TWM650056U - Vehicle control device with multifunctional modules combined - Google Patents
Vehicle control device with multifunctional modules combined Download PDFInfo
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- TWM650056U TWM650056U TW112208288U TW112208288U TWM650056U TW M650056 U TWM650056 U TW M650056U TW 112208288 U TW112208288 U TW 112208288U TW 112208288 U TW112208288 U TW 112208288U TW M650056 U TWM650056 U TW M650056U
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- 239000000758 substrate Substances 0.000 claims abstract description 134
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 68
- 230000017525 heat dissipation Effects 0.000 claims abstract description 59
- 238000006243 chemical reaction Methods 0.000 claims description 14
- 239000003990 capacitor Substances 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 5
- 239000000084 colloidal system Substances 0.000 claims 2
- 238000010586 diagram Methods 0.000 description 16
- 230000000694 effects Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/003—Constructional details, e.g. physical layout, assembly, wiring or busbar connections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/03—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for supply of electrical power to vehicle subsystems or for
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20845—Modifications to facilitate cooling, ventilating, or heating for automotive electronic casings
- H05K7/20872—Liquid coolant without phase change
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/10—Vehicle control parameters
- B60L2240/36—Temperature of vehicle components or parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/03—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for supply of electrical power to vehicle subsystems or for
- B60R16/033—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for supply of electrical power to vehicle subsystems or for characterised by the use of electrical cells or batteries
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
Abstract
本創作揭露一種多功能模組合一車用控制裝置,其包含:一第一電路基板、一充電模組、一馬達驅動模組及一水冷器。第一電路基板的彼此相反的兩側分別定義為第一側及第二側;充電模組包含第一電子元件,第一電子元件設置於第一電路基板的第一側,第一電子元件具有一第一散熱面;馬達驅動模組包含第二電子元件,第二電子元件設置於第一電路基板的第一側,第二電子元件具有一第二散熱面;水冷器設置於第一電路基板的第一側,且水冷器抵靠第一散熱面及第二散熱面,用以對第一電子元件以及第二電子元件進行散熱。其中,充電模組與馬達驅動模組係整合於第一電路基板之該第一側,且共用水冷器進行散熱。The invention discloses a multifunctional module combined with a vehicle control device, which includes: a first circuit substrate, a charging module, a motor drive module and a water cooler. Opposite sides of the first circuit substrate are defined as the first side and the second side respectively; the charging module includes a first electronic component, the first electronic component is disposed on the first side of the first circuit substrate, and the first electronic component has a first heat dissipation surface; the motor drive module includes a second electronic component, the second electronic component is disposed on the first side of the first circuit substrate, the second electronic component has a second heat dissipation surface; the water cooler is disposed on the first circuit substrate The first side of the water cooler is against the first heat dissipation surface and the second heat dissipation surface to dissipate heat from the first electronic component and the second electronic component. The charging module and the motor driving module are integrated on the first side of the first circuit substrate, and share a water cooler for heat dissipation.
Description
本創作涉及一種控制裝置,特別是一種應用於電動車中的多功能模組合一車用控制裝置。 The invention relates to a control device, in particular, a multi-function module combined with a vehicle control device used in electric vehicles.
現有常見的各式電動車或高功率裝置所包含的多種控制裝置是採分散式配置的方式,且各自配置專屬的散熱器。此種設計,需要佔據相對較大的空間,且存在成本高昂的缺點。若要將多種控制裝置整合在有限的空間內,又容易產生散熱效果不佳的問題。 Currently, various control devices included in common electric vehicles or high-power devices are distributed in a distributed manner, and each is equipped with its own dedicated radiator. This kind of design requires a relatively large space and has the disadvantage of high cost. If you want to integrate multiple control devices in a limited space, it is easy to cause poor heat dissipation.
本創作公開一種多功能模組合一車用控制裝置,主要用以改善習知的電動車或高功率裝置中,充電模組及馬達驅動模組為完全獨立的設計,為此,需要佔據相對較大的空間,且還存在有散熱效果不佳的問題。 This invention discloses a multifunctional module combined with a vehicle control device, which is mainly used to improve conventional electric vehicles or high-power devices. In conventional electric vehicles or high-power devices, the charging module and the motor drive module are completely independent designs. For this reason, they need to occupy a relatively large area. Large space, and there is also the problem of poor heat dissipation.
