UA129393U - SITE WITH EQUIPMENT FOR PREPARATION OF COMBISILOS, PACKING AND STORAGE - Google Patents

Abstract

Playground with equipment for preparation of combosilos, packing it in rolls and storage with double for example equipment of lines, each of which includes a system of feeding stern feed with equipment for loading it into the mixer, a system for feeding flattened grain and feeding flattened grain into the mixer; system for supplying solutions to the mixer; system of mixing and unloading into the unit for forming the mass of feed mixture in rolls and wrapping them with a mesh and stretch film means of weighing and packing of rolls in elastic containers, loading and unloading means and means of moving the rolls to the storage site, and in the mixing system, mixing and feed into the unit, the discharge of the mass is carried out on the site with a hard surface, the feed into the aggregate mass is carried out by a grapple, and as a means of moving the rolls is used for i move hay rolls, with the latter endowed with a hook-up device both in the front and in the back.

Description

The useful model belongs to agriculture, to sites - shops with equipment for preparing fodder mixtures, including combisilos, their packing into rolls and storage.

It is known that there is a workshop on the site for preparing combisilo and packing it into rolls, for example, a double one, each line of which has a feed system for stalk fodder, which includes the main conveyor-feeder and several additional ones, two conveyors - horizontal and inclined with a bridge for passage located above the horizontal conveyor heavy trucks; grain feeding and flattening system, which includes a grain feeder conveyor, an inclined conveyor, a flattener, an inclined conveyor for feeding flattened grain into the mixer; solution supply system, which includes a capacity for liquid, a pump-dispenser, pipelines and sprinklers; mixing and unloading system, including a two-shaft continuous mixer and an inclined unloading conveyor. Under both unloading conveyors there is a hopper for redistributing the mass of fodder, which has three unloading conveyors, at the end of which three units are installed for forming the mass of fodder mixture into rolls and wrapping them with a net and stretch film. The units themselves are installed with ledges alternately near the means for moving the rolls to the platform for their storage, so two of these units are connected to the above-mentioned means through additional belt conveyors, and the means for moving the rolls is made in the form of a single-track narrow gauge with trolleys (which turns into a double-track) to move the rolls to the end of the platform for their storage, from where the gantry crane distributes the rolls along the entire length of the platform. Two of these units are connected to the above-mentioned device through additional belt conveyors, and stops are located in the places where the rolls roll off the unit. The equipment includes scales, a rotary crane with bale grippers for moving rolls, a device for packing rolls in elastic containers. From the device, the rolls are fed by a gantry crane to the storage platform, from which the same gantry crane is used to load them into railway wagons standing on the track that runs next to the platform. Non-standard rolls are returned for reprocessing on the same cart that brought them to the scales. The trolley passes the unit on a single track to the device that feeds the roll to a special platform installed above the conveyor, which feeds the fodder mixture into one of the units. The roll packaging is cut, and the mass is poured onto the above-mentioned conveyor. The workshop is also equipped

With the control panel of the equipment (see the patent of Ukraine for "Platform with equipment for preparing combisilo, packing it in rolls and storing it" according to Mo a2016 11794, dated November 21, 2016).

This workshop, located on the site, is the most similar to what is claimed, and is therefore accepted as a prototype.

The disadvantage of the scheme of such equipment placed on the site of the workshop is that it is too metal-intensive, while part of the equipment is located in pits, which are flooded by rain in the summer and covered by snow in the winter. In addition, the platform for storing rolls is used irrationally.

The task of the useful model is a platform with equipment for preparing combisilo, packing it into rolls and storing it, on which, due to a change in the technological scheme based on new equipment, the metal consumption of the equipment is reduced, and irrational use of the platform for storing rolls is also prevented.

