TWM642384U - Improved structure of solar panel mounting bracket - Google Patents

Improved structure of solar panel mounting bracket Download PDF

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Publication number
TWM642384U
TWM642384U TW112200195U TW112200195U TWM642384U TW M642384 U TWM642384 U TW M642384U TW 112200195 U TW112200195 U TW 112200195U TW 112200195 U TW112200195 U TW 112200195U TW M642384 U TWM642384 U TW M642384U
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Taiwan
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base
fasteners
connecting part
mounting bracket
sheet metal
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TW112200195U
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Chinese (zh)
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曾星皓
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曾星皓
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Priority to TW112200195U priority Critical patent/TWM642384U/en
Publication of TWM642384U publication Critical patent/TWM642384U/en

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  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

一種太陽能板安裝支架之改良結構,包含有:基座、固定架、連接件與支撐架所構成;其中:基座的底座是由一底座與一承載板所構成,該底座是以兩組扣件與一遮板所構成,且透過一螺栓穿入遮板與扣件,透過螺栓擰固使得底座可夾合在不同外形的凸部上,讓安裝支架具有良好的結構剛性與穩定度,並且免除囤積物料,進而為安裝業者節省成本之優點。An improved structure of a solar panel mounting bracket, comprising: a base, a fixing frame, a connector and a supporting frame; It is composed of a piece and a shutter, and a bolt penetrates into the shutter and the fastener, and the base can be clamped on the protrusions of different shapes through the bolt tightening, so that the mounting bracket has good structural rigidity and stability, and Eliminates hoarding of materials, which in turn saves costs for installers.

Description

太陽能板安裝支架之改良結構Improved structure of solar panel mounting bracket

本創作關於太陽能板安裝支架,特別指一種安裝支架的基座,可根據提供固定屋頂板的凸部形狀,進行調整固定位置,使得整體結構穩固的太陽能板安裝支架之改良結構。This creation is about the solar panel installation bracket, especially the base of the installation bracket, which can adjust the fixed position according to the shape of the convex part that fixes the roof panel, so that the overall structure is stable. The improved structure of the solar panel installation bracket.

按,如圖1所示,已知的太陽能板安裝支架包含有一基座10,基座10是由一底座1與一承載件2所組成,底座1的外型類似梯形,將底座1固定在一屋頂板100的凸部101,接著將承載件2、固定架3、連接件4、支撐架5等設備依序組裝形成安裝支架。Press, as shown in Figure 1, the known solar panel mounting bracket includes a base 10, the base 10 is made up of a base 1 and a carrier 2, the appearance of the base 1 is similar to a trapezoid, the base 1 is fixed on A convex portion 101 of a roof panel 100 is then sequentially assembled with the supporting member 2 , the fixing frame 3 , the connecting member 4 , the supporting frame 5 and other equipment to form a mounting bracket.

但是,如圖2所示,由於屋頂板100的凸部101有不同的外型,如圖2所示,屋頂板100的凸部101是類似方形,因此,組裝底座1於屋頂板101時,會形成底座1兩側有縫隙,需要另外填入補強條7等物品。However, as shown in FIG. 2 , since the convex portion 101 of the roof panel 100 has different shapes, as shown in FIG. 2 , the convex portion 101 of the roof panel 100 is similar to a square shape. There will be gaps on both sides of the base 1, and items such as reinforcing strips 7 need to be filled in additionally.

換言之習用結構的缺點即在於:因屋頂板100的凸部101有相當多種造型,如果專門為了凸部形狀設計專用的底座1,不僅耗費成本外,占用存儲空間,無形中造成浪費的問題。In other words, the disadvantage of the conventional structure is that since the convex portion 101 of the roof panel 100 has quite a variety of shapes, if a special base 1 is specially designed for the shape of the convex portion, it will not only consume cost, but also occupy storage space, which will virtually cause waste.

本創作主要目的,在提供一種太陽能板安裝支架之改良結構,底座設計成可調整的結構,透過螺栓擰固使得底座可夾合在不同外形的凸部上,讓安裝支架具有良好的結構剛性與穩定度,並且免除囤積物料,進而為安裝業者節省成本之優點。The main purpose of this creation is to provide an improved structure of the solar panel mounting bracket. The base is designed as an adjustable structure, and the base can be clamped on convex parts of different shapes through screwing, so that the mounting bracket has good structural rigidity and Stability, and avoid hoarding materials, thereby saving cost for the installer.

