CN205060260U - New lightweight pallet structure - Google Patents
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- CN205060260U CN205060260U CN201520696908.0U CN201520696908U CN205060260U CN 205060260 U CN205060260 U CN 205060260U CN 201520696908 U CN201520696908 U CN 201520696908U CN 205060260 U CN205060260 U CN 205060260U
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Abstract
本实用新型公开一种新型轻质托盘结构,包括有面板、脚墩及底板,该脚墩支撑于面板底面,该底板连接于脚墩底面;其中,该面板包括有面板主体和贴设于面板主体顶面的木皮,该面板主体包括有若干层依次层叠复合的木质单板,且所有单板纵横交错复合;该脚墩包括有若干层木质片材,其木质片材依次竖向紧邻排列复合;以及,该底板采用LVL板材结构;藉此,其具有环保、重量轻、结构合理、折弯强度好及整体载货性能高等优势,减轻了工人的劳动强度,降低了运输成本。
The utility model discloses a novel light-weight pallet structure, comprising a panel, a foot pier and a bottom plate, wherein the foot pier is supported on the bottom surface of the panel, and the bottom plate is connected to the bottom surface of the foot pier; wherein the panel comprises a panel body and a veneer attached to the top surface of the panel body, the panel body comprises a plurality of layers of wood veneers which are laminated and composited in sequence, and all the veneers are laminated in a criss-cross pattern; the foot pier comprises a plurality of layers of wood sheets, and the wood sheets are laminated and composited in sequence in a vertically adjacent manner; and the bottom plate adopts an LVL board structure; thereby, it has the advantages of being environmentally friendly, light in weight, reasonable in structure, good in bending strength and high in overall cargo-carrying performance, thereby reducing the labor intensity of workers and the transportation cost.
Description
技术领域 technical field
本实用新型涉及装载运输用的托盘,尤其是指一种新型轻质托盘结构。 The utility model relates to a pallet for loading and transportation, in particular to a novel lightweight pallet structure.
背景技术 Background technique
在包装运输中,通常需要单独使用托盘或者将托盘与其他包装材料组合使用,以便在需要搬运及运输时,起到搬运方便的作用;传统技术中木制或胶合托盘一般采用同一种木材制成,其缺陷主要是重量重,在搬运时工人劳动强度大,而且运输成本高;其次,传统技术中木制或胶合托盘还存在结合效果欠佳、抗冲击能力弱、木材损耗大等不足。 In packaging and transportation, it is usually necessary to use pallets alone or combine pallets with other packaging materials to facilitate handling when handling and transportation are required; wooden or glued pallets in traditional technology are generally made of the same wood , its main disadvantages are heavy weight, high labor intensity and high transportation cost during handling; secondly, wooden or glued pallets in traditional technology also have shortcomings such as poor bonding effect, weak impact resistance, and large wood loss.
因此,需要研究出一种新的技术方案来解决上述问题。 Therefore, a new technical solution needs to be developed to solve the above problems.
实用新型内容 Utility model content
有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种新型轻质托盘结构,其具有环保、重量轻、结构合理、折弯强度好及整体载货性能高等优势,减轻了工人的劳动强度,降低了运输成本。 In view of this, the utility model aims at the deficiencies of the existing technology, and its main purpose is to provide a new type of lightweight pallet structure, which has the advantages of environmental protection, light weight, reasonable structure, good bending strength and high overall loading performance. The labor intensity of workers is reduced, and the transportation cost is reduced.
为实现上述目的,本实用新型采用如下之技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种新型轻质托盘结构,包括有面板、脚墩及底板,该脚墩支撑于面板底面,该底板连接于脚墩底面;其中,该面板包括有面板主体和贴设于面板主体顶面的木皮,该面板主体包括有若干层依次层叠复合的木质单板,且所有单板纵横交错复合;该脚墩包括有若干层木质片材,其木质片材依次竖向紧邻排列复合;以及,该底板采用LVL板材结构。 A new type of lightweight pallet structure, including a panel, a foot pier and a bottom plate, the foot pier is supported on the bottom surface of the panel, and the bottom plate is connected to the bottom surface of the foot pier; wherein, the panel includes a panel main body and a Wood veneer, the main body of the panel includes several layers of wooden veneers that are sequentially laminated and composited, and all the veneers are criss-crossed and composited; the pier includes several layers of wooden sheets, and the wooden sheets are arranged and laminated vertically next to each other; and, the The bottom plate adopts LVL plate structure.