本創作的其中一實施例公開一種多功能模組合一車用控制裝置,其包含:一第一電路基板、一充電模組、一馬達驅動模組及一水冷器。第一電路基板的彼此相反的兩側分別定義為一第一側及一第二側;充電模組包含一第一電子元件,第一電子元件設置於第一電路基板的第一側,第一電子元件具有一第一散熱面;馬達驅動模組包含一第二電子元件,第二電子元件設置於第一電路基板的第一側,第二電子元件具有一第二散熱面;水冷器設置於第一電路基板的第一側,且水冷器抵靠第一散熱面及第二散熱面,水冷器用以對第一電子元件及第二電子元件進行散熱。其中,充電模組與馬達驅動模組是整合於第一電路基板的第一側,且共用水冷器進行散熱。 One embodiment of the present invention discloses a multifunctional module combined with a vehicle control device, which includes: a first circuit substrate, a charging module, a motor drive module and a water cooler. Opposite sides of the first circuit substrate are defined as a first side and a second side respectively; the charging module includes a first electronic component, the first electronic component is disposed on the first side of the first circuit substrate, and the first The electronic component has a first heat dissipation surface; the motor drive module includes a second electronic component, the second electronic component is disposed on the first side of the first circuit substrate, the second electronic component has a second heat dissipation surface; the water cooler is disposed on The first side of the first circuit substrate, and the water cooler is against the first heat dissipation surface and the second heat dissipation surface, and the water cooler is used to dissipate heat from the first electronic component and the second electronic component. The charging module and the motor driving module are integrated on the first side of the first circuit substrate, and share a water cooler for heat dissipation.
綜上所述,本創作的多功能模組合一車用控制裝置,通過第一電路基板、充電模組、馬達驅動模組及水冷器等設計,可以有效地改善習 知的電動車中,充電模組及馬達驅動模組需要佔據相對較大的空間,及散熱效果不佳的問題。 To sum up, the multi-function module combined with a vehicle control device of this invention can effectively improve the habit through the design of the first circuit substrate, charging module, motor drive module and water cooler. In known electric vehicles, the charging module and motor drive module need to occupy a relatively large space and suffer from poor heat dissipation.
為能更進一步瞭解本創作的特徵及技術內容,請參閱以下有關本創作的詳細說明與附圖,但是此等說明與附圖僅用來說明本創作,而非對本創作的保護範圍作任何的限制。 In order to further understand the characteristics and technical content of this creation, please refer to the following detailed description and drawings about this creation. However, these descriptions and drawings are only used to illustrate this creation and do not make any reference to the scope of protection of this creation. limit.
100:多功能模組合一車用控制裝置 100: Multifunctional module combined with a vehicle control device
1:第一電路基板 1: First circuit substrate
11:第一側 11: First side
12:第二側 12: Second side
13:第一區 13:The first area
14:第二區 14:Second District
15:第一連接埠 15:First connection port
16:電路走線 16:Circuit routing
2:充電模組 2:Charging module
21:第一電子元件 21:First electronic components
211:第一散熱面 211: First heat dissipation surface
22:電容 22: Capacitor
3:馬達驅動模組 3: Motor drive module
31:第二電子元件 31: Second electronic component
311:第二散熱面 311: Second heat dissipation surface
32:電容 32: Capacitor
34:霍爾感測器 34: Hall sensor
4:水冷器 4:Water cooler
5:控制電路板 5:Control circuit board
51:第二連接埠 51: Second port
52:控制器 52:Controller
6:直流轉換元件 6: DC conversion components
7:車用壓縮機驅動元件 7: Vehicle compressor driving components
8:輔助導電片體 8: Auxiliary conductive sheet body
9:連通導電結構 9: Connected conductive structures
200:變壓器 200:Transformer
300:電容 300: Capacitor
400:電感 400:Inductor
500:輔助電路基板 500: Auxiliary circuit substrate
600:第二電路基板 600: Second circuit substrate
601:第三電子元件 601:Third electronic components
A:馬達 A: Motor
B:本體 B:Body
B1:底面 B1: Bottom
B2:頂面 B2: Top surface
B3:導熱結構 B3: Thermal conductive structure
B4:溝槽 B4:Trench
C:接腳 C:pin
S:間隙 S: gap
圖1為本創作的多功能模組合一車用控制裝置的第一實施例的示意圖。 Figure 1 is a schematic diagram of a first embodiment of a multi-function module combined with a vehicle control device of the present invention.
圖2為圖1的俯視圖。 FIG. 2 is a top view of FIG. 1 .
圖3為本創作的多功能模組合一車用控制裝置的第一實施例的局部分解示意圖。 Figure 3 is a partially exploded schematic diagram of the first embodiment of the multi-function module combined with a vehicle control device of the present invention.
圖4為本創作的多功能模組合一車用控制裝置的第一實施例的另一局部分解示意圖。 Figure 4 is another partially exploded schematic diagram of the first embodiment of the multi-function module combined with a vehicle control device of the present invention.
圖5及圖6分別為本創作的多功能模組合一車用控制裝置的第一實施例的不同視角的側視圖。 Figures 5 and 6 are respectively side views from different perspectives of the first embodiment of the multi-function module combined with a vehicle control device of the present invention.
