TWM660368U - Packaging substrate and light emitting module - Google Patents
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- TWM660368U TWM660368U TW113203795U TW113203795U TWM660368U TW M660368 U TWM660368 U TW M660368U TW 113203795 U TW113203795 U TW 113203795U TW 113203795 U TW113203795 U TW 113203795U TW M660368 U TWM660368 U TW M660368U
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Abstract
Description
本新型創作是有關於一種基板以及封裝模組,特別是關於一種封裝基板以及發光模組。 This novel invention relates to a substrate and a packaging module, in particular to a packaging substrate and a light-emitting module.
高亮度的發光二極體(Light Emitting Diode,LED)是未來光源趨勢,但LED亮度提升的同時,釋放的熱能造成的溫度升高也會隨之增加,而LED本身在高溫環境下容易失效甚至損毀,故如何設計出高導熱效果的LED的乘載基板,是相關廠商需面對問題。 High-brightness light emitting diodes (LEDs) are the future trend of light sources, but as the brightness of LEDs increases, the temperature rise caused by the heat energy released will also increase. LEDs themselves are prone to failure or even damage in high temperature environments. Therefore, how to design a high thermal conductivity LED carrier substrate is a problem that related manufacturers need to face.
另一方面,現有的LED若採用板上晶片封裝(Chips on Board,COB)具有成本低、製程簡便、利於出光和散熱效果佳的優勢。而COB封裝通常是使用正裝LED進行封裝,即LED的電極皆位於LED中背離承載基板的一側,並利用打線進行LED的電性連接。但是在正裝LED的光場分布中側發光佔LED整體出光的比例極高。造成LED設質密度增加時,LED的側向出光容易被附近的其他LED吸收或遮擋,致使發光裝置的出光效率降低。 On the other hand, if the existing LED adopts Chips on Board (COB) packaging, it has the advantages of low cost, simple process, good light output and heat dissipation. COB packaging is usually packaged using a regular LED, that is, the LED electrodes are all located on the side of the LED away from the carrier substrate, and the LED is electrically connected by wire bonding. However, in the light field distribution of regular LEDs, the side emission accounts for a very high proportion of the overall light output of the LED. As a result, when the LED device density increases, the side emission of the LED is easily absorbed or blocked by other nearby LEDs, resulting in a decrease in the light output efficiency of the light-emitting device.
“先前技術”段落只是用來幫助了解本新型創作內容,因此在“先前技術”段落所揭露的內容可能包含一些沒有構成所屬技術領域中具有通常知識者所知道的習知技術。在“先前技術”段落所揭露的內容,不代表該內容或者本新型創作一個或多個實施例所要解決的問題,在本新型創作申請前已被所屬技術領域中具有通常知識者所知曉或認知。 The "Prior Art" paragraph is only used to help understand the content of this novel creation. Therefore, the content disclosed in the "Prior Art" paragraph may contain some knowledge that does not constitute the common knowledge in the relevant technical field. The content disclosed in the "Prior Art" paragraph does not mean that the content or the problems to be solved by one or more embodiments of this novel creation have been known or recognized by the common knowledge in the relevant technical field before the application of this novel creation.
本新型創作提供一種封裝基板及發光模組,其可以增加發光元件的光能利用率,有效改善光學品質。 This novel invention provides a packaging substrate and a light-emitting module, which can increase the light energy utilization rate of the light-emitting element and effectively improve the optical quality.
本新型創作的其他目的和優點可以從本新型創作所揭露的技術特徵中得到進一步的了解。 Other purposes and advantages of this novel creation can be further understood from the technical features disclosed by this novel creation.
本新型創作的一實施例提出一種封裝基板,包括金屬基板,具有一凹凸表面的微結構層;第一黏著層,設置於微結構層上;反射層,設置於第一黏著層上;以及保護層,設置於反射層上,其中第一黏著層的表面、反射層的表面和保護層的表面皆隨著微結構層的凹凸表面起伏。 An embodiment of the present invention provides a packaging substrate, including a metal substrate having a microstructure layer with a concave-convex surface; a first adhesive layer disposed on the microstructure layer; a reflective layer disposed on the first adhesive layer; and a protective layer disposed on the reflective layer, wherein the surface of the first adhesive layer, the surface of the reflective layer, and the surface of the protective layer all fluctuate along the concave-convex surface of the microstructure layer.