作为一种优选方案,所述面板与脚墩的结合部位、所述脚墩与底板的结合部位均采用钢钉连接,且其结合部位均采用木工胶粘合。 As a preferred solution, the joint between the panel and the foot pier and the joint between the foot pier and the bottom plate are all connected by steel nails, and the joints are all glued by carpentry glue.
作为一种优选方案,所述面板与每个脚墩的结合部位设置4枚钢钉,且4枚钢钉呈平行四边形结构布置;所述每个脚墩与底板的结合部位设置3枚钢钉,且3枚钢钉呈三角形结构布置。 As a preferred solution, 4 steel nails are arranged at the junction between the panel and each foot pier, and the 4 steel nails are arranged in a parallelogram structure; 3 steel nails are arranged at the junction of each foot pier and the bottom plate , and the three steel nails are arranged in a triangular structure.
作为一种优选方案,所述钢钉距离面板或底板的板边缘15毫米。 As a preferred solution, the steel nail is 15mm away from the edge of the panel or bottom plate.
作为一种优选方案,所述面板主体的木质单板采用杨木材料,所述木质单板厚度为1.6毫米,所述面板主体包括有6层木质单板。 As a preferred solution, the wooden veneer of the panel main body is made of poplar wood, the thickness of the wooden veneer is 1.6 mm, and the panel main body includes 6 layers of wooden veneer.
作为一种优选方案,所述面板主体上设置有减重镂空结构。 As a preferred solution, the panel body is provided with a weight-reducing hollow structure.
作为一种优选方案,所述脚墩包括有芯体及覆于芯体表面的面层,前述木质片材排列形成芯体,该木质片材采用桐木材料,该面层采用杨木材料。 As a preferred solution, the pier includes a core body and a surface layer covering the surface of the core body. The aforementioned wood sheets are arranged to form the core body. The wood sheet material is paulownia wood, and the surface layer is poplar wood material.
作为一种优选方案,所述底板采用桉木材料。 As a preferred solution, the bottom board is made of eucalyptus wood.
作为一种优选方案,所述脚墩数量为9个,其呈三排、每排三个式均布于面板底面;前述底板设置有三块,每排脚墩连接于一底板上,所述三块底板呈“川”字形排布。 As a preferred solution, the number of the foot piers is 9, which are in three rows, and each row of three formulas is evenly distributed on the bottom surface of the panel; the aforementioned bottom plate is provided with three pieces, and each row of foot piers is connected to a bottom plate. The bottom plates are arranged in the shape of "Chuan".
作为一种优选方案,所述脚墩数量为9个,其呈三排、每排三个式均布于面板底面;前述底板设置有五块,每排脚墩单独由其中一底板连接,位于左、右列的脚墩亦单独由其中一底板连接,所述五块底板呈“日”字形排布。 As a preferred solution, the number of the foot piers is 9, which are distributed in three rows on the bottom surface of the panel in three rows; the aforementioned bottom plates are provided with five pieces, and each row of foot piers is connected by one of the bottom plates independently, located at The foot piers in the left and right columns are also independently connected by one of the base plates, and the five base plates are arranged in a "day" shape.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,其主要是通过对面板、脚墩及底板的特殊结构设计,使得其具有环保、重量轻、结构合理、折弯强度好及整体载货性能高等优势,减轻了工人的劳动强度,降低了运输成本。 Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it is mainly designed to be environmentally friendly and light in weight through the special structural design of the panel, foot pier and bottom plate. , Reasonable structure, good bending strength and high overall cargo performance, which reduce the labor intensity of workers and reduce transportation costs.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。 In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明 Description of drawings
