UA97027C2 - Прошивная и прокатная оправка, способ восстановления этой прошивной и прокатной оправки и технологическая линия для восстановления этой прошивной и прокатной оправки - Google Patents
Прошивная и прокатная оправка, способ восстановления этой прошивной и прокатной оправки и технологическая линия для восстановления этой прошивной и прокатной оправки Download PDFInfo
- Publication number
- UA97027C2 UA97027C2 UAA201006710A UAA201006710A UA97027C2 UA 97027 C2 UA97027 C2 UA 97027C2 UA A201006710 A UAA201006710 A UA A201006710A UA A201006710 A UAA201006710 A UA A201006710A UA 97027 C2 UA97027 C2 UA 97027C2
- Authority
- UA
- Ukraine
- Prior art keywords
- mandrel
- film
- rolling
- stitching
- rod
- Prior art date
Links
- 238000005096 rolling process Methods 0.000 title claims description 94
- 238000000034 method Methods 0.000 title claims description 31
- 230000001172 regenerating effect Effects 0.000 title 1
- 230000008929 regeneration Effects 0.000 title 1
- 238000011069 regeneration method Methods 0.000 title 1
- 238000005507 spraying Methods 0.000 claims abstract description 114
- 238000010891 electric arc Methods 0.000 claims abstract description 88
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 79
- 229910052742 iron Inorganic materials 0.000 claims abstract description 40
- 238000005422 blasting Methods 0.000 claims abstract description 38
- 229910052751 metal Inorganic materials 0.000 claims abstract description 19
- 239000002184 metal Substances 0.000 claims abstract description 19
- 239000010953 base metal Substances 0.000 claims description 36
- 238000004544 sputter deposition Methods 0.000 claims description 34
- 239000000314 lubricant Substances 0.000 claims description 32
- 238000012545 processing Methods 0.000 claims description 30
- 229910000831 Steel Inorganic materials 0.000 claims description 21
- 239000010959 steel Substances 0.000 claims description 21
- 238000004519 manufacturing process Methods 0.000 claims description 19
- 239000010410 layer Substances 0.000 claims description 15
- 239000002344 surface layer Substances 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 10
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- 238000005452 bending Methods 0.000 claims description 4
- 238000009941 weaving Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 14
- 239000011248 coating agent Substances 0.000 abstract description 11
- 238000000576 coating method Methods 0.000 abstract description 11
- 230000002265 prevention Effects 0.000 abstract description 3
- 238000012360 testing method Methods 0.000 description 71
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- 238000010438 heat treatment Methods 0.000 description 15
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- 230000007423 decrease Effects 0.000 description 13
- 238000002844 melting Methods 0.000 description 10
- 230000008018 melting Effects 0.000 description 10
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- 239000000843 powder Substances 0.000 description 5
- 238000011160 research Methods 0.000 description 5
- 229910000851 Alloy steel Inorganic materials 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 238000002294 plasma sputter deposition Methods 0.000 description 4
- 230000002829 reductive effect Effects 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 210000000988 bone and bone Anatomy 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000007750 plasma spraying Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910052582 BN Inorganic materials 0.000 description 2
- 229910001208 Crucible steel Inorganic materials 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 244000208060 Lawsonia inermis Species 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 238000003287 bathing Methods 0.000 description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 2
- 229960002645 boric acid Drugs 0.000 description 2
- 235000010338 boric acid Nutrition 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
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- 238000002360 preparation method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
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- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 241000282414 Homo sapiens Species 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
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- 210000000744 eyelid Anatomy 0.000 description 1
- 238000009950 felting Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000035784 germination Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 208000020442 loss of weight Diseases 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Coating By Spraying Or Casting (AREA)
Abstract
Предложена прошивная и прокатная оправка, имеющая пленку, состоящую из оксидов, таких как FeOи FeO, а также Fe (металла), и которая создана на поверхности основного металла с помощью электродугового напыления с использованием железной проволоки, основным компонентом которой является Fe, причем, благодаря этой пленке, на практике может быть получена оправка, имеющая превосходные свойства защиты от нагрева и предотвращения схватывания, а также может быть продлен срок службы оправки. Кроме того, при восстановлении этой оправки пленка может быть повторно создана с помощью выполнения следующих этапов в указанном порядке: дробеструйной обработки оправки, используемой при прошивке и прокатке, и электродугового напыления. В результате можно восстановить оправку при низких затратах и в короткий период времени.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007285382 | 2007-11-01 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| UA97027C2 true UA97027C2 (ru) | 2011-12-26 |
Family
ID=50840913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| UAA201006710A UA97027C2 (ru) | 2007-11-01 | 2008-10-20 | Прошивная и прокатная оправка, способ восстановления этой прошивной и прокатной оправки и технологическая линия для восстановления этой прошивной и прокатной оправки |
Country Status (1)
| Country | Link |
|---|---|
| UA (1) | UA97027C2 (ru) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2875876A4 (en) * | 2012-07-20 | 2016-05-25 | Nippon Steel & Sumitomo Metal Corp | BY HOLLY PLUG |
| EP2944387A4 (en) * | 2013-01-11 | 2016-07-27 | Nippon Steel & Sumitomo Metal Corp | CONNECTOR FOR HOT TUBE PRODUCTION |
| CN111836911A (zh) * | 2018-03-14 | 2020-10-27 | 日本制铁株式会社 | 穿轧机顶头 |
-
2008
- 2008-10-20 UA UAA201006710A patent/UA97027C2/ru unknown
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2875876A4 (en) * | 2012-07-20 | 2016-05-25 | Nippon Steel & Sumitomo Metal Corp | BY HOLLY PLUG |
| US10150147B2 (en) | 2012-07-20 | 2018-12-11 | Nippon Steel & Sumitomo Metal Corporation | Piercing plug |
| EP2944387A4 (en) * | 2013-01-11 | 2016-07-27 | Nippon Steel & Sumitomo Metal Corp | CONNECTOR FOR HOT TUBE PRODUCTION |
| CN111836911A (zh) * | 2018-03-14 | 2020-10-27 | 日本制铁株式会社 | 穿轧机顶头 |
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