TWM645054U - Device for measuring thermal weight loss of mud material - Google Patents
Device for measuring thermal weight loss of mud material Download PDFInfo
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- TWM645054U TWM645054U TW112204600U TW112204600U TWM645054U TW M645054 U TWM645054 U TW M645054U TW 112204600 U TW112204600 U TW 112204600U TW 112204600 U TW112204600 U TW 112204600U TW M645054 U TWM645054 U TW M645054U
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Abstract
一種泥材熱重量損失量測裝置,包括:一支撐架,具有一第一穿孔;一電熱箱,設置於該支撐架上,該電熱箱具有一第二穿孔及一第三穿孔,該第二穿孔與該第一穿孔相互對位,該第三穿孔周圍設置一抽氣機;一斷熱柱,穿設於該第一穿孔及該第二穿孔,該斷熱柱豎立於一重量計上方且局部伸入該電熱箱內;一氣氛控制箱,位於該電熱箱內且置於該斷熱柱上,該氣氛控制箱內部設有一樣品盒,該樣品盒被配置以容納一泥材樣品;一溫度計,鄰近該氣氛控制箱;及一數據紀錄器,電性連接該重量計及該溫度計。A device for measuring thermal weight loss of mud material, including: a support frame with a first through hole; an electric heating box provided on the support frame, the electric heating box has a second through hole and a third through hole, the second through hole is The perforations and the first perforations are aligned with each other, and an air exhauster is arranged around the third perforations; a heat-insulating column is passed through the first through-hole and the second perforation, and the heat-insulating column is erected above a weight scale and Partially extends into the electric heating box; an atmosphere control box is located in the electric heating box and placed on the thermal insulation column. There is a sample box inside the atmosphere control box, and the sample box is configured to accommodate a mud material sample; a thermometer, adjacent to the atmosphere control box; and a data logger, electrically connected to the weight gauge and the thermometer.
Description
本申請係關於一種量測技術,特別是關於一種泥材熱重量損失量測裝置。This application relates to a measurement technology, in particular to a device for measuring the thermal weight loss of mud materials.
在煉鐵過程中,堵泥材是一種使用於高爐出鐵作業之不定形耐火材料。例如,在出鐵過程中,鐵水和爐渣自高爐內部經由出鐵口排至流道中,在出鐵末期時,為了阻止鐵水與爐渣繼續流出,出鐵間人員會利用堵泥機將堵泥材由出鐵口推進高爐內部,封住出鐵通道。後續,依據高爐出鐵作業需求,位於該出鐵通道之堵泥材經過一段時間(如數分鐘至數小時)之加熱過程後被鑽通,以進行下一爐次的出鐵作業。In the ironmaking process, mud blocking material is an unshaped refractory material used in blast furnace tapping operations. For example, during the tapping process, molten iron and slag are discharged from the inside of the blast furnace into the flow channel through the taphole. At the end of tapping, in order to prevent the molten iron and slag from continuing to flow out, the taproom personnel will use a mud blocking machine to block the flow. The mud material is pushed into the blast furnace through the tap hole and seals the tap channel. Subsequently, according to the requirements of the blast furnace tapping operation, the mud blocking material located in the tapping channel is drilled through after a heating process for a period of time (such as several minutes to hours) to carry out the tapping operation of the next batch.
堵泥材自出鐵口推進高爐內部(溫度分布約攝氏400至1500度)後將迅速被加溫,在堵泥材中,由於結合劑中的低沸點物質會揮發,使堵泥材失去可塑性,而阻止鐵水與爐渣流出,且進一步碳化。The mud blocking material will be rapidly heated after being pushed into the blast furnace from the tap hole (temperature distribution is about 400 to 1500 degrees Celsius). In the mud blocking material, the low boiling point substances in the binder will volatilize, causing the mud blocking material to lose its plasticity. , and prevent molten iron and slag from flowing out and further carbonizing.
