TWM677245U - MDI Net Zero Green Energy Panel Composite Board - Google Patents

Abstract

A composite board made of MDI (Made Indigenous Dioxide) net-zero energy is produced by combining top and bottom wood veneers with a special adhesive and pressing them together using a hot-pressing machine. This creates a new type of high-load-bearing "MDI board." The MDI board can be cut into MDI strips, MDI baseboards, etc., and combined with MDI powder base to create grid-patterned, cross-patterned, and double-sided composite boards. MDI board can also be used to make various building materials, construction templates, interior decoration boards and corner pieces, flooring, furniture, and various packaging materials.

Description

MDI Net Zero Green Energy Board - Composite Board

This invention relates to the technical field of pallet manufacturing, and particularly to pallets made by combining wood in a specific ratio with a special adhesive, pressing the mixture into boards using a hot press, and then combining these boards with a base, strip, or board.

Palletized cargo carriers are essential for global freight transport, primarily made of wood or plastic. In response to global initiatives such as forest conservation, plastic reduction, and net-zero emissions, a new type of net-zero green energy pallet, Mdi, has been introduced to the market. This pallet is made from recycled wood, processing waste, and wood chips, combined with special adhesives such as methylene diphenyl diisocyanate (MDI), and manufactured using high-temperature pressure molding.

Net Zero Green Energy Mdi pallets are commonly available in a nine-legged configuration. This new "MDI Net Zero Green Energy Composite Pallet" is a second-generation improved version of the Net Zero Green Energy Mdi pallet. It uses high-temperature and pressure bonding to fuse the surface wood veneer and the board material together, producing a Net Zero Green Energy Mdi board. It requires no smoke or heat treatment, meeting international environmental and quarantine requirements. Combined with Net Zero Green Energy Mdi powder blocks and Net Zero Green Energy Mdi strips, various sizes can be customized to suit different production lines and shelving warehouses, providing manufacturers with a brand-new choice for logistics and transportation.

The improved and manufactured Net Zero Green Energy Mdi boards can be used not only to produce various specifications of European CP board boards, but also to manufacture various building materials, construction templates, interior decoration boards and corner pieces, flooring, furniture, and various packaging materials, providing the industry with new low-carbon and environmentally friendly materials.

In one embodiment, this novel MDI net-zero green energy board composite board uses waste wood veneer for both the upper and lower veneers. The flat board is made from waste wood, recycled wood, and processing surplus wood, which are machine-crushed into wood chips and sawdust, then combined with a special adhesive and hot-pressed. Finally, the upper and lower veneers and the flat board are combined again with the special adhesive and hot-pressed to create a new high-load-bearing "Mdi board."

Furthermore, Mdi boards can be cut into Mdi strips, Mdi base plates, etc., and combined with Mdi powder bases to create composite slabs with grid-patterned, cross-patterned, and double-sided MDI net-zero green energy panels. They can also be manufactured into various specifications of slabs, such as European CP slabs.

Furthermore, Mdi boards can be manufactured into various building materials, construction templates, interior decoration boards and corner pieces, flooring, furniture, and various packaging materials.

In one embodiment, the composite stack of this novel MDI net-zero green energy panel has a cross-shaped bottom structure, comprising an MDI sheet, nine MDI powder blocks, and three MDI strips. The MDI powder blocks are connected and fixed to the MDI sheet and MDI strips using nail guns, screws, or electric drill screws. Both sides of the MDI powder blocks can be affixed with barcodes, QR codes, and 3D barcodes for use with RFID tags, increasing warehousing and logistics efficiency.

In one embodiment, the composite stack of this novel MDI net-zero green energy panel has a grid-like bottom structure, including an MDI sheet, nine MDI powder blocks, and an MDI base plate. The MDI powder blocks are connected and fixed to the MDI sheet and base plate using nail guns, screws, or electric drill screws. Barcodes, QR codes, and 3D barcodes can be affixed to both sides of the MDI powder blocks for use with RFID tags, increasing warehousing and logistics efficiency. The MDI base plate has a hollowed-out grid shape in the center, providing more stable load-bearing capacity.

In one embodiment, the composite stack of this novel MDI net-zero green energy panel has a double-sided structure, comprising two MDI sheets and nine MDI powder blocks. The MDI powder blocks are connected and fixed to the two MDI sheets using nail guns, screws, or electric drill screws. Both sides of the MDI powder blocks can be affixed with barcodes, QR codes, and 3D barcodes for use with RFID tags, increasing warehousing and logistics efficiency. The two MDI sheets also provide greater stability when supporting goods.

