TWM648091U - Full width reflective fabric - Google Patents

Abstract

This creation discloses a full-width reflective fabric. The full-width reflective fabric is coated with a glue layer on a reflective film material, and the glue layer is covered with a water-based glue layer on the surface of the reflective film material, and the water-based glue layer A layer of fabric with a full width is heat-pressed on one side of the reflective film material, so that the full-width reflective fabric has a reflective pattern or a full-width reflective effect without affecting the feel of the fabric itself. It can be used to make clothes, gloves, hats, tents or One or all of other waterproof fabrics can effectively reduce environmental pollution during production and have environmental protection effects.

Description

A full width reflective fabric

This creation relates to the technical field of fabric production, specifically to a full-width reflective fabric, which can make the fabric reflective and have a hand feel close to that of the original fabric itself, thus improving the texture of the reflective fabric.

Press, since the industrial revolution, the development of fabrics has made great progress in terms of materials, tailoring and functions. For example, breathability, perspiration and heat generation are all worthy of investment in research and development. However, general clothing does not have a spontaneous warning function. However, in recent years, in addition to those who work in the early morning and night, it also includes people who exercise and walk at night. These people will face the need to wear poor vision and dim light. When carrying out activities in the environment, once the vehicle driver cannot detect passers-by in time, accidents such as car accidents may easily occur. For this reason, the industry has developed a variety of reflective clothing or clothing. Usually, the reflective strips are directly processed on the clothes by pasting or sewing. When a light source directly shines on the reflective strips, it will have a reflective effect to achieve a warning effect. However, Traditional reflective sheets are made of PET polyester material, which has a short service life, is prone to aging and damage, and loses its original efficacy. Therefore, it must be replaced every once in a while, and it is difficult to process reflective strips directly on clothes. Beautiful.

To this end, the industry has also developed different reflective fabrics, such as woven wires containing thermoplastic rubber and glass particles. The manufacturing difficulty and cost are high, and it is difficult to make different patterns and achieve comprehensiveness. Reflective, limited in appearance and reflective effect. At present, the common printing method for reflective fabrics mainly uses screen printing to print patterns and reflective beads. However, each layer of the structure must be printed separately during screen printing, and the printing range depends on the size of the screen frame. When the required fabric is too large, the connections between the edges cannot be accurately connected, resulting in a gap that reduces the consistency of the overall printing pattern, and its washability is not good.

In other words, the existing methods of making clothing have reflective effects have several problems and are not ideal, and it is more difficult to form full-width fabrics for use in making different kinds of clothing, which limits their application. What's more, existing fabrics are difficult to process when processed. After the reflective effect is applied, the feel of the original fabric will be destroyed, making the fabric feel hard and reducing the value of the fabric. How to solve the above problems is what the industry is looking forward to, and what this creation wants to explore.

In view of the above-mentioned shortcomings and needs, the creator used his many years of experience in related technologies and product design and manufacturing to conduct research and creation on the above topics, and actively sought solutions. After continuous efforts in research and trial production, he finally successfully developed A full-width reflective fabric to overcome the problems of existing fabrics not having full width and poor hand feel.

Therefore, the main purpose of this invention is to provide a full-width reflective fabric, so that the fabric can have a full-width reflective pattern or the entire surface, and can be used to make part or all of clothing, gloves, hats, tents or other waterproof fabrics. , greatly improving its application scope and practicality.

In addition, another main purpose of this invention is to provide a full-width reflective fabric that can make the feel of the reflective fabric close to that of the original fabric itself, and can improve the texture of the reflective fabric to enhance its economic benefits.

Based on this, this creation mainly uses the following technical means to specifically achieve the aforementioned purposes and effects. It is to coat a reflective film material with a glue layer, and to cover the glue layer with the surface of the reflective film material. There is a water-based adhesive layer, and the water-based adhesive layer is different from the fabric with a full width that is heat-pressed and bonded to one side of the reflective film material.

In this way, the present invention uses the above structure to make the reflective fabric have a full-width pattern or a comprehensive reflective effect. The reflective fabric can be used to make coats, tops, jackets, shoes, pants, gloves, tents, hats or It is all or part of the waterproof fabric and can make the feel of the reflective fabric close to that of the original fabric itself before processing. It can also effectively reduce environmental pollution during production, thereby improving environmental friendliness and greatly improving its application and practicality. Effectively improve its economic benefits.

And this creation uses the following technical means to further achieve the aforementioned purposes and effects; including:

Preferably, the reflective film material is a reflective material that combines a reflective layer formed of glass beads and polymer materials such as PVC and PU.

Preferably, the reflective film material can be selected from different colors.

Preferably, the rubber layer is fully coated on the surface of the reflective film material on one side different from the protective carrier film using a circular pattern wheel or a full surface wheel.

Preferably, the adhesive of the water-based glue layer is a PU mixed glue.