本新型創作的一實施例提出一種發光模組,包括封裝基板以及發光元件。其中封裝基板包括金屬基板、第一黏著層、反射層、保護層。金屬基板具有凹凸表面的微結構層,第一黏著層設置於微結構層上。反射層設置於第一黏著層上,保護層設置於反射層上。第一黏著層的表面、反射層的表面和保護層的表面皆隨著微結 構層的凹凸表面起伏,且發光元件和封裝基板之間還包括一導熱膠層設置在保護層上。 An embodiment of the present invention proposes a light-emitting module, including a packaging substrate and a light-emitting element. The packaging substrate includes a metal substrate, a first adhesive layer, a reflective layer, and a protective layer. The metal substrate has a microstructure layer with a concave-convex surface, and the first adhesive layer is disposed on the microstructure layer. The reflective layer is disposed on the first adhesive layer, and the protective layer is disposed on the reflective layer. The surface of the first adhesive layer, the surface of the reflective layer, and the surface of the protective layer all fluctuate along the concave-convex surface of the microstructure layer, and a heat-conductive adhesive layer is disposed on the protective layer between the light-emitting element and the packaging substrate.
基於上述,本新型創作的封裝基板和發光模組,除了利用金屬基板具有高導熱效果有效散熱之外,在金屬基板上增加微結構,以及其上再鍍上高反射率的反射層。具有凹凸表面的微結構讓反射層的表面也隨著凹凸表面起伏。因此即使因為LED高密度封裝使LED的間距變小,LED的側向出光照射至反射層的表面時也容易形成漫反射,導致LED的出光被反射層反射後出光角度會變更大,光束越不容易被附近的LED遮擋或吸收影響出光效率,導致出光效率提升,有效提升發光模組的亮度,也增進了發光元件的光能利用率。 Based on the above, the packaging substrate and light-emitting module of this novel invention, in addition to utilizing the high thermal conductivity of the metal substrate to effectively dissipate heat, add microstructures to the metal substrate and coat a reflective layer with high reflectivity on it. The microstructure with a concave and convex surface allows the surface of the reflective layer to fluctuate along with the concave and convex surface. Therefore, even if the spacing of the LEDs is reduced due to the high-density packaging of the LEDs, the side light of the LEDs is easily diffused when it is irradiated on the surface of the reflective layer, resulting in a larger light angle after the LED light is reflected by the reflective layer, and the light beam is less likely to be blocked or absorbed by nearby LEDs to affect the light output efficiency, resulting in improved light output efficiency, effectively improving the brightness of the light-emitting module, and also improving the light energy utilization rate of the light-emitting element.
為讓本新型創作的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 In order to make the above features and advantages of this novel creation more clearly understood, the following is a specific example and a detailed description with the attached diagrams.
10A,10B,10C:封裝基板 10A, 10B, 10C: packaging substrate
20A,20B:發光模組 20A, 20B: Light-emitting module
100:金屬基板 100:Metal substrate
101:微結構層 101: Microstructure layer
101A,111,111A,111B,111C,121,131:表面 101A,111,111A,111B,111C,121,131: Surface
110A:第一黏著層 110A: First adhesive layer
110B:第二黏著層 110B: Second adhesive layer
110C:第三黏著層 110C: The third adhesive layer
120,200:反射層 120,200:Reflection layer
130:保護層 130: Protective layer
140:電路板 140: Circuit board
141:接墊 141:Pad
150:發光元件 150: Light-emitting element
160:導熱膠層 160: Thermal conductive adhesive layer
160S:接觸面 160S: Contact surface
170:遮光層 170: Shading layer
180:光學轉換層 180: Optical conversion layer
CA:凹部 CA: Concave
CX:凸部 CX: convex part
IB:照明光束 IB: Illumination beam
L:導線 L: Conductor
SP:空間 SP: Space
X、Y、Z:方向 X, Y, Z: direction
圖1A是本新型創作的一實施例的一種封裝基板的示意圖。 Figure 1A is a schematic diagram of a packaging substrate of an embodiment of the present invention.
圖1B是圖1A的微結構表面的俯視示意圖。 FIG1B is a schematic top view of the microstructure surface of FIG1A.
