TWM636620U - LED explosion-proof lamp and light source structure thereof - Google Patents

LED explosion-proof lamp and light source structure thereof Download PDF

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Publication number
TWM636620U
TWM636620U TW111211079U TW111211079U TWM636620U TW M636620 U TWM636620 U TW M636620U TW 111211079 U TW111211079 U TW 111211079U TW 111211079 U TW111211079 U TW 111211079U TW M636620 U TWM636620 U TW M636620U
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Taiwan
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lampshade
led
light source
light
explosion
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TW111211079U
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Chinese (zh)
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陳章南
周照曦
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久鑫科技股份有限公司
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Priority to TW111211079U priority Critical patent/TWM636620U/en
Publication of TWM636620U publication Critical patent/TWM636620U/en

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Abstract

本創作係為一種LED防爆燈及其光源結構,包括燈座、燈罩、LED光源及透光蓋。燈罩為中空罩體,包含組接板及出光斜板,組接板在底側設置有導斜面,且導斜面與組接板之間係具有夾角,出光斜板的內側面環繞燈罩的內壁面,出光斜板的外側面及組接板的底側形成散熱通道;LED光源對應燈罩設置,LED光源包含電路板及LED模組;透光蓋封合燈座的一側。據此加速散熱速度並提高防爆燈的使用壽命。This creation is an LED explosion-proof lamp and its light source structure, including a lamp holder, a lampshade, an LED light source and a light-transmitting cover. The lampshade is a hollow cover body, including a assembling plate and a light emitting slant plate. The assembling plate is provided with a guide slope on the bottom side, and there is an included angle between the guide slope and the assembling plate. The inner surface of the light emitting slant plate surrounds the inner wall of the lampshade , the outer side of the light-emitting slant plate and the bottom side of the assembly plate form a heat dissipation channel; the LED light source is arranged corresponding to the lampshade, and the LED light source includes a circuit board and an LED module; the light-transmitting cover seals one side of the lamp holder. Accordingly, the heat dissipation speed is accelerated and the service life of the explosion-proof lamp is improved.

Description

LED防爆燈及其光源結構LED explosion-proof lamp and its light source structure

本創作係有關於防爆燈,尤指一種LED防爆燈結構。This creation is about explosion-proof lamps, especially a structure of LED explosion-proof lamps.

防爆燈主要應用是半導體製造工廠、石油化學工廠及礦坑等存在易燃性氣體的危險場所中。又,一般防爆燈必需要具備一定程度氣密及水密的防爆結構,以防止環境中的爆炸性氣體或易燃粉塵滲入燈具而引起燃燒。Explosion-proof lights are mainly used in hazardous places where flammable gases exist, such as semiconductor manufacturing plants, petrochemical plants, and mines. In addition, general explosion-proof lamps must have a certain degree of airtight and watertight explosion-proof structures to prevent explosive gases or flammable dust in the environment from penetrating into the lamps and causing combustion.

再者,為因應節能環保的趨勢,目前防爆燈已採用低電壓、耗電量小、光電轉換效率高且使用壽命長的發光二極體組作為發光單元。然而,由於發光二極體使用時會產生大量的熱,若不及時散出則容易造成發光二極體及電子元件毀損。對此,如何提供良好導熱效果的防爆燈,以加速燈具的散熱速度並提高防爆燈的使用壽命,即為本創作人的研究動機。Furthermore, in response to the trend of energy saving and environmental protection, the current explosion-proof lamps have adopted low voltage, low power consumption, high photoelectric conversion efficiency and long service life light-emitting diodes as light-emitting units. However, since the light-emitting diodes generate a lot of heat when they are used, if they are not dissipated in time, the light-emitting diodes and electronic components will be easily damaged. In this regard, how to provide explosion-proof lamps with good thermal conductivity to accelerate the heat dissipation speed of lamps and improve the service life of explosion-proof lamps is the research motivation of the author.