若低沸點物質於短時間內大量揮發,則容易破壞出鐵通道的堵泥材結構,造成滲鐵風險,影響高爐爐況及出鐵間人員安全;若堵泥材配方設計或結合劑選用不佳,致低沸點物質來不及於下一爐次開孔前排出,則開孔階段會產生大量煙霧,且可能伴隨火花冒出,影響出鐵通道堵泥材結構,降低出鐵實績、汙染環境及危害出鐵間人員安全;再者,堵泥材實績表現與堵泥材的殘碳量及碳熱還原反應息息相關。因此,量測堵泥材重量隨溫度之變化,了解結合劑在不同加熱溫度及升溫速度從堵泥材中揮發的特性,進一步解析堵泥材的反應動力學及碳熱還原反應,對堵泥材配方開發及應用過程具重要意義。習知技術(如採用吊掛秤重或平板托物等)容易導致汙染或損壞構件,衍生樣品重量數據變化無法準確取得的情況,仍待改善。If a large amount of low-boiling point substances volatilize in a short period of time, it will easily destroy the structure of the mud blocking material in the tap channel, causing the risk of iron seepage, affecting the condition of the blast furnace and the safety of personnel in the tap room; if the formula design of the mud blocking material or the selection of binding agent is improper, If the low-boiling point substances are not discharged before the opening of the next furnace, a large amount of smoke will be generated during the opening stage, and may be accompanied by sparks, which will affect the structure of the tap hole blocking material, reduce the tapping performance, pollute the environment and Endangering the safety of personnel in the tapping room; furthermore, the performance of the mud blocking material is closely related to the residual carbon content and carbothermal reduction reaction of the mud blocking material. Therefore, it is necessary to measure the change in the weight of the mud blocking material with temperature to understand the volatilization characteristics of the binder from the mud blocking material at different heating temperatures and heating rates, and to further analyze the reaction kinetics and carbothermal reduction reaction of the mud blocking material, and to improve the effect of the mud blocking material. The material formula development and application process is of great significance. Conventional techniques (such as the use of hanging scales or flat plates) can easily lead to contamination or damage to components, and the resulting weight data of the sample cannot be accurately obtained, which still needs to be improved.
有鑑於此,有必要提供一種有別以往的技術方案,以解決習知技術所存在的問題。In view of this, it is necessary to provide a technical solution that is different from the previous ones to solve the problems existing in the conventional technology.
本申請之目的在於提供一種泥材熱重量損失量測裝置,以改善高爐堵泥材檢測準確性。The purpose of this application is to provide a device for measuring thermal weight loss of mud material to improve the detection accuracy of blast furnace mud material.
為達上述之目的,本申請的一方面提供一種泥材熱重量損失量測裝置,包括:一支撐架,具有一第一穿孔;一電熱箱,設置於該支撐架上,該電熱箱具有一第二穿孔及一第三穿孔,該第二穿孔與該第一穿孔相互對位,該第三穿孔周圍設置一抽氣機;一斷熱柱,穿設於該第一穿孔及該第二穿孔,該斷熱柱豎立於一重量計上方且局部伸入該電熱箱內;一氣氛控制箱,位於該電熱箱內且置於該斷熱柱上,該氣氛控制箱內部設有一樣品盒,該樣品盒被配置以容納一泥材樣品;一溫度計,鄰近該氣氛控制箱;及一數據紀錄器,電性連接該重量計及該溫度計。In order to achieve the above purpose, one aspect of the present application provides a mud material thermal weight loss measuring device, which includes: a support frame with a first through hole; an electric heating box disposed on the support frame, the electric heating box has a A second through hole and a third through hole. The second through hole and the first through hole are aligned with each other. An air exhauster is provided around the third through hole. A heat-insulating column is installed through the first through hole and the second through hole. , the thermal insulation column is erected above a weight scale and partially extends into the electric heating box; an atmosphere control box is located in the electric heating box and placed on the thermal insulation column, and a sample box is provided inside the atmosphere control box. The sample box is configured to accommodate a mud sample; a thermometer adjacent to the atmosphere control box; and a data logger electrically connected to the weight gauge and the thermometer.
在一些實施例中,該氣氛控制箱為一碳化矽箱,該氣氛控制箱包括一箱體及一箱蓋,該箱體與該箱蓋可拆卸地結合。In some embodiments, the atmosphere control box is a silicon carbide box. The atmosphere control box includes a box body and a box cover. The box body and the box cover are detachably combined.
在一些實施例中,該樣品盒置於該箱體內部且由焦炭包覆。In some embodiments, the sample box is placed inside the box and coated with coke.
在一些實施例中,該焦炭填滿該箱體內部放置該樣品盒外的其餘空間。In some embodiments, the coke fills the remaining space inside the box outside of which the sample box is placed.
在一些實施例中,該樣品盒為一陶瓷盒,該樣品盒包括一盒體及一盒蓋,該盒體與該盒蓋可拆卸地結合。In some embodiments, the sample box is a ceramic box. The sample box includes a box body and a box cover. The box body and the box cover are detachably combined.
在一些實施例中,該樣品盒的耐熱溫度大於攝氏500度。In some embodiments, the sample box has a heat-resistant temperature greater than 500 degrees Celsius.
在一些實施例中,該斷熱柱的耐熱溫度大於攝氏1600度。In some embodiments, the thermal insulation column has a heat-resistant temperature greater than 1600 degrees Celsius.
在一些實施例中,該斷熱柱與該電熱箱及該支撐架之間分別具有一間隙。In some embodiments, there is a gap between the thermal insulation column, the electric heating box and the support frame respectively.
在一些實施例中,該重量計裝設一斷熱板,該斷熱板設置於該重量計與該斷熱柱之間。In some embodiments, the weight scale is equipped with a thermal insulation plate, and the thermal insulation plate is disposed between the weight scale and the thermal insulation column.