圖2是本新型創作的一實施例的一種封裝基板的示意圖。 Figure 2 is a schematic diagram of a packaging substrate of an embodiment of the present invention.
圖3A是本新型創作的一實施例的一種封裝基板的示意圖。 FIG3A is a schematic diagram of a packaging substrate of an embodiment of the present invention.
圖3B是圖3A實施例的封裝基板的製程示意圖。 FIG3B is a schematic diagram of the manufacturing process of the packaging substrate of the embodiment of FIG3A.
圖4是本新型創作的一實施例的一種發光模組的示意圖。 Figure 4 is a schematic diagram of a light-emitting module of an embodiment of the present invention.
圖5是本新型創作的一實施例的一種發光模組的示意圖。 Figure 5 is a schematic diagram of a light-emitting module of an embodiment of the present invention.
圖6A和圖6B是本新型創作的實施例的發光模組原理示意圖。 Figures 6A and 6B are schematic diagrams of the light-emitting module principle of the embodiment of the novel invention.
有關本新型創作之前述及其他技術內容、特點與功效,在以下配合參考圖式之一較佳實施例的詳細說明中,將可清楚的呈現。以下實施例中所提到的方向用語,例如:上、下、左、右、前或後等,僅是參考附加圖式的方向。因此,使用的方向用語是用來說明並非用來限制本新型。 The aforementioned and other technical contents, features and effects of the novel invention will be clearly presented in the detailed description of the preferred embodiment with reference to the following drawings. The directional terms mentioned in the following embodiments, such as up, down, left, right, front or back, etc., are only referenced to the directions of the attached drawings. Therefore, the directional terms used are used to illustrate and not to limit the novel invention.
參照本實施例之圖式以更全面地闡述本新型。然而,本新型亦可以各種不同的形式體現,而不應限於本文中所述之實施例。圖式中的層與區域的厚度會為了清楚起見而放大,不代表實際尺寸之間的比例關係。相同或相似之參考標號表示相同或相似之元件,以下段落將不再一一贅述。 The present invention is described more fully with reference to the drawings of the present embodiment. However, the present invention can also be embodied in various forms and should not be limited to the embodiments described herein. The thickness of the layers and regions in the drawings are exaggerated for clarity and do not represent the proportional relationship between the actual sizes. The same or similar reference numerals represent the same or similar elements, and the following paragraphs will not be repeated one by one.
圖1A是本新型創作的第一實施例的一種封裝基板的示意圖。圖1B是圖1A的微結構表面的俯視示意圖。請參照圖1A以及圖1B,封裝基板10A包括金屬基板100,適於在一安裝側(例如圖1A中的方向Z)設置電子元件(未繪示)。另一方面,金屬基板100具有微結構層101,微結構層101具有凹凸形狀的表面101A。第一黏著層110A設置於微結構層101上。反射層120設置於第一黏著層110A上,以及保護層130設置於反射層120上。