有鑑於此,本創作人遂針對上述現有技術,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本創作人改良之目標。In view of this, the author of the present invention, aiming at the above-mentioned prior art, devoted himself to the research and cooperated with the application of theories, and tried his best to solve the above-mentioned problems, which became the goal of the author's improvement.

本創作之一目的,在於提供一種LED防爆燈及其光源結構,藉以加速散熱速度並提高防爆燈的使用壽命。One purpose of this creation is to provide an LED explosion-proof lamp and its light source structure, so as to accelerate the heat dissipation speed and improve the service life of the explosion-proof lamp.

為了達成上述之目的,本創作係為一種LED防爆燈之光源結構,包括燈罩及LED光源。燈罩為中空罩體,包含組接板及銜接組接板的出光斜板,組接板在底側設置有導斜面,且導斜面與組接板之間係具有夾角,出光斜板的內側面係環繞燈罩的內壁面,出光斜板的外側面及組接板的底側係形成散熱通道;LED光源對應燈罩設置,LED光源包含貼接燈罩的電路板及設置在電路板的LED模組。In order to achieve the above purpose, this invention is a light source structure of an LED explosion-proof lamp, including a lampshade and an LED light source. The lampshade is a hollow cover body, including a assembling plate and a light-emitting slant plate connecting the assembling plate. The assembling plate is provided with a guide slope on the bottom side, and there is an included angle between the guide slope and the assembling plate. The inner surface of the light-emitting slant plate It surrounds the inner wall of the lampshade, and the outer side of the light-emitting sloping plate and the bottom side of the assembly plate form a heat dissipation channel; the LED light source is arranged corresponding to the lampshade, and the LED light source includes a circuit board attached to the lampshade and an LED module installed on the circuit board.

為了達成上述之目的,本創作係為一種LED防爆燈,包括燈座、至少一燈罩、至少一LED光源及透光蓋。燈罩為中空罩體,包含組接板及銜接組接板的出光斜板,組接板在底側設置有導斜面,且導斜面與組接板之間具有夾角,出光斜板的內側面環繞燈罩的內壁面,出光斜板的外側面及組接板的底側形成散熱通道;LED光源對應至少一燈罩設置,LED光源包含貼接燈罩的電路板及設置在電路板的LED模組。透光蓋封合燈座的一側。In order to achieve the above purpose, the invention is an explosion-proof LED lamp, which includes a lamp holder, at least one lampshade, at least one LED light source and a light-transmitting cover. The lampshade is a hollow cover body, including a assembling plate and a light-emitting slant plate connecting the assembling plate. The assembling plate is provided with a guide slope on the bottom side, and there is an included angle between the guide slope and the assembling plate, and the inner surface of the light-emitting slant plate surrounds The inner wall of the lampshade, the outer surface of the light-emitting sloping plate and the bottom side of the assembly plate form a heat dissipation channel; the LED light source is provided corresponding to at least one lampshade, and the LED light source includes a circuit board attached to the lampshade and an LED module arranged on the circuit board. The light-transmitting cover seals one side of the lamp holder.

相較於習知,本創作之LED防爆燈之光源結構的燈罩包含組接板及出光斜板,且組接板在底側設置有導斜面,另外,出光斜板的外側面及組接板的底側形成散熱通道;據此,LED光源所產生的熱會逸散至散熱通道,再藉由組接板的導斜面的導引而朝開口處散出,藉以此加速散熱速度,進而達到提高防爆燈的使用壽命的目的。Compared with the conventional ones, the lampshade of the light source structure of the LED explosion-proof lamp of the present invention includes a assembling plate and a light emitting slant plate, and the assembling plate is provided with a guide slope on the bottom side. In addition, the outer surface of the light emitting sloping plate and the assembling plate The bottom side of the board forms a heat dissipation channel; accordingly, the heat generated by the LED light source will dissipate to the heat dissipation channel, and then be guided by the guide slope of the assembly plate to dissipate toward the opening, so as to accelerate the heat dissipation speed and achieve The purpose of improving the service life of explosion-proof lamps.

