TWM639141U - Lightweight motor rotor structure - Google Patents
Lightweight motor rotor structure Download PDFInfo
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- TWM639141U TWM639141U TW111209726U TW111209726U TWM639141U TW M639141 U TWM639141 U TW M639141U TW 111209726 U TW111209726 U TW 111209726U TW 111209726 U TW111209726 U TW 111209726U TW M639141 U TWM639141 U TW M639141U
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Abstract
一種輕量化之馬達轉子構造,其係於一轉子兩端分別設有一扇葉組,各扇葉組係由一環座片設於轉子兩端面,扇葉組於環座片表面向外分別形成有複數葉片,其中扇葉組之環座片高度不超過葉片高度的四分之一,又環座片具有一內環緣及一外環緣,且葉片具有一對應環座片內環緣之內端面及一對應環座片外環緣之外端面,環座片之內環緣相較葉片之內端面呈內縮狀,環座片的寬度不超過葉片寬度的四分之三,藉此,使轉子整體重量輕質化,則當轉子進行高速旋轉時,可有效降低轉子於高速旋轉時的負荷,以降低運轉的能源消耗,而達到節能與降低成本的功效。 A light-weight motor rotor structure, which is equipped with a fan blade group at both ends of a rotor, each fan blade group is set on the two ends of the rotor by a ring seat, and the fan blade groups are respectively formed on the surface of the ring seat. A plurality of blades, wherein the height of the ring seat of the fan blade group does not exceed one-fourth of the height of the blade, and the ring seat has an inner ring edge and an outer ring edge, and the blade has a corresponding ring seat inside the inner ring edge The end surface and the outer end surface of a corresponding outer ring edge of the ring seat piece, the inner ring edge of the ring seat piece is indented compared with the inner end surface of the blade, and the width of the ring seat piece does not exceed three quarters of the width of the blade, thereby, Lightening the overall weight of the rotor can effectively reduce the load on the rotor when the rotor rotates at high speed, so as to reduce the energy consumption of operation, and achieve the effects of energy saving and cost reduction.
Description
本創作隸屬一種馬達轉子之技術領域,特別是指一種輕量化之馬達轉子構造。 This creation belongs to the technical field of a motor rotor, and in particular refers to a lightweight motor rotor structure.
按,馬達是一種電磁感應,係將電能轉換成高速旋轉之動能,其核心組件包含可相對高速旋轉的定子與轉子,且當電流在作為定子的線圈繞組導通,藉以產生電流磁效應,以驅動具鐵心之轉子高速旋轉。現有的轉子係由一轉子框架與一設於轉子框架內的鐵心所組成,其中轉子框架係如圖1、圖2所示,該轉子框架(10)包含有複數連接柱(11)及設於該等連接柱(11)二端的端環(15),且兩側端環(15)分別具有複數葉片(16),該等葉片(16)之內、外緣面係分別貼齊兩側端環(15)之內環緣(151)與外環緣(152)。如此,當轉子高速旋轉時,該轉子框架(10)上的葉片(16)會環繞軸心轉動,進而將兩兩葉片(16)之間的氣體向外推出,從而產生離心氣流。 Press, the motor is a kind of electromagnetic induction, which converts electrical energy into kinetic energy of high-speed rotation. Its core components include a stator and a rotor that can rotate at a relatively high speed. The rotor with iron core rotates at high speed. The existing rotor system is composed of a rotor frame and an iron core arranged in the rotor frame, wherein the rotor frame system is shown in Figure 1 and Figure 2, and the rotor frame (10) includes a plurality of connecting columns (11) and a The end rings (15) at the two ends of the connecting columns (11), and the end rings (15) on both sides respectively have a plurality of blades (16), and the inner and outer edge surfaces of the blades (16) are respectively attached to the two ends. Ring (15) inner rim (151) and outer rim (152). In this way, when the rotor rotates at a high speed, the blades (16) on the rotor frame (10) will rotate around the axis, and then the gas between two blades (16) will be pushed outward, thereby generating centrifugal airflow.