FIG. 1A is a schematic diagram of a packaging substrate of the first embodiment of the present invention. FIG. 1B is a schematic diagram of a top view of the microstructure surface of FIG. 1A. Referring to FIG. 1A and FIG. 1B, the
金屬基板100例如為具有散熱功能的電路基板、散熱板、
散熱鰭片或其他類型的封裝基板,本新型不以此為限。在本實施例中,金屬基板100的材質例如為金屬材料,包括鋁、銅、鋁合金或任意具良好導熱率的材質,本新型亦不以此為限。
The
微結構層101的表面101A例如可以使用壓合製程,包含平板壓合或是連續滾輪壓金屬基板100的表面形成。換句話說,微結構層101和金屬基板100可以是一體成形的相同材料,然而本新型並不限於此。微結構層101可以是凸、凹或是同時存在等適合設計,在本實施例中微結構層101的表面101A具有多個凹部CA以及多個凸部CX,能夠使照射至封裝基板10A的光束或電磁波產生漫反射,以達成增加發散角度的效果。
The
第一黏著層110A例如是具有高導熱率的金屬材料或是無機材料等適合的材料,例如可以是二氧化鈦(TiO2)、氧化矽(SiO2)、氧化鋁(Al2O3)、鈦金屬(Ti)、鎳金屬(Ni)、鎘金屬(Cr)、銅金屬(Cu)等材料或上述材料的合金等,本新型並不限於此。在一些實施例中,第一黏著層110A可以是單層層別或是多層不同材料結構的設計,本新型也不限於此。第一黏著層110A可以是利用電鍍方式設置在微結構層101上,例如可以包括濕式電鍍的方式或物理氣相沉積(physical vapor deposition,PVD)法,將第一黏著層110A設置於微結構層101上。上述物理氣相沉積的方法包括蒸鍍法、濺鍍法、離子光束輔助蒸鍍(ion beam assisted deposition,IAD)、脈衝雷射沉積或其他合適的方法,以增加後續膜層(如反射層120和保護層130等)的接著性,本新型並不以此為限。
The first
反射層120優選具有對欲反射的電磁波波長具有高反射率的材料製作而成。例如在本實施例中,若欲反射可見光波段的電磁波,反射層120的材質可以包括銀或其他合適材料。以下是以反射層120為銀舉例說明。在本實施例中,設置反射層120的方法包括透過物理氣相沉積(physical vapor deposition,PVD)法或濕式電鍍的方式,將金屬材料設置於第一黏著層110A上。上述物理氣相沉積的方法包括蒸鍍法、濺鍍法、離子光束輔助蒸鍍(ion beam assisted deposition,IAD)、脈衝雷射沉積或其他合適的方法,形成銀金屬薄膜於第一黏著層110A上,但本新型不以此為限。在一些實施例中,上述濕式電鍍的方法包括先透過對金屬基板100進行電鍍,以形成第一黏著層110A,再將銀電鍍於第一黏著層110A上,以形成反射層120。在另一實施例中,上述濕式電鍍的方法也可以包括先對鋁製的金屬基板100進行陽極氧化處理,以形成氧化鋁為材質的第一黏著層110A,再將銀電鍍於第一黏著層110A上以形成反射層120,但本新型不以此為限。
The
保護層130例如可以是金屬鍍層材質,在保護反射層120避免其氧化或外力刮傷的同時,還可以增進接合的電子元件的導熱效率。保護層130例如包括TiO2、SiO2、Al2O3等適合材料,然而本新型並不以此為限。保護層130的鍍層結構可以是單層或是多層結構,多層結構可以是相同材料或是不同材料的結構,本新型亦不以此為限。
The
值得一提的是,在本實施例中由於金屬基板100具有凹
凸的表面101A,因此第一黏著層110A的表面111、反射層120的表面121和保護層130的表面131,皆隨著表面101A凹凸起伏。也可以理解為,表面101A的凹凸形狀可以傳遞至表面111、表面121和表面131,使得上述各表面皆實質上共形設置,進而使表面131也具有對應表面101A的凹部CA與凸部CX(如圖1A和1B所示)。
It is worth mentioning that in this embodiment, since the
經由上述配置,封裝基板10A於放置電子元件的表面(例如圖1A中方向Z一側的表面131)具有凹凸的紋路或形狀,應用於需擴大電磁波發射角度、擴大發光元件出光角度或擴大訊號涵蓋範圍的元件或裝置時,可有利於波束的漫反射以達成期望的效果。金屬基板100的高導熱率也有利於電子元件的散熱,應用於高功率電子元件時有助於維持裝置的穩定性和性能,增加產品的使用壽命。
Through the above configuration, the
以下將列舉另一些實施例以詳細說明本新型,其中相同的構件將標示相同的符號,並且省略相同技術內容的說明,省略部分請參考前述實施例,以下不再贅述。 The following will list some other embodiments to illustrate the new invention in detail, in which the same components will be marked with the same symbols, and the description of the same technical content will be omitted. For the omitted parts, please refer to the above embodiments, and no further description will be given below.