圖7為本創作的多功能模組合一車用控制裝置的第二實施例的第一電子元件及第二電子元件的示意圖。 FIG. 7 is a schematic diagram of the first electronic component and the second electronic component of the second embodiment of the multifunctional module-in-vehicle control device of the present invention.
圖8為本創作的多功能模組合一車用控制裝置的第二實施例的另一局部分解示意圖。 Figure 8 is another partially exploded schematic diagram of the second embodiment of the multifunctional module combined with a vehicle control device of the present invention.
圖9及圖10為本創作的多功能模組合一車用控制裝置的第二實施例的不同視角的側視圖。 Figures 9 and 10 are side views from different perspectives of the second embodiment of the multifunctional module-in-vehicle control device of the present invention.
圖11及圖12為本創作的多功能模組合一車用控制裝置的其中一實施例的第一電子元件及第二電子元件對應於不同視角的示意圖。 11 and 12 are schematic diagrams of the first electronic component and the second electronic component corresponding to different viewing angles of one embodiment of the multi-function module combined with a vehicle control device of the present invention.
圖13為本創作的多功能模組合一車用控制裝置的其中一實施例的局部分解示意圖。 Figure 13 is a partially exploded schematic diagram of one embodiment of the multi-function module combined with a vehicle control device of the present invention.
於以下說明中,如有指出請參閱特定圖式或是如特定圖式所示,其僅是用以強調於後續說明中,及的相關內容大部份出現於特定圖式中,但不限制後續說明中僅可參考特定圖式。 In the following description, if it is pointed out that please refer to a specific diagram or as shown in a specific diagram, it is only used to emphasize in the subsequent explanations, and most of the relevant content appears in the specific diagram, but it is not limiting. In the description that follows, only specific drawings may be referenced.
請一併參閱圖1至圖5,圖1為本創作的多功能模組合一車用控制裝置的第一實施例的示意圖,圖2為圖1的俯視圖,圖3為本創作的多功能模組合一車用控制裝置的第一實施例的局部分解示意圖,圖4為本創作的多功能模組合一車用控制裝置的第一實施例的另一局部分解示意圖,圖5及圖6分別為本創作的多功能模組合一車用控制裝置的第一實施例的不同視角的側視圖。 Please refer to Figures 1 to 5 together. Figure 1 is a schematic diagram of the first embodiment of the multi-function module combined with a vehicle control device of the present invention. Figure 2 is a top view of Figure 1. Figure 3 is a multi-functional module of the present invention. Figure 4 is another partially exploded schematic view of the first embodiment of the multifunctional module combined with a vehicle control device. Figures 5 and 6 are respectively. Side views from different angles of the first embodiment of the multifunctional module combination vehicle control device of the present invention.
本創作的多功能模組合一車用控制裝置100包含一第一電路基板1、一充電模組2、一馬達驅動模組3及一水冷器4。本創作的多功能模組合一車用控制裝置100適合應用於一電動車中,電動車包含一充電電池組及一馬達A。第一電路基板1為電路板,充電模組2用以與所述充電電池組連接,而充電模組2用以將外部電源,轉換為充電電池所需的電流及電壓。馬達驅動模組3用以與所述馬達A及所述充電電池組連接,而馬達驅動模組3用以將所述充電電池組提供的電力,轉換為馬達A運作所需的電壓及電流。水冷器4例如可以是常見的各式水冷盤、水冷排等,於此不加以限制。
The multifunctional module combined
請參閱圖3,第一電路基板1的彼此相反的兩側分別定義為一第一側11及一第二側12。充電模組2包含多個第一電子元件21,多個第一電子元件21的至少一個設置於第一電路基板1的第一側11,第一電子元件21具有一第一散熱面211。第一電子元件21在充電模組2運作時(即外部電源通過充電模組2對充電電池進行充電時),會產生大量熱能的元件,舉例來說,第一電子元件21例如是功率因數校正控制器(Power Factor Correction,PFC)、全
