal layer 52 b is provided between the metal layer 52 a and the first insulating portion 21 and between the metal layer 52 a and the first conductive portion 51 .
  • the third conductive portion 53 may include metal layers 53 a and 53 b .
  • the metal layer 53 b is provided between the metal layer 53 a and the second insulating portion 22 , between the metal layer 53 a and the dielectric portion 31 , and between the metal layer 53 a and the second conductive portion 52 .
  • the metal layers 51 a , 52 a and 53 a each include copper.
  • the metal layers 51 b , 52 b and 53 b each include tantalum.
  • the metal layers 51 b to 53 b may include stacked films of tantalum and tantalum nitride.
  • FIG. 3 is a cross-sectional view of an enlarged portion of FIG. 2 .
  • the second electrode 12 is provided between the dielectric portion 31 and the dielectric portion 41 .
  • the dielectric portion 31 includes the first dielectric layer 31 p , the second dielectric layer 31 q , and the third dielectric layer 31 r.
  • the second dielectric layer 31 q is provided between the first dielectric layer 31 p and the third dielectric layer 31 r .
  • the first dielectric layer 31 p is provided between the first insulating portion 21 and the second dielectric layer 31 q .
  • the third dielectric layer 31 r is provided between the second dielectric layer 31 q and the second insulating portion 22 .
  • the second dielectric layer 31 q also is provided at a portion where the second electrode 12 is not provided.
  • the first dielectric layer 31 p and the third dielectric layer 31 r each include a portion provided between the second electrode 12 and the first insulating portion 21 .
  • the second electrode 12 has a two-step tapered configuration in a cross section along the X-Z plane passing through the center of the spiral.
  • the second electrode 12 has the beveled corner that connects the bottom facing the first insulating portion 21 and the side surface.
  • the second electrode 12 has a bottom surface BS contacting the dielectric portion 31 and an upper surface TS contacting the dielectric portion 41 .
  • the bottom surface BS has the width in the X-direction is less than the width in the X-direction of the top surface TS.
  • the second electrode 12 also includes a first side surface SS 1 and a second side surface SS 2 .
  • the first side surface SS 1 is connected to the bottom surface BS and the second side surface SS 2 .
  • the second side surface SS 2 is connected to the first side surface SS 1 and the top surface TS.
  • the first side surface SS 1 is tilted upward with respect to the bottom surface BS.
  • the first side surface SS 1 has a tilt angle ⁇ 1 with respect to the bottom surface BS
  • the second side surface SS 2 has a tilt angle ⁇ 2 with respect to the bottom surface BS.
  • the tilt angle ⁇ 1 is less than the tilt angle ⁇ 2 .
  • the bottom surface BS and the first side surface SS 1 of the second electrode 12 contact the third dielectric layer 31 r .
  • the second side surface SS 2 contacts the second insulating portion 22 .
  • FIGS. 4 A to 6 B are cross-sectional views illustrating a method for manufacturing the isolator according to the first embodiment.
  • One example of the method for manufacturing the isolator according to the first embodiment will be described with reference to FIGS. 4 A to 6 B .
  • FIGS. 4 A to 6 B illustrate manufacturing processes at the position shown by line A 1 -A 2 in FIG. 1 .
  • the wiring 61 that connects the conductive body 50 and the first electrode 11 is omitted to clearly illustrate the outer edge of the first electrode 11 .
  • the insulating portion 20 is formed on the substrate 5 by chemical vapor deposition (CVD). Openings OP 1 and OP 2 are formed in the upper surface of the insulating portion 20 by reactive ion etching (RIE). The opening OP 1 is formed at a position corresponding to the first electrode 11 . The opening OP 2 is formed at a position corresponding to the first conductive portion 51 . As illustrated in FIG. 4 A , a metal layer ML 1 is formed by sputtering along the upper surface of the insulating portion 20 in which the openings OP 1 and OP 2 are formed.
  • Other metal layer is formed on the metal layer ML 1 so that the openings OP 1 and OP 2 are filled therewith.
  • the other metal layer is formed by sputtering a seed layer on the metal layer ML 1 and plating a plating layer on the seed layer. Continuing, chemical mechanical polishing (CMP) is performed until the upper surface of the insulating portion 20 is exposed.
  • CMP chemical mechanical polishing
  • the dielectric portion 42 is formed by CVD on the first electrode 11 and the first conductive portion 51 .
  • the first insulating portion 21 is formed by CVD on the dielectric portion 42 .
  • An opening OP 3 that extends through the first insulating portion 21 and the dielectric portion 42 and reaches the first conductive portion 51 is formed by RIE.
  • a metal layer ML 2 is formed by sputtering. The metal layer ML 2 is formed along the upper surface of the first insulating portion 21 and the inner surface of the opening OP 3 .
  • a dielectric portion DL 1 is formed on the first insulating portion 21 and the second conductive portion 52 . Details of the method for forming the dielectric portion DL 1 are described below.
  • the second insulating portion 22 is formed by CVD on the dielectric portion DL 1 . Openings OP 4 and OP 5 that extend through the second insulating portion 22 are formed by RIE. The opening OP 4 is formed at a position corresponding to the second electrode 12 and is positioned above the first electrode 11 . The opening OP 5 is formed at a position corresponding to the third conductive portion 53 and is positioned on the second conductive portion 52 . The second conductive portion 52 is exposed at the bottom of the opening OP 5 by selectively removing the dielectric portion DL 1 . As illustrated in FIG. 5 B , a metal layer ML 3 is formed by sputtering. The metal layer ML 3 is formed along the inner surface of the opening OP 4 , the inner surface of the opening OP 5 , and the upper surface of the second insulating portion 22 .
  • a metal layer ML 4 (see FIG. 9 B ) is formed on the metal layer ML 3 by plating.
  • the openings OP 4 and OP 5 are filled with the metal layer ML 3 and the metal layer ML 4 .
  • CMP is performed until the upper surface of the second insulating portion 22 is exposed.
  • the second electrode 12 and the third conductive portion 53 are formed thereby, which include the metal layer ML 3 and the metal layer ML 4 .
  • the dielectric portion DL 1 corresponds to the dielectric portion 31 .
  • the dielectric portion 41 is formed by CVD on the second electrode 12 and the third conductive portion 53 .
  • the isolator 100 is completed by forming the metal layer 62 , the metal layer 64 (referring to FIG. 1 ), the metal layer 66 , the insulating portion 28 and the insulating portion 29 on the dielectric portion 41 .
  • the metal layer 62 and 64 are electrically connected to the second electrode 12 .
  • the metal layer 66 is electrically connected to the third conductive portion 53 .
  • the insulating portion 28 includes a first insulating layer and a second insulating layer.
  • the first insulating layer covers the dielectric portion 41 .
  • the first insulating layer includes a portion positioned between the dielectric portion 41 and each of the metal layers 62 , 64 , and 66 .
  • the second insulating layer is provided on the first insulating layer.
  • the boundary between the first and second insulating layers is not shown explicitly.
  • the metal layers 62 , 64 , and 66 are formed after forming the first insulating layer on the dielectric portion 41 .
  • the metal layers 62 and 64 are electrically connected to the second electrode 12 via contact holes provided in the first insulating layer and the dielectric portion 41 .
  • the metal layer 66 is electrically connected to the third conductive portion 53 .
  • the metal layers 62 , 66 , and 64 are formed by sputtering and then formed to have a prescribed thickness by using a selective plating method.
  • the second insulating layer and the insulating portion 29 are formed to cover the metal layers 62 , 64 and 66 ; and then, openings positioned above the metal layers 62 , 64 and 66 are formed in the insulating portion 29 by, for example, photolithography. Subsequently, the metal layers 62 , 64 and 66 are exposed by selectively removing the second insulating layer via the openings of the insulating portion 29 .
  • the insulating portion 28 is, for example, a silicon oxide layer formed by CVD.
  • the insulating portion 29 is, for example, a photosensitive resin such as polyimide, etc.
  • the wiring 63 the wiring 65 (referring to FIG. 1 ), and the wiring 67 are connected respectively to the metal layers 62 , 64 , and 66 .
  • FIGS. 7 A to 9 C are schematic cross-sectional views illustrating a method for manufacturing the coil (i.e., the second electrode 12 ) according to the first embodiment.
  • FIGS. 7 A to 9 C are schematic cross-sectional views illustrating the details of the manufacturing method described for FIGS. 5 A to 6 A .
  • the first dielectric layer 31 p and the second dielectric layer 31 q are formed on the first insulating portion 21 .
  • the first dielectric layer 31 p and the second dielectric layer 31 q are formed using CVD or sputtering.
  • An etching mask EM 1 is formed on the second dielectric layer 31 q .
  • the etching mask EM 1 is, for example, a resist layer patterned using photolithography.
  • the etching mask EM 1 has an opening MO 1 corresponding to the region in which the second electrode 12 is formed.
  • the etching mask EM 1 is deformed so that the side surface that faces the opening MO 1 is tilted.
  • the etching mask EM 1 is subjected to the heat treatment at a temperature higher than the softening point of the etching mask EM 1 .
  • the configuration of the etching mask EM 1 is transferred to the second dielectric layer 31 q by etching the second dielectric layer 31 q and the etching mask EM 1 .
  • the second dielectric layer 31 q and the etching mask EM 1 are etched by, for example, dry etching.
  • the second dielectric layer 31 q is etched using, for example, the conditions under which the first dielectric layer 31 p acts as an etching stopper.
  • the second dielectric layer 31 q is etched so that a side surface 31 qs that faces the opening MO 1 is tilted.
  • the third dielectric layer 31 r is formed to cover the first dielectric layer 31 p and the second dielectric layer 31 q .
  • the third dielectric layer 31 r is formed using CVD.
  • the third dielectric layer 31 r is formed to have a recess at a position corresponding to the opening MO 1 .
  • the third dielectric layer 31 r includes an oblique surface 31 rs corresponding to the side surface 31 qs of the second dielectric layer 31 q .
  • the first dielectric layer 31 p , the second dielectric layer 31 q , and the third dielectric layer 31 r are included in the dielectric portion DL 1 shown in FIG. 5 A .
  • the second insulating portion 22 is formed on the third dielectric layer 31 r .
  • the second insulating portion 22 is formed so that the upper surface of the second insulating portion 22 is flat by filling the recess of the dielectric portion DL 1 .
  • the thickness in the Z-direction of the second insulating portion 22 is substantially equal to the thickness in the Z-direction of the second electrode 12 .
  • an etching mask EM 2 is formed on the second insulating portion 22 .
  • the etching mask EM 2 is, for example, a resist layer patterned using photolithography.
  • the etching mask EM 2 has an opening MO 2 on the region of the second insulating portion 22 in which the second electrode 12 is formed.
  • the etching mask EM 2 is used to form the opening OP 4 in the second insulating portion 22 by selectively removing the second insulating portion 22 .
  • the second insulating portion 22 is removed using dry etching.
  • the second insulating portion 22 is etched using the conditions under which the third dielectric layer 31 r acts as an etching stopper.
  • the metal layer ML 3 is formed along the inner surface of the opening OP 4 and the upper surface of the second insulating portion 22 in which the opening OP 4 is formed (referring to FIG. 5 B ).
  • the metal layer ML 3 is formed to cover the inner surface of the opening OP 4 .
  • the metal layer ML 4 is formed on the metal layer ML 3 by, for example, sputtering and plating.
  • the metal layer ML 4 is formed so that the opening OP 4 is filled therewith.
  • the second electrode 12 is formed, which includes the metal layer ML 3 and the metal layer ML 4 (referring to FIG. 6 A ).
  • the metal layer ML 4 includes a portion that serves as the first metal layer 12 a of the second electrode 12 .
  • the metal layer ML 3 includes a portion that serves as the second metal layer 12 b .
  • the second electrode 12 is formed so that the bottom surface BS contacts the third dielectric layer 31 r .
