TWM656786U - Waste disposal system for solar panels - Google Patents

Abstract

A solar panel waste treatment system is used to treat waste solar panels, wherein the solar panel waste treatment system comprises: a frame removal device, which is used to receive the waste solar panel and remove its metal frame; a devitrification heating device connected to the frame removal device via a transmission mechanism, which receives and heats the solar panel after the metal frame is removed so that a glass layer is separated from a composite layer; a shredder connected to the devitrification heating device via the transmission mechanism, which receives the devitrified solar panel and removes the metal frame; The solar panel; and the devitrified solar panel is shredded to obtain large solar panel shreds; at least one shredder is connected to the shredder via the transmission mechanism, and receives the solar panel shreds to shred to obtain shreds; a separator is connected to the shredder via the transmission mechanism, and receives the shreds, and through the action of the separator, various waste materials in the shreds are separated and output from multiple outlets on the separator.

Description

Solar panel waste treatment system

This work is about the treatment of solar panel waste, and in particular, a solar panel waste treatment system.

With the rise of environmental awareness, power generation systems based on environmental protection are becoming more and more popular, such as hydropower, wind power, and solar power. Among them, solar power generation has no pollution and only needs to be placed in a place with sufficient sunlight. The power source of the solar power generation system can be very stable and reliable, so the application of solar power generation systems is becoming more and more popular. However, solar panels have their service life, so with the popularization of applications, a large number of discarded solar panels will also be generated.

Solar panels are made of a variety of materials, such as fluorine, silicon, copper, aluminum, plastic, glass, etc. When solar panels are unusable, they must be discarded. However, solar panels contain toxic substances, such as heavy metals such as fluorine, lead, and cadmium. If they are not properly handled or recycled, they may cause environmental pollution and harm to the human body.

However, the current solar panel recycling industry lacks a complete operating system. The creator hopes to propose a solar panel waste treatment system and apply a complete solar panel waste treatment system to achieve solar panel recycling and reuse the waste materials to achieve further environmental protection and resource recycling.

Therefore, this case hopes to propose a new solar panel waste treatment system to solve the above-mentioned technical defects.

Therefore, the purpose of this invention is to solve the above-mentioned known technical problems. This invention proposes a solar panel waste treatment system, which uses a special solar panel waste treatment system to separate the metal and plastic materials in the solar panel through the procedures of dismantling the frame, removing the glass, crushing, and separation. Therefore, when the solar panel cannot be used, it can be treated as a waste material through the device of this case to avoid metal pollution of the environment, and different waste materials can be obtained for subsequent material reuse to improve economic value.

To achieve the above-mentioned purpose, this invention proposes a solar panel waste treatment system for treating waste solar panels, wherein the solar panel comprises a glass layer, a power generation panel is located below the glass layer, and is used to convert solar energy into electrical energy; a first adhesive layer is located between the glass layer and the power generation panel, so that the two are adhered to each other; a back plate is located below the power generation panel, and is used to protect the power generation panel, and a second adhesive layer is located between the power generation panel and the back plate, so that the two are adhered to each other; wherein the glass layer, the first adhesive layer, the power generation panel, the second adhesive layer and the back plate form a composite layer as a whole; and a metal frame is used to surround the composite layer;

The solar panel waste treatment system includes:

a de-framing device, which is used to receive the discarded solar panel and dismantle the metal frame so that the metal frame is separated from the composite layer; a de-glazing heating device connected to the de-framing device via a transmission mechanism, receives the solar panel from which the metal frame has been removed by the de-framing device, and heats the solar panel so that the glass layer is separated from the composite layer; a shredder connected to the de-glazing heating device via the transmission mechanism, receives the de-glazed solar panel by the de-glazing heating device, and shreds the de-glazed solar panel The solar panels are shredded to obtain large solar panel shreds; at least one shredder is connected to the shredder via the transmission mechanism, which receives the solar panel shreds and shreds the solar panel shreds to obtain smaller shreds; a separator is connected to the shredder via the transmission mechanism, and receives the shreds shredded by the shredder. Through the action of the separator, various waste materials in the shreds are separated and output from multiple outlets on the separator.

The following description will provide a better understanding of the features and advantages of this creation. Please refer to the attached pictures while reading.

10: Frame removal device

15: Transmission mechanism

20: Devitrification heating device

30: Shredder

40: Crusher

41: First crusher

42: Second crusher

43: The third crusher

50:Separator

55:Export

60: Dust collector

100: Solar panels

101: Glass layer

102: Generator panel

103: Back panel

104: First adhesive layer

105:Metal frame

106: Second adhesive layer

110: Composite layer

200: Waste

Figure 1 shows an embodiment of the present invention.

Figure 2 shows the solar panel structure connection diagram.

Figure 3 shows the structure of the solar panel.