在一些實施例中,該斷熱板於一虛擬平面上的一第一投影面積大於該斷熱柱於該虛擬平面上的一第二投影面積。In some embodiments, a first projected area of the thermal insulation panel on a virtual plane is greater than a second projected area of the thermal insulation column on the virtual plane.
在一些實施例中,該斷熱柱具有一基座部及一豎直部,該基座部設置於該重量計上方,該豎直部由該基座部延伸至該電熱箱內。In some embodiments, the heat-insulating column has a base portion and a vertical portion. The base portion is disposed above the weight scale. The vertical portion extends from the base portion into the electric heating box.
在一些實施例中,該基座部具有一第一直徑,該第一穿孔具有一第一孔徑,該第二穿孔具有一第二孔徑,該第一直徑大於該第一孔徑及該第二孔徑至少20公釐。In some embodiments, the base portion has a first diameter, the first through hole has a first aperture, the second through hole has a second aperture, and the first diameter is larger than the first aperture and the second aperture. At least 20 mm.
在一些實施例中,該電熱箱內部的一腔室具有一深度,該豎直部伸入該腔室的一長度至少為該深度的三分之一。In some embodiments, a chamber inside the electric heating box has a depth, and a length of the vertical portion extending into the chamber is at least one-third of the depth.
在一些實施例中,該重量計位於該電熱箱的下方。In some embodiments, the weight scale is located below the electric heating box.
在一些實施例中,該電熱箱設置至少一電阻式加熱器。In some embodiments, the electric heating box is provided with at least one resistive heater.
在一些實施例中,該電阻式加熱器為含二矽化鉬的電阻式加熱器。In some embodiments, the resistive heater is a molybdenum disilicide-containing resistive heater.
在一些實施例中,該電阻式加熱器的側向截面具有一缺口。In some embodiments, the resistive heater has a notch in its lateral cross-section.
在一些實施例中,該感測端與該氣氛控制箱之間的一間距範圍為8至12公釐。In some embodiments, a distance between the sensing end and the atmosphere control box ranges from 8 to 12 millimeters.
在一些實施例中,該抽氣機位於該電熱箱之上方。In some embodiments, the air extractor is located above the electric heating box.
在一些實施例中,該泥材樣品為煉鐵用高爐堵泥材樣品。In some embodiments, the mud material sample is a blast furnace plugging mud material sample for ironmaking.
本申請實施例之泥材熱重量損失量測裝置中,該支撐架具有該第一穿孔,該電熱箱設置於該支撐架,該電熱箱具有該第二穿孔及該第三穿孔,該第二穿孔與該第一穿孔相互對位,該第三穿孔周圍設置該抽氣機,該斷熱柱穿設於該第一穿孔及該第二穿孔,該斷熱柱豎立於該重量計上方且局部伸入該電熱箱內,該氣氛控制箱位於該電熱箱內且置於該斷熱柱上,該氣氛控制箱內部設有該樣品盒,該樣品盒被配置以容納該泥材樣品,該溫度計鄰近該氣氛控制箱,該數據紀錄器電性連接該重量計及該溫度計。藉此,在對該泥材樣品(譬如煉鐵用高爐堵泥材樣品)加熱的過程中,該數據紀錄器可被配置為紀錄數個重量值及數個溫度值隨時間的變化,作為評估泥材熱重量損失的依據。從而,本申請實施例之泥材熱重量損失量測裝置可用於找出適合煉鐵需求的堵泥材,有利於提升產品競爭力。In the mud material thermal weight loss measuring device according to the embodiment of the present application, the support frame has the first through hole, the electric heating box is provided on the support frame, the electric heating box has the second through hole and the third through hole, the second through hole is The perforations and the first perforations are aligned with each other, the air extractor is arranged around the third perforations, the heat-insulating pillar is penetrated through the first perforation and the second perforation, and the heat-insulating pillar is erected above the weight scale and partially Stretching into the electric heating box, the atmosphere control box is located in the electric heating box and placed on the thermal insulation column. The sample box is provided inside the atmosphere control box. The sample box is configured to accommodate the mud material sample. The thermometer Adjacent to the atmosphere control box, the data logger is electrically connected to the weight scale and the thermometer. Thereby, during the heating process of the mud sample (such as a blast furnace mud sample for ironmaking), the data recorder can be configured to record changes in several weight values and several temperature values over time as an evaluation Basis for thermal weight loss of mud materials. Therefore, the mud material thermal weight loss measuring device according to the embodiment of the present application can be used to find mud blocking materials suitable for ironmaking needs, which is beneficial to improving product competitiveness.