  • the first side surface SS 1 of the second electrode 12 faces the tilted side surface of the second dielectric layer 31 q via the third dielectric layer 31 r .
  • the second side surface SS 2 contacts the second insulating portion 22 exposed at the inner wall of the opening OP 4 .
  • FIGS. 10 A to 10 D are schematic cross-sectional views illustrating a method for manufacturing the coil (the second electrode 12 ) according to a modification of the first embodiment.
  • FIGS. 10 A to 10 D illustrate a manufacturing method replacing the manufacturing method shown in FIGS. 7 A to 7 D .
  • the first dielectric layer 31 p , the second dielectric layer 31 q , and a metal layer 31 f are formed on the first insulating portion 21 .
  • the first dielectric layer 31 p and the second dielectric layer 31 q are formed using CVD.
  • the metal layer 31 f is formed on the second dielectric layer 31 q by, for example, sputtering.
  • the metal layer 31 f is, for example, a nickel layer.
  • An etching mask EM 3 is formed on the metal layer 31 f over the second dielectric layer 31 q .
  • the etching mask EM 3 is, for example, a resist layer patterned using photolithography.
  • the etching mask EM 3 has an opening MO 3 in the region in which the second electrode 12 is formed.
  • the metal layer 31 f is selectively etched via the opening MO 3 .
  • the metal layer 31 f is etched to be recessed inward from the side surface of the etching mask EM 3 .
  • the etching forms a space between the second dielectric layer 31 q and the etching mask EM 3 along the outer edge of the etching mask EM 3 .
  • the second dielectric layer 31 q is selectively etched using the etching mask EM 3 .
  • the second dielectric layer 31 q is etched by wet etching under the conditions such that the first dielectric layer 31 p acts as an etching stopper.
  • the etching of the second dielectric layer 31 q progresses in the lateral direction (e.g., the X-direction) because the metal layer 31 f is recessed from the outer edge of the etching mask EM 3 .
  • the side surface 31 qs of the second dielectric layer 31 q facing the opening MO 3 is formed to be tilted thereby.
  • the third dielectric layer 31 r is formed to cover the first dielectric layer 31 p and the second dielectric layer 31 q .
  • the third dielectric layer 31 r is formed to have a recess at a position corresponding to the opening MO 3 .
  • the third dielectric layer 31 r includes the oblique surface 31 rs corresponding to the side surface 31 qs of the second dielectric layer 31 q .
  • the first dielectric layer 31 p , the second dielectric layer 31 q , and the third dielectric layer 31 r are included in the dielectric portion 31 shown in FIG. 5 A .
  • the second electrode 12 is formed inside the second insulating portion 22 through the processes shown in FIGS. 8 A to 9 C .
  • FIGS. 11 A and 11 B are schematic views showing a characteristic of the isolator 100 according to the first embodiment.
  • FIG. 11 A is a schematic cross-sectional view of the enlarged cross section of the second electrode 12 shown in FIG. 3 .
  • FIG. 11 B is a schematic view showing the relationship at the second electrode 12 between the electric field intensity at a lower edge LE and the tilt angle ⁇ 1 of the first side surface SS 1 .
  • the isolator 100 when a signal is transmitted between the first electrode 11 and the second electrode 12 , a positive voltage with respect to the first electrode 11 is applied to the second electrode 12 . Thereby, a potential difference is generated between the first electrode 11 and the second electrode 12 and between the conductive body 50 and the second electrode 12 . At this time, electric field concentration occurs at the vicinity of the lower edge LE of the second electrode 12 . When the electric field intensity at the vicinity of the lower edge LE is high, dielectric breakdown occurs, and the isolator 100 is broken. Thus, it is desirable for the electric field intensity at the vicinity of the lower edge LE to be low.
  • the second electrode 12 includes the first side surface SS 1 and the second side surface SS 2 which have different tilts with respect to the bottom surface BS.
  • the first side surface SS 1 is provided between the bottom surface BS and the second side surface SS 2 and is connected to the bottom surface BS and the second side surface SS 2 .
  • the tilt angle ⁇ 1 of the first side surface SS 1 with respect to the bottom surface BS is less than the tilt angle ⁇ 2 of the second side surface SS 2 with respect to the bottom surface BS (referring to FIG. 3 ).
  • an interior angle IA between the bottom surface BS and the first side surface SS 1 is large, compared with the case where the second side surface SS 2 is directly connected to the bottom surface BS. That is, the interior angle IA at the lower edge LE of the second electrode 12 is greater than the case without the first side surface SS 1 .
  • the electric field concentration at the lower edge LE of the second electrode 12 can be relaxed thereby.
  • the inventors calculated the electric field intensity at the vicinity of the lower edge LE of the second electrode 12 by simulation.
  • the result of the simulation is shown in FIG. 11 B .
  • the vertical axis of FIG. 11 B is the electric field intensity at the lower edge LE.
  • the horizontal axis is the tilt angle ⁇ 1 of the first side surface SS 1 with respect to the bottom surface BS.
  • the electric field intensity at the lower edge LE has a minimum when the tilt angle ⁇ 1 is 45 degrees.
  • the electric field intensity increases as the tilt angle ⁇ 1 increases from 45 degrees. Also, the electric field intensity increases as the tilt angle ⁇ 1 decreases from 45 degrees.
  • the edge of the second electrode 12 facing the first insulating portion 21 is formed to have a beveled shape that provides the first side surface SS 1 .
  • the first side surface SS 1 can be formed stably with an increased reproducibility.
  • the edge of the second electrode 12 facing the first insulating portion 21 can be rounded without the dielectric portion DL 1 in the case where the second insulating portion 22 is selectively removed by wet etching. It is also possible to relax the electric field concentration at the lower edge of the second electrode 12 in this manner.
  • the shape control of the second electrode 12 may have poor reproducibility when the wet etching is used only, and make it difficult to obtain stable characteristics.
  • the metal layer ML 3 it is easy for the metal layer ML 3 to cover the inner surface of the opening OP 4 without leaving gaps (referring to FIG. 9 A ) because the second electrode 12 includes the first side surface SS 1 and the second side surface SS 2 .
  • the metal layer ML 3 can be thin, and can be prevented from cracking and like.
  • the unfilled defects such as voids, etc., can be suppressed when filling the opening OP 4 with the metal layer ML 4 (referring to FIG. 9 B ).
  • FIGS. 12 to 14 are schematic cross-sectional views respectively illustrating isolators 110 , 120 , and 130 according to modifications of the first embodiment.
  • the second electrode 12 is provided so that the bottom surface BS contacts the first insulating portion 21 .
  • the first side surface SS 1 contacts the first dielectric layer 31 p and the second dielectric layer 31 q .
  • the third dielectric layer 31 r is positioned at a level in the Z-direction at which the first side surface SS 1 and the second side surface SS 2 are connected.
  • the isolator 110 is formed through the process shown in FIG. 8 C by making the first insulating portion 21 being exposed.
  • the third dielectric layer 31 r and the first dielectric layer 31 p are etched in order, which are exposed at the bottom of the opening OP 4 .
  • the first dielectric layer 31 p and the third dielectric layer 31 r are etched under the conditions such that the etching rates of the first dielectric layer 31 p , the second dielectric layer 31 q , and the third dielectric layer 31 r are substantially the same.
  • the second electrode 12 also includes the first side surface SS 1 and the second side surface SS 2 , and thereby, the electric field concentration can be relaxed at the lower edge LE of the second electrode 12 .
  • the second electrode 12 includes the first side surface SS 1 and the second side surface SS 2 at the outermost perimeter of the second electrode 12 which is provided in a spiral configuration along the X-Y plane.
  • the second electrode 12 includes a portion positioned inward of the outermost perimeter, in which the second side surface SS 2 is directly connected to the bottom surface BS.
  • the second dielectric layer 31 q is not provided between the second insulating portion 22 and the first insulating portion 21 ; and the first dielectric layer 31 p is in contact with the third dielectric layer 31 r.
  • the electric field concentration is induced at the lower edge LE of the portion positioned at the outermost perimeter by the potential difference between the first electrode 11 and the second electrode 12 .
  • the electric field concentration can be relaxed, and the breakdown immunity can be increased by providing the first side surface SS 1 at the portion positioned at the outermost perimeter.
  • FIG. 14 is a schematic view showing a cross section of the first electrode 11 of the isolator 130 .
  • the upper end of the first electrode 11 facing the first insulating portion 21 has a beveled edge.
  • the first electrode 11 includes a third side surface SS 3 and a fourth side surface SS 4 .
  • the first electrode 11 further includes the upper surface TS and the bottom surface BS.
  • the third side surface SS 3 is positioned between the upper surface TS and the fourth side surface SS 4 .
  • the third side surface SS 3 is connected to the upper surface TS and the fourth side surface SS 4 .
  • the fourth side surface SS 4 is positioned between the third side surface SS 3 and the bottom surface BS.
  • the fourth side surface SS 4 is connected to the third side surface SS 3 and the bottom surface BS.
  • the third side surface SS 3 is tilted downward with respect to the upper surface TS.
  • the electric field concentration at an upper edge UE of the first electrode 11 can be relaxed thereby.
  • FIGS. 15 A to 15 C are schematic cross-sectional views illustrating a method for manufacturing the coil (i.e., the first electrode 11 ) according to a modification of the embodiment.
  • the manufacturing processes illustrated in FIGS. 15 A to 15 C correspond to the process shown in FIG. 4 B .
  • the surface of the insulating portion 20 including the inner surface of the opening OP 1 is covered with a metal layer ML 1 A (referring to FIG. 4 A ); and a metal layer ML 1 B is provided so that the opening OP 1 is filled therewith.
  • An etching mask EM 4 is provided at the upper surface of the metal layer ML 1 B.
  • the etching mask EM 4 is, for example, a resist layer patterned using photolithography.
  • the etching mask EM 4 is formed to cover the portion of the metal layer ML 1 B that is embedded in the opening OP 1 .
  • the etching mask EM 4 is deformed by heat treatment.
  • the etching mask EM 4 is subjected to the heat treatment at a temperature higher than the softening point of the etching mask EM 4 .
  • the etching mask EM 4 is deformed so that the side surface thereof is tilted.
  • the configuration of the etching mask EM 4 is transferred onto the portions of the metal layer ML 1 B and the metal layer ML 1 A that is embedded in the opening OP 1 by etching the metal layer ML 1 B, the metal layer ML 1 A and the etching mask EM 4 .
  • the metal layers ML 1 A and ML 1 B and the etching mask EM 4 are etched by dry etching or ion milling under the conditions such that the etching rates thereof are substantially the same.
  • the third side surface SS 3 can be formed thereby, which is tilted downward with respect to the upper surface TS.
  • the first electrode 11 shown in FIG. 14 can be combined with the second electrodes 12 shown in FIGS. 3 , 12 and 13 .
  • the breakdown immunities can be improved further in the isolators 100 , 110 , and 120 .
  • FIG. 16 is a schematic cross-sectional view showing an isolator 200 according to a second embodiment.
  • the first electrode 11 and the second electrode 12 are provided in flat plate configurations facing each other when the isolator 200 is viewed along the Z-direction.
  • the first electrode 11 and the second electrode 12 may be, for example, circular, elliptical, or polygonal.
  • the first electrode 11 and the second electrode 12 are provided so that the upper surface of the first electrode 11 and the lower surface of the second electrode 12 are, for example, parallel to each other.
  • the isolator 200 transmits a signal utilizing the change of an electric field instead of the change of magnetic field. Specifically, when the second circuit 2 applies a voltage to the second electrode 12 , an electric field is induced between the first electrode 11 and the second electrode 12 . The first circuit 1 detects the electrode-electrode capacitance at this time and generates a signal based on the detection result. Thereby, the signal is transmitted between the first electrode 11 and the second electrode 12 , whereas an electric current is blocked therebetween.
