TWM634725U - Stone-plastic composite buckle floor structure - Google Patents

Stone-plastic composite buckle floor structure Download PDF

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Publication number
TWM634725U
TWM634725U TW111210076U TW111210076U TWM634725U TW M634725 U TWM634725 U TW M634725U TW 111210076 U TW111210076 U TW 111210076U TW 111210076 U TW111210076 U TW 111210076U TW M634725 U TWM634725 U TW M634725U
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Taiwan
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layer
stone
plastic
floor structure
floor
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TW111210076U
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Chinese (zh)
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楊舜丞
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台灣高可利斯實業股份有限公司
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Priority to TW111210076U priority Critical patent/TWM634725U/en
Publication of TWM634725U publication Critical patent/TWM634725U/en

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Abstract

一種石塑卡扣地板結構,包括一裝飾層、一中間層及一覆底層;該裝飾層是設於中間層的上表面,該覆底層為樹脂層,設於中間層的下表面;該裝飾層、中間層及覆底層通過高溫壓合工法結合成一體。該石塑卡扣地板的四周緣造有造型相對的卡緣及卡槽,提供二石塑地板相互卡扣結合於一連續隔音墊上,據以改善接縫處不平整的缺失。A stone-plastic buckle floor structure, comprising a decorative layer, a middle layer and a covering base layer; the decorative layer is arranged on the upper surface of the middle layer, and the covering base layer is a resin layer, which is arranged on the lower surface of the middle layer; The first layer, the middle layer and the overlying bottom layer are combined into one by high temperature pressing method. The four sides of the stone-plastic snap-on floor are provided with opposite-shaped card edges and slots, so that the two stone-plastic floor boards can be snapped together on a continuous sound-insulating pad, so as to improve the lack of uneven joints.

Description

石塑卡扣地板結構Stone-plastic buckle floor structure

本創作涉及一種石塑地板之結構,特別指一種可以改善接縫位置容易下陷,導致卡扣損壞的石塑地板結構創設。This creation involves the structure of a stone-plastic floor, especially the creation of a stone-plastic floor structure that can improve the joint position that is easy to sink and cause buckle damage.

組合地板是一種被事先製備成相同規格的單元建材,可依實際需求鋪設在原有的地面上方,透過拼接、組合形成大小不一的面積,據以提升使用者居家地面的美觀、減噪等生活需求。隨著應用目的的不同及製作材質的變化,常見的組合地板至少有實木地板、塑木地板、塑膠地板、PVC地板、SPC石塑地板等產品,而地板表面的顏色、花紋更有多種產品款式,提供了消費者多樣化的選擇,應用相當廣泛。Composite flooring is a unit building material prepared in advance with the same specifications. It can be laid on the original ground according to actual needs, and through splicing and combination to form areas of different sizes, so as to improve the beauty of the user's home floor and reduce noise. need. With different application purposes and changes in production materials, common composite flooring includes at least solid wood flooring, plastic wood flooring, plastic flooring, PVC flooring, SPC stone-plastic flooring and other products, and the color and pattern of the floor surface are more diverse. , provides consumers with a variety of choices, and has a wide range of applications.

前述SPC石塑地板為後期問世的組合式地板,如第1圖所示為習知的石塑地板結構示意圖,其主體(10)主要為SPC石塑材質所構成的板狀體,復於主體(10)上表面黏貼具花紋的實木飾皮(11),於下表面則黏貼隔音用的發泡隔音層(12)。所謂SPC(Stone Plastic Composite)主要是指一種由石粉與乙烯基樹脂(如PVC)混製而成的材質,具有防水、不易變形等優點,大幅改善習知組合地板的諸多缺點,同時保留如PVC地板般美觀的優點。The aforementioned SPC stone-plastic floor is a combined floor that came out in the later period. As shown in Figure 1, it is a structural schematic diagram of a known stone-plastic floor. (10) The upper surface is pasted with patterned solid wood veneer (11), and the lower surface is pasted with a foamed sound-insulating layer (12) for sound insulation. The so-called SPC (Stone Plastic Composite) mainly refers to a material made of stone powder and vinyl resin (such as PVC). Advantages of floor-like beauty.