The following is a detailed description of the structural composition of this case, the effects and advantages it can produce, and a preferred embodiment of this case with the help of diagrams.

Please refer to Figures 1 to 3, which show the solar panel waste treatment system of this invention, which includes the following components:

A solar panel 100 includes:

A glass layer 101, wherein the glass layer 101 is tempered glass, which has very good light transmittance and high hardness, and can adapt to large temperature differences between day and night and severe weather conditions.

A power generation panel 102 is located below the glass layer 101, and is used to convert solar energy into electrical energy. The power generation panel 102 is composed of a variety of materials, such as silicon, aluminum, copper, etc. Therefore, when the solar panel 100 cannot be used, it needs to be treated as waste to avoid metal pollution of the environment, and different waste materials 200 are obtained for subsequent material recycling.

A first adhesive layer 104 is located between the glass layer 101 and the power generation board 102 to make them adhere to each other. Preferably, the material of the first adhesive layer 104 is selected from vinyl acetate polymer (EVA).

A back plate 103 is located below the power generation panel 102, which is used to protect the power generation panel 102, wherein the back plate 103 must be sealed, insulated, waterproof, and aging-resistant.

A second adhesive layer 106 is located between the power generation plate 102 and the back plate 103 so that the two are adhered to each other. Preferably, the material of the second adhesive layer 106 is selected from vinyl acetate polymer (EVA).

The glass layer 101, the first adhesive layer 104, the power generation plate 102, the second adhesive layer 106 and the back plate 103 form a composite layer 110 as a whole.

A metal frame 105 is used to surround the composite layer 110.

The solar panel waste treatment system includes:

A frame removal device 10 is used to receive the discarded solar panel 100 and remove the metal frame 105 so that the metal frame 105 is separated from the composite layer 110.

A devitrification heating device 20 is connected to the frame removal device 10 via a transmission mechanism 15, receives the solar panel 100 (i.e., only the composite layer 110 is left) after the metal frame 105 is removed from the frame removal device 10, and heats the solar panel 100 so that the glass layer 101 is separated from the composite layer 110. The devitrification heating device 20 is heated by baking or hot air. The glass layer 101 separated from the composite layer 110 can also be recycled.

A shredder 30 is connected to the devitrification heating device 20 via the transmission mechanism 15, and receives the solar panel 100 devitrified by the devitrification heating device 20 (i.e., the solar panel 100 whose glass layer 101 has been separated from the composite layer 110), and shreds the devitrified solar panel 100 to obtain large pieces of solar panel shreds.

At least one shredder 40 is connected to the shredder 30 via the transmission mechanism 15, which receives the solar panel shreds and shreds the solar panel shreds to obtain smaller shreds.

A separator 50 is connected to the pulverizer 40 via the transmission mechanism 15, and receives the pulverized material pulverized by the pulverizer 40. Through the action of the separator 50, the various waste materials 200 in the pulverized material are separated and outputted from multiple outlets 55 on the separator 50, so that the user can recycle the waste materials 200 to achieve an environmental protection effect. The separator 50 uses a centrifugal method to separate the waste materials 200 with different specific gravities during the rotation process, thereby achieving the effect of separating the various components in the waste materials 200.

The pulverizer 40 includes:

A first crusher 41 is connected to the shredder 30, and is used to receive the devitrified solar panel 100 and crush the solar panel 100 to obtain coarser waste particles.

A second pulverizer 42 is connected to the first pulverizer 41, and is used to receive the coarser waste particles from the first pulverizer 41 and perform a second pulverization to obtain finer waste particles.

A third pulverizer 43 is connected to the second pulverizer 42, and is used to receive the finer waste particles from the second pulverizer 42 and perform a third pulverization to obtain finer waste powder, such as silicon powder, copper powder, aluminum powder, plastic powder, etc.

The pulverizer 40 is a double-shaft shredder, a hammer crusher, etc.

The separator 50 is an air flow separator, etc.

At least one dust collector 60 is connected to each of the pulverizers 40, and is used to absorb the dust generated by each of the pulverizers 40 during the pulverization process to avoid polluting the air space.

The production line system in this case uses negative pressure loading to avoid spillage and dust. Sound insulation cotton or silencers are installed between each device or machine to control the overall equipment noise below 95 decibels. Through physical crushing and sorting methods, the solar panels after removing the glass are crushed and sorted, and the metals are separated from the non-metals to extract the waste materials with higher market value, such as silicon powder, copper powder and plastics, with a recovery rate of 100%.

The waste material 200 can be subsequently recycled, for example, the copper powder and aluminum powder obtained can be applied to the industry, or the plastic powder obtained can be applied to the plastic industry or the fashion industry, or the vinyl acetate polymer (EVA) powder can be made into fuel rods for thermal power generation, so that the recycled waste material 200 can be used again.