為了讓本申請之上述及其他目的、特徵、優點能更明顯易懂,下文將特舉本發明較佳實施例,並配合所附圖式,作詳細說明如下。再者,本申請所提到的方向用語,例如上、下、頂、底、前、後、左、右、內、外、側面、周圍、中央、水平、橫向、垂直、縱向、軸向、徑向、最上層或最下層等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本申請,而非用以限制本申請。In order to make the above and other objects, features, and advantages of the present application more obvious and understandable, preferred embodiments of the present invention will be described in detail below along with the accompanying drawings. Furthermore, the directional terms mentioned in this application include, for example, up, down, top, bottom, front, back, left, right, inside, outside, side, peripheral, central, horizontal, transverse, vertical, longitudinal, axial, Radial, uppermost or lowermost, etc., are only directions with reference to the attached drawings. Therefore, the directional terms used are used to explain and understand the present application, rather than to limit the present application.
在煉鐵製程中,堵泥材品質良窳直接影響出鐵順暢與否,攸關鋼材品質。為了找出合適的堵泥材,堵泥材試驗的需求譬如包括:(1) 堵泥材屬非勻相材料,排氣特性受製樣方法影響,取樣量是否具代表性及製樣方法是否一致且貼近現場使用狀態,至關重要;(2) 為求試驗過程貼近現場作業環境,堵泥材實驗需求為高達攝氏1500度(°C)之還原氣氛;(3) 堵泥材在高溫下,結合劑會快速揮發,排出大量帶有異味且具高汙染性氣體。因此,堵泥材的取樣量、製樣方法、檢測溫度、檢測氣氛及排出氣體處理等因素,皆對堵泥材熱重量損失即時量測過程造成挑戰。In the ironmaking process, the quality of the mud blocking material directly affects the smoothness of the iron tapping and is crucial to the quality of the steel. In order to find a suitable mud-blocking material, the requirements for mud-blocking material testing include, for example: (1) The mud-blocking material is a heterogeneous material, and the exhaust characteristics are affected by the sample preparation method. Is the sampling amount representative and the sample preparation method? It is crucial to be consistent and close to the on-site usage conditions; (2) In order to ensure that the test process is close to the on-site operating environment, the mud blocking material experiment requires a reducing atmosphere of up to 1500 degrees Celsius (°C); (3) The mud blocking material is exposed to high temperatures , the binding agent will evaporate quickly, emitting a large amount of odorous and highly polluting gases. Therefore, factors such as the sampling volume of the mud blocking material, sample preparation method, detection temperature, detection atmosphere, and exhaust gas treatment all pose challenges to the real-time measurement process of the thermal weight loss of the mud blocking material.
請參閱第1圖,本申請的一方面提供一種泥材熱重量損失量測裝置,其中泥材譬如但不限於煉鐵用高爐堵泥材,該泥材熱重量損失量測裝置,譬如但不限於包括:一支撐架1、一電熱箱2、一斷熱柱3、一重量計4、一氣氛控制箱5、一樣品盒6、一溫度計7、一數據紀錄器8及一抽氣機9。舉例說明如下,惟不以此為限。Please refer to Figure 1. One aspect of the present application provides a device for measuring thermal weight loss of mud material, wherein the mud material is such as but not limited to blast furnace plugging mud material for ironmaking. The device for measuring thermal weight loss of mud material, such as but not limited to It is limited to include: a
示例地,如第1圖所示,該支撐架1可為金屬或合金材料製成的支撐架,譬如該支撐架1可由一平台(如板體或網體)1a及數個支柱1b,該數個支柱1b連接該平台1a,使得該平台1a上方可設置該電熱箱2,且該平台1a下方可設置該斷熱柱3及該重量計4;該支撐架1具有一第一穿孔11,譬如該平台1a可設置該第一穿孔11,以供該斷熱柱3穿過該平台1a。For example, as shown in Figure 1, the