100: Top Veneer

101: Lower Veneer

M8: Flat board material

S1: Mdi board material

S20: Mdi powder cake

S30: Mdi slats

T1: Mdi board material

T20: Mdi powder cake

T30: Mdi baseplate

T50: Square cavity

D1: Mdi board material

D20: Mdi powder cake

[Figure 1] is a cross-sectional view of the composite slab of this novel MDI net-zero green energy panel.

[Figure 2] is a diagram of the cross-shaped bottom structure of the composite slab of this novel MDI net-zero green energy panel.

[Figure 3] is a front perspective view of the cross-shaped bottom of the composite slab of this new MDI net-zero green energy panel.

[Figure 4] is a diagram of the grid-like bottom structure of the composite slab of this novel MDI net-zero green energy panel.

[Figure 5] is a front perspective view of the cross-shaped bottom of the composite slab of this new MDI net-zero green energy panel.

[Figure 6] is a double-sided structural diagram of the composite slab of this novel MDI net-zero green energy panel.

For your reference, the following is a preferred implementation example: Refer to Figure 1, which shows a cross-sectional view of the composite board material of this novel MDI net-zero green energy board, including an upper veneer 100, a lower veneer 101, and a flat board M8.

The upper veneer 100 and lower veneer 101 are made from waste wood veneer; the flat board M8 is made from waste wood, recycled wood, and processing surplus wood, which are crushed into wood chips and sawdust by machinery, combined with special adhesive, and then pressed by hot pressing. Then, the upper veneer 100, lower veneer 101, and flat board M8 are combined with special adhesive and pressed by hot pressing. The surface contraction of the upper veneer 100 and lower veneer 101 and the center of the flat board M8 are mutually balanced, providing sufficient tension and distributing the load-bearing weight, resulting in a new high-load-bearing capacity "Mdi board".

The special adhesive components may include a mixture of methylene diphenyl diisocyanate (MDI), melamine co-polycondensation resin, phenolic resin, isocyanate, or urea-formaldehyde resins.

This "Mdi board" can be cut into Mdi strips, Mdi base plates, etc., for use as a bottom in a 3x3 or 4x4 pattern. Combined with Mdi powder, it can be made into composite slabs of MDI net-zero green energy. It can also be manufactured to European CP slab specifications or various other sizes, such as 110×110 cm, 120×100 cm, 120×80 cm, 114×114 cm, 130×110 cm, etc., to meet specific needs.

Furthermore, Mdi boards can be used to manufacture various building materials, construction templates, interior decoration boards and corner pieces, flooring, furniture, and various packaging materials, helping industries reduce carbon emissions and improve ESG environmental indicators.

In one embodiment, Figure 2 illustrates the cross-shaped bottom structure of the composite slab of this novel MDI net-zero green energy panel, showing its front and side views. It includes one Mdi board S1, nine Mdi powder blocks S20, and three Mdi strips S30.

The Mdi powder block S20 is made by crushing recycled wood, processing waste wood, and wood chips into wood powder, which is then combined with the aforementioned special adhesive. It is square in shape and is used to connect and fix the Mdi board S1 and Mdi strip S30 using nail guns, screws, or electric drill screws.

In one embodiment, Figure 3 shows a front perspective view of the composite stack of the novel MDI net-zero green energy panel, featuring a three-section (川) bottom. There are three Mdi strips S30 and nine Mdi powder blocks S20, arranged in a square shape and distributed at the top, bottom, left, right, upper left, lower left, upper right, lower right, and center positions of the composite stack. Barcodes, QR codes, and 3D barcodes can be affixed to both sides of the Mdi powder blocks S20, allowing for use with RFID tags and increasing warehousing and logistics efficiency.

In one embodiment, Figure 4 illustrates the grid-like bottom structure of the composite slab of this novel MDI net-zero green energy panel, showing its front and side views. It includes one Mdi board T1, nine Mdi powder blocks T20, and one Mdi base plate T30.

The Mdi powder block T20 is made by crushing recycled wood, processing waste wood, and wood chips into wood powder, which is then combined with the aforementioned special adhesive. It is square in shape and is connected and fixed to the Mdi board T1 and the Mdi base plate T30 using methods such as nailing with a nail gun or drilling screws.

In one embodiment, Figure 5 shows a front perspective view of the cross-shaped bottom of the composite slab of this novel MDI net-zero green energy panel, which includes one Mdi base plate T30 and nine Mdi powder blocks T20.