The advantage of this case is that a special solar panel waste treatment system is applied, so that the discarded solar panels can be separated from the metal and plastic materials in the solar panels through processes such as dismantling the frame, removing the glass, crushing, and separation. Therefore, when the solar panels cannot be used, they can be treated as waste materials through the device of this case to avoid metal pollution of the environment, and different waste materials can be obtained for subsequent material reuse, thereby improving economic value.

In summary, the humanized and considerate design of this case meets the actual needs. Its specific improvement of existing deficiencies is obviously a breakthrough in the known technology, and it does have the effect of enhancing the effectiveness, which is not easy to achieve. This case has not been published or disclosed in domestic and foreign literature and markets, and it has complied with the provisions of the Patent Law.

The above detailed description is a specific description of a feasible implementation example of this creation, but the implementation example is not used to limit the patent scope of this creation. Any equivalent implementation or modification that does not deviate from the technical spirit of this creation should be included in the patent scope of this case.

10: Frame removal device

15: Transmission mechanism

20: Devitrification heating device

30: Shredder

40: Crusher

41: First crusher

42: Second crusher

43: The third crusher

50:Separator

55:Export

60: Dust collector

110: Composite layer

200: Waste

Claims (11)

A solar panel waste treatment system is used to treat waste solar panels, wherein the solar panel includes a glass layer, a power generation panel is located below the glass layer, and is used to convert solar energy into electrical energy; a first adhesive layer is located between the glass layer and the power generation panel, so that the two are adhered to each other; a back plate is located below the power generation panel, and is used to protect the power generation panel, and a second adhesive layer is located between the power generation panel and the back plate, so that the two are adhered to each other; wherein the glass layer, the first adhesive layer, the power generation panel, the second adhesive layer and the back plate form a composite layer as a whole; and a metal frame is used to surround the composite layer; The solar panel waste treatment system includes: A frame removal device, which is used to receive the discarded solar panel and remove the metal frame so that the metal frame is separated from the composite layer; A deglassing and heating device is connected to the deframing device via a transmission mechanism, receives the solar panel from which the metal frame has been removed by the deframing device, and heats the solar panel so that the glass layer is separated from the composite layer; A shredder is connected to the devitrification heating device via the transmission mechanism, receives the solar panel devitrified by the devitrification heating device, and shreds the devitrified solar panel to obtain large pieces of solar panel shreds; At least one shredder is connected to the shredder via the transmission mechanism, which receives the solar panel shreds and shreds the solar panel shreds to obtain smaller shreds; A separator is connected to the pulverizer via the transmission mechanism and receives the pulverized material pulverized by the pulverizer. Through the action of the separator, various waste materials in the pulverized material are separated and outputted from multiple outlets on the separator. As described in Item 1 of the patent application, the solar panel waste treatment system, wherein the glass layer is tempered glass to adapt to the large temperature difference between day and night and the severe weather environment. As described in item 1 of the patent application scope, the solar panel waste treatment system, wherein the material of the first adhesive layer and the second adhesive layer is selected from vinyl acetate polymer. As described in Item 1 of the patent application scope, the solar panel waste treatment system, wherein the heating method of the devitrification heating device is to apply baking or hot air. As described in the first item of the patent application, the solar panel waste treatment system, wherein the separator uses a centrifugal method to separate the waste materials with different specific gravities during the rotation process, thereby achieving the effect of separating the various components in the waste materials. A solar panel waste treatment system as described in Item 1 of the patent application, wherein the pulverizer comprises: A first crusher is connected to the shredder, and is used to receive the devitrified solar panels and crush the solar panels to obtain coarser waste particles; A second pulverizer is connected to the first pulverizer, and is used to receive the coarser waste particles from the first pulverizer and perform a second pulverization to obtain finer waste particles; A third pulverizer is connected to the second pulverizer, and is used to receive the finer waste particles from the second pulverizer and perform a third pulverization to obtain finer waste powder, such as silicon powder, copper powder, aluminum powder, plastic powder, etc. As described in Item 1 of the patent application scope, the solar panel waste processing system, wherein the shredder is selected from a double-shaft shredder, a hammer crusher, etc. As described in Item 1 of the patent application scope, the solar panel waste treatment system, wherein the separator is selected from an airflow separator, etc. The solar panel waste treatment system described in Item 1 of the patent application also includes at least one dust collector connected to each of the crushers, which is used to absorb the dust generated by each crusher during the crushing process to avoid polluting the air space. As described in Item 1 of the patent application scope, in the solar panel waste treatment system, sound insulation cotton or silencers are installed between each device or machine to control the overall equipment noise below 95 decibels. As described in item 1 of the patent application scope, the solar panel waste treatment system, wherein in the devitrification heating device, the glass layer separated from the composite layer can be recycled and reused.

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