TWM635983U - Rapid frozen crystal and homogeneous wall breaking system - Google Patents

Abstract

This creation provides a rapid freezing and homogenizing wall-breaking system, which includes a cleaning device, a wall-breaking device and a low-temperature storage device, wherein the cleaning device is used for cleaning the surface of plant materials; The wall device is installed behind the cleaning device, and is used to uniformly mix the plant material and the refrigerant at a low temperature, so that frozen crystals exist inside and outside the cells of the plant material, and then freeze the plant material into a solid state; the low-temperature storage device is After the wall-breaking device, it is used to store the plant material from the wall-breaking device. The safety, high storage and convenience of the pretreatment process of plant raw materials can be effectively improved by the rapid freezing and homogeneous wall breaking system.

Description

Rapid frozen crystal and homogeneous wall breaking system

This creation is about a plant extraction system, especially a rapid frozen crystal and homogeneous wall breaking system.

By the way, due to modern people's pursuit of fast and convenient living habits, the number of people eating out is gradually increasing. However, most of the meals eaten out have disadvantages such as high oil, low fiber, high sodium, and unbalanced nutrition, resulting in consumers who eat out for a long time Many people will face a high risk of obesity, constipation or other metabolic diseases. In order to strike a balance between the convenience of life and physical health, the eating out group will choose to take additional nutritional supplements containing vegetable and fruit enzymes to improve the nutritional imbalance caused by eating out and reduce the incidence of metabolic diseases.

In the production process of vegetable and fruit-related nutritional supplements, it is necessary to destroy the cell membrane and cell wall of plant cells by external force so that the active substances in the cells can be released. Heat crushing method, and physical crushing method is to change the raw material of vegetables and fruits from large size to small size by external force, but it cannot actually cause damage to the plant cell wall; although the heat crushing method can destroy the plant cell wall by heat, it will cause damage during the heating process. Destroying phytonutrients at the same time; it can be seen that there is still a lack of a plant raw material pretreatment method that can simultaneously retain phytonutrients and effectively destroy plant cell walls.

The main purpose of this creation is to provide a rapid frozen crystal and homogeneous wall-breaking system, which is used in the pre-treatment process of vegetable and fruit raw materials, and can be uniformly mixed with refrigerant and plant raw materials in a low-temperature environment, so that the pre-treatment process can be performed Maintain a dynamic balance between the generated heat energy and the heat energy absorbed by the refrigerant, so that fine frozen crystals can be produced inside and outside the cells of plant raw materials, and the effect of physical wall breaking can be enhanced.

Another purpose of this creation is to provide a rapid freezing and homogeneous wall-breaking system, which can solidify and shape plant raw materials, so as to facilitate storage, preservation, transportation and utilization.

The reason is that, in order to achieve the above purpose, this creation discloses a rapid frozen crystal and homogeneous wall-breaking system, which is used to perform a pre-processing procedure for plant materials, and mainly includes a cleaning device, a wall-breaking device and a low-temperature Storage device, wherein, the cleaning device provides a cleaning liquid and is used to clean the surface of a plant material; the wall breaking device is arranged behind the cleaning device, receives the plant that has completed the surface cleaning process, and combines it with a The refrigerant is uniformly mixed and shaped in a low temperature environment to produce a solid frozen crystalline plant material: the low temperature storage device is installed behind the breaking device to receive and store the solid frozen crystalline plant material .

Wherein, the plant raw material is a vegetable, a fruit or a part of any of the above substances, such as meat, leaves, peels, seeds, etc.

Wherein, the cleaning liquid is clean water or an aqueous solution prepared from clean water, such as hypochlorous acid aqueous solution, hydrogen peroxide aqueous solution, ozone aqueous solution or other aqueous solutions containing clean water components.

Wherein, the refrigerant is a volatile substance capable of absorbing heat energy, such as liquid nitrogen and dry ice.

In one embodiment of the present invention, the wall-breaking device includes a refrigeration unit for providing a refrigerant, and a homogeneous unit connected to the refrigeration unit to store the refrigerant and the plant material in a low-temperature environment Mixing to obtain the semi-solid frozen crystalline plant material, a certain mold unit connected to the refrigeration unit for solidification process, so that the semi-solid frozen crystalline plant material becomes the solid frozen crystalline plant material.