然,現有的端環(15)與葉片(16)的設計具有一定重量,當轉子高速轉動時會帶其較大的負荷,進而產生較大的能源消耗,且會降低其運轉效能,對於現有節能及降低成本的需求有不良的影響,因此關於前述問題有待進一步加以解決,而如何解決前述問題,係業界所亟欲思考者,亦為本創作 欲探討之課題。 However, the existing design of the end ring (15) and the blade (16) has a certain weight, and when the rotor rotates at a high speed, it will carry a relatively large load, thereby generating large energy consumption and reducing its operating efficiency. The demand for energy saving and cost reduction has adverse effects, so the above-mentioned problems need to be further resolved, and how to solve the above-mentioned problems is what the industry wants to think about, and it is also based on this creation The subject to be discussed.
有鑑於上述缺失弊端及需求,本創作人遂以從事相關技術以及產品設計製造之多年經驗,針對以上不良處及需求加以研究創作,並積極尋求解決之道,經不斷努力的研究與試作,終於成功的開發出一種輕量化之馬達轉子構造,藉以克服現有因負荷大所面臨的問題與困擾。 In view of the disadvantages and needs of the above-mentioned shortcomings, the creator has been engaged in related technologies and product design and manufacturing for many years, researched and created the above-mentioned disadvantages and needs, and actively sought solutions. After continuous efforts in research and trial production, finally Successfully developed a lightweight motor rotor structure to overcome the existing problems and troubles due to heavy loads.
本創作之主要目的,係在提供一種輕量化之馬達轉子構造,藉以能減輕轉子的重量,以降低轉子高速旋轉時的負荷,而能降低其運轉的能源消耗,可有效節省運轉成本。 The main purpose of this creation is to provide a lightweight motor rotor structure, so as to reduce the weight of the rotor, reduce the load when the rotor rotates at high speed, reduce the energy consumption of its operation, and effectively save the operating cost.
本創作之次一主要目的,係在提供一種輕量化之馬達轉子構造,其能提高能源轉換效能,從而能增進其實用性。 The second main purpose of this creation is to provide a lightweight motor rotor structure, which can improve energy conversion efficiency, thereby enhancing its practicability.
為此,本創作主要係透過下列的技術手段,來具體實現上述之目的與效能,該轉子具有由複數矽鋼片層疊結合之矽鋼片組,且該矽鋼片組中心形成有一貫穿之軸孔,轉子之兩端分別設有一扇葉組,該等扇葉組係由一環座片固設於該轉子兩端面,且該等扇葉組於該環座片表面向外分別形成有複數葉片;本創作之特色在於:該等扇葉組係由鋁材所製,且該等扇葉組的環座片的高度不超過各該葉片高度的四分之一,又該環座片具有一內環緣及一外環緣,各該葉片具有一對應該環座片內環緣之內端面及一對應該環座片外環緣之外端面,且該環座片之內環緣相較各該葉片之內端面呈內縮狀,而該環座片的寬度不超過各該葉片寬度的四分之三。 For this reason, this creation mainly achieves the above-mentioned purpose and performance through the following technical means. The rotor has a silicon steel sheet group composed of a plurality of silicon steel sheets stacked together, and a through shaft hole is formed in the center of the silicon steel sheet group. The rotor There is a set of fan blades at both ends of the rotor, and the sets of fan blades are fixed on both ends of the rotor by a ring seat, and the sets of fan blades are respectively formed with a plurality of blades on the surface of the ring seat; The characteristic is that the fan blades are made of aluminum, and the height of the ring seat of the fan blades does not exceed a quarter of the height of each blade, and the ring seat has an inner ring edge and an outer rim, each of the blades has a pair of inner end surfaces of the inner rim of the ring seat piece and a pair of outer end surfaces of the outer rim of the ring seat piece, and the inner rim of the ring seat piece is compared with each of the blades The inner end surface is retracted, and the width of the ring seat piece is no more than three quarters of the width of each blade.