緣此,本創作的結構包含有:一基座、一固定架、一連接件與一支撐架所構成;該基座係安裝在一屋頂板的凸部,該基座設有一底座與一承載件,前述的固定架係安裝在該基座的承載件中,該連接件係設置在該固定架的頂部,該支撐架則固定在該連接件上;其特徵在於:Therefore, the structure of this creation includes: a base, a fixed frame, a connector and a support frame; The above-mentioned fixed frame is installed in the bearing part of the base, the connecting part is arranged on the top of the fixed frame, and the supporting frame is fixed on the connecting part; it is characterized in that:

前述的底座包含有一對左右對稱的扣件、一遮板;The aforementioned base includes a pair of symmetrical fasteners and a shield;

各該扣件是由金屬板件彎折形成,各該扣件包含有:兩組前後對稱的板金部與一連接二該板金部的連接部所構成,各該板金部之上端為一矩形之對接部,該對接部往下內縮形成一ㄈ字形的缺口,由該缺口往下後朝外側彎折形成一夾持部,該連接部係設置在相對該對接部的一側,該連接部呈ㄈ字形,該連接部係連接於該對接部的上端,並與該夾持部結合,使得二該板金部與該連接部結合一體,該連接部上設有一貫穿孔;Each of the fasteners is formed by bending a metal plate. Each of the fasteners includes: two sets of front and rear symmetrical sheet metal parts and a connecting part connecting the two sheet metal parts. The upper end of each of the sheet metal parts is a rectangle. The docking part shrinks downward to form a ㄈ-shaped notch, and bends downwards and outwards from the notch to form a clamping part. The connecting part is arranged on the side opposite to the The part is ㄈ-shaped, the connecting part is connected to the upper end of the docking part, and combined with the clamping part, so that the two sheet metal parts are integrated with the connecting part, and a through hole is provided on the connecting part;

該遮板係覆蓋於二該扣件上端,該遮板包含有一頂板與二組翼板所構成,該頂板的設置至少一連接孔,藉由至少一結合栓與該承載件相連接固定,二該翼板上設有一通孔;前述的螺栓穿入該遮板其中一側翼板,接著依序穿入各該扣件的貫穿孔後,從該遮板另外一側的翼板穿出,再以一螺帽螺接在該螺栓;The cover covers the upper ends of the two fasteners. The cover includes a top plate and two sets of wing plates. The top plate is provided with at least one connection hole, which is connected and fixed with the carrier by at least one coupling bolt. The wing plate is provided with a through hole; the aforesaid bolt penetrates one side of the shield plate, then passes through the through holes of the fasteners in sequence, passes through the wing plate on the other side of the shield plate, and then screwed to the bolt with a nut;

藉由擰緊該螺栓,由二該翼板變形並推動各該扣件的缺口、夾持部與連接部夾持於該屋頂板的凸部,使得該底座緊密的連接在該屋頂板之凸部,達到結構穩固之功效者。By tightening the bolts, the two wing plates are deformed and push the notch, the clamping part and the connecting part of each fastener to clamp on the convex part of the roof panel, so that the base is tightly connected to the convex part of the roof panel , to achieve the effect of structural stability.

透過上述說明,本創作的特點與功效簡述如下:Through the above description, the characteristics and functions of this creation are briefly described as follows:

本創作的結構,利用擰緊螺栓造成遮板帶動其內部的扣件緊密連接於屋頂板的凸部,因此,屋頂板的凸部外型無論是梯形、方形、或者是不規則的形狀,本創作的底座皆可緊密連接,無須額外填入補強條等結構,使得整體結構穩固。The structure of this creation utilizes tightening bolts to cause the shutter to drive its internal fasteners to be tightly connected to the convex part of the roof slab. Therefore, whether the shape of the convex part of the roof slab is trapezoidal, square, or irregular, this creation The bases can be tightly connected without additional reinforcement strips and other structures, making the overall structure stable.

另外,由於本創作的底座形狀可利用擰緊螺栓產生變化,所以,安裝業者不需要囤積不同形狀的底座材料,可節省成本與減少囤積物料的空間,而具有經濟效益。In addition, since the shape of the base of this invention can be changed by tightening the bolts, the installer does not need to stockpile base materials of different shapes, which can save costs and reduce the space for hoarding materials, and has economic benefits.