然而,從上述的石塑地板結構可看出,在靠近二片組合地板接縫的下方位置存在著不連續的縫隙(13),在實際實施使用的經驗上發現,當該接縫上方受到下壓壓力時,相組合的2片組合地板容易翹起、變形,導致組合地板表面不平整,嚴重的話更會使卡扣結構崩壞,是以,如何改善上述缺點,相關業者有必要加以探討較佳的石塑地板結構設計。However, it can be seen from the above-mentioned stone-plastic floor structure that there is a discontinuous gap (13) below the joint of the two combined floors. When the pressure is applied, the combined two combined floors are easy to warp and deform, resulting in uneven surface of the combined floor, and in severe cases, the buckle structure will collapse. Therefore, how to improve the above shortcomings needs to be discussed and compared by the relevant industry The best stone-plastic floor structure design.

緣此,本創作的主要目的在提供一種更能提高組合地板平整度的石塑地板結構。Therefore, the main purpose of this creation is to provide a stone-plastic floor structure that can better improve the flatness of the combined floor.

為達到上述目的,本創作所提出的技術手段在於提供一種石塑卡扣地板結構,包括一裝飾層、一中間層及一覆底層;該裝飾層是設於中間層的上表面,該覆底層為樹脂層,設於中間層的下表面;該裝飾層、中間層及覆底層通過高溫壓合工法結合成一體。In order to achieve the above-mentioned purpose, the technical means proposed in this creation is to provide a stone-plastic buckle floor structure, including a decorative layer, a middle layer and a bottom layer; the decoration layer is located on the upper surface of the middle layer, and the bottom layer It is a resin layer, which is arranged on the lower surface of the middle layer; the decoration layer, the middle layer and the covering bottom layer are combined into one body through high-temperature pressing method.

前述石塑地板的改進結構,其中該裝飾層是由抗UV層、耐磨層及飾紋層所組成。In the improved structure of the aforementioned stone-plastic floor, the decorative layer is composed of an anti-UV layer, a wear-resistant layer and a patterned layer.

前述石塑地板的改進結構,其中該石塑卡扣地板的四周緣設有至少一組位置相對的卡扣結構,該卡扣結構是由造型相對的卡緣及卡槽所構成,可提供二石塑地板相互卡扣結合。The improved structure of the above-mentioned stone-plastic floor, wherein the stone-plastic buckle floor is provided with at least one set of buckle structures in opposite positions on the peripheral edge. The stone-plastic floors are snapped together.

前述石塑地板的改進結構,其中更包含一連續隔音墊,該隔音墊是鋪設於地面上,該石塑卡扣地板則組合於該隔音墊之上。The improved structure of the aforementioned stone-plastic floor further includes a continuous sound-insulating mat, the sound-insulating mat is laid on the ground, and the stone-plastic buckle floor is combined on the sound-insulating mat.

前述石塑地板的改進結構,其中該隔音墊材質為聚乙烯發泡材料,包含架橋PE、XPE及IXPE。The improved structure of the aforementioned stone-plastic floor, wherein the material of the sound insulation pad is polyethylene foam material, including bridge PE, XPE and IXPE.

根據上述石塑卡扣地板結構加以實施之後,本創作石塑地板底面將與隔音墊平穩接觸,改善習知組合地板因有間斷縫隙存在導致不平整的不良現象,同時也避免卡扣結構容易損壞的缺失,相當具有實用性。After the implementation of the above-mentioned stone-plastic buckle floor structure, the bottom surface of the stone-plastic floor will be in smooth contact with the sound insulation pad, which can improve the unevenness of the conventional combined floor due to the existence of intermittent gaps, and at the same time avoid the easy damage of the buckle structure The lack of it is quite practical.

為使本創作之結構特徵、功效及其他優點能進一步被瞭 解,茲以較佳實施例並配合圖式詳細說明如后。 In order to further understand the structural features, effects and other advantages of this creation Solution, the preferred embodiment and accompanying drawings are described in detail below.