  • the second electrode 12 also includes the first side surface SS 1 and the second side surface SS 2 .
  • the electric field intensity can be reduced at the vicinity of the lower edge LE, and it is possible to reduce the likelihood of breakdown that occurs in the isolator when applying the voltage to the second electrode 12 .
  • FIG. 17 is a plan view illustrating an isolator 300 according to a third embodiment.
  • FIG. 18 is a schematic view illustrating the cross-sectional structure of the isolator 300 according to the third embodiment.
  • the first electrode 11 has one end at the outer perimeter portion that is electrically connected to the conductive body 50 via the wiring 61 as illustrated in FIG. 17 .
  • the other end of the first electrode 11 is electrically connected to the first circuit 1 via the wiring 60 .
  • the first circuit 1 is provided inside the substrate 5 .
  • the second circuit 2 is provided inside a substrate 6 that is separated from the substrate 5 .
  • the metal layer 62 is electrically connected via the wiring 63 to a metal layer 69 provided on the substrate 6 .
  • the metal layer 64 is electrically connected via the wiring 65 to a metal layer 68 provided on the substrate 6 .
  • the second circuit 2 is electrically connected to the metal layers 68 and 69 .
  • the structures described above are applicable to the structure of the isolator 300 provided above the substrate 5 .
  • the electric field intensity can be reduced thereby in the vicinity of the lower edge at the end surface of the second electrode 12 .
  • FIG. 19 is a plan view illustrating an isolator 310 according to a first modification of the third embodiment.
  • FIG. 20 is an A 1 -A 2 cross-sectional view of FIG. 19 .
  • FIG. 21 is a B 1 -B 2 cross-sectional view of FIG. 19 .
  • FIG. 22 is a schematic view illustrating the cross-sectional structure of the isolator 310 according to the first modification of the third embodiment.
  • the isolator 310 according to the first modification includes a first structure body 10 - 1 and a second structure body 10 - 2 as illustrated in FIG. 19 .
  • the first structure body 10 - 1 includes an electrode 11 - 1 , an electrode 12 - 1 , an insulating portion 21 - 1 , an insulating portion 22 - 1 , a dielectric portion 31 a , a dielectric portion 41 a , a dielectric portion 42 a , a conductive body 50 a , a metal layer 62 a , a metal layer 64 a , and a metal layer 66 a as illustrated in FIGS. 19 , 20 , and 22 .
  • the structures of the electrode 11 - 1 , the electrode 12 - 1 , the insulating portion 21 - 1 , the insulating portion 22 - 1 , the dielectric portion 31 a , the dielectric portion 41 a , the dielectric portion 42 a , the conductive body 50 a , the metal layer 62 a , the metal layer 64 a , and the metal layer 66 a are respectively similar to the structures of the first electrode 11 , the second electrode 12 , the first insulating portion 21 , the second insulating portion 22 , the dielectric portion 31 , the dielectric portion 41 , the dielectric portion 42 , the conductive body 50 , the metal layer 62 , the metal layer 64 , and the metal layer 66 illustrated in FIG. 2 .
  • the second structure body 10 - 2 includes an electrode 11 - 2 , an electrode 12 - 2 , an insulating portion 21 - 2 , an insulating portion 22 - 2 , a dielectric portion 31 b , a dielectric portion 41 b , a dielectric portion 42 b , a conductive body 50 b , a metal layer 62 b , a metal layer 64 b , and a metal layer 66 b as illustrated in FIGS. 19 , 21 , and 22 .
  • the structures of the electrode 11 - 2 , the electrode 12 - 2 , the insulating portion 21 - 2 , the insulating portion 22 - 2 , the dielectric portion 31 b , the dielectric portion 41 b , the dielectric portion 42 b , the conductive body 50 b , the metal layer 62 b , the metal layer 64 b , and the metal layer 66 b are respectively similar to the structures of the first electrode 11 , the second electrode 12 , the first insulating portion 21 , the second insulating portion 22 , the dielectric portion 31 , the dielectric portion 41 , the dielectric portion 42 , the conductive body 50 , the metal layer 62 , the metal layer 64 , and the metal layer 66 illustrated in FIG. 2 .
  • the metal layer 62 a is electrically connected to the metal layer 62 b by the wiring 63 .
  • the metal layer 64 a is electrically connected to the metal layer 64 b by the wiring 65 .
  • the metal layer 66 a is electrically connected to another conductive member by wiring 67 a .
  • the metal layer 66 b is electrically connected to yet another conductive member by wiring 67 b.
  • the first circuit 1 is provided inside the substrate 5 .
  • the first structure body 10 - 1 is provided on the substrate 5 .
  • the second circuit 2 is provided inside the substrate 6 .
  • the second structure body 10 - 2 is provided on the substrate 6 .
  • One end of the electrode 11 - 1 is electrically connected to the conductive body 50 a .
  • the other end of the electrode 11 - 1 is electrically connected to the first circuit 1 .
  • One end of the electrode 11 - 2 is electrically connected to the conductive body 50 b .
  • the other end of the electrode 11 - 2 is electrically connected to the second circuit 2 .
  • the structures described above are applicable to the structures of the isolator 310 provided above the substrate 5 and above the substrate 6 .
  • the electric field intensity can be reduced thereby in the vicinity of the lower edge at the end surface of the electrode 12 - 1 .
  • the electric field intensity can be reduced in the vicinity of the lower edge at the end surface of the electrode 12 - 2 .
  • the pair of electrodes 11 - 1 and 12 - 1 are connected in series to the pair of electrodes 11 - 2 and 12 - 2 .
  • the first circuit 1 and the second circuit 2 are doubly insulated from each other by two pairs of electrodes connected in series. According to the isolator 310 , the insulation reliability can be improved, compared to the structure insulated singly by one pair of electrodes.
  • FIG. 23 is a plan view illustrating an isolator 320 according to a second modification of the third embodiment.
  • FIG. 24 is a schematic view illustrating the cross-sectional structure of the isolator 320 according to the second modification of the third embodiment.
  • the isolator 320 differs from the isolator 300 in that the two ends of the first electrode 11 are electrically connected to the first circuit 1 .
  • the conductive body 50 is electrically isolated from the first circuit 1 and the first electrode 11 . As long as the conductive body 50 is set to the reference potential, the electrical connections of the first circuit 1 , the first electrode 11 , and the conductive body 50 can be modified appropriately therebetween.
  • FIG. 25 is a schematic view illustrating an isolator 330 according to a third modification of the third embodiment.
  • the isolator 330 includes the first structure body 10 - 1 , the second structure body 10 - 2 , a third structure body 10 - 3 , and a fourth structure body 10 - 4 .
  • the first structure body 10 - 1 includes the electrode 11 - 1 and the electrode 12 - 1 .
  • the second structure body 10 - 2 includes the electrode 11 - 2 and the electrode 12 - 2 .
  • the third structure body 10 - 3 includes an electrode 11 - 3 and an electrode 12 - 3 .
  • the fourth structure body 10 - 4 includes an electrode 11 - 4 and an electrode 12 - 4 .
  • the electrodes each are coils.
  • the first circuit 1 includes a differential driver circuit 1 a , a capacitance C 1 , and a capacitance C 2 .
  • the second circuit 2 includes a differential receiving circuit 2 a , a capacitance C 3 , and a capacitance C 4 .
  • the differential driver circuit 1 a , the capacitance C 1 , the capacitance C 2 , the electrode 11 - 1 , the electrode 11 - 2 , the electrode 12 - 1 , and the electrode 12 - 2 are formed on a first substrate (not-illustrated).
  • One end of the electrode 11 - 1 is connected to a first constant potential.
  • the other end of the electrode 11 - 1 is connected to the capacitance C 1 .
  • One end of the electrode 11 - 2 is connected to a second constant potential.
  • the other end of the electrode 11 - 2 is connected to the capacitance C 2 .
  • One output of the differential driver circuit 1 a is connected to the capacitance C 1 .
  • the other output of the differential driver circuit 1 a is connected to the capacitance C 2 .
  • the capacitance C 1 is connected to the differential driver circuit 1 a and the electrode 11 - 1 therebetween.
  • the capacitance C 2 is connected to the differential driver circuit 1 a and the electrode 11 - 2 therebetween.
  • the electrode 11 - 1 and the electrode 12 - 1 are stacked with an insulating portion interposed.
  • the electrode 11 - 2 and the electrode 12 - 2 are stacked with another insulating portion interposed.
  • One end of the electrode 12 - 1 is connected to one end of the electrode 12 - 2 .
  • the differential receiving circuit 2 a , the capacitance C 3 , the capacitance C 4 , the electrode 11 - 3 , the electrode 11 - 4 , the electrode 12 - 3 , and the electrode 12 - 4 are formed on a second substrate (not-illustrated).
  • One end of the electrode 11 - 3 is connected to a third constant potential.
  • the other end of the electrode 11 - 3 is connected to the capacitance C 3 .
  • One end of the electrode 11 - 4 is connected to a fourth constant potential.
  • the other end of the electrode 11 - 4 is connected to the capacitance C 4 .
  • One input of the differential receiving circuit 2 a is connected to the capacitance C 3 .
  • the other input of the differential receiving circuit 2 a is connected to the capacitance C 4 .
  • the electrode 11 - 3 and the electrode 12 - 3 are stacked with an insulating portion interposed.
  • the electrode 11 - 4 and the electrode 12 - 4 are stacked with another insulating portion interposed.
  • One end of the electrode 12 - 3 is connected to one end of the electrode 12 - 4 .
  • the other end of the electrode 12 - 3 is connected to the other end of the electrode 12 - 1 .
  • the other end of the electrode 12 - 4 is connected to the other end of the electrode 12 - 2 .
  • Vin is the modulated signal.
  • Vin is the original signal shifted toward the high frequency band.
  • the differential driver circuit 1 a causes a current i 0 to flow through the electrode 11 - 1 and the electrode 11 - 2 in mutually-reverse directions.
  • the current i 0 corresponds to Vin.
  • the electrodes 11 - 1 and 11 - 2 generate magnetic fields (H 1 ) having mutually-reverse orientations. When the number of winds of the electrode 11 - 1 is equal to the number of winds of the electrode 11 - 2 , the magnitudes of the generated magnetic fields are equal.
  • the induced voltage that is generated in the electrode 12 - 1 by a magnetic field H 1 is added to the induced voltage generated in the electrode 12 - 2 by the magnetic field H 1 .
  • a current i 1 flows in the electrode 12 - 1 and 12 - 2 .
  • the electrode 12 - 1 and 12 - 2 are connected respectively to the electrode 12 - 3 and the electrode 12 - 4 by bonding wires.
  • the bonding wires include, for example, gold.
  • the diameters of the bonding wires are, for example, 30 ⁇ m.
  • the sum of the induced voltages of the electrodes 12 - 1 and 12 - 2 is applied to the electrodes 12 - 3 and 12 - 4 .
  • a current i 2 flows in the electrodes 12 - 3 and 12 - 4 .
  • the current i 2 is the same as the current i 1 flowing in the electrode 12 - 1 and the electrode 12 - 2 .
  • the electrodes 12 - 3 and 12 - 4 generate magnetic fields (H 2 ) having mutually-reverse orientations. When the number of winds of the electrode 12 - 3 is equal to the number of winds of the electrode 12 - 4 , the magnitudes of the generated magnetic fields are equal.
  • the direction of the induced voltage generated in the electrode 11 - 3 by the magnetic field H 2 is the reverse of the direction of the induced voltage generated in the electrode 11 - 4 by the magnetic field H 2 .
  • a current i 3 flows in the electrode 11 - 3 and 11 - 4 .
  • the magnitude of the induced voltage generated in the electrode 11 - 3 is equal to the magnitude of the induced voltage generated in the electrode 11 - 4 .
  • the sum of the voltages induced in the electrode 11 - 3 and 11 - 4 is applied to the differential receiving circuit 2 a , and the modulated signal is transmitted thereto.