示例地,如第1圖所示,該電熱箱2為可用於煉鐵或煉鋼相關用品的電熱箱,譬如可以提供攝氏1600度以上的熱能環境;該電熱箱2設置於該支撐架1上,該電熱箱2具有一第二穿孔21及一第三穿孔22,譬如該電熱箱2具有一殼體2a,該殼體2a可沿一縱向設置該第二穿孔21及該第三穿孔22,譬如該第三穿孔22位於上方,該第二穿孔21位於下方,該第二穿孔21與該第一穿孔11相互對位,用以穿設該斷熱柱3,該第三穿孔22周圍可設置一抽氣機9,該抽氣機9例如為軸流式抽氣機或鼓風式抽氣機,譬如該抽氣機9位於該電熱箱2之上方,用以加速抽除該電熱箱2內部的氣體(譬如堵泥材於高溫所釋放之刺激性及汙染性氣體),例如,該電熱箱2內部可由該殼體2a包圍形成一腔室2b,用以容置待烘烤物品,應被理解的是,該殼體2a還可被適當配置為提供物品出入構造(圖未繪示,如門或窗等),以供物品進出該腔室2b。For example, as shown in Figure 1, the
舉例而言,如第1圖所示,該電熱箱2可以設置各種電熱元件,用以對其內部的物品提供熱量;在一例中,該電熱箱2之殼體2a可設置至少一電阻式加熱器A,但不以此為限,譬如該電阻式加熱器A可為含二矽化鉬(MoSi
2)的電阻式加熱器,例如該電阻式加熱器A的側向截面具有一缺口,譬如該電阻式加熱器A的側向截面可被配置形成〝U〞形或〝ㄇ〞形截面,以便設置於該殼體2a的物品出入構造周圍,但不以此為限,該電阻式加熱器A可被配置成其它形式,以利提供適量熱能。
For example, as shown in Figure 1, the
示例地,如第1圖所示,該斷熱柱3可由煉鐵或煉鋼用耐火材料製成,譬如由氧化鋁製成等,該斷熱柱3的耐熱溫度大於攝氏1600度,使得該斷熱柱3可在攝氏1600度的環境下長時間使用;該斷熱柱3豎立於該重量計4上方,譬如該重量計4位於該電熱箱2的下方,該重量計4可為一電子秤重系統,以將重量值轉換成電子訊號,以利收集與統計重量變化資訊;該斷熱柱3穿設於該第一穿孔11及該第二穿孔21,使得該斷熱柱3局部伸入該電熱箱2內,且該斷熱柱3局部位於該電熱箱2外;譬如該斷熱柱3的縱向截面略呈〝凸〞字形狀,以利有效降低熱傳及熱輻射,例如該斷熱柱3具有一基座部31及一豎直部32,該基座部31置於該重量計4上方;譬如該基座部31具有一第一直徑,該第一穿孔11具有一第一孔徑,該第二穿孔21具有一第二孔徑,該第一直徑大於該第一孔徑及該第二孔徑至少20公釐;該基座部31連接該豎直部32的一端,該豎直部32由該基座部31延伸至該電熱箱2內,該豎直部32的另一端位於該電熱箱2內,譬如該電熱箱2內部的腔室2b具有一深度d,例如該豎直部32具有相互連接的一上段及一下段,該豎直部32(如該上段)伸入該腔室2b的一長度g至少為該深度d的三分之一,但不以此為限,使得該斷熱柱3的上段位於該電熱箱2內,應被理解的是,該斷熱柱3的一自由端(譬如位於該豎直部32的上段)可形成合適的形狀,用以承載該氣氛控制箱5;還需注意的是,該斷熱柱3與該電熱箱2的內襯需避免接觸,以免影響秤重結果,在一例中,譬如該斷熱柱3與該電熱箱2及該支撐架1之間分別具有一間隙,譬如該斷熱柱3之豎直部32的直徑略小於該第一穿孔11的孔徑及該第二穿孔21的孔徑,以降低來自該電熱箱2內部的熱量直接傳導至該支撐架1。For example, as shown in Figure 1, the heat-insulating
可選地,如第1圖所示,該重量計4還可裝設一斷熱板B,譬如由煉鐵或煉鋼用耐火材料製成圓形斷熱板,但不以此為限,也可以是其它形狀,該斷熱板B設置於該重量計4與該斷熱柱3之間,以利加強斷熱效果,譬如該斷熱板B於一虛擬平面(圖未繪示,譬如該虛擬平面位於地面)上的一第一投影面積大於該斷熱柱3於該虛擬平面上的一第二投影面積,避免來自該電熱箱2的熱能經由該斷熱柱3直接傳導至該重量計4,以確保該重量計4防止高溫導致損壞的保護效果。Optionally, as shown in Figure 1, the weight scale 4 can also be equipped with a heat-insulating plate B, such as a circular heat-insulating plate made of refractory material for iron or steelmaking, but is not limited to this. It can also be in other shapes. The heat-insulating plate B is arranged between the weight scale 4 and the heat-insulating
示例地,如第1圖所示,該氣氛控制箱5由耐高溫材料製成,譬如該氣氛控制箱5為一碳化矽箱,譬如具上蓋的碳化矽箱,具備良好抗熱震性,可於所需之試驗溫度範圍多次使用而不易產生裂紋,可用以避免泥材樣品(譬如煉鐵用高爐堵泥材樣品)在急速升溫過程中爆裂而傷及該電熱箱2;如第2圖所示,例如該氣氛控制箱5包括一箱體51及一箱蓋52,該箱體51與該箱蓋52被配置成可拆卸地結合,以共同容納該樣品盒6,譬如該樣品盒6置於該箱體51內部且由焦炭包覆,例如該焦炭填滿該箱體51內部放置該樣品盒6外的其餘空間。藉此,由該氣氛控制箱內裝具有該泥材樣品的樣品盒,可避免該泥材樣品在加熱過程中氧化而影響量測準確性,還可避免該泥材樣品因急速升溫導致爆裂而傷及電熱箱。For example, as shown in Figure 1, the
示例地,如第1圖所示,該陶瓷盒6由耐高溫材料製成,譬如該樣品盒6的耐熱溫度大於攝氏500度使得該樣品盒6可在攝氏500度的環境中長時間使用,例如,該樣品盒6為一陶瓷盒,譬如具有上蓋的陶瓷坩鍋,例如該樣品盒6包括一盒體及一盒蓋,該盒體與該盒蓋配置成可拆卸地結合,以容納一泥材樣品,譬如煉鐵用高爐堵泥材樣品,但不以此為限。For example, as shown in Figure 1, the ceramic box 6 is made of high-temperature-resistant material. For example, the heat-resistant temperature of the sample box 6 is greater than 500 degrees Celsius, so that the sample box 6 can be used in an environment of 500 degrees Celsius for a long time. For example, the sample box 6 is a ceramic box, such as a ceramic crucible with an upper cover. For example, the sample box 6 includes a box body and a box cover. The box body and the box cover are configured to be detachably combined to accommodate a Mud material samples, such as blast furnace plugging mud samples for ironmaking, but are not limited to this.