有關本創作之詳細說明及技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,並非用來對本創作加以限制者。The detailed description and technical content of this creation are described as follows with the drawings, but the attached drawings are only for reference and illustration, and are not used to limit this creation.

請參照圖1及圖2,其係為本創作之LED防爆燈結構的立體外觀示意圖及剖視圖。本創作係為一種LED防爆燈結構1,包括一燈座10、至少一燈罩20、至少一LED光源30及一透光蓋40。該LED光源30安置在該燈罩20及該燈座10之間。該透光蓋40結合在該燈座10的一側,以封合該燈罩20及該 LED光源30,據此構成該LED防爆燈結構1。Please refer to Figure 1 and Figure 2, which are schematic diagrams and cross-sectional views of the three-dimensional appearance of the LED explosion-proof lamp structure of this invention. The invention is an explosion-proof LED lamp structure 1 , including a lamp holder 10 , at least one lampshade 20 , at least one LED light source 30 and a light-transmitting cover 40 . The LED light source 30 is disposed between the lampshade 20 and the lamp holder 10 . The light-transmitting cover 40 is combined with one side of the lamp holder 10 to seal the lampshade 20 and the LED light source 30 , thereby forming the LED explosion-proof lamp structure 1 .

本實施例中,該燈座10的外表面具有複數鰭片11。該些鰭片11的設置係增加該燈座10的散熱面積及散熱效率。此外,該LED防爆燈1更包括複數內鎖固件50及複數外鎖固件51。該燈罩20透過該些內鎖固件50而鎖固在該燈座10中。又,該透光蓋40透過該些外鎖固件51而鎖固在該燈座10上。In this embodiment, the outer surface of the lamp holder 10 has a plurality of fins 11 . The arrangement of the fins 11 increases the heat dissipation area and heat dissipation efficiency of the lamp holder 10 . In addition, the LED explosion-proof lamp 1 further includes a plurality of inner locking pieces 50 and a plurality of outer locking pieces 51 . The lampshade 20 is locked in the lamp socket 10 through the inner locking members 50 . Moreover, the light-transmitting cover 40 is locked on the lamp socket 10 through the outer locking pieces 51 .

要說明的是,本實施例中,該LED防爆燈結構1包含複數燈罩20及對應該些燈罩20設置的複數LED光源30。該些燈罩20分別設置有LED光源30,並間隔設置在該燈座10內,以作為該LED防爆燈結構1所需的光源。It should be noted that, in this embodiment, the LED explosion-proof lamp structure 1 includes a plurality of lampshades 20 and a plurality of LED light sources 30 arranged corresponding to the lampshades 20 . The lampshades 20 are respectively provided with LED light sources 30 , and are arranged at intervals in the lamp holder 10 to serve as the required light sources for the LED explosion-proof lamp structure 1 .

請參照圖3及圖4,其係為本創作之LED防爆燈結構的部分放大示意圖及部分立體分解示意圖。如圖所示,該LED光源30包含貼接該燈罩20的一電路板31及設置在該電路板31的一LED模組32。此外,該LED光源30對應該燈罩20設置,且該LED光源30夾掣在該燈罩20及該燈座10的內底面之間。更詳細描述該燈罩20的結構如後。Please refer to Figure 3 and Figure 4, which are partially enlarged schematic diagrams and partial three-dimensional exploded schematic diagrams of the structure of the LED explosion-proof lamp of this creation. As shown in the figure, the LED light source 30 includes a circuit board 31 attached to the lampshade 20 and an LED module 32 disposed on the circuit board 31 . In addition, the LED light source 30 is disposed corresponding to the lampshade 20 , and the LED light source 30 is clamped between the lampshade 20 and the inner bottom surface of the lamp holder 10 . The structure of the lampshade 20 will be described in more detail later.