  • FIG. 26 is a perspective view illustrating a package 400 according to a fourth embodiment.
  • FIG. 27 is a schematic view illustrating the cross-sectional structure of the package 400 according to the fourth embodiment.
  • the package 400 includes metal members 81 a to 81 f , metal members 82 a to 82 f , metal layers 83 a to 83 f , metal layers 84 a to 84 f , a sealing portion 90 , and multiple isolators 330 .
  • the package 400 includes four isolators 330 .
  • four sets of the first to fourth structure bodies 10 - 1 to 10 - 4 are provided, which are illustrated in FIG. 25 .
  • the metal member 81 a includes a portion on which the multiple first structure bodies 10 - 1 and the multiple second structure bodies 10 - 2 are provided.
  • the multiple first structure bodies 10 - 1 and the multiple second structure bodies 10 - 2 are provided on one substrate 5 .
  • the substrate 5 is electrically connected to the metal member 81 a .
  • Multiple first circuits 1 that correspond respectively to the first structure body 10 - 1 and the second structure body 10 - 2 are provided inside the substrate 5 .
  • the metal member 82 a includes a portion on which the multiple third structure bodies 10 - 3 and the multiple fourth structure bodies 10 - 4 are provided.
  • the multiple third structure bodies 10 - 3 and the multiple fourth structure bodies 10 - 4 are provided on one substrate 6 .
  • the substrate 6 is electrically connected to the metal member 82 a .
  • Multiple second circuits 2 that correspond respectively to the third structure body 10 - 3 and the fourth structure body 10 - 4 are provided inside the substrate 6 .
  • the metal member 81 a is electrically connected to the metal layer 83 a .
  • the metal layer 83 a is electrically connected to the conductive bodies 50 a of the first structure body 10 - 1 and the second structure body 10 - 2 .
  • the metal member 82 a is electrically connected to the metal layer 84 a .
  • the metal layer 84 a is electrically connected to the conductive bodies 50 b of the third structure body 10 - 3 and the fourth structure body 10 - 4 .
  • the metal members 81 b to 81 e are electrically connected respectively to the metal layers 83 b to 83 e .
  • the metal layers 83 b to 83 e are electrically connected respectively to the multiple first circuits 1 .
  • the metal member 81 f is electrically connected to the metal layer 83 f .
  • the metal layer 83 f is electrically connected to the multiple first circuits 1 .
  • the metal members 82 b to 82 e are electrically connected respectively to the metal layers 84 b to 84 e .
  • the metal layers 84 b to 84 e are electrically connected respectively to the multiple second circuits 2 .
  • the metal member 82 f is electrically connected to the metal layer 84 f .
  • the metal layer 84 f is electrically connected to the multiple second circuits 2 .
  • the sealing portion 90 covers the multiple isolators 330 , the metal layers 84 a to 84 f , the metal layers 83 a to 83 f , and portions of the metal members 81 a to 81 f and 82 a to 82 f.
  • the metal members 81 a to 81 f respectively include terminals T 1 a to T 1 f .
  • the metal members 82 a to 82 f respectively include terminals T 2 a to T 2 f .
  • the terminals T 1 a to T 1 f and T 2 a to T 2 f are not covered with the sealing portion 90 and are exposed externally.
  • the terminals T 1 a and T 2 a are connected to a reference potential. Signals supplied to the first circuits 1 are input to the terminals T 1 b to T 1 e , respectively. Signals output from the second circuits 2 are output via the terminals T 2 b to T 2 e , respectively.
  • the terminal T 1 f is connected to a power supply for driving the multiple first circuits 1 .
  • the terminal T 2 f is connected to a power supply for driving the multiple second circuits 2 .
  • the fourth embodiment it is possible to reduce the likelihood of the isolators broken in the package 400 .
  • four isolators 330 are provided, one or more other isolators may be provided in the package 400 .

Abstract

An isolator includes a first electrode; a first insulating portion on the first electrode; a second electrode on the first insulating portion; a second insulating portion around the second electrode; and a first dielectric portion on the second electrode and the second insulating portion. The second insulating portion is provided along a first plane perpendicular to a first direction from the first electrode toward the second electrode. The second electrode including a bottom surface facing the first insulating portion, an upper surface facing the first dielectric portion, a first side surface connected to the bottom surface, and a second side surface connected to the upper surface and the first side surface. The upper surface is wider than the bottom surface in a second direction along the first plane. The first side surface is tilted with respect to the bottom surface and the second side surface.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation of U.S. application Ser. No. 17/014,306 filed on Sep. 8, 2020 and is based upon and claims the benefit of priority from Japanese Patent Application No. 2020-049484, filed on Mar. 19, 2020; the entire contents of which are incorporated herein by reference.
FIELD
Embodiments relate to an isolator.
BACKGROUND
An isolator transmits a signal by utilizing the change of a magnetic field or an electric field in a state in which the current is blocked. It is desirable that breakdown of the isolator does not occur easily.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a plan view illustrating an isolator according to a first embodiment;
FIG. 2 is an A1-A2 cross-sectional view of FIG. 1 ;
FIG. 3 is a cross-sectional view of an enlarged portion of FIG. 2 ;
FIGS. 4A to 6B are cross-sectional views illustrating a method for manufacturing the isolator according to the first embodiment;
FIGS. 7A to 9C are schematic cross-sectional views illustrating a method for manufacturing a coil according to the first embodiment;
FIGS. 10A to 10D are schematic cross-sectional views illustrating a method for manufacturing a coil according to a modification of the first embodiment;
FIGS. 11A and 11B are schematic views showing a characteristic of the isolator according to the first embodiment;
FIGS. 12 to 14 are schematic cross-sectional views illustrating isolators according to modifications of the first embodiment;
FIGS. 15A to 15C are schematic cross-sectional views illustrating a method for manufacturing a coil according to a modification of the embodiment;
FIG. 16 is a schematic cross-sectional view showing an isolator according to a second embodiment;
FIG. 17 is a plan view illustrating an isolator according to a third embodiment;
FIG. 18 is a schematic view illustrating the cross-sectional structure of the isolator according to the third embodiment;
FIG. 19 is a plan view illustrating an isolator according to a first modification of the third embodiment;
FIG. 20 is an A1-A2 cross-sectional view of FIG. 19 ;
FIG. 21 is a B1-B2 cross-sectional view of FIG. 19 ;
FIG. 22 is a schematic view illustrating the cross-sectional structure of the isolator according to the first modification of the third embodiment;
FIG. 23 is a plan view illustrating an isolator according to a second modification of the third embodiment;
FIG. 24 is a schematic view illustrating the cross-sectional structure of the isolator according to the second modification of the third embodiment;
FIG. 25 is a schematic view illustrating an isolator according to a third modification of the third embodiment;
FIG. 26 is a perspective view illustrating a package according to a fourth embodiment; and
FIG. 27 is a schematic view illustrating the cross-sectional structure of the package according to the fourth embodiment.
DETAILED DESCRIPTION
According to one embodiment, an isolator includes a first electrode; a first insulating portion provided on the first electrode; a second electrode provided on the first insulating portion; a second insulating portion provided around the second electrode; and a first dielectric portion provided on the second electrode and the second insulating portion. The second insulating portion is provided along a first plane perpendicular to a first direction from the first electrode toward the second electrode. The second insulating portion contacts the second electrode. The second electrode including a bottom surface facing the first insulating portion, an upper surface facing the first dielectric portion, a first side surface connected to the bottom surface, and a second side surface connected to the upper surface and the first side surface. The upper surface is wider than the bottom surface in a second direction along the first plane, the second direction being from a center of the second electrode toward an outer edge of the second electrode. The first side surface is tilted with respect to the bottom surface and the second side surface.
Embodiments will now be described with reference to the drawings.
The drawings are schematic or conceptual; and the relationships between the thicknesses and widths of portions, the proportions of sizes between portions, etc., are not necessarily the same as the actual values thereof. The dimensions and/or the proportions may be illustrated differently between the drawings, even in the case where the same portion is illustrated.
The same portions inside the specification and drawings are marked with the same numerals; and a detailed description is omitted as appropriate.
First Embodiment
FIG. 1 is a plan view illustrating an isolator 100 according to a first embodiment.
FIG. 2 is an A1-A2 cross-sectional view of FIG. 1 .
For example, the first embodiment relates to a device so-called a digital isolator, a galvanic isolator, or a galvanic isolation element. As illustrated in FIGS. 1 and 2 , the isolator 100 according to the first embodiment includes a first circuit 1, a second circuit 2, a substrate 5, a first electrode 11, a second electrode 12, a first insulating portion 21, a second insulating portion 22, an insulating portion 28, an insulating portion 29, a dielectric portion 31, a dielectric portion 41, a dielectric portion 42, and a conductive body 50. The insulating portions 28 and 29 are not illustrated in FIG. 1 .
An XYZ orthogonal coordinate system is used in the description of the embodiments. The direction from the first electrode 11 toward the second electrode 12 is taken as a Z-direction (a first direction). Two mutually-orthogonal directions perpendicular to the Z-direction are taken as an X-direction (a second direction) and a Y-direction (a third direction). In the description, the direction from the first electrode 11 toward the second electrode 12 is called “up”, and the reverse direction is called “down”. These directions are based on the relative positional relationship between the first electrode 11 and the second electrode 12 and are independent of the direction of gravity.
As illustrated in FIG. 2 , an insulating portion 20 is provided on the substrate 5. The first electrode 11 is provided inside the insulating portion 20. The first insulating portion 21 is provided on the first electrode 11 and the insulating portion 20. The second electrode 12 is provided on the first insulating portion 21. The second insulating portion 22 is provided around the second electrode 12 along the X-Y plane (a first plane) perpendicular to the Z-direction. The second insulating portion 22 contacts the second electrode 12.
In the example illustrated in FIGS. 1 and 2 , the first electrode 11 and the second electrode 12 are coils that are provided in spiral configurations along the X-Y plane. The first electrode 11 and the second electrode 12 face each other in the Z-direction. At least a portion of the second electrode 12 is arranged with at least a portion of the first electrode 11 in the Z-direction.
The dielectric portion 31 is provided between the first insulating portion 21 and the second insulating portion 22 in the Z-direction. At least a portion of the dielectric portion 31 is provided around the second electrode 12 along the X-Y plane.
The dielectric portion 31 contacts the second electrode 12. The dielectric portion 31 includes, for example, a first dielectric layer 31 p, a second dielectric layer 31 q, and a third dielectric layer 31 r. The second dielectric layer 31 q is provided between the first dielectric layer 31 p and the third dielectric layer 31 r. For example, the second dielectric layer 31 q is different in the composition from the first dielectric layer 31 p and the third dielectric layer 31 r. As an example, the relative dielectric constants of the materials included in the first dielectric layer 31 p and the third dielectric layer 31 r are greater than the relative dielectric constant of the material included in the second dielectric layer 31 q. The first dielectric layer 31 p and the third dielectric layer 31 r are different in the composition from the first insulating portion 21. As an example, the relative dielectric constants of the materials included in the first dielectric layer 31 p and the third dielectric layer 31 r are greater than the relative dielectric constant of the material included in the first insulating portion 21.
The dielectric portion 41 is provided on the second electrode 12 and the second insulating portion 22. For example, the dielectric portion 41 contacts the second electrode 12 and the second insulating portion 22.
The conductive body 50 is provided around the first electrode 11 and the second electrode 12 along the first plane. Specifically, the conductive body 50 includes a first conductive portion 51, second conductive portions 52, and a third conductive portion 53. The first conductive portion 51 is provided around the first electrode 11 along the X-Y plane. The second conductive portions 52 are provided on a portion of the first conductive portion 51. Multiple second conductive portions 52 are provided along the first conductive portion 51. The third conductive portion 53 is provided on the multiple second conductive portions 52. The third conductive portion 53 is provided around the second electrode 12 along the X-Y plane.