首先,請參考第2、3圖所示,是揭示本創作石塑卡扣地板結構的較佳實施例,主要包含一裝飾層(20)、一中間層(30)及一覆底層(40),該裝飾層(20)是由抗UV層(21)、耐磨層(22)及飾紋層(23)所組成,設於中間層(30)的上表面。該覆底層(40)則為碳纖維或樹脂防水薄層,設於中間層(30)的下表面。上述各層以熱固性樹脂作為黏合劑,通過高溫壓合工法相互結合成一體。從第2圖可看出,於該組合地板的四周緣,更進一步形成有位置相對的卡扣結構(50),該卡扣結構(50)是由造型相對的卡緣(51)及卡槽(52)所構成,據此形成可相互卡扣結合的卡扣式石塑地板。First of all, please refer to Figures 2 and 3, which reveal the preferred embodiment of the stone-plastic snap-on floor structure of this invention, mainly including a decorative layer (20), an intermediate layer (30) and a covering layer (40) , the decorative layer (20) is composed of an anti-UV layer (21), a wear-resistant layer (22) and a textured layer (23), and is arranged on the upper surface of the middle layer (30). The bottom layer (40) is a carbon fiber or resin waterproof thin layer, which is arranged on the lower surface of the middle layer (30). The above-mentioned layers use thermosetting resin as an adhesive, and are combined into one body through high-temperature pressing. It can be seen from Figure 2 that on the peripheral edge of the combined floor, there is further formed a buckle structure (50) with opposite positions. (52), thereby forming a buckle-type stone-plastic floor that can be buckled and combined with each other.

請再配合第4圖所示,是揭示本創作石塑卡扣地板結構的剖面示意,由圖中可看出,本創作石塑卡扣組合地板於組合之後,接縫上方、下方並沒有形成間斷的縫隙,進一步利用本創作石塑地板實施鋪設時,如第5圖所示,是先在地面上鋪一層連續延展的防水隔音墊(60),該隔音墊材質為聚乙烯(PE)發泡材料如架橋PE、XPE或IXPE任一種,然後再將本創作石塑卡扣地板依序相互卡扣出需求的面積,有別於習知組合地板是直接拼接的方式。Please cooperate with Figure 4, which is a schematic cross-section showing the structure of the stone-plastic buckle floor of this creation. It can be seen from the figure that after the stone-plastic buckle combination floor of this creation is assembled, there is no formation above and below the joints. For discontinuous gaps, when the stone-plastic floor of this creation is further used for laying, as shown in Figure 5, a layer of continuously extended waterproof sound-insulating mat (60) is first laid on the ground. The sound-insulating mat is made of polyethylene (PE) hair. Foam materials such as bridging PE, XPE or IXPE, and then the stone-plastic snap-on floor of this creation is snapped to each other in order to obtain the required area, which is different from the conventional method of direct splicing of composite floors.

根據上述本創作石塑卡扣地板結構及鋪設方式實施之後可知,本創作石塑地板底面與隔音墊之間平穩接觸,人員行走地面時平穩安靜,改善習知組合地板因有間斷縫隙存在導致不平整的不良現象,同時也避免損壞卡扣結構,確實具有進步性,延長使用年限。According to the structure and laying method of the stone-plastic buckle floor of the above creation, it can be seen that the bottom surface of the stone-plastic floor of the creation and the sound insulation pad are in stable contact, and people walk on the ground smoothly and quietly, which improves the conventional composite floor. The bad phenomenon of flatness, and at the same time avoiding damage to the buckle structure, is indeed progressive and prolongs the service life.

綜上所述,本創作石塑卡扣地板結構,確實已達到預設的目的,實已符合產業的需求,爰依法提出專利申請,惟,本創作雖已以前述較佳之實施例揭示,然而圖式所繪示的尺寸、形狀、或數量等並非用以限定本創作,任何熟悉此技藝者,在不脫離本創作之精神和範圍內,當可能加以潤飾或修改,因此本創作保護範圍當視後附的申請專利範圍所界定者為準。In summary, the stone-plastic buckle floor structure of this creation has indeed achieved the preset purpose and has met the needs of the industry. A patent application has been filed according to law. However, although this creation has been disclosed with the aforementioned preferred embodiments, it is still The size, shape, or quantity shown in the drawings are not intended to limit this creation. Anyone familiar with this technique may modify or modify it without departing from the spirit and scope of this creation. Therefore, the scope of protection of this creation shall be Depends on what is defined in the scope of the attached patent application shall prevail.