The task is solved by the fact that a site with equipment for preparing combisilo, packing it into packaging rolls and storing it with double, for example, line equipment, each of which includes a feed system for stalk fodder with equipment for loading it into a mixer, a feed system for flattening moistened grain and feed flattened grain in the mixer; solution supply system to the mixer; system of mixing, unloading, accumulation and feeding to the unit for forming the mass of feed mixture into rolls and wrapping them with a net and stretch film, means of weighing and packing rolls into elastic containers, loading and unloading means and means of moving rolls to the storage area, according to a useful model , in the system of mixing, unloading, accumulation and feeding into the unit, the mass is unloaded onto a platform with a hard surface, while the mass is fed into the unit by a grapple, and as a means of moving the rolls, a bale truck is used to move the rolls of hay, and the latter is equipped with a towing device as in both in the front and in the back.

Unloading the mass on a platform with a hard surface and feeding it to the unit with a grab reduces the metal consumption of the equipment, and the use of a bale truck allows you to move bales both to the platform for storage and to railway wagons for loading them in rolls, and the presence of a towing device in the bale truck in the rear part allows you not to turn the bale truck after unloading (because to turn the bale truck you need to occupy a significant part of the site), but to pull it out from the narrowed gap between the neighboring sites with different composition of combisilo in rolls.

The site with equipment for preparing combisilo, packing it into rolls and storing it is shown in the drawings, where in fig. 1 - plan view of the site with equipment of double lines; in fig. 2 - the same, with a single line equipped with a grain soaking line.

A platform with equipment for preparing combisile, packing it into rolls and storing it, with double, for example, line equipment, each of which includes a system for feeding stalk fodder with a hard-surfaced platform 1 for the accumulation of silage or green mass of corn and with equipment - a grapple loader 2 for loading it into the mixer 3, the grain feeding and flattening system, which includes a feeder 4 of moistened grain, an inclined conveyor 5, a flattener 6, a conveyor 7 for supplying flattened grain to the mixer

WITH; the system for supplying solutions to the mixer, which includes a capacity 8 for liquid, a dosing pump 9, pipelines 10 and sprinklers 11; mixing and unloading system, which includes a two-shaft mobile feed mixer-dispenser Z equipped with a weighing device and an inclined unloading conveyor 12. According to the first version of the double lines, under the end of the conveyor 12 there is a platform 13 with a hard surface for unloading combisilo from the feed mixture and a grab is placed nearby crane 14, which supplies feed mixture from the platform to units 15(a, b) for forming the mass of feed mixture into rolls and wrapping them with a net and stretch film. A stop 16 and scales 17 are installed at the place where the rolls are rolled from the unit 15. Near the latter, a rotary crane 18 with bale grippers is installed, which feeds the rolls to a means of transporting them (in the form of a bale truck 19) to the platform 20 for storage. According to the second version of the single execution of the line, a hopper-accumulator-feeder 21 is installed under the end of the conveyor 12 3 with an unloading conveyor 22, under the end of which a unit 15 is installed for forming the mass of fodder mixture into rolls. The same rotary crane 18 with bale grippers is used to feed substandard rolls to a special platform 23 located above the conveyor 22. The rotary crane 18 with bale grippers is placed with the possibility of feeding the roll from the unit to the scales 17 and to the bale truck 19. The equipment may include a soaking line grains of corn. It is presented in the second version with a single line. The grain soaking line includes noria 24, several

From the hoppers 25 for grain (minimum steam), the loading auger 26, in which the corn grain is sprayed with water, the unloading augers 27 from the hoppers 25 and the collective unloading auger 28. The bale truck 19, in addition to the main trailer 29 in front, has a similar device 30 behind.

The site equipment works as follows. The crushed green mass of corn brought by heavy-duty trucks with a trailer is unloaded on platform 1 (with a hard surface), from where it is reloaded by grab 2 into mixer 3. There can be one or even two grabs. Concentrated feed - flakes made from moistened corn grain - also goes there.

The latter is loaded into the grain feeder 4, from where the conveyor 5 is fed into the thresher 6, and from it - through the conveyor 7 into the mixer 3. The preservative solution from the capacity 8 is fed by the pump-dispenser 9 through the pipeline 10 through the sprayers 11 into the mixer C in the process of mixing the components. At the same time, after loading a certain portion of green mass into the mixer, it is weighed, and only then are added in a certain proportion flakes of moistened grain, in the amount of 10 to 20 95 - for dairy cows, and from 15 to 30 95 - for growing and fattening bulls .