橋轉換元件(F-bridge、D-bridge)等,但不以此為限。在其中一個實施例中,此充電模組2可以是一車載充電器(On-Board Battery Charger,OBC)。
Referring to FIG. 3 , two opposite sides of the
需說明的是,於本實施例圖3中,是以充電模組2所包含的三個第一電子元件21(例如是FPC、F-bridge、D-bridge)設置於第一電路基板1的第一側11為例,但充電模組2設置於第一電路基板1的第一側11的第一電子元件21的數量不以此為限。在實際應用中,可以是依據第一電路基板1的尺寸、電路走線(layout)等設計,以增減設置於第一電路基板1的第一側11的第一電子元件21的數量。
It should be noted that in FIG. 3 of this embodiment, three first electronic components 21 (such as FPC, F-bridge, and D-bridge) included in the
在圖3中,馬達驅動模組3包含三個功率單元,每個功率單元是由兩個第二電子元件31所構成,這些第二電子元件31中的至少一個設置於第一電路基板1的第一側11,第二電子元件31具有一第二散熱面311。第二電子元件31在馬達驅動模組3運作時(例如是充電電池提供電力給馬達A,而使馬達A運轉時),會產生大量熱能的元件,舉例來說,第二電子元件31例如是各式開關元件(例如功率晶片)等,但不以此為限。另外,本實施例中,各個功率單元是由兩個第二電子元件31所構成,此兩個第二電子元件31互相並聯,以利於提供較大的驅動電流驅動馬達,但關於第二電子元件31的連接方式,不過上述說明為限。依據實際需求,各個功率單元亦可以設置單一個第二電子元件31,或是設置更多數量的第二電子元件31。又,這些互相並聯的第二電子元件31可以是具有相同規格(如相同的輸出電流)的電子元件,也可以是具有不同規格的電子元件。功率單元所產生的驅動電流則是透過一金屬插片,由第一電路基板1的第二側12向外傳送。在其中一個實施例中,此馬達驅動模組3可以是一逆變器(traction inverter)。
In FIG. 3 , the
需說明的是,於本實施例中,是以馬達驅動模組3所包含的六個第二電子元件31(例如是六個開關單元)設置於第一電路基板1的第一側11為例,但馬達驅動模組3設置於第一電路基板1的第一側11的第二電子元件31
的數量不以此為限。在實際應用中,可以是依據第一電路基板1的尺寸、電路走線等設計,以增減設置於第一電路基板1的第一側11的第二電子元件31的數量。
It should be noted that in this embodiment, it is taken as an example that the six second electronic components 31 (for example, six switch units) included in the
在實際應用中,如圖1所示,充電模組2及馬達驅動模組3所分別包含的多個電容22、32、電感、感測元件中的至少一個,則可以是設置於第一電路基板1的第二側12。這些電容22、32可以透過貫穿第一電路基板1的金屬插片電性連接於第一電路基板1之第一側11的第一電子元件21或第二電子元件31。在其中一個實施例中,充電模組2及馬達驅動模組3的部分電子零件也可以是設置於多功能模組合一車用控制裝置100所包含的另一輔助電路基板500。輔助電路基板500例如還可以是設置有變壓器200、電容300、電感400等。
In practical applications, as shown in Figure 1, at least one of the plurality of
在其中一個實施例中,如圖1所示,馬達驅動模組3還可以包含一霍爾感測器34。霍爾感測器34設於第二側12且具有多個穿孔。馬達驅動模組3與馬達間之連接線穿設於穿孔中。馬達驅動模組3產生電流流過連接線時,會在連接線周圍產生磁場。霍爾感測器34用以偵測磁場變化,以產生相對應的訊號,而與霍爾感測器34相連接的相關處理器,則能依據該些訊號,以確認馬達的轉動狀態。
In one embodiment, as shown in FIG. 1 , the
如圖3至圖4所示,在其中一個具體實施例中,第一電路基板1的第二側12可以是具有一第一區13及一第二區14,第一電子元件21及第二電子元件31設置於第一電路基板1的第一側11對應於第一區13的位置,充電模組2及馬達驅動模組3所分別包含的電容22、32可以是設置於第一區13。在其中一個實施例中,馬達驅動模組3所包含之驅動電路可以是設置於第二區14。
As shown in FIGS. 3 to 4 , in one specific embodiment, the
在其中一個實施例中,多功能模組合一車用控制裝置100更包含一控制電路板5。此控制電路板5可以是對應設置於第二區14,且架設於第
二區14上。較佳地,第一電路基板1的厚度可以是大於控制電路板5的厚度,以確保多功能模組合一車用控制裝置100的整體結構強度。
In one embodiment, the multifunctional module combined with a
多功能模組合一車用控制裝置100包含的控制器52(例如是MCU),例如可以是設置於所述控制電路板5。在其中一個實施例中,第一電路基板1的第二側12,還可以是設置有多個第一連接埠15,控制電路板5的一側,則對應設置有多個第二連接埠51,而控制電路板5能通過多個第二連接埠51與多個第一連接埠15相連接,如此設計,可以讓控制電路板5架高地設置於第一電路基板1的第二側12,從而可以有效地減少多功能模組合一車用控制裝置100的整體長度及整體寬度,而且,還可以讓控制電路板5與第一電路基板1之間形成有間隙,從而讓空氣得以於其中流動,據以協助散熱。
The controller 52 (such as an MCU) included in the multi-function module combined with the
水冷器4設置於第一電路基板1的第一側11,且水冷器4面對第一電路基板1的一側面,抵靠於第一散熱面211及第二散熱面311,而水冷器4用以對第一電子元件21以及第二電子元件31進行散熱。在實際應用中,為了使各個第一電子元件21及各個第二電子元件31更好地抵靠水冷器4,可以於第一散熱面211與水冷器4之間,及第二散熱面311與水冷器4之間,分別設置一導熱結構,導熱結構例如可以是散熱膠等。
The