The Mdi base plate T30 features four square holes (T50) cut out in the center, giving it a grid-like shape and making it more stable for carrying loads.

Nine Mdi powder blocks (T20) are square in shape and distributed across the top, bottom, left, right, upper left, lower left, upper right, lower right, and center of the composite stack of the MDI net-zero green energy panel. Both sides of the Mdi powder blocks (T20) can be affixed with barcodes, QR codes, and 3D barcodes for use with RFID tags, increasing warehousing and logistics efficiency.

In one embodiment, Figure 6 illustrates the double-sided structure of the composite slab of this novel MDI net-zero green energy panel, showing its front, back, and side views, including two upper and lower Mdi panels D1 and nine Mdi powder aggregates D20.

The Mdi powder block D20 is made by crushing recycled wood, processing waste wood, and sawdust into wood powder, which is then combined with the aforementioned special adhesive. It is square in shape and connected to two upper and lower Mdi boards D1 using nail guns, screws, or electric drill screws. The two Mdi boards D1 provide greater stability under load.

There are nine Mdi powder trays, D20 in total, arranged in a square shape. They are distributed on the top, bottom, left, right, upper left, lower left, upper right, lower right, and center of the Mdi composite pallet. Both sides of the Mdi powder trays D20 can be used to attach barcodes, QR codes, and 3D barcodes, for use with RFID tags, increasing warehousing and logistics efficiency.

The preferred embodiments of this invention disclosed above, including those made by combining wood with a special adhesive as raw material, combining upper and lower wood veneers and boards, and hot-pressing them with machinery, as well as those made by combining boards, powder blocks, bottom strips, or bottom plates, should all be considered within the scope of this patent.

S1: Mdi board material

S20: Mdi powder cake

S30: Mdi slats

Claims (8)

A composite stack for MDI net-zero green energy panels, featuring a zigzag bottom design, comprises: one MDI board, nine MDI powder blocks, and three MDI strips. The MDI powder blocks are connected and secured to the MDI board and MDI strips using a nail gun and drill-locked screws. A composite stack for MDI net-zero green energy panels, arranged in a grid pattern, includes: one MDI sheet, nine MDI powder blocks, and one MDI base plate. The MDI powder blocks are connected and fixed to the MDI sheet and base plate using threaded nails (using a nail gun) and drilled screws. A composite slab for MDI net-zero green energy panels, featuring a double-sided design, comprises two MDI sheets (top and bottom) and nine MDI powder blocks. The MDI powder blocks are connected and secured to the two MDI sheets using threaded nails (using a nail gun) and drilled screws. The composite board of MDI net-zero green energy board as described in claim 1, wherein the Mdi board comprises an upper veneer, a lower veneer, and a flat board structure. The upper and lower veneers are made from waste wood veneer; the flat board is made from waste wood, recycled wood, and processing surplus wood as raw materials, which are crushed into wood chips and sawdust by machinery, combined with a special adhesive, and then pressed by hot pressing. The upper and lower veneers and the flat board are combined with the special adhesive and pressed by hot pressing, and the surface shrinkage of the upper and lower veneers and the center of the flat board are mutually balanced, producing a new high-load-bearing "Mdi board". The composite board of the MDI net-zero green energy board as described in claim 4, wherein the special adhesive component includes: methylene diphenyl diisocyanate (MDI), melamine co-polycondensation resin, phenolic resin, isocyanate, or urea-formaldehyde resins, mixed in a specific proportion. The composite slab of MDI net-zero green energy board as described in claim 1, wherein the Mdi board material can be used to manufacture European CP slabs, various building materials, construction formwork, interior decoration boards and corner pieces, flooring, furniture, and various packaging materials. As described in claim 1, the composite stack of MDI net-zero green energy panels comprises Mdi powder blocks made from recycled wood, processing waste wood, and wood chips crushed into wood powder, combined with a special adhesive. These blocks are square in shape and distributed at the top, bottom, left, right, upper left, lower left, upper right, lower right, and center of the composite stack. They are connected and fixed to the Mdi boards, Mdi strips, or Mdi base plates using nail guns and electric drill screws. Barcodes, QR codes, and 3D barcodes can be affixed to both sides of the Mdi powder blocks for use with RFID tags, increasing warehousing and logistics efficiency. As described in claim 2, the composite stack of MDI net-zero green energy panels has four square holes cut out in the center of the Mdi base plate, giving it a grid-like shape for more stable load-bearing capacity.