舉例而言,如第3圖所示,該泥材樣品可由一製樣組件C通過模造的方式形成,譬如該製樣組件C具有一模具C1及一壓棒C2,該模具C1具有一模腔C11,譬如該模腔C11與該壓棒C2為相對應的形狀(譬如圓柱狀等),該壓棒C2的徑向截面積略小於該模腔C11的徑向截面積,以便施加壓力壓製樣品成型,例如該模腔C11可以填入該泥材樣品,譬如煉鐵用高爐堵泥材樣品,以骨材、粉料及結合劑(如水、煤焦油及樹脂等)經由混扮及成形製成非勻相材料,因此,可利用該壓棒C2壓製形成該煉鐵用高爐堵泥材樣品。For example, as shown in Figure 3, the mud sample can be formed by molding from a sample preparation component C. For example, the sample preparation component C has a mold C1 and a pressing rod C2, and the mold C1 has a mold cavity. C11, for example, the mold cavity C11 and the pressure rod C2 have corresponding shapes (such as cylindrical shape, etc.), and the radial cross-sectional area of the pressure rod C2 is slightly smaller than the radial cross-sectional area of the mold cavity C11 in order to apply pressure to press the sample. Molding, for example, the mold cavity C11 can be filled with the mud material sample, such as a blast furnace mud material sample for ironmaking, which is made of aggregate, powder and binder (such as water, coal tar and resin, etc.) Homogeneous phase material, therefore, the pressing rod C2 can be used to press and form the blast furnace mud sample for ironmaking.
示例地,如第1圖所示,該溫度計7可為電子式溫度計,以便將溫度數據轉換成電子訊號,譬如該溫度計7可裝設於該電熱箱2之殼體2a的適當位置,該溫度計7可具有一感測端71,該感測端71鄰近該氣氛控制箱5,譬如該感測端71與該氣氛控制箱5之間的一間距範圍為8至12公釐,譬如8、9、10、11或12公釐,但不以此為限。For example, as shown in Figure 1, the
示例地,如第1圖所示,該數據紀錄器8可為具有數據儲存功能的電子裝置,可選地,該數據紀錄器8還可具備訊號處理功能,以便進行數據格式轉換或計算等功能,譬如具有資料處理功能的電子裝置,例如數位訊號處理器或工業電腦等;該數據紀錄器8電性連接該重量計4及該溫度計7,該數據紀錄器8可配置為紀錄數個重量值隨時間的變化及數個溫度值隨時間的變化。For example, as shown in Figure 1, the
應被理解的是,在本申請上述實施例的泥材熱重量損失量測裝置的使用過程中,該泥材熱重量損失量測裝置的部分構件將被供應適當電源,譬如供電到電熱箱、重量計、溫度計、數據紀錄器及抽氣機等,該電熱箱、該數據紀錄器及該抽氣機還可耦接到一控制平台,以利使其提供適當功能。It should be understood that during the use of the mud material thermal weight loss measuring device in the above embodiment of the present application, some components of the mud material thermal weight loss measuring device will be supplied with appropriate power, such as power supply to an electric heating box, Weight gauge, thermometer, data recorder and air extractor, etc. The electric heating box, the data recorder and the air extractor can also be coupled to a control platform to facilitate them to provide appropriate functions.