In order to enable your review committee to further understand the composition, characteristics and other purposes of this invention, the following are some preferred embodiments of this invention, which are described in detail with drawings, and at the same time, those who are familiar with this technical field can implement it in detail. .

This creation is a full-width reflective fabric. The technical content of this creation is explained below through specific implementation forms, so that people familiar with this technology can easily understand the advantages and effects of this creation from the content disclosed in this description. However, this invention can also be implemented or applied through other different specific implementation forms.

As for the full-width reflective fabric of this invention, as shown in Figure 2, the full-width reflective fabric (80) is coated with a rubber layer (20) on a reflective film material (10), and the rubber layer (20) is 20) The surface of the reflective film material (10) is covered with a water-based adhesive layer (40), and a full-width fabric (60) is heat-pressed and bonded to one side of the water-based adhesive layer (40) that is different from the reflective film material (10). ), as shown in Figure 1, the process of the manufacturing method includes preparing a reflective film material (S101), coating one surface of the aforementioned reflective film material with a glue layer (S102), and applying the glue layer The reflective film material is dried to form a first semi-dry film material (S103), and one side surface of the first semi-dry film material with the glue layer is coated with a water-based glue layer corresponding to the glue layer (S103) S104), first drying the first semi-dry membrane material with the water-based glue layer at low temperature to form a second semi-dry membrane material (S105), and heating and pressing the aforementioned second semi-dry membrane material with a cloth to form a second semi-dry membrane material. A reflective fabric semi-finished product (S106) and a step of leaving the aforementioned reflective fabric semi-finished product to form a full-width reflective fabric (S107), so that the fabric has a full-width pattern or a comprehensive reflective effect for use in making clothes, pants, gloves, Part or all of a hat, tent or other waterproof fabric, as shown in Figures 1 to 6, the detailed description of the process steps is as follows;

(a). Prepare a reflective film material (S101): As shown in Figure 3, prepare a reflective film material (10) in advance. One side surface of the reflective film material (10) has a protective carrier film (11) , and the reflective film material (10) can be made into a continuous type and has the same width as the fabric (60) to be combined, and the reflective film material (10) is a reflective layer formed by glass beads and PVC, PU A reflective material that is a combination of polymer materials, and the reflective film material (10) can be selected from different colors;

(b). Coat one surface of the aforementioned reflective film material with a glue layer (S102): As shown in Figure 4, the aforementioned continuous full-width reflective film material (10) passes through a glue tank and uses a tool. The round pattern wheel or a full wheel is coated with a full-width rubber layer (20) on the side surface of the reflective film material (10) different from the protective carrier film (11), so that the reflective film material (10) The surface has a patterned rubber layer (20) [as shown in Figure 5A] or a full-shaped rubber layer (20) [as shown in Figure 5B];

(c). Dry the aforementioned reflective film material with glue to form a first semi-dry film material (S103): As shown in Figure 4, after completing the glue layer (20) of the aforementioned reflective film material (10) After coating, it is passed through an oven device to utilize air supply at ambient temperature to semi-dry the rubber layer (20) on one side of the reflective film material (10) to form a continuous first semi-dry film. material (30), and roll the first semi-dry film material (30) into a roll;

(d). S104: Coat one side surface of the first semi-dry membrane material with the sizing layer with a water-based sizing layer corresponding to the sizing layer (S104): as shown in Figure 6, and then roll up the first Half of the dry membrane material (30) passes through a water-based glue tank, and a pattern wheel or a full surface wheel is used to coat the surface of the semi-dry rubber layer (20) of the first semi-dry membrane material (30) A full-width water-based glue layer (40), wherein the water-based glue layer (40) corresponds to the glue layer (20), so that the water-based glue layer (40) is consistent with the aforementioned patterned or full-width glue layer (20). 20) Overlapping, in which the adhesive of the water-based adhesive layer (40) is a PU mixed adhesive;

(e). Dry the first semi-dry membrane material with the water-based glue layer at low temperature to form a second semi-dry membrane material (S105): As shown in Figure 6, after completing the water-based glue layer (20) After the adhesive layer (40) is coated, it is passed through a low-temperature oven to dry at a low temperature of 40 to 50 degrees, so that the water-based adhesive layer (40) on one side of the first semi-dry membrane material (30) It is semi-dry and forms a continuous second semi-dry membrane material (50);

(f). Heat and press the aforementioned second semi-dry film material and a fabric to form a semi-finished product of reflective fabric (S106): As shown in Figure 7, after completing the aforementioned continuous second semi-dry film material (50) Finally, the second semi-drying film material (50) is overlapped and combined with the opposite fabric (60) using heating and laminating technology, where the temperature of the heating and laminating is 120 degrees to 140 degrees, which can effectively improve the second semi-drying film material (50). The strong effect between the membrane material (50) and the fabric (60) forms a semi-finished product of the reflective fabric (80); and

(g). Let the semi-finished product of the aforementioned reflective fabric stand still to form a full-width reflective fabric (S107): As shown in Figure 7, Figure 8A and Figure 8B, let the aforementioned semi-finished product of the heated and pressed reflective fabric (80) stand still. , allow it to stand and change in ambient temperature until it is completely dry, and finally remove the protective carrier film (11) of the reflective film material (10), so that the entire width of the reflective fabric (80) becomes a patterned reflective film material (10) [shown in Figure 8A] or a reflective film material (10) [shown in Figure 8A] with a full surface shape, and the production of the reflective cloth (80) is completed, and its cross-section is shown in Figure 2.