請續參照圖5及圖6,其係為本創作之燈罩的立體外觀示意圖及剖視圖。如圖所示,該燈罩20為一中空罩體,包含一組接板21及銜接該組接板21的一出光斜板22。又,該出光斜板22的一內側面221係環繞該燈罩20的一內壁面,且該出光斜板22的一外側面222及該組接板21的一底側211係形成一散熱通道200。Please continue to refer to Fig. 5 and Fig. 6, which are schematic diagrams and cross-sectional views of the three-dimensional appearance of the lampshade of this creation. As shown in the figure, the lampshade 20 is a hollow shade body, which includes a set of joint plates 21 and a light emitting slant plate 22 connecting the joint plates 21 . Furthermore, an inner surface 221 of the light emitting slant plate 22 surrounds an inner wall surface of the lampshade 20 , and an outer surface 222 of the light emitting sloping plate 22 and a bottom side 211 of the assembly plate 21 form a heat dissipation channel 200 .

值得注意的是,該組接板21係在該底側211設置有一導斜面212,且該導斜面212與該組接板21之間係具有一夾角A。該導斜面212的設置用以導引熱氣而予以散出。It should be noted that the assembling plate 21 is provided with a guide slope 212 on the bottom side 211 , and an included angle A is formed between the guide slope 212 and the assembling plate 21 . The setting of the guide slope 212 is used to guide the hot air and dissipate it.

於本創作的一實施例中,該燈罩20包含一加強肋23及間隔設置的複數螺柱24。該加強肋23係環設在該散熱通道200的一外圍。該些螺柱24係間隔設置在該散熱通道200中。In an embodiment of the invention, the lampshade 20 includes a reinforcing rib 23 and a plurality of studs 24 arranged at intervals. The reinforcing rib 23 is arranged around a periphery of the heat dissipation channel 200 . The studs 24 are arranged at intervals in the heat dissipation channel 200 .

請另參照圖7及圖8,其係為本創作之LED防爆燈結構的二部分剖視圖。如圖7所示,在本實施例中,該出光斜板22的端緣係壓抵在該LED模組32上。此外,該LED光源30係安置在該些螺柱24上。實際實施時,該LED光源30可另設置在一金屬基板(圖未示),並直接貼接在該燈罩20表面。該金屬基板的設置係可利於均勻導熱,以提高散熱效率。Please also refer to Fig. 7 and Fig. 8, which are two part sectional views of the structure of the LED explosion-proof lamp of this creation. As shown in FIG. 7 , in this embodiment, the edge of the light emitting sloping plate 22 is pressed against the LED module 32 . In addition, the LED light source 30 is disposed on the studs 24 . In practical implementation, the LED light source 30 can be additionally arranged on a metal substrate (not shown in the figure), and directly attached to the surface of the lampshade 20 . The arrangement of the metal substrate can facilitate uniform heat conduction to improve heat dissipation efficiency.

另外要說明的是,該燈罩20的組接板21係面向該透光蓋40 (另參圖2),並穿設有該些內鎖固件50。In addition, it should be noted that the assembly plate 21 of the lampshade 20 faces the light-transmitting cover 40 (refer to FIG. 2 ), and is pierced with the internal locking members 50 .

又,請另參照圖8,該電路板31受到該些螺柱24的支撐並位於該散熱通道200的一側。據此,該LED光源30所產生的熱會逸散至該散熱通道200,再藉由該組接板21的導斜面212的導引而朝開口處散出。Also, please refer to FIG. 8 , the circuit board 31 is supported by the studs 24 and located on one side of the heat dissipation channel 200 . Accordingly, the heat generated by the LED light source 30 will dissipate to the heat dissipation channel 200 , and then be guided by the inclined guide surface 212 of the assembly plate 21 to dissipate toward the opening.