10:主體 11:實木飾皮 12:發泡隔音層 13:縫隙 20:裝飾層 21:抗UV層 22:耐磨層 23:飾紋層 30:中間層 40:覆底層 50:卡扣結構 51:卡緣 52:卡槽 60:隔音墊 10: Subject 11: Solid wood veneer 12: Foam sound insulation layer 13: Gap 20: Decorative layer 21: Anti-UV layer 22: Wear-resistant layer 23: Decoration layer 30: middle layer 40: Overlay the bottom layer 50: Buckle structure 51: card edge 52: card slot 60: Sound insulation pad

第1圖 是習知的石塑地板結構及組合示意圖。 第2圖 是本創作石塑地板結構的立體示意圖。 第3圖 是本創作石塑地板結構的結構分解示意圖。 第4圖 是本創作石塑地板結構的剖面示意圖。 第5圖 是本創作石塑地板結構的實施示意圖。 Figure 1 is a schematic diagram of the known stone-plastic floor structure and combination. Figure 2 is a three-dimensional schematic diagram of the stone-plastic floor structure of this creation. Figure 3 is a schematic diagram of the structural decomposition of the stone-plastic floor structure of this creation. Figure 4 is a schematic cross-sectional view of the stone-plastic floor structure of this creation. Figure 5 is a schematic diagram of the implementation of the stone-plastic floor structure of this creation.

20:裝飾層 20: Decorative layer

30:中間層 30: middle layer

40:覆底層 40: Overlay the bottom layer

51:卡緣 51: card edge

52:卡槽 52: card slot

60:隔音墊 60: sound insulation pad

Claims (5)

一種石塑卡扣地板結構,包含一裝飾層、一中間層及一覆底層;該裝飾層是設於中間層的上表面,該覆底層為樹脂層,設於中間層的下表面;該裝飾層、中間層及覆底層通過高溫壓合工法結合成一體。A stone-plastic buckle floor structure, comprising a decorative layer, a middle layer and a covering layer; the decorative layer is arranged on the upper surface of the middle layer, and the covering layer is a resin layer, which is arranged on the lower surface of the middle layer; the decoration The first layer, the middle layer and the overlying bottom layer are combined into one by high temperature pressing method. 如請求項1所述之石塑卡扣地板結構,其中該裝飾層是由抗UV層、耐磨層及飾紋層所組成。The stone-plastic buckle floor structure as described in Claim 1, wherein the decorative layer is composed of an anti-UV layer, a wear-resistant layer and a patterned layer. 如請求項1所述之石塑卡扣地板結構,其中該石塑卡扣地板的四周緣,設有至少一組位置相對的卡扣結構,該卡扣結構是由造型相對的卡緣及卡槽所構成,提供二石塑地板相互卡扣結合。The stone-plastic buckle floor structure as described in claim 1, wherein the surrounding edges of the stone-plastic buckle floor are provided with at least one set of buckle structures opposite to each other. Composed of slots, two stone-plastic floors are snapped together. 如請求項1所述之石塑卡扣地板結構,更包含一連續隔音墊,該隔音墊是鋪設於地面上,該石塑卡扣地板則組合於該隔音墊之上。The stone-plastic buckle floor structure as described in Claim 1 further includes a continuous sound-insulating mat, which is laid on the ground, and the stone-plastic buckle floor is combined on the sound-proof mat. 如請求項4所述之石塑卡扣地板結構,其中該隔音墊材質為聚乙烯發泡材料,包含架橋PE、XPE及IXPE。The stone-plastic buckle floor structure as described in claim 4, wherein the material of the sound insulation pad is polyethylene foam material, including bridge PE, XPE and IXPE.
TW111210076U 2022-09-15 2022-09-15 Stone-plastic composite buckle floor structure TWM634725U (en)

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