Through the above preparation process, the reflective fabric (80) has a full-width pattern or a comprehensive reflective effect. The reflective fabric (80) can be used to make coats, tops, jackets, shoes, pants, gloves, and tents. , hats or waterproof fabrics, and can make the feel of the reflective fabric (80) close to that of the original fabric (60) before processing. At the same time, it can effectively reduce environmental pollution during production, thereby improving environmental friendliness.

The above-mentioned embodiments are only preferred implementation modes of this invention and should not be used to limit the scope of protection of this invention. Any changes or embellishments without substantive significance made in the main design ideas and spirit of this invention will not solve the technical problems they solve. If the problem is still consistent with this creation, it should be included in the protection scope of this creation.

From this, it can be understood that this creation is an extremely creative creation. It not only effectively solves the problems faced by practitioners, but also greatly improves the effectiveness. There is no identical or similar product creation or public use in the same technical field. , and at the same time, it has an improvement in efficacy. Therefore, this creation meets the requirements of "novelty" and "progress" for a new type patent, and an application for a new type patent is filed in accordance with the law.

10:Reflective film material

11: Protective carrier film

20: Glue layer

30: The first semi-dry membrane material

40:Water-based adhesive layer

50: The second semi-dry membrane material

60:fabric

80:Reflective fabric

S101: Prepare a reflective film

S102: Coat one surface of the aforementioned reflective film material with a rubber layer

S103: Dry the aforementioned reflective film material with glue to form a first semi-dried film material

S104: Coat one side surface of the first semi-dry membrane material with the sizing layer with a water-based sizing layer corresponding to the sizing layer

S105: Dry the first semi-dry membrane material with the water-based glue layer at low temperature to form a second semi-dry membrane material

S106: Heat and press the aforementioned second semi-dry film material and a fabric to form a semi-finished reflective fabric

S107: Leave the aforementioned reflective fabric semi-finished product to form a full-width reflective fabric

Figure 1: A schematic diagram of the process steps of this method of making a full-width reflective fabric.

Figure 2: Schematic cross-sectional view of the full-width reflective fabric of this creation.

Figure 3: Schematic diagram of the state before the reflective film and fabric are combined in the production method of this creation.

Figure 4: Schematic diagram of the cross-sectional state of the first semi-dry membrane material formed in the production method of this invention.

Figure 5A: A schematic diagram of the three-dimensional appearance of the first semi-dry membrane material formed in the production method of this invention, illustrating its state as a rubber layer with patterns.

Figure 5B: A schematic diagram of the three-dimensional appearance of the first semi-dry membrane material formed in the production method of this invention, to illustrate the state of it being a comprehensive rubber layer.

Figure 6: Schematic diagram of the state of forming the second semi-dry membrane material in the production method of this invention.

Figure 7: Schematic diagram of the semi-finished product of the reflective fabric formed in the production method of this creation.

Figure 8A: A schematic diagram of the appearance of the finished reflective fabric formed by the production method of this invention, illustrating its state as a rubber layer with patterns.

Figure 8B: A schematic diagram of the appearance of the finished reflective fabric formed by the production method of this invention, illustrating its state as a rubber layer with patterns.

10:Reflective film material

11: Protective carrier film

20: Glue layer

30: The first semi-dry membrane material

40:Water-based adhesive layer

50: The second semi-dry membrane material

60:fabric

80:Reflective fabric

Claims (5)

A full-width reflective fabric, which is coated with a glue layer on a reflective film material, and a water-based glue layer is covered on the surface of the glue layer and the reflective film material, and the water-based glue layer is different from the reflective film material. The side surfaces are heat-pressed and bonded to a full-width fabric. A full-width reflective fabric as claimed in claim 1, characterized in that the reflective film material is a reflective material that combines a reflective layer formed of glass beads and polymer materials such as PVC and PU. A full-width reflective fabric as described in claim 1 or 2, characterized in that the reflective film material can be selected from different colors. A full-width reflective fabric as claimed in claim 1, characterized in that: the rubber layer uses a circular pattern wheel or a full wheel on the side of the reflective film material that is different from the protective carrier film The entire surface is coated. A full-width reflective fabric as claimed in claim 1, characterized in that: the adhesive of the water-based adhesive layer is a mixed adhesive of PU.

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