图1是本实用新型之第一实施例的组装立体示图(HH型); Fig. 1 is an assembly perspective view (HH type) of the first embodiment of the utility model;
图2是本实用新型之第一实施例的另一角度组装立体示图(HH型); Fig. 2 is a three-dimensional view (HH type) of another angle assembly of the first embodiment of the utility model;
图3是本实用新型之第一实施例的俯视图(HH型); Fig. 3 is a top view (HH type) of the first embodiment of the utility model;
图4是本实用新型之第一实施例的仰视图(HH型); Fig. 4 is the bottom view (HH type) of the first embodiment of the utility model;
图5是本实用新型之第二实施例的组装立体示图(XH型); Fig. 5 is an assembled perspective view of the second embodiment of the utility model (XH type);
图6是本实用新型之第二实施例的另一角度组装立体示图(XH型); Fig. 6 is another perspective assembly perspective view of the second embodiment of the utility model (XH type);
图7是本实用新型之第二实施例的俯视图(XH型); Fig. 7 is a top view of the second embodiment of the utility model (XH type);
图8是本实用新型之第二实施例的仰视图(XH型); Fig. 8 is a bottom view (XH type) of the second embodiment of the utility model;
图9是本实用新型之实施例二中另一种底板结构示意图(也相当于实施例三); Fig. 9 is a schematic diagram of another base plate structure in Embodiment 2 of the present utility model (also equivalent to Embodiment 3);
图10是脚墩与面板之间的钢钉连接示意图; Fig. 10 is a schematic diagram of the steel nail connection between the pier and the panel;
图11是脚墩与底板之间的钢钉连接示意图; Fig. 11 is a schematic diagram of the steel nail connection between the pier and the base plate;
图12是脚墩之芯体的截面结构示意图。 Fig. 12 is a schematic cross-sectional structure diagram of the core body of the pier.
附图标识说明: Explanation of the accompanying drawings:
10、面板11、减重镂空结构 10. Panel 11. Weight-reducing hollow structure
20、脚墩21、木质片材 20. Foot pier 21. Wooden sheet
30、底板40、钢钉。 30, base plate 40, steel nail.
具体实施方式 detailed description
请参照图1至图12所示,其显示出了本实用新型之多种实施例的具体结构;其包括有面板10、脚墩20及底板30,该脚墩20支撑于面板10底面,该底板30连接于脚墩20底面。 Please refer to Fig. 1 to Fig. 12, which shows the specific structure of various embodiments of the present invention; it includes a panel 10, a pier 20 and a bottom plate 30, and the pier 20 is supported on the bottom surface of the panel 10, the pier 20 is supported on the bottom surface of the panel 10. The bottom plate 30 is connected to the bottom surface of the pier 20 .
其中,该面板10包括有面板10主体和贴设于面板10主体顶面的木皮,该面板10主体包括有若干层依次层叠复合的木质单板,且所有单板纵横交错复合;所述面板10主体上设置有减重镂空结构11,如图1和图5所示,其镂空部位可设计为LOGO形状,起标识作用,也可为装饰性镂空图案或文字等,因此,镂空设计不只是减重作用,还具有标识、装饰作用等;以及,减重镂空结构及形状,可根据货物重量分布按需做出调整。 Wherein, the panel 10 includes a main body of the panel 10 and a veneer attached to the top surface of the main body of the panel 10. The main body of the panel 10 includes a plurality of layers of wooden veneers that are sequentially laminated and composited, and all the veneers are criss-crossed and composited; the panel 10 The main body is provided with a weight-reducing hollow structure 11, as shown in Figure 1 and Figure 5, the hollow part can be designed as a LOGO shape, which acts as a sign, and can also be a decorative hollow pattern or text, etc. Therefore, the hollow design is not only for reducing weight. Heavy function, also has the function of identification, decoration, etc.; and, the weight-reducing hollow structure and shape can be adjusted according to the weight distribution of the goods as needed.