在一些實施例中,封裝基板還可以進一步設置其他膜層。舉例來說,圖2是本新型創作的一實施例的一種封裝基板的示意圖。在圖2的封裝基板10B的實施方式中,還包括第二黏著層110B,設置在保護層130和反射層120之間。第二黏著層110B可以是電鍍的鍍層,舉例來說可以包括前述之濕式電鍍法或蒸鍍法、濺鍍法、離子光束輔助蒸鍍(ion beam assisted deposition,IAD)、脈衝
雷射沉積或其他合適的方法,將第二黏著層110B設置於反射層120上。如此可用來增加保護層130和反射層120之間的接著性和可靠性,使得保護層130可以充分保護反射層120避免氧化或刮傷。
In some embodiments, the package substrate may be further provided with other film layers. For example, FIG. 2 is a schematic diagram of a package substrate of an embodiment of the present invention. In the embodiment of the
類似地,第二黏著層110B背離金屬基板100的表面111B,也可以沿著第一黏著層110A的表面111A、反射層120的表面121和保護層130的表面131凹凸配置,意即上述各表面之間可以實質上彼此共形設置。第二黏著層110B的材質例如是Ti、Ni、Cr等適合材料或上述材料組成的複合層,本新型並不以此為限。
Similarly, the second
圖3A是本新型創作的一實施例的一種封裝基板的示意圖。請參照圖3A,封裝基板10C與圖2的封裝基板10B相似,其差異在於:封裝基板10C還可以進一步包括設置於保護層130上的電路板140、配置於電路板140上用於電性連接電子元件的接墊141、以及用於黏合電路板140與保護層130的第三黏著層110C。電路板140例如可以是印刷電路板(printed circuit board,PCB)、金屬芯印刷電路板(metal core printed circuit board,MCPCB)、可撓式印刷電路板(flexible PCB)、或其他合適種類的電路板。接墊141可以為合適的導電材料(如鋁、銀、銅等),並適於以打線封裝、例如電路板140可以利用接墊141以及導線L,電性連接至所需的電子元件。第三黏著層110C的材料包括光學透明膠(Optical Clear Adhesive,OCA)、感壓膠(Pressure Sensitive Adhesive,PSA)、熱固膠(例如Epoxy resin)、矽膠(silicone adhesive)、聚氨酯活性
(Polyurethane reactive,PUR)膠、聚氨酯(Polyurethane,PU)膠、或其他合適的膠材。導線L的材料可以是銅、鋁或是金,本新型並不以此為限。
FIG3A is a schematic diagram of a package substrate of an embodiment of the present invention. Referring to FIG3A , a
值得一提的是,第三黏著層110C與電路板140接觸的表面111C可以與電路板140貼合,而實質上呈現一平面,可有利於確保電路板140接合的可靠性。換句話說,表面101A、表面111A、表面121、表面111B、表面131的凹凸形狀可以不傳遞至表面111C。
It is worth mentioning that the
圖3B是圖3A實施例的封裝基板的製程示意圖。請參照圖3B,封裝基板10C的製作過程可以是先分別製作電路板140及製作封裝基板10A或封裝基板10B完成後,再將電路板140與封裝基板10B之間使用第三黏著層110C結合在一起。第三黏著層110C可以先設置在電路板140面向封裝基板10B的一側,再與封裝基板10B貼合。或第三黏著層110C先設置在封裝基板10B的保護層130上,再與電路板140貼合,本新型並不限於此。
FIG3B is a schematic diagram of the manufacturing process of the package substrate of the embodiment of FIG3A. Referring to FIG3B, the manufacturing process of the
圖4是本新型創作的一實施例的一種發光模組的示意圖。請參照圖4,在本新型的各實施例中,封裝基板可以應用於各種封裝元件的載板。舉例來說,圖4的發光模組20A可以包括前述的封裝基板10C以及設置在其上的發光元件150。值得一提的是,在圖4中是以封裝基板10C乘載多個發光元件150作為示範性說明,然而本新型並不限於此。在其他實施例中,發光模組20A中的封裝基板可以不包括第二黏著層110B。另一方面,發光元件150的數量可以是多個,且在方向X和方向Y所組成的平面上排列成陣
列,再以導熱膠層160貼合至保護層130。在一些實施例中,導熱膠層160和發光元件150之間可以直接接觸而不具有其他膜層,然而本新型並不限於此。在圖4中導熱膠層160的數量可以是多個並且分別和發光元件150對應設置,然而本新型也不限於此。在其他實施例中,導熱膠層160可以是整面設置於保護層130上,並且多個發光元件150可以利用表面貼合技術(Surface-mount technology,SMT)或固晶機(Die Bonder)設備,將發光元件150轉置於封裝基板10C上。
FIG4 is a schematic diagram of a light-emitting module of an embodiment of the present invention. Referring to FIG4, in each embodiment of the present invention, the packaging substrate can be applied to a carrier of various packaging components. For example, the light-emitting