如圖3所示,本創作太陽能板安裝支架之改良結構,包含有:一基座10、一固定架3、一連接件4與一支撐架5所構成;該基座10係安裝在一屋頂板100的凸部101,該基座10設有一底座1與一承載件2,前述的固定架3係安裝在該基座10的承載件2中,該連接件4係設置在該固定架3的頂部,該支撐架5則固定在該連接件4,本創作基本的結構可以參閱本案申請人日前申請中華民國新型專利第M611300號之兼具防銹蝕及強度功能的太陽能板安裝支架一案,本創作即是依據前案進行底座1的改良。As shown in Figure 3, the improved structure of the solar panel mounting bracket of the present invention includes: a base 10, a fixing frame 3, a connecting piece 4 and a supporting frame 5; the base 10 is installed on a roof The convex portion 101 of the board 100, the base 10 is provided with a base 1 and a carrier 2, the aforementioned fixing frame 3 is installed in the carrier 2 of the base 10, and the connecting member 4 is arranged on the fixing frame 3 The support frame 5 is fixed on the connector 4. The basic structure of this creation can refer to the case of the solar panel installation bracket with anti-rust and strength functions that the applicant of this case applied for the Republic of China New Patent No. M611300. This creation is the improvement of the base 1 according to the previous proposal.

如圖4、圖5所示,前述的底座1包含有一對左右對稱的扣件11、一遮板12所組成,前述的承載板2則設置在遮板12上端。As shown in FIG. 4 and FIG. 5 , the aforementioned base 1 is composed of a pair of left-right symmetrical fasteners 11 and a shield 12 , and the aforementioned bearing plate 2 is arranged on the upper end of the shield 12 .

請參閱圖4至圖7所示,各該扣件11是由金屬板件彎折形成,各該扣件11包含有:兩組前後對稱的板金部111與一連接二該板金部111的連接部112所構成,各該板金部111的外型類似P字形,該板金部111之上端為一矩形之對接部113,該對接部113往下內縮形成一ㄈ字形的缺口114,由該缺口114往下後朝外側彎折形成一夾持部115,該連接部112係設置在相對該對接部113的一側,該連接部112呈ㄈ字形,該連接部112係連接於該對接部113的上端,並與該夾持部115結合,使得二該板金部111與該連接部112結合一體,該連接部112上設有一貫穿孔116。Please refer to FIG. 4 to FIG. 7, each of the fasteners 11 is formed by bending a metal plate, and each of the fasteners 11 includes: two sets of front and rear symmetrical sheet metal parts 111 and a connection connecting the two sheet metal parts 111 The shape of each sheet metal part 111 is similar to a P shape. The upper end of the sheet metal part 111 is a rectangular butt joint 113. The butt joint 113 shrinks downward to form a ㄈ-shaped gap 114. From the gap 114 is bent downwards and outwards to form a clamping portion 115, the connecting portion 112 is arranged on the side opposite to the docking portion 113, the connecting portion 112 is in the shape of a U, and the connecting portion 112 is connected to the docking portion 113 and combined with the clamping portion 115 so that the two sheet metal portions 111 are integrated with the connecting portion 112 , and the connecting portion 112 is provided with a through hole 116 .

如圖4、圖5、圖8所示,該遮板12係覆蓋於二該扣件11上端,該遮板12包含有一頂板121與二組翼板122、122’,該頂板121的設置多組連接孔123,藉由二組結合栓與該承載件2相連接固定,二該翼板122上設有一通孔124;將一螺栓6穿入該遮板12其中一側翼板122,接著依序穿入各該扣件11的貫穿孔116後,從該遮板12另外一側的翼板122’穿出,再以一螺帽61螺接在該螺栓6。As shown in Fig. 4, Fig. 5 and Fig. 8, the shutter 12 covers the upper ends of the two fasteners 11. The shutter 12 includes a top plate 121 and two sets of wing plates 122, 122'. The top plate 121 is provided with many A set of connecting holes 123 is connected and fixed with the bearing part 2 by two sets of coupling bolts, and a through hole 124 is provided on the two wing plates 122; a bolt 6 is penetrated into one of the side wing plates 122 of the shroud 12, and then according to After passing through the through hole 116 of each fastener 11 in sequence, it passes through the wing plate 122 ′ on the other side of the shield 12 , and then is screwed to the bolt 6 with a nut 61 .

如圖9所示,當屋頂板100的凸部101的外型為梯形時,只需些許出力,即可擰緊螺栓6,如此一來,扣件11即可緊密與凸部101結合。As shown in FIG. 9 , when the shape of the convex portion 101 of the roof panel 100 is trapezoidal, the bolt 6 can be tightened with only a little force, so that the fastener 11 can be tightly combined with the convex portion 101 .