In the example illustrated in FIG. 1 , one end of the first electrode 11 (i.e., one end of the coil) is electrically connected to the first circuit 1 via wiring 60. The other end of the first electrode 11 (i.e., the other end of the coil) is electrically connected to the conductive body 50 via wiring 61.
One end of the second electrode 12 (i.e., one end of the coil) is electrically connected to the second circuit 2 via a metal layer 62 and wiring 63. The other end of the second electrode 12 (i.e., the other end of the coil) is electrically connected to the second circuit 2 via a metal layer 64 and wiring 65. For example, the metal layer 62 is provided on the one end of the second electrode 12. The metal layer 64 is provided on the other end of the second electrode 12. Although, in this case, the metal layers 62 and 64 are provided at a level in the Z-direction that is different from the level of the second electrode 12 in the Z-direction, the metal layer 62 and the metal layer 64 may be provided at the same level in the Z-direction as the level of the second electrode 12 in the Z-direction. The metal layers 62 and 64 may be formed to have a continuous body with the second electrode 12.
As illustrated in FIG. 2 , a metal layer 66 is provided on the conductive body 50. The conductive body 50 is electrically connected to a not-illustrated conductive member via the metal layer 66 and wiring 67. For example, the conductive body 50 and the substrate 5 are connected to a reference potential. The reference potential is, for example, a ground potential. The conductive body 50 can be prevented from having a floating potential by connecting the conductive body 50 to the reference potential. The likelihood of unexpected dielectric breakdown can be reduced thereby, which occurs between the conductive body 50 and the electrodes due to fluctuation of the potential of the conductive body 50.
Moreover, the substrate 5 may include a circuit that is electrically connected to the first electrode 11. The first circuit 1 is, for example, a portion of the circuit provided on the substrate 5. In such a case, the conductive body 50 is provided on the substrate 5 so that the circuit is positioned between the substrate 5 and the conductive body 50. Thus, the conductive body 50 shields the circuit in the substrate 5 from electromagnetic waves traveling toward the substrate 5 from outside the substrate 5 and the conductive body 50. As a result, the conductive body 50 may stabilize the circuit operation.
The insulating portion 28 is provided along the X-Y plane around the metal layers 62 and 66. The insulating portion 29 is provided on the insulating portion 28.
One of the first circuit 1 and the second circuit 2 is used as a transmitting circuit. The other of the first circuit 1 and the second circuit 2 is used as a receiving circuit. In the description herein, the first circuit 1 is a transmitting circuit, and the second circuit 2 is a receiving circuit.
The first circuit 1 transmits a signal (i.e., a current) to the first electrode 11. The current has a waveform suited to the transmission. When the current flows through the first electrode 11, a magnetic field is generated which passes through the first electrode 11 with the spiral shape. The first electrode 11 includes at least a portion arranged in the Z-direction with at least a portion of the second electrode 12. The magnetic force lines are generated so that a portion thereof passes through the second electrode 12. In the second electrode 12, an electromotive force is induced by the change of the magnetic field passing through the second electrode 12, and makes a current flow through the second electrode 12. The second circuit 2 detects the current flowing through the second electrode 12 and generates the signal that corresponds to the detection result. Thereby, the signal is transmitted from the first circuit 1 to the second circuit 2 while the current flow is blocked (insulated) between the first electrode 11 and the second electrode 12.
Examples of the materials of the components of the isolator 100 will now be described.
The first electrode 11, the second electrode 12, and the conductive body 50 include, for example, metals. The first electrode 11, the second electrode 12, and the conductive body 50 include, for example, at least one metal selected from the group consisting of copper and aluminum. It is preferable for the first electrode 11 and the second electrode 12 to have low electrical resistances to suppress the heat generation when transmitting the signal. In view of reducing the electrical resistance, it is preferable for the first electrode 11 and the second electrode 12 to include copper.
The insulating portion 20, the first insulating portion 21, the second insulating portion 22, and the insulating portion 28 include silicon and oxygen. For example, the insulating portion 20, the first insulating portion 21, the second insulating portion 22, and the insulating portion 28 include silicon oxide. The insulating portion 20, the first insulating portion 21, the second insulating portion 22, and the insulating portion 28 may further include nitrogen.
The insulating portion 29 includes an insulating resin of polyimide, polyamide, etc.
The dielectric portions 41 and 42 include silicon and nitrogen. For example, the dielectric portions 41 and 42 include silicon nitride.
The substrate 5 includes silicon and an impurity. The impurity is at least one selected from the group consisting of boron, phosphorus, arsenic, and antimony.
The dielectric portion 31 includes at least one selected from the group consisting of a first material including silicon and nitrogen, a second material including aluminum and oxygen, a third material including tantalum and oxygen, a fourth material including hafnium and oxygen, a fifth material including zirconium and oxygen, a sixth material including strontium, titanium and oxygen, a seventh material including bismuth, iron and oxygen, and an eighth material including barium, titanium and oxygen.
In the dielectric portion 31, the first dielectric layer 31 p includes, for example, silicon nitride. The second dielectric layer 31 q includes, for example, silicon oxide. The third dielectric layer 31 r includes, for example, silicon nitride. The material of the third dielectric layer 31 r may be different from the material of the first dielectric layer 31 p.
For example, the first dielectric layer 31 p and the third dielectric layer 31 r include silicon and nitrogen, and the first insulating portion 21 and the second insulating portion 22 include silicon, oxygen, and nitrogen. In such a case, the nitrogen concentrations of the first dielectric layer 31 p and the third dielectric layer 31 r are greater than the nitrogen concentration of the first insulating portion 21 and greater than the nitrogen concentration of the second insulating portion 22.
The second electrode 12 may include a first metal layer 12 a and a second metal layer 12 b. The second metal layer 12 b is provided between the first metal layer 12 a and the first insulating portion 21, between the first metal layer 12 a and the dielectric portion 31, and between the first metal layer 12 a and the second insulating portion 22. The first electrode 11 may include a third metal layer 11 c and a fourth metal layer 11 d. The fourth metal layer 11 d is provided between the third metal layer 11 c and the insulating portion 20. The first metal layer 12 a and the third metal layer 11 c include copper. The second metal layer 12 b and the fourth metal layer 11 d include tantalum. The second metal layer 12 b and the fourth metal layer 11 d may include stacked films of tantalum and tantalum nitride. By providing the second metal layer 12 b and the fourth metal layer 11 d, the metal materials included in the first metal layer 12 a and the third metal layer 11 c can be prevented from diffusing into the insulating portions.
The first conductive portion 51 may include metal layers 51 a and 51 b. The metal layer 51 b is provided between the metal layer 51 a and the insulating portion 20. The second conductive portion 52 may include metal layers 52 a and 52 b. The metal layer 52 b is provided between the metal layer 52 a and the first insulating portion 21 and between the metal layer 52 a and the first conductive portion 51. The third conductive portion 53 may include metal layers 53 a and 53 b. The metal layer 53 b is provided between the metal layer 53 a and the second insulating portion 22, between the metal layer 53 a and the dielectric portion 31, and between the metal layer 53 a and the second conductive portion 52. The metal layers 51 a, 52 a and 53 a each include copper. The metal layers 51 b, 52 b and 53 b each include tantalum. The metal layers 51 b to 53 b may include stacked films of tantalum and tantalum nitride. By providing the metal layers 51 b to 53 b, the metal materials included in the metal layers 51 a to 53 a can be prevented from diffusing into the insulating portions.
FIG. 3 is a cross-sectional view of an enlarged portion of FIG. 2 .
As illustrated in FIG. 3 , the second electrode 12 is provided between the dielectric portion 31 and the dielectric portion 41. The dielectric portion 31 includes the first dielectric layer 31 p, the second dielectric layer 31 q, and the third dielectric layer 31 r.
The second dielectric layer 31 q is provided between the first dielectric layer 31 p and the third dielectric layer 31 r. The first dielectric layer 31 p is provided between the first insulating portion 21 and the second dielectric layer 31 q. The third dielectric layer 31 r is provided between the second dielectric layer 31 q and the second insulating portion 22.
The second dielectric layer 31 q also is provided at a portion where the second electrode 12 is not provided. The first dielectric layer 31 p and the third dielectric layer 31 r each include a portion provided between the second electrode 12 and the first insulating portion 21.
For example, the second electrode 12 has a two-step tapered configuration in a cross section along the X-Z plane passing through the center of the spiral. In other words, the second electrode 12 has the beveled corner that connects the bottom facing the first insulating portion 21 and the side surface.
For example, the second electrode 12 has a bottom surface BS contacting the dielectric portion 31 and an upper surface TS contacting the dielectric portion 41. The bottom surface BS has the width in the X-direction is less than the width in the X-direction of the top surface TS. The second electrode 12 also includes a first side surface SS1 and a second side surface SS2. The first side surface SS1 is connected to the bottom surface BS and the second side surface SS2. The second side surface SS2 is connected to the first side surface SS1 and the top surface TS. The first side surface SS1 is tilted upward with respect to the bottom surface BS. The first side surface SS1 has a tilt angle θ1 with respect to the bottom surface BS, and the second side surface SS2 has a tilt angle θ2 with respect to the bottom surface BS. The tilt angle θ1 is less than the tilt angle θ2. The bottom surface BS and the first side surface SS1 of the second electrode 12 contact the third dielectric layer 31 r. The second side surface SS2 contacts the second insulating portion 22.
FIGS. 4A to 6B are cross-sectional views illustrating a method for manufacturing the isolator according to the first embodiment. One example of the method for manufacturing the isolator according to the first embodiment will be described with reference to FIGS. 4A to 6B.
FIGS. 4A to 6B illustrate manufacturing processes at the position shown by line A1-A2 in FIG. 1 . In the cross-sectional views hereinbelow, the wiring 61 that connects the conductive body 50 and the first electrode 11 is omitted to clearly illustrate the outer edge of the first electrode 11.
The insulating portion 20 is formed on the substrate 5 by chemical vapor deposition (CVD). Openings OP1 and OP2 are formed in the upper surface of the insulating portion 20 by reactive ion etching (RIE). The opening OP1 is formed at a position corresponding to the first electrode 11. The opening OP2 is formed at a position corresponding to the first conductive portion 51. As illustrated in FIG. 4A, a metal layer ML1 is formed by sputtering along the upper surface of the insulating portion 20 in which the openings OP1 and OP2 are formed.
Other metal layer is formed on the metal layer ML1 so that the openings OP1 and OP2 are filled therewith. The other metal layer is formed by sputtering a seed layer on the metal layer ML1 and plating a plating layer on the seed layer. Continuing, chemical mechanical polishing (CMP) is performed until the upper surface of the insulating portion 20 is exposed. As illustrated in FIG. 4B, the first electrode 11 and the first conductive portion 51 are formed, which include the metal layer ML1 and the other metal layer.
The dielectric portion 42 is formed by CVD on the first electrode 11 and the first conductive portion 51. The first insulating portion 21 is formed by CVD on the dielectric portion 42. An opening OP3 that extends through the first insulating portion 21 and the dielectric portion 42 and reaches the first conductive portion 51 is formed by RIE. As illustrated in FIG. 4C, a metal layer ML2 is formed by sputtering. The metal layer ML2 is formed along the upper surface of the first insulating portion 21 and the inner surface of the opening OP3.
Other metal layer is formed on the metal layer ML2 by sputtering and plating. The opening OP3 is filled with the metal layer ML2 and the other metal layer. CMP is performed until the upper surface of the first insulating portion 21 is exposed. The second conductive portion 52 is formed thereby. As illustrated in FIG. 5A, a dielectric portion DL1 is formed on the first insulating portion 21 and the second conductive portion 52. Details of the method for forming the dielectric portion DL1 are described below.