在本實施例中,發光元件150包括發光二極體(light emitting diode,LED)、微型發光二極體(micro-LED)、次毫米發光二極體(mini-LED)以及量子點發光二極體(quantum dot)。並且在發光模組20A的投影方向上(例如圖4中的方向Z),發光元件150的設置位置不重疊電路板140。並且發光元件150可以利用接墊141和多條導線L,以打線封裝將多個發光元件150和電路板140的接墊141彼此電性連接。
In this embodiment, the
另一方面,導熱膠層160包括錫膏、銀膠、銅膠或其他合適的材料,但本新型不以此為限。在一些實施例中,導熱膠層160的材質還包括非金屬系導電導熱膠。上述非金屬系導電導熱膠例如為包括導電粒子的膠層。舉例而言,上述的導電粒子可為鍍銀的銅球粒子或鍍銀的塑膠粒子,本新型不以此為限。導熱膠層160可以提供發光元件150與保護層130之間良好的接合力,以將發光元件150固定至封裝基板10C上。
On the other hand, the thermally conductive
值得一提的是,導熱膠層160和發光元件150的接觸面160S可以實質上為平面。換句話說,表面101A、表面111A、表面121、表面111B、表面131的凹凸形狀可以不傳遞至接觸面160S。以確保平整的接觸面160S可以有效貼合各發光元件150,增加發光元件150和封裝基板10C之間的黏著可靠性。
It is worth mentioning that the
另一方面,儘管未繪示,然而發光模組20A在其出光方向上(例如方向Z)還可以包括其餘封裝層。封裝層的材料例如可以是光學透明膠或其他光學級膠材,以用於封裝導線L、發光元件150、接墊141以及電路板140上其他可能的電子元件(如電容、二極體或開關元件等),本新型並不限於此。
On the other hand, although not shown, the light-emitting
圖5是本新型創作的一實施例的一種發光模組的示意圖。請參照圖5,發光模組20B和圖4的發光模組20A相似,其差異在於:發光模組20B還進一步包括遮光層170以及光學轉換層180,以利用光學轉換層180封裝多個發光元件150。
FIG5 is a schematic diagram of a light-emitting module of an embodiment of the present invention. Referring to FIG5 , the light-emitting
詳細來說,遮光層170可以直接設置在電路板140上,並且和電路板140共同形成一空間SP,而多個發光元件150可以進一步設置在空間SP中。並且光學轉換層180可以填充於空間SP中以覆蓋多個發光元件150、導線L、接墊141以及部分的電路板140。因此空間SP也可以定義為發光模組20B的發光區域。
Specifically, the
在一些實施例中,遮光層170例如可以是聚合物摻雜碳黑的吸光材料以製作形成框膠,或者是以淺色或白色的聚合物(white bank)所組成的擋牆材料,並在方向X和方向Y上圍繞多個
發光元件150設置,本新型並不限於此。發光元件150例如是藍光或紫外光發光二極體,則光學轉換層180可以具有將藍光或紫外光轉換成其他所需色光(例如綠光、黃光或紅光)或非可見光波段(例如紅外光)的波長轉換材料,本新型也並不限於此。在一些實施例中,光學轉換層180可以是封裝樹酯、環氧樹酯等封裝基材,摻雜習知的波長轉換材料(如螢光粉材料、濾光層材料或是量子點結構)製作而成,本新型並不以此為限。
In some embodiments, the
圖6A和圖6B是本新型創作的實施例的發光模組原理示意圖。圖6A為相關技術中,平坦面的反射層200反射發光元件150的側向光束的示意圖,圖6B為本新型實施例的反射層120,反射發光元件150的側向光束的示意圖。為方便說明在圖6B中僅示意性地繪製出保護層130、第二黏著層110B以及反射層120而省略其餘元件的繪製。請先參照圖6A,一般的反射層200由於相對平坦,因此當發光元件150的照明光束IB照射至反射層200時大多會產生鏡面反射。因此當側向出光的照明光束IB於反射層200發生反射時,與反射層200的反射角通常也較大,使得照明光束IB容易傳遞至鄰近的其他發光元件150而被吸收或遮擋,使得多個發光元件150的整體出光效率降低。
FIG6A and FIG6B are schematic diagrams of the principle of the light-emitting module of the embodiment of the present invention. FIG6A is a schematic diagram of a flat
再參照圖6B,反觀來說,由於反射層120的表面凹凸設置,使得發光元件150側向出光的照明光束IB在相同角度下,依序照射至保護層130、第二黏著層110B和反射層120後,容易以漫反射(diffuse reflection)的形式離開反射層120,除了反射光容易
具有一較大視場角(如圖中以光錐形狀示意)導致出光角度更大之外,也較不易被鄰近的其他發光元件150所遮擋。因此於高密度設置的LED封裝時,採用本新型的各封裝基板的發光模組可以有效提升光束的出光效率,提升光能利用率。
Referring to FIG. 6B , on the other hand, due to the concave-convex surface of the