關於第一電路基板1與水冷器4的固定方式,可依據實際需求加以設計,舉例來說,可以是於第一電路基板1及水冷器4上分別設置多個螺孔或是具有螺孔的結構,以與多個螺絲配合,從而讓第一電路基板1與水冷器4相互固定,或者,可以是利用相關夾具等機構,同時夾持第一電路基板1及水冷器4,或者,第一電路基板1及水冷器4可以是分別固定於相關支架,而兩者固定後水冷器4將對應抵靠第一電子元件21及第二電子元件31。在實際應用中,第一電路基板1可以是選用厚度相對較厚的規格,藉此,可以確保第一電路基板1具有足夠的支撐強度,以使第一電路基板1可以與水冷器4相互固定。
The fixing method of the
如圖3所示,在本實施例的其中一個具體實施例中,多功能模組合一車用控制裝置100還可以包含一直流轉換元件6及一車用壓縮機驅動元件7,直流轉換元件6及車用壓縮機驅動元件7設置於第一電路基板1的第一側11,且水冷器4抵靠於直流轉換元件6及車用壓縮機驅動元件7。直流轉換元件6是用來進行直流電的電壓/電流轉換(即俗稱的DC-DC轉換器),車用壓縮機驅動元件7是用來控制/驅動,電動車上的相關空氣壓縮器(air compressor)的元件。通過使直流轉換元件6及車用壓縮機驅動元件7設置於第一電路基板1的第一側11,並使兩者抵靠水冷器4,將可以進一步地讓多功能模組合一車用控制裝置100運作時,具有更好的散熱效果。
As shown in FIG. 3 , in one specific embodiment of this embodiment, the multifunctional module combined with a
如圖5及圖6所示,第一電子元件21及第二電子元件31位於水冷器4及第一電路基板1之間,第一電子元件21的第一散熱面211與第一電路基板1之間的高度定義為一第一高度,第二電子元件31的第二散熱面311與第一電路基板1之間高度定義為一第二高度,在較佳的應用中,第二高度與第一高度的差值不超過第一高度的10%。
As shown in FIGS. 5 and 6 , the first
依上所述,本創作的多功能模組合一車用控制裝置100將充電模組2及馬達驅動模組3所分別包含的大部分電子元件,整合於同一個第一電路基板1上,並且使充電模組2所包含的第一電子元件21及馬達驅動模組3所包含的第二電子元件31,設置於第一電路基板1的第一側11,並使第一電子元件21及第二電子元件31抵靠水冷器4,如此設計,不但可以有效地縮小多功能模組合一車用控制裝置100整體的尺寸外,還可以有效地提升多功能模組合一車用控制裝置100的散熱效果。
As mentioned above, the multifunctional module combined with a
值得一提的是,在實際應用中,水冷器4的尺寸大致與第一電路基板1相同,且設置第一電路基板1的第一側11的第一電子元件21及第二電子元件31,基本上都能抵靠於水冷器4,但不以此為限。只要第一電子元件
21及第二電子元件31能抵靠水冷器4,水冷器4的尺寸及外型,都可依據需求加以變化。
It is worth mentioning that in practical applications, the size of the
在現有技術中,電動車中所包含的充電模組及馬達驅動模組,通常是由不同的廠商所製造,兩模組是具有彼此獨立的電路板,因此,電動車廠商必須使用兩組風扇,來分別對充電模組及馬達驅動模組進行散熱。為此,使得充電模組及馬達驅動模組必須佔用大量的空間,且此種設計,還必須針對兩組風扇的設置位置進行額外的設計,否則充電模組及馬達驅動模組所分別產生的熱能,可能會無法有效地被排出。 In the existing technology, the charging module and the motor drive module included in electric vehicles are usually manufactured by different manufacturers. The two modules have independent circuit boards. Therefore, the electric vehicle manufacturer must use two sets of fans. , to dissipate heat of the charging module and motor drive module respectively. For this reason, the charging module and the motor drive module must occupy a lot of space, and this design must also make additional designs for the placement positions of the two sets of fans. Otherwise, the charging module and the motor drive module will generate Thermal energy may not be efficiently discharged.
請一併參閱圖7至圖10,圖7為本創作的多功能模組合一車用控制裝置的第二實施例的第一電子元件及第二電子元件的示意圖,圖8為本創作的多功能模組合一車用控制裝置的第二實施例的另一局部分解示意圖,圖9及圖10為本創作的多功能模組合一車用控制裝置的第二實施例的不同視角的側視圖。 Please refer to FIGS. 7 to 10 together. FIG. 7 is a schematic diagram of the first electronic component and the second electronic component of the second embodiment of the multi-function module combined with a vehicle control device of the present invention. FIG. 8 is a schematic diagram of the multi-function module of the present invention. Another partially exploded schematic diagram of a second embodiment of a functional module combined with a vehicle control device. Figures 9 and 10 are side views from different angles of the second embodiment of a multifunctional module combined with a vehicle control device.