透過前述技術手段的具體實現,使本創作之輕量化之馬達轉子構造可利用兩端之鋁製扇葉組的環座片其高度與寬度能被大幅縮減的設計,使得該轉子整體重量輕質化,如此當該轉子高速旋轉時,由於該轉子的重量減輕,可有效降低轉子高速旋轉時的負荷,而能降低其運轉的能源消耗,同時能提高能源轉換效能,進一步並可有效節省運轉成本,達到節能與降低成本的功效,大幅增進其使用的實用性,可提高其附加價值與經濟效益。 Through the specific realization of the aforementioned technical means, the lightweight motor rotor structure of this creation can use the design of the ring seat pieces of aluminum fan blades at both ends, whose height and width can be greatly reduced, making the overall weight of the rotor lightweight In this way, when the rotor rotates at high speed, the weight of the rotor is reduced, which can effectively reduce the load of the rotor when rotating at high speed, reduce the energy consumption of its operation, and at the same time improve the energy conversion efficiency, further and effectively save the operating cost , to achieve the effects of energy saving and cost reduction, greatly enhance the practicability of its use, and increase its added value and economic benefits.
且本創作並利用下列的技術手段,進一步實現前述之目的及功效;其包含:該環座片具有一對應該矽鋼片組軸孔之內環緣及一對應該轉子外徑之外環緣,又該環座片之內、外環緣係分別形成弧狀。 And this invention further realizes the above-mentioned purpose and effect by using the following technical means; it includes: the ring seat has a pair of inner rings corresponding to the shaft hole of the silicon steel sheet group and a pair of outer rings corresponding to the outer diameter of the rotor, In addition, the inner and outer ring edges of the ring seat sheet respectively form an arc shape.
該環座片之外環緣外徑小於該轉子外徑。 The outer diameter of the outer ring edge of the ring seat piece is smaller than the outer diameter of the rotor.
該環座片之外環緣與各該葉片之外端面齊平。 The outer ring edge of the ring seat piece is flush with the outer end surface of each blade.
為使 貴審查委員能進一步了解本創作的構成、特徵及其他目的,以下乃舉若干較佳之實施例,並配合圖式詳細說明如后,同時讓熟悉該項技術領域者能夠具體實施。 In order to enable your review committee to further understand the composition, characteristics and other purposes of this creation, the following are some preferred embodiments, which are described in detail with the drawings, and at the same time allow those familiar with this technical field to implement it.
10:轉子框架 10: Rotor frame
11:連接柱 11: Connecting column
15:端環 15: End ring
151:內環緣 151: inner ring edge
152:外環緣 152: outer ring edge
16:葉片 16: blade
50:轉子 50: rotor
51:矽鋼片組 51: Silicon steel sheet group
52:軸孔 52: shaft hole
54:扇葉組 54:Fan blade group
55:環座片 55: ring seat piece
551:內環緣 551: inner ring edge
552:外環緣 552: outer ring edge
56:葉片 56: blade
561:內端面 561: inner end face
562:外端面 562: Outer end face
A1:環座片(55)的高度 A1: The height of the ring seat (55)
A2:葉片(56)的高度 A2: the height of the blade (56)
L1:環座片(55)的寬度 L1: the width of the ring seat (55)
L2:葉片(56)的寬度 L2: the width of the blade (56)
A-A:葉片剖面方向線 A-A: blade section direction line
圖1:係現有馬達轉子的外觀示意圖。 Figure 1: A schematic diagram of the appearance of the existing motor rotor.
圖2:係現有馬達轉子的頂視平面示意圖。 Fig. 2: A schematic top plan view of an existing motor rotor.
圖3:係本創作的外觀示意圖,係說明其組成元件及其相對關係。 Figure 3: A schematic diagram of the appearance of this creation, illustrating its components and their relative relationships.
圖4:係本創作之的頂視平面示意圖。 Figure 4: A schematic top plan view of the creation of this work.
圖5:係本創作之於圖3中A-A線的局部放大剖面示意圖。 Fig. 5: A partially enlarged cross-sectional schematic diagram of the line A-A in Fig. 3 created by the present invention.