本实施例中,前述木质单板采用深加工的杨木材料,使其木材纤维组织达到平衡,含水率达到科技木标准;此处,例举一组设计规格:所述木质单板厚度设计为1.6毫米,所述面板10主体包括有6层木质单板,其6层纵横交错组合,利用新型生产技术使木材纵横融入一体,再将前述木皮贴设于面板10主体顶面,使得整个胶合板结构达到如玻璃一样之平整度,其四方受力均匀,完全无翘曲之可能性,由于木材的高度压缩,会使胶合板结构的重量增加,本案中,为减轻面板10的重量,采用科学方法设计,结合力学原理,在面板10上雕刻出不同形状的穿孔(即前述减重镂空结构11),例如:尺寸规格1200×1000×9mm的面板10,其雕刻前重量为5.8kg-5.9kg,其雕刻后重量4.6kg-4.7kg;藉此,既不降低整体载货性能又能减轻板的重量,而且,雕刻遗留下来的不同形状的板又可以用于生产各种工艺品,不会造成浪费。 In this embodiment, the above-mentioned wooden veneer adopts deep-processed poplar material, so that the wood fiber structure reaches a balance, and the moisture content reaches the technical wood standard; here, a set of design specifications is exemplified: the thickness of the wooden veneer is designed to be 1.6 mm, the main body of the panel 10 includes 6 layers of wooden veneers, the 6 layers of which are combined vertically and horizontally, and the new production technology is used to integrate the wood vertically and horizontally, and then the aforementioned veneer is attached to the top surface of the main body of the panel 10, so that the entire plywood structure reaches As flat as glass, its four sides are evenly stressed, and there is no possibility of warping at all. Due to the high compression of wood, the weight of the plywood structure will increase. In this case, in order to reduce the weight of the panel 10, scientific methods are adopted. Combined with the principle of mechanics, different shapes of perforations (that is, the aforementioned weight-reducing hollow structure 11) are engraved on the panel 10. For example, the panel 10 with a size of 1200×1000×9mm weighs 5.8kg-5.9kg before engraving. The final weight is 4.6kg-4.7kg; in this way, the weight of the board can be reduced without reducing the overall load-carrying performance, and the boards of different shapes left over from carving can be used to produce various handicrafts without causing waste.
该脚墩20包括有芯体及覆于芯体表面的面层,该芯体包括有若干层木质片材21,其木质片材21依次竖向紧邻排列复合,该脚墩20具备如EVA的防震、防撞击功能;该木质片材21采用桐木材料,该面层采用杨木材料;其桐木片可根据选材的宽度加工成小片材,木材被充分有效利用,节约了木材资源,又降低了脚墩20的重量,例如:尺寸规格为110×80×90mm的脚墩20,其重×量大约为0.2692kg;尺寸规格为80×80×90mm的脚墩20,其重量大约为0.1958kg;本实施例中,所述脚墩20数量为9个,其呈三排、每排三个式均布于面板10底面;当然,脚墩数量也不限于9个,可根据货物重量分布按需做出调整。 The foot pier 20 includes a core body and a surface layer covering the surface of the core body. The core body includes several layers of wood sheets 21, and the wood sheets 21 are vertically adjacent to each other in sequence. Shockproof and anti-collision functions; the wood sheet 21 is made of paulownia wood material, and the surface layer is made of poplar wood material; The weight of the foot pier 20, for example: the size of the foot pier 20 of 110×80×90mm, its weight x amount is about 0.2692kg; the size of the foot pier 20 of 80×80×90mm, its weight is about 0.1958kg ; In the present embodiment, the number of the foot pier 20 is 9, and it is in three rows, and each row of three formulas is evenly distributed on the bottom surface of the panel 10; certainly, the number of the foot pier is not limited to 9, which can be distributed according to the weight of the goods. Adjustments are required.