如圖7至圖9所示,本實施例與前述實施例的其中一個差異在於:前述的第一電子元件21及第二電子元件31,可以是分別包含一本體B及多個接腳C。各個接腳C是由本體B面對第一電路基板1的一底面B1向外延伸,而各個接腳C與本體B相連接的位置,不是位於本體B的側邊。另外,依據實際需求,位於本體B兩側的接腳C配置(如數量與位置)可以不同。第一電子元件21及第二電子元件31是分別通過多個接腳C固定於第一電路基板1,而本體B與第一電路基板1之間則對應形成有一間隙S(如圖9所示)。舉例來說,前述第一電子元件21以及第二電子元件31可以透過表面貼裝技術(SMT)或雙排直插封裝(DIP)的方式設置於第一電路基板1。較佳地,間隙S可以是介於1~5公釐(mm)。如圖10所示,第一電路基板1所包含的電路走線16的一部分則可以對應位於間隙S中。通過上述設計,第一電子元件21及第二電子元件31運作時,周圍的空氣也可以於間隙S中流動,以協助散熱。
As shown in FIGS. 7 to 9 , one of the differences between this embodiment and the previous embodiment is that the first
較佳地,本體B的頂面B2(即前述的第一散熱面及第二散熱面),還可以是具有一導熱結構B3。在實際應用中,導熱結構B3如是以電鍍、塗佈等方式,形成於所述本體B頂面B2的一金屬層。通過導熱結構B3的設計,當水冷器4抵靠於第一電子元件21及第二電子元件31的第一散熱面及第二散熱面時,導熱結構B3將會與水冷器4相接觸,如此,可以讓第一電子元件21及第二電子元件31運作產生的熱能更好地通過導熱結構B3傳遞至水冷器4。關於導熱結構B3的形成方式、外型及其佔據的面積等,皆可依據需求加以變化,不以圖中所示為限。
Preferably, the top surface B2 of the body B (ie, the aforementioned first heat dissipation surface and the second heat dissipation surface) may also have a thermal conductive structure B3. In practical applications, the thermal conductive structure B3 is formed on a metal layer on the top surface B2 of the body B by electroplating, coating, or other methods. Through the design of the heat conduction structure B3, when the
需說明的是,在實際應用中,設置於第一電路基板1的第一側11的所有電子元件,都可以是具有上述本體B、多個接腳C及導熱結構B3的設計,也就是說,前述直流轉換元件6及車用壓縮機驅動元件7同樣也可以是包含本體B、多個接腳C及導熱結構B3。
It should be noted that in practical applications, all electronic components disposed on the
如圖2、圖4、圖8至圖10所示,在實際應用中,第一電路基板1於第一側11的電路走線16的部分區段具有焊錫區,還可以是焊錫區設置有一輔助導電片體8,輔助導電片體8的厚度小於間隙S,而輔助導電片體8的部分區段對應位於間隙S中。
As shown in Figures 2, 4, 8 to 10, in practical applications, the
具體來說,其中兩個輔助導電片體8可以是設置於第二電子元件31與第一電路基板1之間的間隙S中,且兩個輔助導電片體8的一端,可以是突出於第一電路基板1的一側,兩個輔助導電片體8突出於第一電路基板1的一端,則用以與充電電池連接,各個第二電子元件31的部分接腳C,則是與設置有輔助導電片體8的電路走線16相連接。通過輔助導電片體8的設置,可以便於充電電池與第一電路基板1上的電路走線16連接,且還可以減少阻抗。
Specifically, the two auxiliary
三個第二電子元件31所分別包含的部分接腳C,還與第一電路基板1的第二側12的三個連通導電結構9相連接,而三個連通導電結構9則
是用以與馬達A的三相線相連接。通過間隙S的設計,可以讓位於第一電路基板1的第一側11,用以與三個連通導電結構9相連接的電路走線16,得以設置於間隙中,藉此,可以讓第一電路基板1的空間更有效地被利用,進而讓多功能模組合一車用控制裝置100的整體體積得以縮小。
Some of the pins C included in the three second
請一併參閱圖11及圖12,其為本創作的多功能模組合一車用控制裝置的其中一實施例的第一電子元件及第二電子元件對應於不同視角的示意圖。本體B的頂面B2是作為一散熱面(即為前述的第一電子元件的第一散熱面或第二電子元件的第二散熱面),導熱結構B3是對應設置於散熱面。 Please refer to FIG. 11 and FIG. 12 together, which are schematic diagrams of the first electronic component and the second electronic component corresponding to different viewing angles of one embodiment of the multi-function module combined with a vehicle control device of the present invention. The top surface B2 of the body B serves as a heat dissipation surface (ie, the first heat dissipation surface of the first electronic component or the second heat dissipation surface of the second electronic component), and the thermal conductive structure B3 is correspondingly provided on the heat dissipation surface.