本創作係一種輕量化之馬達轉子構造,隨附圖例示本創作之具體實施例及其構件中,所有關於前與後、左與右、頂部與底部、上部與下部、以及水平與垂直的參考,僅用於方便進行描述,並非限制本創作,亦非將其構件限制於任何位置或空間方向。圖式與說明書中所指定的尺寸,當可在不離開本創作之申請專利範圍內,根據本創作之具體實施例的設計與需求而進行變化,故在專利申請上並不受此種結構之限制。 This creation is a light-weight motor rotor structure. The accompanying drawings illustrate the specific embodiments of this creation and its components, all references to front and rear, left and right, top and bottom, upper and lower, and horizontal and vertical , is for convenience of description only, and does not limit the invention, nor its components, to any position or orientation in space. The dimensions specified in the drawings and instructions can be changed according to the design and requirements of the specific embodiment of this creation without departing from the patent scope of this creation, so the patent application is not restricted by this structure. limit.
關於本創作輕量化之馬達轉子構造較佳實施例的詳細構成,如圖3所示,該轉子(50)具有由複數矽鋼片層疊結合之矽鋼片組(51),且該矽鋼片組(51)中心形成有一貫穿之軸孔(52),以供組設馬達或發電機之旋轉軸心〔圖中未示〕,又該矽鋼片組(51)兩端分別設有一扇葉組(54),該扇葉組(54)係由一環座片(55)固設於該矽鋼片組(51)兩端最外側之矽鋼片表面,且各該扇葉組(54)於該環座片(55)表面向外分別形成有複數葉片(56);而本創作之特色在如圖3、圖4及圖5所示,該轉子(50)兩端之扇葉組(54)係由鋁材所製成,且該扇葉組(54)的環座片(55)的高度(A1)不超過其葉片(56)高度(A2)的四分之一,又該環座片(55)具有一對應矽鋼片組(51)軸孔(52)之內環緣(551)及一對應該轉子(50)外徑之外環緣(552),而該環座片(55)之外環緣(552)外徑小於該轉 子(50)外徑,又該環座片(55)之內、外環緣(551、552)係分別形成弧狀,以減輕該扇葉組(54)之重量、且讓氣流能順利流動,再者,各該葉片(56)具有一對應該環座片(55)內環緣(551)之內端面(561)及一對應該環座片(55)外環緣(552)之外端面(562),其中該環座片(55)之外環緣(552)與各該葉片(56)之外端面(562)齊平,且該環座片(55)之內環緣(551)呈內縮狀,使得該環座片(55)之內環緣(551)內徑大於各該葉片(56)之內端面(561)所圍空間內徑,令該環座片(55)的寬度(L1)小於各該葉片(56)的寬度(L2),且該扇葉組(54)的環座片(55)寬度(L1)不超過各該葉片(56)寬度(L1)的四分之三,以縮小該環座片(55)之材積;藉此,組構成一可減輕重量、且提高運轉效能之輕量化之馬達轉子構造者。 Regarding the detailed composition of the preferred embodiment of the light-weight motor rotor structure of this invention, as shown in Figure 3, the rotor (50) has a silicon steel sheet group (51) that is laminated and combined by a plurality of silicon steel sheets, and the silicon steel sheet group (51 ) center is formed with a through shaft hole (52) for the assembly of the rotation axis of the motor or generator (not shown in the figure), and the two ends of the silicon steel sheet group (51) are respectively provided with a fan blade group (54) , the blade group (54) is fixed on the surface of the outermost silicon steel sheet at both ends of the silicon steel sheet group (51) by a ring seat sheet (55), and each of the fan blade groups (54) is fixed on the ring seat sheet ( 55) A plurality of blades (56) are respectively formed on the surface outward; and the feature of this creation is shown in Figure 3, Figure 4 and Figure 5, the fan blade group (54) at the two ends of the rotor (50) is made of aluminum and the height (A1) of the ring seat piece (55) of the fan blade group (54) does not exceed a quarter of the height (A2) of the blade (56), and the ring seat piece (55) has A pair of inner ring edges (551) corresponding to the shaft hole (52) of the silicon steel sheet group (51) and a pair of outer ring edges (552) corresponding to the outer diameter of the rotor (50), and the outer ring edge of the ring seat sheet (55) (552) outer diameter is smaller than the turn The outer diameter of the child (50), and the inner and outer ring edges (551, 552) of the ring seat (55) are respectively arc-shaped to reduce the weight of the fan blade group (54) and allow the air flow to flow