請參閱圖10,當屋頂板100的凸部101的外型為方形時,藉由擰緊該螺栓6,由二該翼板122、122’變形呈垂直狀並推動各該扣件11的缺口114、夾持部115與連接部112夾持於該屋頂板100的凸部101,使得該底座1緊密的連接在該屋頂板100之凸部101,達到結構穩固之功效者。Please refer to Fig. 10, when the profile of the convex portion 101 of the roof panel 100 is square, by tightening the bolt 6, the two wing plates 122, 122' are deformed into a vertical shape and push the gap 114 of each fastener 11 , The clamping part 115 and the connecting part 112 are clamped on the convex part 101 of the roof panel 100, so that the base 1 is tightly connected to the convex part 101 of the roof panel 100, and the structure is stable.

是以,本創作的結構利用擰緊螺栓6,造成遮板12帶動其內部的扣件11緊密連接於屋頂板100的凸部101,因此,屋頂板100的凸部101外型無論是梯形、方形、或者是不規則的形狀,本創作的底座1皆可緊密連接,無須額外填入補強條等結構,使得整體結構穩固。Therefore, the structure of the present invention utilizes tightening bolts 6 to cause the shutter 12 to drive its internal fastener 11 to be tightly connected to the convex portion 101 of the roof panel 100. Therefore, the shape of the convex portion 101 of the roof panel 100 can , or irregular shapes, the base 1 of this creation can be tightly connected without additional filling of reinforcing strips and other structures, making the overall structure stable.

此外,本創作的底座1的扣件11與遮板12表面有進行防腐處理,大幅提升使用壽命與耐用性。In addition, the surface of the fastener 11 and the shield 12 of the base 1 of the present invention is treated with anti-corrosion treatment, which greatly improves the service life and durability.

綜上所述,本創作結構均未曾見於諸書刊或公開使用,誠符合新型專利申請要件,懇請 鈞局明鑑,早日准予專利,至為感禱。To sum up, the structure of this creation has never been seen in any books or public use, and it truly meets the requirements for a new patent application. I sincerely hope that the bureau will grant a patent as soon as possible, and I will pray for it.

[本創作] 10:基座 1:底座 11:扣件 111:板金部 112:連接部 113:對接部 114:缺口 115:夾持部 116:貫穿孔 12:遮板 121:頂板 122、122’:翼板 123:連接孔 124:通孔 2:承載件 3:固定架 4:連接件 5:支撐架 6:螺栓 61:螺帽 100:屋頂板 101:凸部 [習知結構] 基座10 底座1 承載件2 3:固定架 4:連接件 5:支撐架 7:補強條 100:屋頂板 101:凸部[this creation] 10: base 1: Base 11: Fasteners 111: sheet metal department 112: connection part 113: docking part 114: Gap 115: clamping part 116: Through hole 12: Shutter 121: top plate 122, 122': wing plate 123: connection hole 124: Through hole 2: Carrier 3: fixed frame 4: Connector 5: support frame 6: Bolt 61: Nut 100: Roof panels 101: convex part [knowledge structure] Base 10 base 1 Carrier 2 3: fixed frame 4: Connector 5: support frame 7: Reinforcing strip 100: Roof panels 101: convex part

圖1:習用安裝支架的結構示意圖(一),其說明屋頂板的凸部形狀為梯形。 圖2:習用安裝支架的結構示意圖(二),其說明屋頂板的凸部形狀為方形,並在縫隙處填入補強條。 圖3:是本創作安裝支架的結構圖。 圖4:是本創作基座的結構分解圖。 圖5:是本創作底座的結構圖。 圖6:是扣件的結構立體圖。 圖7:是扣件的結構剖面圖。 圖8:是底座擰緊時的結構圖。 圖9:是本創作底座的使用示意圖(一)。 圖10:是本創作底座的使用示意圖(二)。 Fig. 1: the structural schematic view (one) of conventional mounting bracket, it illustrates that the shape of the convex portion of the roof slab is trapezoidal. Fig. 2: The structural schematic diagram (two) of conventional mounting bracket, it illustrates that the shape of the convex portion of the roof slab is square, and fills in the reinforcing bar at the gap. Fig. 3: is the structural drawing of this creation mounting bracket. Fig. 4: is the structural exploded view of this creation base. Fig. 5: is the structural diagram of this creation base. Fig. 6: is the structural stereogram of fastener. Figure 7: is a structural sectional view of the fastener. Figure 8: is the structural diagram when the base is tightened. Figure 9: is a schematic diagram of the use of the creative base (1). Figure 10: It is a schematic diagram of the use of the creation base (2).