以上所述僅為本創作之較佳實施例,非用以定本創作之專利範圍,其他運用本創作之專利精神之等效變化,均應俱屬本創作之專利範圍。The above descriptions are only preferred embodiments of this creation, and are not used to determine the patent scope of this creation. Other equivalent changes that use the patent spirit of this creation should all fall within the patent scope of this creation.

1:LED防爆燈結構 10:燈座 11:鰭片 20:燈罩 200:散熱通道 21:組接板 211:底側 212:導斜面 22:出光斜板 221:內側面 222:外側面 23:加強肋 24:螺柱 30:LED光源 31:電路板 32:LED模組 40:透光蓋 50:內鎖固件 51:外鎖固件 A:夾角 1: LED explosion-proof lamp structure 10: lamp holder 11: fins 20: lampshade 200: cooling channel 21: Assembly board 211: bottom side 212: guide bevel 22: Illumination ramp 221: inner side 222: Outer side 23: Rib 24: stud 30: LED light source 31: circuit board 32: LED module 40: Transparent cover 50: Internal lock firmware 51: Outer lock firmware A: Angle

圖1 係本創作之LED防爆燈結構的立體外觀示意圖。Figure 1 is a schematic diagram of the three-dimensional appearance of the structure of the LED explosion-proof lamp created by this invention.

圖2 係本創作之LED防爆燈結構的剖視圖。Figure 2 is a cross-sectional view of the structure of the LED explosion-proof lamp created by this invention.

圖3係為本創作之LED防爆燈結構的部分放大示意圖。Figure 3 is a partially enlarged schematic diagram of the structure of the LED explosion-proof lamp of this invention.

圖4係為本創作之LED防爆燈結構的部分立體分解示意圖。Figure 4 is a partial three-dimensional exploded schematic diagram of the structure of the LED explosion-proof lamp of this creation.

圖5係為本創作之燈罩的立體外觀示意圖。Fig. 5 is the three-dimensional appearance schematic diagram of the lampshade of this creation.

圖6係為本創作之燈罩的剖視圖。Fig. 6 is the sectional view of the lampshade of this creation.

圖7及圖8係為本創作之LED防爆燈結構的部分剖視圖。Fig. 7 and Fig. 8 are partial sectional views of the LED explosion-proof lamp structure of this creation.

10:燈座 10: lamp holder

20:燈罩 20: lampshade

200:散熱通道 200: cooling channel

21:組接板 21: Assembly board

211:底側 211: bottom side

212:導斜面 212: guide bevel

22:出光斜板 22: Illumination ramp

221:內側面 221: inner side

222:外側面 222: Outer side

23:加強肋 23: Rib

24:螺柱 24: stud

30:LED光源 30: LED light source

31:電路板 31: circuit board

32:LED模組 32: LED module

50:內鎖固件 50: Internal lock firmware

Claims (10)