对比图6和图9所示,本申请中例举两种例子;如图6所示,该底板30设置有三块,每排脚墩20连接于一底板30上,所述三块底板30呈“川”字形排布;如图9所示,该底板30设置有五块,每排脚墩20单独由其中一底板30连接,位于左、右列的脚墩20亦单独由其中一底板30连接,所述五块底板30呈“日”字形排布;通常情况下,图9所示底板30布置结构比图6所示底板30布置结构的强度更好。本实施例中,前述底板30采用LVL板材结构,LVL是以原木为原料旋切或者刨切制成单板,经干燥、涂胶后,按顺纹或大部分顺纹组坯,再经热压胶合而成的板材,具体于此处,采用桉木材料,桉木具有高密度之优点,本设计之底板30的抗弯强度至少达到甚至超过实木。 Comparing Fig. 6 and Fig. 9, two examples are given in the present application; as shown in Fig. 6, the base plate 30 is provided with three pieces, and each row of pier 20 is connected to a base plate 30, and the three base plates 30 are in the form of "Chuan" arrangement; as shown in Figure 9, the bottom plate 30 is provided with five pieces, and each row of foot piers 20 is connected by one of the bottom plates 30 alone, and the foot piers 20 in the left and right columns are also independently connected by one of the bottom plates 30. connected, the five bottom plates 30 are arranged in a "day" shape; usually, the arrangement structure of the bottom plates 30 shown in FIG. 9 is stronger than the arrangement structure of the bottom plates 30 shown in FIG. 6 . In this embodiment, the aforementioned bottom plate 30 adopts the LVL plate structure, and the LVL is made of a log as a raw material by rotary cutting or slicing to make a veneer. The boards formed by pressing and gluing, specifically here, adopt eucalyptus wood material, which has the advantage of high density, and the bending strength of the base plate 30 of this design at least reaches or even exceeds that of solid wood.
前述面板10与脚墩20的结合部位、所述脚墩20与底板30的结合部位均采用钢钉40(可以采用特殊结构钢钉)连接,且其结合部位均采用木工胶粘合,通过木工粘合使得前述面板10、底板30及脚墩20三大部分形成一个整体,钢钉是起到辅助连接作用,使得其结合部位具有双重连接;具体而言:所述面板10与每个脚墩20的结合部位设置4枚钢钉,且4枚钢钉呈平行四边形结构布置;所述每个脚墩20与底板30的结合部位设置3枚钢钉,且3枚钢钉呈三角形结构布置;以及,所述钢钉距离面板10或底板30的板边缘15毫米。 The joint between the panel 10 and the pier 20 and the joint between the pier 20 and the bottom plate 30 are all connected by steel nails 40 (steel nails of special structure can be used), and the joints are all glued by carpentry glue. Bonding makes the aforementioned panel 10, bottom plate 30 and foot pier 20 form a whole, and the steel nail plays an auxiliary connection role, so that the joint part has double connection; specifically: the panel 10 and each foot pier 4 steel nails are arranged at the joint part of 20, and the four steel nails are arranged in a parallelogram structure; three steel nails are arranged at the joint part of each foot pier 20 and the bottom plate 30, and the three steel nails are arranged in a triangular structure; And, the steel nail is 15mm away from the panel edge of the panel 10 or the bottom panel 30 .
前述整个托盘主要采用杨木、桐木、桉木三种材质,三者为密度相差很大的物理结构,利用各种木质的特点,达到整体载货性能好、重量轻、抗弯强度好的功能。 The whole pallet mentioned above is mainly made of poplar wood, paulownia wood and eucalyptus wood. The three are physical structures with very different densities. Using the characteristics of various woods, it can achieve the functions of good overall cargo carrying performance, light weight and good bending strength. .
本实用新型的设计重点在于,其主要是通过对面板、脚墩及底板的特殊结构设计,使得其具有环保、重量轻、结构合理、折弯强度好及整体载货性能高等优势,减轻了工人的劳动强度,降低了运输成本。 The key point of the design of this utility model is that it has the advantages of environmental protection, light weight, reasonable structure, good bending strength and high overall cargo-carrying performance mainly through the special structural design of the panel, foot pier and bottom plate, which reduces the labor force of workers. The labor intensity reduces the transportation cost.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。 The above are only preferred embodiments of the present utility model, and are not intended to limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the utility model.
Claims (10)
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| CN201520696908.0U CN205060260U (en) | 2015-09-10 | 2015-09-10 | New lightweight pallet structure |
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| CN201520696908.0U CN205060260U (en) | 2015-09-10 | 2015-09-10 | New lightweight pallet structure |
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| CN201520696908.0U Expired - Lifetime CN205060260U (en) | 2015-09-10 | 2015-09-10 | New lightweight pallet structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205060260U (en) |
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2015
- 2015-09-10 CN CN201520696908.0U patent/CN205060260U/en not_active Expired - Lifetime
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20160302 |
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| CX01 | Expiry of patent term |