From mixer Z, the mixture is fed by conveyor 12 (in the first version) to the platform 13 with a hard surface, where it accumulates, and from there it is fed to apparatus 15 (a or b) by grab crane 14. After unloading, the mixer will not be able to dispense the feed mixture all the time, because it will prepare the next portion of the feed mixture, therefore a certain supply of it is created on site 13. In the unit 15 (a or b), a roll of feed mixture is formed, which is wrapped with a net and a stretch film.

The rolls from the unit 15 roll onto the bed with a stop 16, and from it they are moved by a rotary crane 18 with bale grippers to the scales 17, placed near or between the units 15 and means 19 for moving the rolls. After weighing the rolls, a label is printed, stuck on the roll, and the last one is placed on the bale transporter 19, which is under loading, with a rotary crane 18.

After it is fully loaded with rolls, the baler is attached to the tractor, which moves it to a certain place on the platform 20, where the rolls of this series are unloaded and stacked with the help of a crane. For example, rolls with an additive of concentrated feed 10 95 are stacked on the allocated site 31, on site 32 - with a content of 15 95 and so on.

When a substandard roll is detected (insufficient density in a given volume), it is moved directly from the scale 17 by a grab crane 14 to a special platform 13, where it is freed from the mesh and stretch film, and the mixture is again fed into the unit 15. Both units 15a and 156 because they prepare mixtures according to the same recipe at the same time. After filling with such rolls,

for example, platform 31, the mixers start preparing the mixture according to another recipe, and the rolls are already fed to another platform (32) for their storage. Thus, platform 20 is successively filled to the very end. At the same time, there is an empty space between platforms 31 and 32 due to the passage of a truck crane and a tractor with a bale truck.

In the case of a single version shown in fig. 2, the hopper-accumulator-feeder can be used as a buffer capacity, because the mixer works periodically, and the unit 15 works continuously, therefore, the mass of combisilo is periodically accumulated in the hopper-accumulator-feeder 21 and the mass is periodically supplied by the unloading conveyor 22 to the unit 15. When a substandard roll is detected, it is fed by crane 18 to platform 23, where the net and stretch film are removed, and the mass itself is fed by conveyor 22 for repackaging in the unit.

If there is no canned grain, then a grain soaking line can be installed somewhere nearby on the site, the volume of the bunkers of which should be calculated for the daily operation of the site's equipment. With a single version of the line, the grain soaking equipment can be arranged next to each other, as shown in Fig. 2. The receiving hopper of the noria 24 is filled with grain from the dump truck, which is fed by the noria into the auger 26 above the hoppers 25, for their alternate loading. In the auger 26, the grain moving through the auger is irrigated with water.

After filling one hopper 25, the grain should settle for 12-24 hours. The second hopper is filled in the same way. After standing for a day, the soaked grain from the hopper is unloaded by the auger 27 onto the collecting auger 28, which feeds the grain into the moistened grain feeder 4. In another bunker, at this time, grain is being dehumidified for the next working day.

Claims (1)

USEFUL MODEL FORMULA A platform with equipment for preparing combisilo, packing it into rolls and storing it with double line equipment, for example, each of which includes a feed system for stalk fodder with equipment for loading it into a mixer, a feed system for flattening moistened grain and feeding flattened grain into a mixer; solution supply system to the mixer; system of mixing and unloading into the unit for forming the mass of fodder mixture into rolls and From wrapping them with a net and stretch film, means of weighing and packing the rolls into elastic containers, loading and unloading means and means of moving the rolls to the storage platform, which is distinguished by the fact that in the system of mixing, unloading, accumulation and feeding into the unit, the unloading of the mass is carried out on a platform with a hard surface, the mass is supplied to the unit by a grapple, and as a means of moving the rolls, a bale truck is used to move the rolls of hay, and the latter is equipped with a towing device both in the front and in the rear.