TWM651718U - Automatic visual detection device for foreign matter in hole wall - Google Patents
Automatic visual detection device for foreign matter in hole wall Download PDFInfo
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Abstract
一種孔壁異物自動視覺檢測裝置,包括一靠板、至少一光源及至少一影像擷取裝置,靠板具有一承載面,承載面能設置一待檢測物件,待檢測物件具有至少一穿孔。光源產生的光線能投射至待檢測物件的穿孔內,影像擷取裝置能擷取待檢測物件的穿孔的影像。穿孔具有一入口端及一出口端,入口端較出口端靠近光源及影像擷取裝置,穿孔的出口端處形成一無遮擋區域,使穿孔的出口端與外部相接,而無遮擋(無背景條)。由此,將拍照背景優化,使孔壁內影像清晰可見,以方便後端驗證修復站檢驗人員識別,防止不良品流出。An automatic visual inspection device for foreign matter in a hole wall includes a backing plate, at least one light source and at least one image capturing device. The backing plate has a bearing surface, and an object to be detected can be placed on the bearing surface. The object to be detected has at least one perforation. The light generated by the light source can be projected into the perforation of the object to be detected, and the image capture device can capture the image of the perforation of the object to be detected. The perforation has an entrance end and an exit end. The entrance end is closer to the light source and the image capture device than the exit end. An unobstructed area is formed at the exit end of the perforation, so that the exit end of the perforation is connected to the outside without obstruction (no background). Article). As a result, the photo background is optimized so that the image inside the hole wall is clearly visible, which facilitates identification by inspection personnel at the back-end verification and repair station and prevents defective products from flowing out.
Description
本創作涉及一種自動視覺檢測裝置,尤指一種能用以進行孔壁異物檢測的自動視覺檢測裝置。The present invention relates to an automatic visual inspection device, in particular an automatic visual inspection device that can be used to detect foreign matter in the hole wall.
自動視覺檢測(AVI)設備為一種電腦視覺檢測設備,主要是採用圖像感測器來對物體進行外觀的檢測,其效率高、簡單方便,故適合應用於生產現場的產品品質檢測,其可對產品進行外觀和顏色的檢測。自動視覺檢測(AVI,Automated Visual Inspection)設備已應用於孔壁異物的檢測,然而現有的自動視覺檢測設備,用於孔壁異物的檢測時,通常會在孔的底側設置一紅色背景條,容易導致無法識別、檢測失敗的情況發生,例如孔內有油墨時,則容易無法識別,因此難以有效的防止不良品流出,且會增加事後人工處理的成本。Automatic visual inspection (AVI) equipment is a kind of computer vision inspection equipment. It mainly uses image sensors to detect the appearance of objects. It is highly efficient, simple and convenient, so it is suitable for product quality inspection at the production site. It can Inspect the appearance and color of the product. Automatic visual inspection (AVI, Automated Visual Inspection) equipment has been used to detect foreign matter on the hole wall. However, when existing automatic visual inspection equipment is used to detect foreign matter on the hole wall, a red background strip is usually set on the bottom side of the hole. It is easy to cause unrecognition and detection failure. For example, if there is ink in the hole, it is easy to be unrecognizable. Therefore, it is difficult to effectively prevent defective products from flowing out, and it will increase the cost of manual processing afterwards.
本創作所要解決的技術問題在於,針對現有技術的不足提供一種孔壁異物自動視覺檢測裝置,將拍照背景優化,使孔壁內影像清晰可見,以方便後端驗證修復站檢驗人員識別,可以有效地防止不良品流出。The technical problem to be solved by this creation is to provide an automatic visual detection device for foreign matter in the hole wall in view of the shortcomings of the existing technology. The photo background is optimized to make the image in the hole wall clearly visible, so as to facilitate the identification of inspection personnel at the back-end verification and repair station, which can effectively To prevent defective products from flowing out.