1:底座 1: base

11:扣件 11: Fasteners

111:板金部 111: sheet metal department

112:連接部 112: connection part

116:貫穿孔 116: Through hole

12:遮板 12: Shutter

122、122’:翼板 122, 122': wing plate

124:通孔 124: Through hole

6:螺栓 6: Bolt

61:螺帽 61: Nut

Claims (3)

一種太陽能板安裝支架之改良結構,包含有:一基座、一固定架、一連接件與一支撐架所構成;該基座係安裝在一屋頂板的凸部,該基座設有一底座與一承載件,前述的固定架係安裝在該基座的承載件中,該連接件係設置在該固定架的頂部,該支撐架則固定在該連接件上;其特徵在於: 前述的底座包含有一對左右對稱的扣件、一遮板所組成; 各該扣件是由金屬板件彎折形成外型類似P字形的金屬結構,各該扣件包含有:兩組前後對稱的板金部與一連接二該板金部的連接部所構成,各該板金部之上端為一矩形之對接部,該對接部往下內縮形成一ㄈ字形的缺口,由該缺口往下後朝外側彎折形成一夾持部,該連接部係設置在相對該對接部的一側,該連接部呈ㄈ字形,該連接部係連接於該對接部的上端,並與該夾持部結合,使得二該板金部與該連接部結合一體,該連接部上設有一貫穿孔; 該遮板係覆蓋於二該扣件上端,該遮板包含有一頂板與二組翼板,該頂板的設置至少一連接孔,藉由至少一結合栓與該承載件相連接固定,二該翼板上設有一通孔;前述的螺栓穿入該遮板其中一側翼板,接著依序穿入各該扣件的貫穿孔後,從該遮板另外一側的翼板穿出,再以一螺帽螺接在該螺栓; 藉由擰緊該螺栓,由二該翼板變形並推動各該扣件的缺口、夾持部與連接部夾持於該屋頂板的凸部,使得該底座緊密的連接在該屋頂板之凸部。 An improved structure of a solar panel mounting bracket, comprising: a base, a fixing frame, a connecting piece and a supporting frame; A carrier, the aforementioned fixing frame is installed in the carrier of the base, the connecting part is arranged on the top of the fixing frame, and the supporting frame is fixed on the connecting part; it is characterized in that: The aforementioned base consists of a pair of symmetrical fasteners and a shield; Each of the fasteners is formed by bending a metal plate to form a metal structure similar to a P shape. Each of the fasteners includes: two sets of front and rear symmetrical sheet metal parts and a connecting part connecting the two sheet metal parts. The upper end of the sheet metal part is a rectangular butt joint. The butt joint shrinks downward to form a ㄈ-shaped notch. From the notch, it bends downward and outward to form a clamping part. The connecting part is arranged opposite to the On one side of the docking part, the connecting part is ㄈ-shaped. The connecting part is connected to the upper end of the docking part and combined with the clamping part so that the two sheet metal parts are integrated with the connecting part. has a through hole; The shutter covers the upper ends of the two fasteners. The shutter includes a top plate and two sets of wing plates. The top plate is provided with at least one connection hole, which is connected and fixed with the carrier by at least one coupling bolt. The two wings There is a through hole on the plate; the aforementioned bolt penetrates into one side of the shield, and then passes through the through holes of the fasteners in sequence, and passes through the flange on the other side of the shield, and then passes through a A nut is screwed onto the bolt; By tightening the bolts, the two wing plates are deformed and push the notch, the clamping part and the connecting part of each fastener to clamp on the convex part of the roof panel, so that the base is tightly connected to the convex part of the roof panel . 如請求項1所述之太陽能板安裝支架之改良結構,其中,該板金部的外型類似P字形。The improved structure of the solar panel mounting bracket as described in Claim 1, wherein, the shape of the sheet metal part is similar to a P shape. 如請求項1所述之太陽能板安裝支架之改良結構,其中,該底座的扣件與遮板表面有進行防腐處理。The improved structure of the solar panel mounting bracket as described in claim 1, wherein the fasteners of the base and the surface of the shield are treated with anti-corrosion treatment.
TW112200195U 2023-01-07 2023-01-07 Improved structure of solar panel mounting bracket TWM642384U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW112200195U TWM642384U (en) 2023-01-07 2023-01-07 Improved structure of solar panel mounting bracket

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW112200195U TWM642384U (en) 2023-01-07 2023-01-07 Improved structure of solar panel mounting bracket

Publications (1)

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TWM642384U true TWM642384U (en) 2023-06-11

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Family Applications (1)

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TW112200195U TWM642384U (en) 2023-01-07 2023-01-07 Improved structure of solar panel mounting bracket

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