綜上所述,本新型創作的封裝基板和發光模組,除了利用金屬基板具有高導熱效果有效散熱之外,在金屬基板上增加微結構,以及其上再鍍上高反射率的反射層。具有凹凸表面的微結構讓反射層的表面也隨著凹凸表面起伏。因此即使因為LED高密度封裝使LED的間距變小,LED的側向出光照射至反射層的表面時也容易形成漫反射,導致LED的出光被反射層反射後出光角度會變更大,光束越不容易被附近的LED遮擋或吸收影響出光效率,導致出光效率提升,有效提升發光模組的亮度,也增進了發光元件的光能利用率。 In summary, the packaging substrate and light-emitting module of this novel invention not only utilize the high thermal conductivity of the metal substrate to effectively dissipate heat, but also add microstructures on the metal substrate and coat a reflective layer with high reflectivity on it. The microstructure with a concave and convex surface allows the surface of the reflective layer to fluctuate along with the concave and convex surface. Therefore, even if the spacing of LEDs becomes smaller due to the high-density packaging of LEDs, the side light of the LED is easily diffused when it irradiates the surface of the reflective layer, resulting in a larger light angle after the light of the LED is reflected by the reflective layer, and the light beam is less likely to be blocked or absorbed by nearby LEDs to affect the light output efficiency, resulting in improved light output efficiency, effectively improving the brightness of the light-emitting module, and also improving the light energy utilization rate of the light-emitting element.
惟以上所述者,僅為本新型創作之較佳實施例而已,當不能以此限定本新型創作實施之範圍,即大凡依本新型創作申請專利範圍及新型創作說明內容所作之簡單的等效變化與修飾,皆仍屬本新型創作專利涵蓋之範圍內。另外本新型創作的任一實施例或申請專利範圍不須達成本新型創作所揭露之全部目的或優點或特點。此外,摘要部分和標題僅是用來輔助專利文件搜尋之用,並非用來限制本新型創作之權利範圍。此外,本說明書或申請專利範圍中提及的“第一”、“第二”等用語僅用以命名元件(element)的名稱或區別不同實施例或範圍,而並非用來限制元件數量上的上限 或下限。 However, the above is only the preferred embodiment of the present invention, and it cannot be used to limit the scope of the implementation of the present invention. That is, all simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the description of the present invention are still within the scope of the patent of the present invention. In addition, any embodiment or patent application of the present invention does not need to achieve all the purposes, advantages or features disclosed by the present invention. In addition, the abstract and title are only used to assist in searching for patent documents, and are not used to limit the scope of rights of the present invention. In addition, the terms "first" and "second" mentioned in this specification or patent application are only used to name the element or distinguish different embodiments or scopes, and are not used to limit the upper or lower limit of the number of elements.
10A:封裝基板 10A:Packaging substrate
100:金屬基板 100:Metal substrate
101:微結構層 101: Microstructure layer
101A,111,121,131:表面 101A,111,121,131: Surface
110A:第一黏著層 110A: First adhesive layer
120:反射層 120: Reflective layer
130:保護層 130: Protective layer
CA:凹部 CA: Concave
CX:凸部 CX: convex part
X、Y、Z:方向 X, Y, Z: direction
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