The second insulating portion 22 is formed by CVD on the dielectric portion DL1. Openings OP4 and OP5 that extend through the second insulating portion 22 are formed by RIE. The opening OP4 is formed at a position corresponding to the second electrode 12 and is positioned above the first electrode 11. The opening OP5 is formed at a position corresponding to the third conductive portion 53 and is positioned on the second conductive portion 52. The second conductive portion 52 is exposed at the bottom of the opening OP5 by selectively removing the dielectric portion DL1. As illustrated in FIG. 5B, a metal layer ML3 is formed by sputtering. The metal layer ML3 is formed along the inner surface of the opening OP4, the inner surface of the opening OP5, and the upper surface of the second insulating portion 22.
A metal layer ML4 (see FIG. 9B) is formed on the metal layer ML3 by plating. The openings OP4 and OP5 are filled with the metal layer ML3 and the metal layer ML4. Continuing, CMP is performed until the upper surface of the second insulating portion 22 is exposed. The second electrode 12 and the third conductive portion 53 are formed thereby, which include the metal layer ML3 and the metal layer ML4. The dielectric portion DL1 corresponds to the dielectric portion 31. As illustrated in FIG. 6A, the dielectric portion 41 is formed by CVD on the second electrode 12 and the third conductive portion 53.
As illustrated in FIG. 6B, the isolator 100 is completed by forming the metal layer 62, the metal layer 64 (referring to FIG. 1 ), the metal layer 66, the insulating portion 28 and the insulating portion 29 on the dielectric portion 41. The metal layer 62 and 64 are electrically connected to the second electrode 12. The metal layer 66 is electrically connected to the third conductive portion 53. The insulating portion 28 includes a first insulating layer and a second insulating layer. The first insulating layer covers the dielectric portion 41. The first insulating layer includes a portion positioned between the dielectric portion 41 and each of the metal layers 62, 64, and 66. The second insulating layer is provided on the first insulating layer. Here, the boundary between the first and second insulating layers is not shown explicitly.
For example, the metal layers 62, 64, and 66 are formed after forming the first insulating layer on the dielectric portion 41. The metal layers 62 and 64 are electrically connected to the second electrode 12 via contact holes provided in the first insulating layer and the dielectric portion 41. The metal layer 66 is electrically connected to the third conductive portion 53. For example, the metal layers 62, 66, and 64 are formed by sputtering and then formed to have a prescribed thickness by using a selective plating method.
Subsequently, the second insulating layer and the insulating portion 29 are formed to cover the metal layers 62, 64 and 66; and then, openings positioned above the metal layers 62, 64 and 66 are formed in the insulating portion 29 by, for example, photolithography. Subsequently, the metal layers 62, 64 and 66 are exposed by selectively removing the second insulating layer via the openings of the insulating portion 29. The insulating portion 28 is, for example, a silicon oxide layer formed by CVD. The insulating portion 29 is, for example, a photosensitive resin such as polyimide, etc.
Finally, the wiring 63, the wiring 65 (referring to FIG. 1 ), and the wiring 67 are connected respectively to the metal layers 62, 64, and 66.
FIGS. 7A to 9C are schematic cross-sectional views illustrating a method for manufacturing the coil (i.e., the second electrode 12) according to the first embodiment. FIGS. 7A to 9C are schematic cross-sectional views illustrating the details of the manufacturing method described for FIGS. 5A to 6A.
As shown in FIG. 7A, the first dielectric layer 31 p and the second dielectric layer 31 q are formed on the first insulating portion 21. For example, the first dielectric layer 31 p and the second dielectric layer 31 q are formed using CVD or sputtering.
An etching mask EM1 is formed on the second dielectric layer 31 q. The etching mask EM1 is, for example, a resist layer patterned using photolithography. The etching mask EM1 has an opening MO1 corresponding to the region in which the second electrode 12 is formed.
As shown in FIG. 7B, the etching mask EM1 is deformed so that the side surface that faces the opening MO1 is tilted. For example, the etching mask EM1 is subjected to the heat treatment at a temperature higher than the softening point of the etching mask EM1.
As shown in FIG. 7C, the configuration of the etching mask EM1 is transferred to the second dielectric layer 31 q by etching the second dielectric layer 31 q and the etching mask EM1. The second dielectric layer 31 q and the etching mask EM1 are etched by, for example, dry etching. The second dielectric layer 31 q is etched using, for example, the conditions under which the first dielectric layer 31 p acts as an etching stopper. The second dielectric layer 31 q is etched so that a side surface 31 qs that faces the opening MO1 is tilted.
As shown in FIG. 7D, after removing the etching mask EM1, the third dielectric layer 31 r is formed to cover the first dielectric layer 31 p and the second dielectric layer 31 q. For example, the third dielectric layer 31 r is formed using CVD.
The third dielectric layer 31 r is formed to have a recess at a position corresponding to the opening MO1. The third dielectric layer 31 r includes an oblique surface 31 rs corresponding to the side surface 31 qs of the second dielectric layer 31 q. The first dielectric layer 31 p, the second dielectric layer 31 q, and the third dielectric layer 31 r are included in the dielectric portion DL1 shown in FIG. 5A.
As shown in FIG. 8A, the second insulating portion 22 is formed on the third dielectric layer 31 r. The second insulating portion 22 is formed so that the upper surface of the second insulating portion 22 is flat by filling the recess of the dielectric portion DL1. The thickness in the Z-direction of the second insulating portion 22 is substantially equal to the thickness in the Z-direction of the second electrode 12.
As shown in FIG. 8B, an etching mask EM2 is formed on the second insulating portion 22. The etching mask EM2 is, for example, a resist layer patterned using photolithography. The etching mask EM2 has an opening MO2 on the region of the second insulating portion 22 in which the second electrode 12 is formed.
As shown in FIG. 8C, the etching mask EM2 is used to form the opening OP4 in the second insulating portion 22 by selectively removing the second insulating portion 22. For example, the second insulating portion 22 is removed using dry etching. For example, the second insulating portion 22 is etched using the conditions under which the third dielectric layer 31 r acts as an etching stopper.
As shown in FIG. 9A, the metal layer ML3 is formed along the inner surface of the opening OP4 and the upper surface of the second insulating portion 22 in which the opening OP4 is formed (referring to FIG. 5B). The metal layer ML3 is formed to cover the inner surface of the opening OP4.
As shown in FIG. 9B, the metal layer ML4 is formed on the metal layer ML3 by, for example, sputtering and plating. The metal layer ML4 is formed so that the opening OP4 is filled therewith.
As shown in FIG. 9C, CMP is performed until the upper surface of the second insulating portion 22 is exposed. The metal layer ML4 and the metal layer ML3 are removed so that portions thereof remain in the opening OP4. Thereby, the second electrode 12 is formed, which includes the metal layer ML3 and the metal layer ML4 (referring to FIG. 6A).
The metal layer ML4 includes a portion that serves as the first metal layer 12 a of the second electrode 12. The metal layer ML3 includes a portion that serves as the second metal layer 12 b. The second electrode 12 is formed so that the bottom surface BS contacts the third dielectric layer 31 r. Also, the first side surface SS1 of the second electrode 12 faces the tilted side surface of the second dielectric layer 31 q via the third dielectric layer 31 r. The second side surface SS2 contacts the second insulating portion 22 exposed at the inner wall of the opening OP4.
FIGS. 10A to 10D are schematic cross-sectional views illustrating a method for manufacturing the coil (the second electrode 12) according to a modification of the first embodiment. FIGS. 10A to 10D illustrate a manufacturing method replacing the manufacturing method shown in FIGS. 7A to 7D.
As shown in FIG. 10A, the first dielectric layer 31 p, the second dielectric layer 31 q, and a metal layer 31 f are formed on the first insulating portion 21. For example, the first dielectric layer 31 p and the second dielectric layer 31 q are formed using CVD. The metal layer 31 f is formed on the second dielectric layer 31 q by, for example, sputtering. The metal layer 31 f is, for example, a nickel layer.
An etching mask EM3 is formed on the metal layer 31 f over the second dielectric layer 31 q. The etching mask EM3 is, for example, a resist layer patterned using photolithography. The etching mask EM3 has an opening MO3 in the region in which the second electrode 12 is formed.
As shown in FIG. 10B, the metal layer 31 f is selectively etched via the opening MO3. The metal layer 31 f is etched to be recessed inward from the side surface of the etching mask EM3. In other words, the etching forms a space between the second dielectric layer 31 q and the etching mask EM3 along the outer edge of the etching mask EM3.
As shown in FIG. 10C, the second dielectric layer 31 q is selectively etched using the etching mask EM3. For example, the second dielectric layer 31 q is etched by wet etching under the conditions such that the first dielectric layer 31 p acts as an etching stopper. At this time, the etching of the second dielectric layer 31 q progresses in the lateral direction (e.g., the X-direction) because the metal layer 31 f is recessed from the outer edge of the etching mask EM3. The side surface 31 qs of the second dielectric layer 31 q facing the opening MO3 is formed to be tilted thereby.
As shown in FIG. 10D, after removing the etching mask EM3 and the metal layer 31 f, the third dielectric layer 31 r is formed to cover the first dielectric layer 31 p and the second dielectric layer 31 q. The third dielectric layer 31 r is formed to have a recess at a position corresponding to the opening MO3. The third dielectric layer 31 r includes the oblique surface 31 rs corresponding to the side surface 31 qs of the second dielectric layer 31 q. The first dielectric layer 31 p, the second dielectric layer 31 q, and the third dielectric layer 31 r are included in the dielectric portion 31 shown in FIG. 5A.
Continuing, the second electrode 12 is formed inside the second insulating portion 22 through the processes shown in FIGS. 8A to 9C.
FIGS. 11A and 11B are schematic views showing a characteristic of the isolator 100 according to the first embodiment. FIG. 11A is a schematic cross-sectional view of the enlarged cross section of the second electrode 12 shown in FIG. 3 . FIG. 11B is a schematic view showing the relationship at the second electrode 12 between the electric field intensity at a lower edge LE and the tilt angle θ1 of the first side surface SS1.
In the isolator 100, when a signal is transmitted between the first electrode 11 and the second electrode 12, a positive voltage with respect to the first electrode 11 is applied to the second electrode 12. Thereby, a potential difference is generated between the first electrode 11 and the second electrode 12 and between the conductive body 50 and the second electrode 12. At this time, electric field concentration occurs at the vicinity of the lower edge LE of the second electrode 12. When the electric field intensity at the vicinity of the lower edge LE is high, dielectric breakdown occurs, and the isolator 100 is broken. Thus, it is desirable for the electric field intensity at the vicinity of the lower edge LE to be low.
As shown in FIG. 11A, in the isolator 100, the second electrode 12 includes the first side surface SS1 and the second side surface SS2 which have different tilts with respect to the bottom surface BS. The first side surface SS1 is provided between the bottom surface BS and the second side surface SS2 and is connected to the bottom surface BS and the second side surface SS2. The tilt angle θ1 of the first side surface SS1 with respect to the bottom surface BS is less than the tilt angle θ2 of the second side surface SS2 with respect to the bottom surface BS (referring to FIG. 3 ). Therefore, an interior angle IA between the bottom surface BS and the first side surface SS1 is large, compared with the case where the second side surface SS2 is directly connected to the bottom surface BS. That is, the interior angle IA at the lower edge LE of the second electrode 12 is greater than the case without the first side surface SS1. The electric field concentration at the lower edge LE of the second electrode 12 can be relaxed thereby.
The inventors calculated the electric field intensity at the vicinity of the lower edge LE of the second electrode 12 by simulation. The result of the simulation is shown in FIG. 11B. The vertical axis of FIG. 11B is the electric field intensity at the lower edge LE. The horizontal axis is the tilt angle θ1 of the first side surface SS1 with respect to the bottom surface BS.