為了解決上述的技術問題,本創作提供一種孔壁異物自動視覺檢測裝置,包括:一靠板,該靠板具有一承載面,該承載面能設置一待檢測物件,該待檢測物件具有至少一穿孔;至少一光源,該光源朝向該待檢測物件的穿孔,該光源產生的光線能投射至該待檢測物件的穿孔內;以及至少一影像擷取裝置,該影像擷取裝置朝向該待檢測物件的穿孔,該影像擷取裝置能擷取該待檢測物件的穿孔的影像;其中所述穿孔具有一入口端及一出口端,該入口端及該出口端分別位於該穿孔的相對兩端,該穿孔分別通過該入口端及該出口端貫穿至該待檢測物件的相對兩面,該入口端較該出口端靠近該光源及該影像擷取裝置,該穿孔的出口端處形成一無遮擋區域,使該穿孔的出口端與外部相接。In order to solve the above technical problems, the present invention provides an automatic visual inspection device for foreign matter in the hole wall, including: a backing plate, the backing plate has a bearing surface, the bearing surface can be placed with an object to be detected, and the object to be detected has at least one Perforation; at least one light source, the light source faces the perforation of the object to be detected, and the light generated by the light source can be projected into the perforation of the object to be detected; and at least one image capture device, the image capture device faces the object to be detected The image capture device can capture an image of the perforation of the object to be detected; wherein the perforation has an inlet end and an outlet end, and the inlet end and the outlet end are respectively located at opposite ends of the perforation, and the perforation The perforations penetrate through the inlet end and the outlet end respectively to the opposite sides of the object to be detected. The inlet end is closer to the light source and the image capture device than the outlet end. An unobstructed area is formed at the outlet end of the perforation. The outlet end of the perforation is connected to the outside.
較佳的,該承載面位於該靠板的底面。Preferably, the bearing surface is located on the bottom surface of the backing plate.
較佳的,所述光源設有多個,該些光源分別設置於該靠板的上方及下方,而能分別由該靠板的上方及下方投射照明光線,該待檢測物件具有兩該穿孔,每一個該穿孔對應設有兩該光源,兩該光源分別位於該穿孔的兩側。Preferably, there are multiple light sources, and the light sources are respectively arranged above and below the backing plate, and can respectively project illumination light from above and below the backing plate. The object to be inspected has two perforations, There are two light sources corresponding to each perforation, and the two light sources are respectively located on both sides of the perforation.
較佳的,該靠板設有至少一透孔,使設置於該靠板的上方的該光源,能通過該透孔向下投射光線,以照射位於該靠板的下方的該待檢測物件的穿孔。Preferably, the backing plate is provided with at least one through hole, so that the light source disposed above the backing plate can project light downward through the through hole to illuminate the object to be detected located below the backing plate. perforation.
較佳的,該影像擷取裝置設有兩個,該兩影像擷取裝置分別設置於該靠板的上方及下方,該兩影像擷取裝置分別與該待檢測物件的兩該穿孔相對應,而能分別由該靠板的上方及下方擷取該待檢測物件的兩該穿孔的影像。Preferably, there are two image capturing devices, the two image capturing devices are respectively arranged above and below the backing plate, and the two image capturing devices respectively correspond to the two through holes of the object to be detected, The images of the two perforations of the object to be detected can be captured from above and below the backing plate respectively.