本實施例與前述實施例最大不同之在於:第一電子元件21及第二電子元件31,所包含的本體B還可以是包含有兩個溝槽B4,各個溝槽B4則是鄰近於散熱面的邊緣處設置,兩個溝槽B4是由本體B設置有導熱結構B3的一側內凹形成,且各個溝槽B4是鄰近於位於同一排的多個接腳C。通過兩個溝槽B4的設計,可以增加各個接腳C至導熱結構B3的爬電距離(Creepage),以滿足接腳C與導熱結構B3(通常為導體)以及外接的水冷器間之絕緣效果。關於各個溝槽B4的深度、寬度、尺寸等,都不以圖中所示為限,在實際應用中,都可依據需求加以變化。
The biggest difference between this embodiment and the previous embodiment is that the body B included in the first
需說明的是,於本實施例的圖式中,是以各個接腳C由本體的一側向外向下延伸形成,且在接腳C的末端具有一水平段,用以連接至第一電路基板,但接腳C與本體B的設置方式不以此為限,在本實施例的其中一個變化實施例中,接腳C與本體B的設置方式,也可以是如圖7所示(即,接腳C是由本體B的底面B1向外延伸)。本實施例之接腳C設計為適於以表面貼裝技術(SMT)進行安裝。不過本案亦不限於此。 It should be noted that in the drawings of this embodiment, each pin C is formed by extending outward and downward from one side of the body, and there is a horizontal section at the end of the pin C for connecting to the first circuit. The substrate, but the arrangement of the pins C and the body B is not limited to this. In one variation of this embodiment, the arrangement of the pins C and the body B can also be as shown in Figure 7 (i.e. , pin C extends outward from the bottom surface B1 of body B). The pin C of this embodiment is designed to be installed using surface mount technology (SMT). However, this case is not limited to this.
請參閱圖13,其為本創作的多功能模組合一車用控制裝置的其中一實施例的局部分解示意圖。本實施例與前述實施例最大不同之處在
於:多功能模組合一車用控制裝置100可以是還包含有一第二電路基板600,第二電路基板600與第一電路基板1設置於水冷器4的同一側。
Please refer to FIG. 13 , which is a partially exploded schematic diagram of one embodiment of the multi-function module combined with a vehicle control device of the present invention. The biggest difference between this embodiment and the previous embodiment is that
The multifunctional module combined
在實際應用中,第二電路基板600與水冷器4之間的垂直距離,可以是與第一電路基板1與水冷器4之間的垂直距離相同或不相同。第二電路基板600面對水冷器4的一側,設置有兩個第三電子元件601,舉例來說,兩個第三電子元件601例如可以是直流轉換元件及車用壓縮機驅動元件。關於第二電路基板600所設置的第三電子元件601的種類及數量,都不以圖中或上述說明為限。
In practical applications, the vertical distance between the
在實際應用中,第二電路基板600例如可以是通過螺絲、螺帽等相關鎖固件,可拆卸地或不可拆卸地設置於水冷器4的一側,且第二電路基板600與水冷器4之間存在有一間隙,該間隙用以容置設置於第二電路基板600的第三電子元件601。
In practical applications, the
需說明的是,多功能模組合一車用控制裝置100所包含的第一電路基板1及第二電路基板600彼此間,例如可以是通過相關的電連接器、排線等構件相互電性連接,但不以此為限。
It should be noted that the
通過使多功能模組合一車用控制裝置100包含第一電路基板1及第二電路基板600的設計,相關人員可以是依據第一電子元件21及第二電子元件31的數量、尺寸、體積及高度,及第三電子元件601的數量、尺寸、體積及高度等,設計相對應的第一電路基板1及第二電路基板600的尺寸、第一電路基板1與水冷器4之間的垂直距離、第二電路基板600與水冷器4之間的垂直距離、第一電路基板1的厚度、第二電路基板600的厚度等,藉此,可以讓第一電子元件21、第二電子元件31及第三電子元件601都得到最佳的散熱效果。
By integrating the multifunctional module into a
舉例來說,假設各個第一電子元件21(或各個第二電子元件31)與各個第三電子元件601設置於第一電路基板1後,第一電子元件21(或各
個第二電子元件31)的頂面及第三電子元件601的頂面,分別與第一電路基板1的高度不同,則若第一電子元件21(或各個第二電子元件31)及第三電子元件601設置於同一個第一電路基板1的一側時,可能會發生第一電子元件21(或各個第二電子元件31)及第三電子元件601只有其中一個可以貼附於水冷器4,為此,無法貼附於水冷器4的電子元件,相對於可以貼附於水冷器4的電子元件,將無法得到較佳的散熱效果。
For example, assuming that each first electronic component 21 (or each second electronic component 31) and each third
相對地,本實施例的多功能模組合一車用控制裝置100通過第二電路基板600的設計,可以讓相關技術人員能依據實際需求,而使具有大致相同的高度的電子元件(第一電子元件21及第二電子元件31),安裝於第一電路基板1,並將其他的第三電子元件601設置於第二電路基板600,藉此,可以讓第一電子元件21、第二電子元件31及第三電子元件601,基本上都可以與水冷器4接觸,據以取得良好的散熱效果。
In contrast, the multi-function module combined with a
另外,通過第二電路基板600的設計,相關人員可以藉此縮小第一電路基板1的尺寸,而第一電路基板1的變形量也會相對變小。通過第二電路基板600的設計,還可以有利於氣流通過位於第一電路基板1或第二電路基板600與水冷器4之間的間隙,從而進一步提升散熱效果。
In addition, through the design of the