As shown in FIG. 11B, the electric field intensity at the lower edge LE has a minimum when the tilt angle θ1 is 45 degrees. The electric field intensity increases as the tilt angle θ1 increases from 45 degrees. Also, the electric field intensity increases as the tilt angle θ1 decreases from 45 degrees.
According to the first embodiment, the edge of the second electrode 12 facing the first insulating portion 21 is formed to have a beveled shape that provides the first side surface SS1. Thereby, it is possible to reduce the likelihood of dielectric breakdown caused by a leakage current by relaxing the electric field concentration at the vicinity of the lower edge LE.
By the method for manufacturing the isolator 100 according to the embodiment, the first side surface SS1 can be formed stably with an increased reproducibility. For example, the edge of the second electrode 12 facing the first insulating portion 21 can be rounded without the dielectric portion DL1 in the case where the second insulating portion 22 is selectively removed by wet etching. It is also possible to relax the electric field concentration at the lower edge of the second electrode 12 in this manner. However, the shape control of the second electrode 12 may have poor reproducibility when the wet etching is used only, and make it difficult to obtain stable characteristics.
In the embodiment, it is easy for the metal layer ML3 to cover the inner surface of the opening OP4 without leaving gaps (referring to FIG. 9A) because the second electrode 12 includes the first side surface SS1 and the second side surface SS2. Thereby, the metal layer ML3 can be thin, and can be prevented from cracking and like. Also, the unfilled defects such as voids, etc., can be suppressed when filling the opening OP4 with the metal layer ML4 (referring to FIG. 9B).
FIGS. 12 to 14 are schematic cross-sectional views respectively illustrating isolators 110, 120, and 130 according to modifications of the first embodiment.
In the isolator 110 shown in FIG. 12 , the second electrode 12 is provided so that the bottom surface BS contacts the first insulating portion 21. The first side surface SS1 contacts the first dielectric layer 31 p and the second dielectric layer 31 q. The third dielectric layer 31 r is positioned at a level in the Z-direction at which the first side surface SS1 and the second side surface SS2 are connected.
The isolator 110 is formed through the process shown in FIG. 8C by making the first insulating portion 21 being exposed. For example, the third dielectric layer 31 r and the first dielectric layer 31 p are etched in order, which are exposed at the bottom of the opening OP4. At this time, the first dielectric layer 31 p and the third dielectric layer 31 r are etched under the conditions such that the etching rates of the first dielectric layer 31 p, the second dielectric layer 31 q, and the third dielectric layer 31 r are substantially the same.
In the isolator 110, the second electrode 12 also includes the first side surface SS1 and the second side surface SS2, and thereby, the electric field concentration can be relaxed at the lower edge LE of the second electrode 12.
In the isolator 120 shown in FIG. 13 , the second electrode 12 includes the first side surface SS1 and the second side surface SS2 at the outermost perimeter of the second electrode 12 which is provided in a spiral configuration along the X-Y plane. The second electrode 12 includes a portion positioned inward of the outermost perimeter, in which the second side surface SS2 is directly connected to the bottom surface BS. Also, in the portion of the second electrode 12 positioned inward of the outermost perimeter, the second dielectric layer 31 q is not provided between the second insulating portion 22 and the first insulating portion 21; and the first dielectric layer 31 p is in contact with the third dielectric layer 31 r.
For example, the electric field concentration is induced at the lower edge LE of the portion positioned at the outermost perimeter by the potential difference between the first electrode 11 and the second electrode 12. In the example, the electric field concentration can be relaxed, and the breakdown immunity can be increased by providing the first side surface SS1 at the portion positioned at the outermost perimeter.
FIG. 14 is a schematic view showing a cross section of the first electrode 11 of the isolator 130. In the example, the upper end of the first electrode 11 facing the first insulating portion 21 has a beveled edge. The first electrode 11 includes a third side surface SS3 and a fourth side surface SS4.
The first electrode 11 further includes the upper surface TS and the bottom surface BS. The third side surface SS3 is positioned between the upper surface TS and the fourth side surface SS4. The third side surface SS3 is connected to the upper surface TS and the fourth side surface SS4. The fourth side surface SS4 is positioned between the third side surface SS3 and the bottom surface BS. The fourth side surface SS4 is connected to the third side surface SS3 and the bottom surface BS.
The third side surface SS3 is tilted downward with respect to the upper surface TS. The electric field concentration at an upper edge UE of the first electrode 11 can be relaxed thereby.
FIGS. 15A to 15C are schematic cross-sectional views illustrating a method for manufacturing the coil (i.e., the first electrode 11) according to a modification of the embodiment. The manufacturing processes illustrated in FIGS. 15A to 15C correspond to the process shown in FIG. 4B.
As shown in FIG. 15A, the surface of the insulating portion 20 including the inner surface of the opening OP1 is covered with a metal layer ML1A (referring to FIG. 4A); and a metal layer ML1B is provided so that the opening OP1 is filled therewith. An etching mask EM4 is provided at the upper surface of the metal layer ML1B.
The etching mask EM4 is, for example, a resist layer patterned using photolithography. The etching mask EM4 is formed to cover the portion of the metal layer ML1B that is embedded in the opening OP1.
As shown in FIG. 15B, the etching mask EM4 is deformed by heat treatment. For example, the etching mask EM4 is subjected to the heat treatment at a temperature higher than the softening point of the etching mask EM4. Thereby, the etching mask EM4 is deformed so that the side surface thereof is tilted.
As shown in FIG. 15C, the configuration of the etching mask EM4 is transferred onto the portions of the metal layer ML1B and the metal layer ML1A that is embedded in the opening OP1 by etching the metal layer ML1B, the metal layer ML1A and the etching mask EM4. For example, the metal layers ML1A and ML1B and the etching mask EM4 are etched by dry etching or ion milling under the conditions such that the etching rates thereof are substantially the same. The third side surface SS3 can be formed thereby, which is tilted downward with respect to the upper surface TS.
For example, the first electrode 11 shown in FIG. 14 can be combined with the second electrodes 12 shown in FIGS. 3, 12 and 13 . Thereby, the breakdown immunities can be improved further in the isolators 100, 110, and 120.
Second Embodiment
FIG. 16 is a schematic cross-sectional view showing an isolator 200 according to a second embodiment. In the isolator 200, the first electrode 11 and the second electrode 12 are provided in flat plate configurations facing each other when the isolator 200 is viewed along the Z-direction. The first electrode 11 and the second electrode 12 may be, for example, circular, elliptical, or polygonal. The first electrode 11 and the second electrode 12 are provided so that the upper surface of the first electrode 11 and the lower surface of the second electrode 12 are, for example, parallel to each other.
The isolator 200 transmits a signal utilizing the change of an electric field instead of the change of magnetic field. Specifically, when the second circuit 2 applies a voltage to the second electrode 12, an electric field is induced between the first electrode 11 and the second electrode 12. The first circuit 1 detects the electrode-electrode capacitance at this time and generates a signal based on the detection result. Thereby, the signal is transmitted between the first electrode 11 and the second electrode 12, whereas an electric current is blocked therebetween.
In the example, the second electrode 12 also includes the first side surface SS1 and the second side surface SS2. Thereby, the electric field intensity can be reduced at the vicinity of the lower edge LE, and it is possible to reduce the likelihood of breakdown that occurs in the isolator when applying the voltage to the second electrode 12.
Third Embodiment
FIG. 17 is a plan view illustrating an isolator 300 according to a third embodiment.
FIG. 18 is a schematic view illustrating the cross-sectional structure of the isolator 300 according to the third embodiment.
In the isolator 300 according to the third embodiment, the first electrode 11 has one end at the outer perimeter portion that is electrically connected to the conductive body 50 via the wiring 61 as illustrated in FIG. 17 . The other end of the first electrode 11 is electrically connected to the first circuit 1 via the wiring 60.
As illustrated in FIG. 18 , the first circuit 1 is provided inside the substrate 5. The second circuit 2 is provided inside a substrate 6 that is separated from the substrate 5. The metal layer 62 is electrically connected via the wiring 63 to a metal layer 69 provided on the substrate 6. The metal layer 64 is electrically connected via the wiring 65 to a metal layer 68 provided on the substrate 6. The second circuit 2 is electrically connected to the metal layers 68 and 69.
According to the embodiments, the structures described above are applicable to the structure of the isolator 300 provided above the substrate 5. The electric field intensity can be reduced thereby in the vicinity of the lower edge at the end surface of the second electrode 12.
FIG. 19 is a plan view illustrating an isolator 310 according to a first modification of the third embodiment.
FIG. 20 is an A1-A2 cross-sectional view of FIG. 19 . FIG. 21 is a B1-B2 cross-sectional view of FIG. 19 .
FIG. 22 is a schematic view illustrating the cross-sectional structure of the isolator 310 according to the first modification of the third embodiment.
The isolator 310 according to the first modification includes a first structure body 10-1 and a second structure body 10-2 as illustrated in FIG. 19 .
The first structure body 10-1 includes an electrode 11-1, an electrode 12-1, an insulating portion 21-1, an insulating portion 22-1, a dielectric portion 31 a, a dielectric portion 41 a, a dielectric portion 42 a, a conductive body 50 a, a metal layer 62 a, a metal layer 64 a, and a metal layer 66 a as illustrated in FIGS. 19, 20, and 22 .
For example, the structures of the electrode 11-1, the electrode 12-1, the insulating portion 21-1, the insulating portion 22-1, the dielectric portion 31 a, the dielectric portion 41 a, the dielectric portion 42 a, the conductive body 50 a, the metal layer 62 a, the metal layer 64 a, and the metal layer 66 a are respectively similar to the structures of the first electrode 11, the second electrode 12, the first insulating portion 21, the second insulating portion 22, the dielectric portion 31, the dielectric portion 41, the dielectric portion 42, the conductive body 50, the metal layer 62, the metal layer 64, and the metal layer 66 illustrated in FIG. 2 .
The second structure body 10-2 includes an electrode 11-2, an electrode 12-2, an insulating portion 21-2, an insulating portion 22-2, a dielectric portion 31 b, a dielectric portion 41 b, a dielectric portion 42 b, a conductive body 50 b, a metal layer 62 b, a metal layer 64 b, and a metal layer 66 b as illustrated in FIGS. 19, 21, and 22 .
For example, the structures of the electrode 11-2, the electrode 12-2, the insulating portion 21-2, the insulating portion 22-2, the dielectric portion 31 b, the dielectric portion 41 b, the dielectric portion 42 b, the conductive body 50 b, the metal layer 62 b, the metal layer 64 b, and the metal layer 66 b are respectively similar to the structures of the first electrode 11, the second electrode 12, the first insulating portion 21, the second insulating portion 22, the dielectric portion 31, the dielectric portion 41, the dielectric portion 42, the conductive body 50, the metal layer 62, the metal layer 64, and the metal layer 66 illustrated in FIG. 2 .
As illustrated in FIG. 19 , the metal layer 62 a is electrically connected to the metal layer 62 b by the wiring 63. The metal layer 64 a is electrically connected to the metal layer 64 b by the wiring 65.
The metal layer 66 a is electrically connected to another conductive member by wiring 67 a. The metal layer 66 b is electrically connected to yet another conductive member by wiring 67 b.
As illustrated in FIG. 22 , the first circuit 1 is provided inside the substrate 5. The first structure body 10-1 is provided on the substrate 5. The second circuit 2 is provided inside the substrate 6. The second structure body 10-2 is provided on the substrate 6. One end of the electrode 11-1 is electrically connected to the conductive body 50 a. The other end of the electrode 11-1 is electrically connected to the first circuit 1. One end of the electrode 11-2 is electrically connected to the conductive body 50 b. The other end of the electrode 11-2 is electrically connected to the second circuit 2.