In another embodiment of the present invention, the homogenizing unit further includes a homogenizing part for performing physical actions to uniformly mix the refrigerant and the plant material, wherein the physical actions include rotation, shaking, shake etc.

Wherein, the wall-breaking device further includes a rotation speed control unit and a temperature control unit, respectively connected to the homogenization unit for controlling the temperature and rotation speed of the homogenization unit.

This creation discloses a rapid freezing and homogenizing wall-breaking system, which is used for pretreatment of plant materials such as fruits and vegetables, and mainly includes a cleaning device, a wall-breaking device and a low-temperature storage device, wherein the cleaning The device is used to clean the surface of the plant material; the wall-breaking device is installed behind the cleaning device, and is used to mix the plant material and the refrigerant uniformly at a low temperature, so that frozen crystals exist inside and outside the cells of the plant material, The plant material is then frozen into a solid state; the low-temperature storage device is arranged behind the wall-breaking device for storing the plant material from the wall-breaking device.

The "device" disclosed in this creation can be hardware, software, or a combination of both. For example, the cleaning device includes water supply equipment, sinks, etc.; the wall-breaking device includes refrigerant spraying devices, temperature control software, and temperature control. panel etc.

The "unit" disclosed in this creation may be hardware, software or a combination of the two, for example, the homogenization unit refers to the homogenizer; the speed control unit includes a control panel and control software.

The "clean water" disclosed in this creation, also known as pure water, refers to the water obtained by the raw water that meets the drinking water standard through a water purification treatment method, which is clean, hardly contains impurities or bacteria, and does not contain any Additives, colorless and transparent, such as distilled water, wherein the water purification treatment methods include electrodialysis, ion exchanger, reverse osmosis, distillation, etc.

In the following, in order to illustrate the technical features and effects of this creation, an embodiment will be given together with drawings for detailed description as follows.

As shown in Figure 1, the rapid freezing crystal and homogeneous wall-breaking system 10 disclosed by an embodiment of the present invention can be used to carry out a pre-processing procedure for plant materials, so that the cell wall and cell membrane can be actually destroyed and can retain its contents. The activity of the ingredients, wherein, in this embodiment, the plant material contains at least one vegetable or/and fruit. The wall-breaking system 10 for rapid freezing and homogenization mainly includes a cleaning device 20, a wall-breaking device 30 and a low-temperature storage device 40, wherein:

The cleaning device 20 is used to provide a cleaning solution and use the cleaning solution to clean the plant material. Wherein, the cleaning solution can be a clean water or a clean aqueous solution, such as clean water containing hypochlorous acid. Water, purified water containing hydrogen peroxide, purified water containing ozone, etc.;

The wall-breaking device 30 is installed after the cleaning device 20, and is used to receive the plant raw material whose surface has been cleaned, and perform the procedures of rapid freezing and homogenization. Specifically, the wall breaking device 30 mainly includes a refrigeration unit 31, a homogeneous unit 32, a temperature control unit 33, a rotational speed control unit 34 and a fixed mold unit 35, wherein:

The refrigerating unit 31 is connected to the homogenizing unit 32 for providing a refrigerant to the plant material through spraying. Since the refrigerant will be in contact with the plant material, the refrigerant is volatile and non-residual, such as liquid nitrogen, dry ice, or a refrigerant that has the above characteristics and can absorb heat;

The homogenizing unit 32 has a homogenizing part 321, which is capable of rotating, and is used to uniformly mix the refrigerant contained therein with the plant raw material at a low temperature through the shearing force caused by the rotation, and through The refrigerant absorbs the heat energy generated by the operation, so that the plant material has fine frozen crystals inside and outside the cells, forming a semi-solid plant material in a frozen crystal state;

The temperature control unit 33 and the rotational speed control unit 34 are respectively wired or wirelessly connected to the homogenizing unit 32 to control the temperature and rotational speed of the homogenizing part 321 so that the refrigerant and the plant raw material can be in the low temperature state. mandatory physical mixing;

The fixed mold unit 35 is connected with the homogeneous unit 32, and is used for freezing and forming the plant material in the semi-solid frozen crystal state, that is, the plant material in the semi-solid frozen crystal state is shaped into a solid frozen crystal plant material ;

The low-temperature storage device 40 is arranged behind the wall breaking device 30 for receiving and storing the solid frozen crystalline plant material.