綜上所述,本創作的多功能模組合一車用控制裝置可將多種控制裝置(如充電模組與馬達驅動模組)整合在一起,並且讓這些控制裝置共用水冷器,如此設計,可以有效地縮小整體體積及尺寸,且本創作的多功能模組合一車用控制裝置將第一電子元件以及第二電子元件設置於電路基板的同一側,而使第一電子元件的第一散熱面及第二電子元件的第二散熱面抵靠水冷器等設計,可以有效地提升整體的散熱效果。本創作的多功能模組合一控制裝置除適用於電動車上,亦可適用一般高功率裝置使用,達到有效集中散熱效果。 To sum up, the multifunctional module combined with a vehicle control device of this invention can integrate multiple control devices (such as charging module and motor drive module) and allow these control devices to share a water cooler. With this design, Effectively reducing the overall volume and size, the multifunctional module of the present invention is combined with a vehicle control device to dispose the first electronic component and the second electronic component on the same side of the circuit substrate, so that the first heat dissipation surface of the first electronic component Designs such as the second heat dissipation surface of the second electronic component against the water cooler can effectively improve the overall heat dissipation effect. The multifunctional module integrated control device of this invention is not only suitable for electric vehicles, but also can be used in general high-power devices to achieve effective centralized heat dissipation.
以上僅為本創作的較佳可行實施例,非因此侷限本創作的專利範圍,故舉凡運用本創作說明書及圖式內容所做的等效技術變化,均包含於本創作的保護範圍內。 The above are only the best possible embodiments of this invention, and do not limit the patent scope of this invention. Therefore, all equivalent technical changes made by using the contents of the description and drawings of this invention are included in the protection scope of this invention.
100:多功能模組合一車用控制裝置 100: Multifunctional module combined with a vehicle control device
1:第一電路基板 1: First circuit substrate
11:第一側 11: First side
12:第二側 12: Second side
15:第一連接埠 15:First connection port
21:第一電子元件 21:First electronic components
211:第一散熱面 211: First heat dissipation surface
22:電容 22: Capacitor
2:充電模組 2:Charging module
31:第二電子元件 31: Second electronic component
311:第二散熱面 311: Second heat dissipation surface
4:水冷器 4:Water cooler
5:控制電路板 5:Control circuit board
51:第二連接埠 51: Second port
6:直流轉換元件 6: DC conversion components
7:車用壓縮機驅動元件 7: Vehicle compressor driving components
8:輔助導電片體 8: Auxiliary conductive sheet body
Claims (15)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW112208288U TWM650056U (en) | 2023-08-07 | 2023-08-07 | Vehicle control device with multifunctional modules combined |
DE202023105539.7U DE202023105539U1 (en) | 2023-08-07 | 2023-09-22 | Vehicle control unit combining several functional modules |
JP2023003805U JP3244982U (en) | 2023-08-07 | 2023-10-19 | Vehicle control device equipped with multi-function module |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW112208288U TWM650056U (en) | 2023-08-07 | 2023-08-07 | Vehicle control device with multifunctional modules combined |
Publications (1)
Publication Number | Publication Date |
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TWM650056U true TWM650056U (en) | 2024-01-01 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW112208288U TWM650056U (en) | 2023-08-07 | 2023-08-07 | Vehicle control device with multifunctional modules combined |
Country Status (3)
Country | Link |
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JP (1) | JP3244982U (en) |
DE (1) | DE202023105539U1 (en) |
TW (1) | TWM650056U (en) |
-
2023
- 2023-08-07 TW TW112208288U patent/TWM650056U/en unknown
- 2023-09-22 DE DE202023105539.7U patent/DE202023105539U1/en active Active
- 2023-10-19 JP JP2023003805U patent/JP3244982U/en active Active
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JP3244982U (en) | 2023-12-14 |
DE202023105539U1 (en) | 2023-12-05 |
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