為了解決上述的技術問題,本創作還提供一種孔壁異物自動視覺檢測裝置,包括:一靠板,該靠板具有一承載面,該承載面能設置一待檢測物件,該待檢測物件具有至少一穿孔;至少一光源,該光源朝向該待檢測物件的穿孔,該光源產生的光線能投射至該待檢測物件的穿孔內;以及至少一影像擷取裝置,該影像擷取裝置朝向該待檢測物件的穿孔,該影像擷取裝置能擷取該待檢測物件的穿孔的影像;其中所述穿孔具有一入口端及一出口端,該入口端及該出口端分別位於該穿孔的相對兩端,該穿孔分別通過該入口端及該出口端貫穿至該待檢測物件的相對兩面,該光源產生的光線能通過該入口端投射至該待檢測物件的穿孔內,該影像擷取裝置能通過該入口端擷取該待檢測物件的穿孔的影像,該穿孔的出口端處形成一無遮擋區域,使該穿孔的出口端與外部相接。In order to solve the above technical problems, the invention also provides an automatic visual detection device for foreign matter in the hole wall, including: a backing plate, the backing plate has a bearing surface, and the bearing surface can be placed with an object to be detected, and the object to be detected has at least a perforation; at least one light source, which faces the perforation of the object to be detected, and the light generated by the light source can be projected into the perforation of the object to be detected; and at least one image capture device, which faces the perforation of the object to be detected The image capture device can capture the image of the perforation of the object to be detected; wherein the perforation has an inlet end and an outlet end, and the inlet end and the outlet end are respectively located at opposite ends of the perforation, The perforation penetrates through the entrance end and the exit end respectively to the opposite sides of the object to be detected. The light generated by the light source can be projected into the perforation of the object to be detected through the entrance end. The image capture device can pass through the entrance The end captures an image of the perforation of the object to be detected, and an unobstructed area is formed at the exit end of the perforation, so that the exit end of the perforation is connected to the outside.
本創作的有益效果在於,本創作所提供的孔壁異物自動視覺檢測裝置,包括一靠板、至少一光源及至少一影像擷取裝置,靠板的承載面能設置待檢測物件,待檢測物件具穿孔,光源產生的光線能投射至待檢測物件的穿孔內,影像擷取裝置能擷取待檢測物件的穿孔的影像。穿孔各具有一入口端及一出口端,穿孔的出口端處形成一無遮擋區域,使穿孔的出口端與外部相接,而無遮擋。是以,本創作穿孔的出口端無設置背景物(如紅色背景條),使穿孔的出口端處形成無遮擋區域,因此可將拍照背景優化,使穿孔內影像清晰可見,以方便後端驗證修復站(VRS,Verify Repair Station)檢驗人員識別,可以有效地防止不良品流出。The beneficial effect of this invention is that the automatic visual inspection device for foreign matter in the hole wall provided by this invention includes a backing plate, at least one light source and at least one image capture device. The bearing surface of the backing plate can be equipped with objects to be detected. The objects to be detected With a perforation, the light generated by the light source can be projected into the perforation of the object to be detected, and the image capture device can capture the image of the perforation of the object to be detected. Each of the perforations has an inlet end and an outlet end, and an unobstructed area is formed at the outlet end of the perforations, so that the outlet end of the perforations is connected to the outside without being blocked. Therefore, there is no background object (such as a red background strip) at the exit end of the perforation in this invention, so that an unobstructed area is formed at the exit end of the perforation. Therefore, the photo background can be optimized to make the image inside the perforation clearly visible to facilitate back-end verification. Verify Repair Station (VRS) inspection personnel identification can effectively prevent defective products from flowing out.
為使能更進一步瞭解本創作的特徵及技術內容,請參閱以下有關本創作的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本創作加以限制。In order to further understand the characteristics and technical content of this creation, please refer to the following detailed description and diagrams about this creation. However, the diagrams provided are only for reference and illustration and are not used to limit this creation.
以下是通過特定的具體實施例來說明本創作所公開的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本創作的優點與效果。本創作可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本創作的構思下進行各種修改與變更。另外,本創作的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本創作的相關技術內容,但所公開的內容並非用以限制本創作的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。The following is a specific embodiment to illustrate the disclosed implementation manner of the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. This invention can be implemented or applied through other different specific embodiments, and various details in this description can also be modified and changed based on different viewpoints and applications without departing from the concept of this invention. In addition, the accompanying drawings of this creation are only simple illustrations and are not depictions based on actual size, as stated in advance. The following embodiments will further describe the relevant technical content of the present invention in detail, but the disclosed content is not intended to limit the scope of protection of the present invention. In addition, the term "or" used in this article shall include any one or combination of multiple associated listed items, depending on the actual situation.