According to the embodiments, the structures described above are applicable to the structures of the isolator 310 provided above the substrate 5 and above the substrate 6. The electric field intensity can be reduced thereby in the vicinity of the lower edge at the end surface of the electrode 12-1. Also, the electric field intensity can be reduced in the vicinity of the lower edge at the end surface of the electrode 12-2. In the isolator 310 illustrated in FIGS. 19 to 22 , the pair of electrodes 11-1 and 12-1 are connected in series to the pair of electrodes 11-2 and 12-2. In other words, the first circuit 1 and the second circuit 2 are doubly insulated from each other by two pairs of electrodes connected in series. According to the isolator 310, the insulation reliability can be improved, compared to the structure insulated singly by one pair of electrodes.
FIG. 23 is a plan view illustrating an isolator 320 according to a second modification of the third embodiment.
FIG. 24 is a schematic view illustrating the cross-sectional structure of the isolator 320 according to the second modification of the third embodiment.
According to the second modification of the third embodiment, as illustrated in FIGS. 23 and 24 , the isolator 320 differs from the isolator 300 in that the two ends of the first electrode 11 are electrically connected to the first circuit 1. The conductive body 50 is electrically isolated from the first circuit 1 and the first electrode 11. As long as the conductive body 50 is set to the reference potential, the electrical connections of the first circuit 1, the first electrode 11, and the conductive body 50 can be modified appropriately therebetween.
FIG. 25 is a schematic view illustrating an isolator 330 according to a third modification of the third embodiment.
The isolator 330 according to the third modification includes the first structure body 10-1, the second structure body 10-2, a third structure body 10-3, and a fourth structure body 10-4. The first structure body 10-1 includes the electrode 11-1 and the electrode 12-1. The second structure body 10-2 includes the electrode 11-2 and the electrode 12-2. The third structure body 10-3 includes an electrode 11-3 and an electrode 12-3. The fourth structure body 10-4 includes an electrode 11-4 and an electrode 12-4. The electrodes each are coils. The first circuit 1 includes a differential driver circuit 1 a, a capacitance C1, and a capacitance C2. The second circuit 2 includes a differential receiving circuit 2 a, a capacitance C3, and a capacitance C4.
For example, the differential driver circuit 1 a, the capacitance C1, the capacitance C2, the electrode 11-1, the electrode 11-2, the electrode 12-1, and the electrode 12-2 are formed on a first substrate (not-illustrated). One end of the electrode 11-1 is connected to a first constant potential. The other end of the electrode 11-1 is connected to the capacitance C1. One end of the electrode 11-2 is connected to a second constant potential. The other end of the electrode 11-2 is connected to the capacitance C2.
One output of the differential driver circuit 1 a is connected to the capacitance C1. The other output of the differential driver circuit 1 a is connected to the capacitance C2. The capacitance C1 is connected to the differential driver circuit 1 a and the electrode 11-1 therebetween. The capacitance C2 is connected to the differential driver circuit 1 a and the electrode 11-2 therebetween.
The electrode 11-1 and the electrode 12-1 are stacked with an insulating portion interposed. The electrode 11-2 and the electrode 12-2 are stacked with another insulating portion interposed. One end of the electrode 12-1 is connected to one end of the electrode 12-2.
For example, the differential receiving circuit 2 a, the capacitance C3, the capacitance C4, the electrode 11-3, the electrode 11-4, the electrode 12-3, and the electrode 12-4 are formed on a second substrate (not-illustrated). One end of the electrode 11-3 is connected to a third constant potential. The other end of the electrode 11-3 is connected to the capacitance C3. One end of the electrode 11-4 is connected to a fourth constant potential. The other end of the electrode 11-4 is connected to the capacitance C4.
One input of the differential receiving circuit 2 a is connected to the capacitance C3. The other input of the differential receiving circuit 2 a is connected to the capacitance C4. The electrode 11-3 and the electrode 12-3 are stacked with an insulating portion interposed. The electrode 11-4 and the electrode 12-4 are stacked with another insulating portion interposed. One end of the electrode 12-3 is connected to one end of the electrode 12-4. The other end of the electrode 12-3 is connected to the other end of the electrode 12-1. The other end of the electrode 12-4 is connected to the other end of the electrode 12-2.
An operation thereof will now be described. A modulated signal is transmitted in the isolators. In FIG. 25 , Vin is the modulated signal. For example, an edge-triggered technique or on-off keying is used to modulate the signal. In any technique, Vin is the original signal shifted toward the high frequency band.
The differential driver circuit 1 a causes a current i0 to flow through the electrode 11-1 and the electrode 11-2 in mutually-reverse directions. The current i0 corresponds to Vin. The electrodes 11-1 and 11-2 generate magnetic fields (H1) having mutually-reverse orientations. When the number of winds of the electrode 11-1 is equal to the number of winds of the electrode 11-2, the magnitudes of the generated magnetic fields are equal.
The induced voltage that is generated in the electrode 12-1 by a magnetic field H1 is added to the induced voltage generated in the electrode 12-2 by the magnetic field H1. A current i1 flows in the electrode 12-1 and 12-2. The electrode 12-1 and 12-2 are connected respectively to the electrode 12-3 and the electrode 12-4 by bonding wires. The bonding wires include, for example, gold. The diameters of the bonding wires are, for example, 30 μm.
The sum of the induced voltages of the electrodes 12-1 and 12-2 is applied to the electrodes 12-3 and 12-4. A current i2 flows in the electrodes 12-3 and 12-4. The current i2 is the same as the current i1 flowing in the electrode 12-1 and the electrode 12-2. The electrodes 12-3 and 12-4 generate magnetic fields (H2) having mutually-reverse orientations. When the number of winds of the electrode 12-3 is equal to the number of winds of the electrode 12-4, the magnitudes of the generated magnetic fields are equal.
The direction of the induced voltage generated in the electrode 11-3 by the magnetic field H2 is the reverse of the direction of the induced voltage generated in the electrode 11-4 by the magnetic field H2. A current i3 flows in the electrode 11-3 and 11-4. The magnitude of the induced voltage generated in the electrode 11-3 is equal to the magnitude of the induced voltage generated in the electrode 11-4. The sum of the voltages induced in the electrode 11-3 and 11-4 is applied to the differential receiving circuit 2 a, and the modulated signal is transmitted thereto.
FIG. 26 is a perspective view illustrating a package 400 according to a fourth embodiment.
FIG. 27 is a schematic view illustrating the cross-sectional structure of the package 400 according to the fourth embodiment.
According to the fourth embodiment, as illustrated in FIG. 26 , the package 400 includes metal members 81 a to 81 f, metal members 82 a to 82 f, metal layers 83 a to 83 f, metal layers 84 a to 84 f, a sealing portion 90, and multiple isolators 330.
In the example illustrated, the package 400 includes four isolators 330. In other words, four sets of the first to fourth structure bodies 10-1 to 10-4 are provided, which are illustrated in FIG. 25 .
The metal member 81 a includes a portion on which the multiple first structure bodies 10-1 and the multiple second structure bodies 10-2 are provided. For example, the multiple first structure bodies 10-1 and the multiple second structure bodies 10-2 are provided on one substrate 5. The substrate 5 is electrically connected to the metal member 81 a. Multiple first circuits 1 that correspond respectively to the first structure body 10-1 and the second structure body 10-2 are provided inside the substrate 5.
The metal member 82 a includes a portion on which the multiple third structure bodies 10-3 and the multiple fourth structure bodies 10-4 are provided. The multiple third structure bodies 10-3 and the multiple fourth structure bodies 10-4 are provided on one substrate 6. The substrate 6 is electrically connected to the metal member 82 a. Multiple second circuits 2 that correspond respectively to the third structure body 10-3 and the fourth structure body 10-4 are provided inside the substrate 6.
The metal member 81 a is electrically connected to the metal layer 83 a. The metal layer 83 a is electrically connected to the conductive bodies 50 a of the first structure body 10-1 and the second structure body 10-2. The metal member 82 a is electrically connected to the metal layer 84 a. The metal layer 84 a is electrically connected to the conductive bodies 50 b of the third structure body 10-3 and the fourth structure body 10-4.
The metal members 81 b to 81 e are electrically connected respectively to the metal layers 83 b to 83 e. The metal layers 83 b to 83 e are electrically connected respectively to the multiple first circuits 1. The metal member 81 f is electrically connected to the metal layer 83 f. The metal layer 83 f is electrically connected to the multiple first circuits 1.
The metal members 82 b to 82 e are electrically connected respectively to the metal layers 84 b to 84 e. The metal layers 84 b to 84 e are electrically connected respectively to the multiple second circuits 2. The metal member 82 f is electrically connected to the metal layer 84 f. The metal layer 84 f is electrically connected to the multiple second circuits 2.
The sealing portion 90 covers the multiple isolators 330, the metal layers 84 a to 84 f, the metal layers 83 a to 83 f, and portions of the metal members 81 a to 81 f and 82 a to 82 f.
The metal members 81 a to 81 f respectively include terminals T1 a to T1 f. The metal members 82 a to 82 f respectively include terminals T2 a to T2 f. The terminals T1 a to T1 f and T2 a to T2 f are not covered with the sealing portion 90 and are exposed externally.
For example, the terminals T1 a and T2 a are connected to a reference potential. Signals supplied to the first circuits 1 are input to the terminals T1 b to T1 e, respectively. Signals output from the second circuits 2 are output via the terminals T2 b to T2 e, respectively. The terminal T1 f is connected to a power supply for driving the multiple first circuits 1. The terminal T2 f is connected to a power supply for driving the multiple second circuits 2.
According to the fourth embodiment, it is possible to reduce the likelihood of the isolators broken in the package 400. Although an example is described in which four isolators 330 are provided, one or more other isolators may be provided in the package 400.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the invention.

Claims (11)

What is claimed is:
1. An isolator, comprising:
a first electrode;
a first insulating portion provided on the first electrode;
a second electrode provided on the first insulating portion;
a second insulating portion provided around the second electrode, the second insulating portion being provided along a first plane perpendicular to a first direction from the first electrode toward the second electrode, the second insulating portion contacting the second electrode;
a first dielectric portion provided on the second electrode and the second insulating portion; and
a second dielectric portion provided between the first and second insulating portions,
the second electrode including a bottom surface facing the first insulating portion, an upper surface facing the first dielectric portion, and a side surface connected to the upper surface and the bottom surface;
the second dielectric portion contacting the second electrode and including a first dielectric layer and a second dielectric layer, the first dielectric layer contacting the first insulating portion, the second dielectric layer being provided between the first dielectric layer and the second insulating portion, the first dielectric layer having a relative dielectric constant larger than a relative dielectric constant of the second dielectric layer, a relative dielectric constant of the first insulating portion and a relative dielectric constant of the second insulating portion.
2. The isolator according to claim 1, wherein
the second dielectric portion further includes a third dielectric layer between the second dielectric layer and the second insulating portion, the third dielectric layer having a relative dielectric constant larger than the relative electric constant of the second dielectric layer.
3. The isolator according to claim 2, wherein
the first dielectric layer is provided between the first insulating portion and the second electrode.
4. The isolator according to claim 3, wherein
the third dielectric layer is provided between the second electrode and the first dielectric layer, and contacts the bottom surface of the second electrode and the first dielectric layer.
5. The isolator according to claim 2, wherein
the bottom surface of the second electrode contacts the first insulating portion.
6. The isolator according to claim 5, wherein
the second dielectric layer contacts the side surface of the second electrode.
7. The isolator according to claim 1, wherein
the first dielectric layer is provided between the first insulating portion and the second electrode.
8. The isolator according to claim 1, wherein
the bottom surface of the second electrode contacts the first insulating portion.
9. The isolator according to claim 8, wherein
the second dielectric layer and the first dielectric layer contact the side surface of the second electrode.
10. The isolator according to claim 8, wherein
a bottom surface of the first dielectric layer and the bottom surface of the second electrode are contacted on an upper surface of the first insulating portion, and disposed on a plane parallel to the first plane.
11. The isolator according to claim 1, wherein
the upper surface is wider than the bottom surface in a second direction along the first plane.
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