舉例而言,在一操作示例中,如第1至3圖所示,先秤取適量(譬如200克)的堵泥材樣料放入該模具C1的模腔C11內,藉由該壓棒C2施以壓力(譬如70公斤(Kg)/平方公分(cm
2)),持續下壓一製樣時間(譬如1分鐘),脫模後可製得該泥材樣品(譬如煉鐵用高爐堵泥材樣品)。後續,對該泥材樣品進行秤重,並記錄為一初始重量m
1;後續,將該泥材樣品放入該樣品盒6,該樣品盒6封蓋後放入該氣氛控制箱5,以焦炭填滿該氣氛控制箱5,使焦炭完全包覆該樣品盒6。後續,開啟該重量計4並歸零,將該氣氛控制箱5置於該斷熱柱3上,設定一測試溫度(譬如攝氏1500度),再開啟該抽氣機9,該電熱箱2進行加熱前準備作業(譬如關閉爐門);後續,開始測試作業,該數據紀錄器8可紀錄來自該重量計4之重量與來自該溫度計7之溫度隨時間的數值變化,譬如每分鐘紀錄一次;後續,該數據紀錄器8還可因應溫度變化計算重量變化與該初始重量m
1的差異關係曲線,以利觀察泥材熱重量損失的特性,作為評估或調整泥材的依據。
For example, in an operation example, as shown in Figures 1 to 3, an appropriate amount (for example, 200 grams) of mud blocking material sample is first weighed and put into the mold cavity C11 of the mold C1. C2 applies pressure (for example, 70 kilograms (Kg)/square centimeters (cm 2 )), and continues to press for a sample preparation time (for example, 1 minute). After demoulding, the mud sample can be obtained (for example, blast furnace plugging for ironmaking mud sample). Subsequently, the mud material sample is weighed and recorded as an initial weight m 1 ; subsequently, the mud material sample is put into the sample box 6 , and the sample box 6 is sealed and put into the
本申請實施例之泥材熱重量損失量測裝置中,該支撐架具有該第一穿孔,該電熱箱設置於該支撐架,該電熱箱具有該第二穿孔及該第三穿孔,該第二穿孔與該第一穿孔相互對位,該第三穿孔周圍設置該抽氣機,該斷熱柱穿設於該第一穿孔及該第二穿孔,該斷熱柱豎立於該重量計上方且局部伸入該電熱箱內,該氣氛控制箱位於該電熱箱內且置於該斷熱柱上,該氣氛控制箱內部設有一樣品盒,該樣品盒被配置以容納一泥材樣品,該溫度計鄰近該氣氛控制箱,該數據紀錄器電性連接該重量計及該溫度計。藉此,在對該泥材樣品(譬如煉鐵用高爐堵泥材樣品)加熱的過程中,該數據紀錄器可被配置為紀錄數個重量值及數個溫度值隨時間的變化,作為評估泥材熱重量損失的依據。In the mud material thermal weight loss measuring device according to the embodiment of the present application, the support frame has the first through hole, the electric heating box is provided on the support frame, the electric heating box has the second through hole and the third through hole, the second through hole is The perforations and the first perforations are aligned with each other, the air extractor is arranged around the third perforations, the heat-insulating pillar is penetrated through the first perforation and the second perforation, and the heat-insulating pillar is erected above the weight scale and partially Stretching into the electric heating box, the atmosphere control box is located in the electric heating box and placed on the thermal insulation column. There is a sample box inside the atmosphere control box. The sample box is configured to accommodate a mud sample. The thermometer is adjacent The atmosphere control box and the data recorder are electrically connected to the weight gauge and the thermometer. Thereby, during the heating process of the mud sample (such as a blast furnace mud sample for ironmaking), the data recorder can be configured to record changes in several weight values and several temperature values over time as an evaluation Basis for thermal weight loss of mud materials.
本申請上述實施例之泥材熱重量損失量測裝置,尤其適用於量測以水、煤焦油及樹脂作為結合劑之煉鐵用高爐堵泥材,可即時量測堵泥材重量損失與溫度的變化關係,且相關數據不受取樣及製樣之干擾,可被用於研究堵泥材結合劑揮發曲線、固化速率及反應動力學等數據。The device for measuring the thermal weight loss of mud materials in the above embodiments of the present application is particularly suitable for measuring blast furnace mud materials for ironmaking using water, coal tar and resin as binders, and can instantly measure the weight loss and temperature of the mud materials. The changing relationship, and the relevant data are not interfered by sampling and sample preparation, and can be used to study data such as the volatilization curve, solidification rate and reaction kinetics of the cement plugging material binder.