[實施例][Example]
請參閱圖1至圖3,本創作提供一種孔壁異物自動視覺檢測裝置,包括一靠板1、至少一光源2及至少一影像擷取裝置3。Please refer to Figures 1 to 3. This invention provides an automatic visual detection device for foreign objects on the hole wall, including a backing plate 1, at least one
該靠板1為一板體,該靠板1具有一承載面11,該承載面11位於靠板1的一面,在本實施例中,該承載面11位於靠板1的底面。待檢測物件100可為印刷電路板等物件,該待檢測物件100可設置於靠板1的承載面11,且待檢測物件100可適當的固定於靠板1的承載面11,待檢測物件100具有至少一穿孔101,所述穿孔101可為圓孔,但不予以限制,穿孔101可設置一個、兩個或多個等。上述待檢測物件100固定於靠板1的承載面11的結構為習知技術,且本創作不限制待檢測物件100固定於靠板1的承載面11的方式,故不再予以贅述。The backing plate 1 is a plate body. The backing plate 1 has a
所述光源2可為LED,例如螢光LED,以便提供較佳的輔助照明效果,但不予以限制。所述光源2可設置一個或多個,光源2的數量可因應需要適當的增減,在本實施例中,光源2設有多個,該些光源2分別設置於靠板1的上方及下方,而能分別由靠板1的上方及下方投射照明光線,以便同時提供多個穿孔101的照明,以提升檢測速度。所述光源2朝向待檢測物件100的穿孔101,該些光源2分別朝向待檢測物件100的兩穿孔101,該些光源2產生的光線可投射至待檢測物件100相對應的穿孔101內,以便提供拍攝輔助光線,使穿孔101內影像更清晰。The
在本實施例中,該待檢測物件100具有兩個待測的穿孔101,每一個穿孔101對應設有兩個光源2,兩個光源2分別位於穿孔101的兩側(左側及右側),以便提供較佳的輔助照明效果。In this embodiment, the object to be detected 100 has two
該靠板1可設有至少一透孔12,使設置於靠板1的上方的光源2,可通過透孔12向下投射光線,以便照射位於靠板1的下方的待檢測物件100的穿孔101。設置於靠板1的下方的光源2向上投射光線,即可直接照射位於靠板1的下方的待檢測物件100的穿孔101。The backing plate 1 can be provided with at least one through
所述影像擷取裝置3可為CCD等裝置,影像擷取裝置3可設置一個或多個,影像擷取裝置3的數量可因應需要適當的增減,在本實施例中,影像擷取裝置3設有兩個,以便同時提供兩個穿孔101的影像擷取,以提升檢測速度。該兩影像擷取裝置3分別設置於靠板1的上方及下方,兩影像擷取裝置3分別朝向待檢測物件100的兩穿孔101,而能分別由靠板1的上方或下方擷取該待檢測物件100不同的兩穿孔101的影像,以提升檢測速度。The image capturing
所述穿孔101各具有一入口端102及一出口端103(如圖2及圖3所示),入口端102及出口端103分別位於穿孔101的相對兩端,穿孔101分別通過入口端102及出口端103貫穿至待檢測物件100的相對兩面。入口端102較出口端103靠近對應的光源2及影像擷取裝置3,使光源2產生的光線能通過入口端102投射至待檢測物件100的穿孔101內,且影像擷取裝置3也能通過入口端102擷取待檢測物件100的穿孔101的影像,以便進行孔壁異物檢測的操作。Each of the through
該穿孔101的出口端103無設置背景物(如紅色背景條),使穿孔101的出口端103處形成一無遮擋區域104,使穿孔101的出口端103與外部相接,而無遮擋。在本實施例中,圖1中位於右側的穿孔101的出口端103與外部的靠板1相接,而無遮擋,本創作不設置背景條(如紅色背景條),因此穿孔101的出口端103與靠板1之間不會被遮擋。在本實施例中,圖1中位於左側的穿孔101的出口端103與外部的下方空間相接,而無遮擋,本創作不設置背景條(如紅色背景條),因此穿孔101的出口端103的下方不會被遮擋。The
[實施例的有益效果][Beneficial effects of the embodiment]
本創作的有益效果在於,本創作所提供的孔壁異物自動視覺檢測裝置,包括一靠板、至少一光源及至少一影像擷取裝置,靠板的承載面能設置待檢測物件,待檢測物件具穿孔,光源產生的光線能投射至待檢測物件的穿孔內,影像擷取裝置能擷取待檢測物件的穿孔的影像。穿孔各具有一入口端及一出口端,穿孔的出口端處形成一無遮擋區域,使穿孔的出口端與外部相接,而無遮擋。是以,本創作穿孔的出口端無設置背景物(如紅色背景條),使穿孔的出口端處形成無遮擋區域,因此可將拍照背景優化,使穿孔內影像清晰可見,以方便後端驗證修復站(VRS,Verify Repair Station)檢驗人員識別,可以有效地防止不良品流出。The beneficial effect of this invention is that the automatic visual inspection device for foreign matter in the hole wall provided by this invention includes a backing plate, at least one light source and at least one image capture device. The bearing surface of the backing plate can be equipped with objects to be detected. The objects to be detected With a perforation, the light generated by the light source can be projected into the perforation of the object to be detected, and the image capture device