Through the composition of the above-mentioned components, the rapid freezing crystal and homogeneous wall-breaking system 10 disclosed in this creation can make the plant material form a semi-condensed state due to contact with the refrigerant and mix through the wall-breaking device 30, and pass through the homogeneous The rotation of the part 321 makes the plant raw material mix evenly with the refrigerant in a semi-condensed state. At this time, the heat energy generated by the rotation of the homogeneous part will be absorbed by the refrigerant, that is, there is a gap between heat generation and heat absorption. Dynamic balance, so that the inside and outside of the cells of the plant material produce fine frozen crystals, and these fine frozen crystals can effectively enhance the effect of destroying the cell wall; and then through the fixed mold unit 35, the plant raw material in a semi-solid state is shaped into a plant in a solid state The raw materials can be conveniently stored in the low-temperature storage device 40 in a stacked manner.

It can be seen from the above that the quick-frozen crystal and homogeneous wall-breaking system disclosed in this creation can carry out pre-processing of plant raw materials in a low-temperature environment, so as to effectively destroy the cell wall to release the intracellular components and maintain these components. The effect of activity can also achieve the effect of improving the preservation and transportation convenience of plant raw materials.

10: Rapid frozen crystal and homogeneous wall breaking system 20: Cleaning device 30: Wall breaking device 31: Refrigeration unit 32: homogeneous unit 321: Homogenization Department 33:Temperature control unit 34: Speed control unit 35: fixed mold unit 40: Low temperature storage device

Fig. 1 is a schematic diagram of a wall-breaking system for rapid freezing and homogenization disclosed in one embodiment of the invention.

10: Rapid frozen crystal and homogeneous wall breaking system

20: Cleaning device

30: Wall breaking device

31: Refrigeration unit

32: homogeneous unit

321: Homogenization Department

33:Temperature control unit

34: Speed control unit

35: fixed mold unit

40: Low temperature storage device

Claims (9)

A rapid frozen crystal and homogeneous wall-breaking system, which includes: A cleaning device for supplying a cleaning solution and carrying out a surface cleaning process of plant material; A wall-breaking device, located behind the cleaning device, receives the plant material that has completed the surface cleaning process, has a refrigeration unit for providing a refrigerant, and a homogeneous unit is connected to the refrigeration unit for the refrigerant Mix with the plant material in a low temperature environment to make the plant material form a semi-solid frozen crystalline plant material. A certain mold unit is connected to the refrigeration unit for solidification process to make the semi-solid frozen crystalline plant material Plant material that becomes a solid frozen crystal; A low-temperature storage device, located behind the wall breaking device, is used to receive and store the plant material in the solid frozen crystal state. The wall-breaking system for rapid freezing and homogenization as described in claim 1, wherein the homogenization unit further includes a homogenization part for performing physical actions to uniformly mix the refrigerant and the plant material. The wall-breaking system for rapid freezing and homogenization as described in claim 2, wherein the wall-breaking device further includes a speed control unit connected to the homogenization unit to control the speed of the homogenization part. The wall-breaking system for rapid freezing and homogenization as described in claim 2, wherein the wall-breaking device further includes a temperature control unit connected to the homogenization unit to control the temperature of the homogenization part. The rapid freezing and homogenizing wall breaking system according to claim 1, wherein the plant material is at least a part of a vegetable or a fruit. The wall breaking system for rapid freezing and homogenization as described in Claim 1, wherein the cleaning solution is clean water. The rapid freezing crystal and homogeneous wall breaking system as described in Claim 1, wherein the cleaning solution is selected from the group consisting of hypochlorous acid aqueous solution, hydrogen peroxide aqueous solution and ozone aqueous solution. The rapid freezing crystal and homogeneous wall breaking system as described in Claim 1, wherein the refrigerant is a substance that is volatile and capable of absorbing heat energy. As described in Claim 1, the rapid freezing crystal and homogeneous wall breaking system, wherein the refrigerant is selected from the group consisting of liquid nitrogen and dry ice.

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