smoothly. Moreover, each of the blades (56) has a pair of inner end surfaces (561) of the inner edge (551) of the ring seat (55) and a pair of outer edges (552) of the outer ring (55) of the ring seat (55). end face (562), wherein the outer ring edge (552) of the ring seat (55) is flush with the outer end face (562) of each blade (56), and the inner ring edge (551) of the ring seat (55) ) is retracted, so that the inner diameter of the inner ring edge (551) of the ring seat (55) is greater than the inner diameter of the space enclosed by the inner end surface (561) of each of the blades (56), so that the ring seat (55) The width (L1) of each blade (56) is less than the width (L2) of each blade (56), and the width (L1) of the ring seat piece (55) of the fan blade group (54) does not exceed the width (L1) of each blade (56) Three-quarters, to reduce the volume of the ring seat sheet (55); thereby, a light-weight motor rotor structure that can reduce weight and improve operating efficiency is formed.
透過前述之結構設計,本創作輕量化之馬達轉子構造於實際應用時,則係如圖3、圖4及圖5所揭示者,利用該轉子(50)兩端之鋁製扇葉組(54)的環座片(55)之高度(A1)與寬度(L1)能被大幅縮減,使得該轉子(50)整體重量輕質化,如此當該轉子(50)高速旋轉時,由於該轉子(50)的重量減輕,可有效降低轉子(50)高速旋轉時的負荷,而能降低其運轉的能源消耗,同時能提高能源轉換效能,進一步並可有效節省運轉成本,達到節能與降低成本的功效。 Through the aforementioned structural design, when the lightweight motor rotor structure of the present invention is used in practice, as shown in Figure 3, Figure 4 and Figure 5, the aluminum fan blades (54) at both ends of the rotor (50) are utilized. ) The height (A1) and width (L1) of the ring seat sheet (55) can be greatly reduced, so that the overall weight of the rotor (50) is light, so when the rotor (50) rotates at a high speed, due to the rotor ( 50) can effectively reduce the load of the rotor (50) when it rotates at a high speed, thereby reducing the energy consumption of its operation, and at the same time improving the energy conversion efficiency, which can further effectively save operating costs and achieve the effects of energy saving and cost reduction .
綜上所述,可以理解到本創作為一創意極佳之新型創作,除了有效解決習式者所面臨的問題,更大幅增進功效,且在相同的技術領域中未見相同或近似的產品創作或公開使用,同時具有功效的增進,故本創作已符合新型專利有關「新穎性」與「進步性」的要件,乃依法提出申請新型專利。 In summary, it can be understood that this creation is a new creation with excellent creativity. In addition to effectively solving the problems faced by practitioners, it also greatly improves the efficacy, and there is no identical or similar product creation in the same technical field. Or open use, and at the same time have the enhancement of efficacy, so this creation has met the requirements of "novelty" and "progressiveness" of a new patent, and an application for a new patent is filed according to law.
50:轉子 50: rotor
51:矽鋼片組 51: Silicon steel sheet group
52:軸孔 52: shaft hole
54:扇葉組 54:Fan blade group
55:環座片 55: ring seat piece
551:內環緣 551: inner ring edge
552:外環緣 552: outer ring edge
56:葉片 56: blade
561:內端面 561: inner end face
562:外端面 562: Outer end face
A-A:葉片剖面方向線 A-A: blade section direction line
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TWI838852B (en) * | 2022-09-06 | 2024-04-11 | 柯育任 | Lightweight motor rotor structure |
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2022
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI838852B (en) * | 2022-09-06 | 2024-04-11 | 柯育任 | Lightweight motor rotor structure |
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