can capture the image of the perforation of the object to be detected. Each of the perforations has an inlet end and an outlet end, and an unobstructed area is formed at the outlet end of the perforations, so that the outlet end of the perforations is connected to the outside without being blocked. Therefore, there is no background object (such as a red background strip) at the exit end of the perforation in this invention, so that an unobstructed area is formed at the exit end of the perforation. Therefore, the photo background can be optimized to make the image inside the perforation clearly visible to facilitate back-end verification. Verify Repair Station (VRS) inspection personnel identification can effectively prevent defective products from flowing out.
以上所公開的內容僅為本創作的優選可行實施例,並非因此侷限本創作的申請專利範圍,所以凡是運用本創作說明書及圖式內容所做的等效技術變化,均包含於本創作的申請專利範圍內。The contents disclosed above are only preferred and feasible embodiments of this invention, and do not limit the scope of the patent application for this invention. Therefore, all equivalent technical changes made by using the description and drawings of this invention are included in the application for this invention. within the scope of the patent.
1:靠板 11:承載面 12:透孔 2:光源 3:影像擷取裝置 100:待檢測物件 101:穿孔 102:入口端 103:出口端 104:無遮擋區域 1: Backrest 11: Bearing surface 12:Through hole 2:Light source 3:Image capture device 100: Object to be inspected 101:Perforation 102: Entrance port 103:Export end 104: Unobstructed area
圖1為本創作孔壁異物自動視覺檢測裝置的示意圖。Figure 1 is a schematic diagram of the automatic visual detection device for foreign matter on the hole wall of this invention.
圖2為圖1的Ⅱ部分詳圖。Figure 2 is a detailed view of part II of Figure 1.
圖3為圖1的Ⅲ部分詳圖。Figure 3 is a detailed view of part III of Figure 1.
圖4為本創作孔壁異物自動視覺檢測裝置使用狀態的示意圖。Figure 4 is a schematic diagram of the use status of the automatic visual detection device for foreign matter on the hole wall of this invention.
1:靠板 1: Backrest
11:承載面 11: Bearing surface
12:透孔 12:Through hole
2:光源 2:Light source
3:影像擷取裝置 3:Image capture device
100:待檢測物件 100: Object to be inspected
101:穿孔 101:Perforation
102:入口端 102: Entrance port
103:出口端 103:Export end
104:無遮擋區域 104: Unobstructed area
Claims (10)
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TW112212421U TWM651718U (en) | 2023-11-16 | 2023-11-16 | Automatic visual detection device for foreign matter in hole wall |
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TW112212421U TWM651718U (en) | 2023-11-16 | 2023-11-16 | Automatic visual detection device for foreign matter in hole wall |
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TWM651718U true TWM651718U (en) | 2024-02-11 |
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