相較於習知技術(如吊掛秤重),本申請實施例之泥材熱重量損失量測裝置的重量計非吊掛(譬如位於該電熱箱之下方)且具有雙重斷熱結構(如斷熱柱及斷熱板),可以避免量測溫度受限於支撐裝置易蝕損的情況;相較於習知技術(如吊掛秤重或平板托物),本申請實施例之泥材熱重量損失量測裝置的斷熱柱為柱狀構造(譬如凸形構造),可有效降低熱傳導及熱輻射,有助於維持溫度及保護秤重構件(如重量計);相較於習知技術(如平板托物),本申請實施例之泥材熱重量損失量測裝置採用雙層保護構造(如該氣氛控制箱及該樣品盒),可避免泥材於加熱過程氧化致使影響實驗準確性,還可避免急速升溫導致泥材樣品爆裂傷及電熱箱體;還可即時抽除泥材於高溫所釋放之刺激性及汙染性氣體。從而,本申請實施例之泥材熱重量損失量測裝置可用於找出適合煉鐵需求的堵泥材,有利於提升產品競爭力Compared with conventional technologies (such as hanging scales), the weight scale of the clay material thermal weight loss measuring device in the embodiment of the present application is not suspended (for example, located below the electric heating box) and has a double thermal insulation structure (such as Thermal insulation column and thermal insulation plate) can avoid the situation where the measured temperature is limited by the support device and is easily corroded; compared with the conventional technology (such as hanging scales or flat plates), the mud material in the embodiment of the present application The thermal insulation column of the thermal weight loss measurement device has a columnar structure (such as a convex structure), which can effectively reduce heat conduction and radiation, help maintain temperature and protect weighing components (such as weight gauges); compared with conventional Using known technology (such as a flat plate support), the mud material thermal weight loss measurement device in the embodiment of the present application adopts a double-layer protection structure (such as the atmosphere control box and the sample box), which can prevent the mud material from being oxidized during the heating process and affecting the experiment. The accuracy can also prevent the mud sample from bursting due to rapid temperature rise and damaging the electric heating box; it can also instantly remove the irritating and polluting gases released by the mud material at high temperatures. Therefore, the mud material thermal weight loss measuring device according to the embodiment of the present application can be used to find mud blocking materials suitable for ironmaking needs, which is beneficial to improving product competitiveness.
雖然本申請已以較佳實施例揭露,然其並非用以限制本申請,任何熟習此項技藝之人士,在不脫離本申請之精神和範圍內,當可作各種更動與修飾,因此本申請之保護範圍當視後附之申請專利範圍所界定者為準。Although the present application has disclosed preferred embodiments, they are not intended to limit the present application. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present application. Therefore, the present application The scope of protection shall be subject to the scope of the patent application attached.
1:支撐架
11:第一穿孔
1a:平台
1b:支柱
2:電熱箱
21:第二穿孔
22:第三穿孔
2a:殼體
2b:腔室
3:斷熱柱
31:基座部
32:豎直部
4:重量計
5:氣氛控制箱
51:箱體
52:箱蓋
6:樣品盒
7:溫度計
71:感測端
8:數據紀錄器
9:抽氣機
A:電阻式加熱器
B:斷熱板
C:製樣組件
C1:模具
C11:模腔
C2:壓棒
d:深度
g:長度
1: Support frame
11: First piercing
1a:Platform
1b: Pillar
2: Electric heating box
21: Second piercing
22:Third piercing
2a:
[第1圖]:本申請實施例之泥材熱重量損失量測裝置的組合示意圖。 [第2圖]:本申請實施例之氣氛控制箱的立體示意圖。 [第3圖]:本申請實施例之製樣組件的立體示意圖。 [Figure 1]: A schematic diagram of the combination of the mud material thermal weight loss measuring device according to the embodiment of the present application. [Figure 2]: A three-dimensional schematic diagram of the atmosphere control box according to the embodiment of the present application. [Figure 3]: A three-dimensional schematic diagram of the sample preparation assembly according to the embodiment of the present application.
1:支撐架 1: Support frame
11:第一穿孔 11: First piercing
1a:平台 1a:Platform
1b:支柱 1b: Pillar
2:電熱箱 2: Electric heating box
21:第二穿孔 21: Second piercing
22:第三穿孔 22:Third piercing
2a:殼體 2a: Shell
2b:腔室 2b: Chamber
3:斷熱柱 3: Thermal insulation column
31:基座部 31: Base part
32:豎直部 32: Vertical part
4:重量計 4: Weight meter
5:氣氛控制箱 5: Atmosphere control box
6:樣品盒 6:Sample box
7:溫度計 7: Thermometer
71:感測端 71: Sensing end
8:數據紀錄器 8:Data logger
9:抽氣機 9: Air extractor
A:電阻式加熱器 A: Resistive heater
B:斷熱板 B:Heat break plate
d:深度 d: depth
g:長度 g: length
Claims (20)
Priority Applications (1)
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TW112204600U TWM645054U (en) | 2023-05-10 | 2023-05-10 | Device for measuring thermal weight loss of mud material |
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TW112204600U TWM645054U (en) | 2023-05-10 | 2023-05-10 | Device for measuring thermal weight loss of mud material |
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Publication Number | Publication Date |
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TWM645054U true TWM645054U (en) | 2023-08-11 |
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2023
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