一種LED防爆燈之光源結構,包括: 一燈罩,為一中空罩體,包含一組接板及銜接該組接板的一出光斜板,該組接板係在底側設置有一導斜面,且該導斜面與該組接板之間係具有一夾角,該出光斜板的一內側面係環繞該燈罩的一內壁面,該出光斜板的一外側面及該組接板的一底側係形成一散熱通道;以及 一LED光源,對應該至少一燈罩設置,該LED光源包含貼接該燈罩的一電路板及設置在該電路板的一LED模組。 A light source structure of an LED explosion-proof lamp, comprising: A lampshade, which is a hollow cover body, includes a set of connecting plates and a light-emitting slant plate connecting the connecting plates. There is an included angle, an inner surface of the light-emitting slant plate surrounds an inner wall surface of the lampshade, an outer surface of the light-emitting slant plate and a bottom side of the assembly plate form a heat dissipation channel; and An LED light source is arranged corresponding to the at least one lampshade, and the LED light source includes a circuit board attached to the lampshade and an LED module set on the circuit board. 如請求項1所述之LED防爆燈之光源結構,其中該燈罩包含一加強肋,該加強肋係環設在該散熱通道的一外圍。The light source structure of the LED explosion-proof lamp as described in claim 1, wherein the lampshade includes a reinforcing rib, and the reinforcing rib is arranged on a periphery of the heat dissipation channel. 如請求項1所述之LED防爆燈之光源結構,其中該燈罩包含間隔設置的複數螺柱,該LED光源係安置在該些螺柱上。The light source structure of the LED explosion-proof lamp as described in claim 1, wherein the lampshade includes a plurality of studs arranged at intervals, and the LED light source is placed on the studs. 如請求項3所述之LED防爆燈之光源結構,其該出光斜板的端緣壓抵在該LED模組上。According to the light source structure of the LED explosion-proof lamp described in claim 3, the edge of the light-emitting sloping plate is pressed against the LED module. 一種LED防爆燈,包括: 一燈座; 至少一燈罩,結合在該燈座中,該至少一燈罩為一中空罩體,包含一組接板及銜接該組接板的一出光斜板,該出光斜板的一內側面係環繞該燈罩的一內壁面,且該出光斜板的一外側面及該組接板的一底側係形成一散熱通道; 至少一LED光源,對應該至少一燈罩設置,該LED光源包含貼接該燈罩的一電路板及設置在該電路板的一LED模組;以及 一透光蓋,封合該燈座的一側。 A LED explosion-proof lamp, comprising: a lamp holder; At least one lampshade, combined in the lamp holder, the at least one lampshade is a hollow housing, including a set of connecting plates and a light-emitting sloping plate connecting the connecting plates, an inner side of the light-emitting sloping plate surrounds the lampshade An inner wall surface of the light emitting slant plate and a bottom side of the assembly plate form a heat dissipation channel; At least one LED light source is provided corresponding to the at least one lampshade, and the LED light source includes a circuit board attached to the lampshade and an LED module arranged on the circuit board; and A light-transmitting cover seals one side of the lamp holder. 如請求項5所述之LED防爆燈,其更包括複數內鎖固件及複數外鎖固件,該至少一燈罩透過該些內鎖固件而鎖固在該燈座中,該透光蓋透過該些外鎖固件而鎖固在該燈座上。The LED explosion-proof lamp as described in claim 5, which further includes a plurality of inner locking pieces and a plurality of outer locking pieces, the at least one lampshade is locked in the lamp socket through the inner locking pieces, and the light-transmitting cover passes through the The external locking piece is locked on the lamp holder. 如請求項5所述之LED防爆燈,其中該燈罩的組接板係面向該透光蓋,該LED光源夾掣在該至少一燈罩及該燈座的內底面之間。The LED explosion-proof lamp as described in Claim 5, wherein the assembly plate of the lampshade faces the light-transmitting cover, and the LED light source is clamped between the at least one lampshade and the inner bottom surface of the lamp holder. 如請求項5所述之LED防爆燈,其中該燈罩包含一加強肋,該加強肋係環設在該散熱通道的一外圍。The LED explosion-proof lamp as described in Claim 5, wherein the lampshade includes a reinforcing rib, and the reinforcing rib is arranged on a periphery of the heat dissipation channel. 如請求項5所述之LED防爆燈,其中該燈罩包含間隔設置的複數螺柱,該LED光源係安置在該些螺柱上。The LED explosion-proof lamp as described in claim 5, wherein the lampshade includes a plurality of studs arranged at intervals, and the LED light source is placed on the studs. 如請求項9所述之LED防爆燈,其中該出光斜板的端緣壓抵在該LED模組上。The LED explosion-proof lamp according to Claim 9, wherein the edge of the light-emitting slant plate is pressed against the LED module.
TW111211079U 2022-10-11 2022-10-11 LED explosion-proof lamp and light source structure thereof TWM636620U (en)

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