TWM633111U - Hydraulic residual pressure power generation device - Google Patents

Hydraulic residual pressure power generation device Download PDF

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Publication number
TWM633111U
TWM633111U TW111205960U TW111205960U TWM633111U TW M633111 U TWM633111 U TW M633111U TW 111205960 U TW111205960 U TW 111205960U TW 111205960 U TW111205960 U TW 111205960U TW M633111 U TWM633111 U TW M633111U
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Taiwan
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turbine
water
output shaft
space
power generation
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TW111205960U
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王泓澍
杜信謀
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源達機電科技有限公司
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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Abstract

本創作提供一種水力餘壓發電裝置,其包括有一水輪機與一發電機。該水輪機具有一殼體與一渦輪,該殼體內部具有活動空間,該殼體環繞該活動空間具有一環形管道,該環形管道連接一進水管路導入水流繞行該環形管道並由周圍均勻流進該活動空間內;該渦輪裝置在該活動空間內,該渦輪由周圍向中間貫通有導流空間,且該渦輪中間設置有一輸出軸,該輸出軸周圍設置有渦輪葉片,該渦輪葉片則穿置至該導流空間內部,使該渦輪周圍的該導流空間入口連接該環形管道以導引該水流進入該導流空間,經推動該渦輪葉片驅動該輸出軸轉動後再由該渦輪中間的該導流空間出口排出;該發電機具有一轉動軸,該轉動軸連接該輸出軸,以將該水輪機產生的旋轉動能輸入該發電機中。The invention provides a hydraulic residual pressure power generation device, which includes a water turbine and a generator. The water turbine has a casing and a turbine. The casing has an activity space inside. The casing has an annular pipe surrounding the activity space. into the activity space; the turbine device is in the activity space, the turbine has a guide space from the periphery to the middle, and an output shaft is arranged in the middle of the turbine, and turbine blades are arranged around the output shaft, and the turbine blades pass through Place it inside the diversion space, so that the inlet of the diversion space around the turbine is connected to the annular pipe to guide the water flow into the diversion space, and after pushing the turbine blades to drive the output shaft to rotate, the turbine blades in the middle of the turbine The outlet of the diversion space is discharged; the generator has a rotating shaft, and the rotating shaft is connected with the output shaft so as to input the rotational kinetic energy generated by the water turbine into the generator.

Description

水力餘壓發電裝置Hydropower residual pressure power generation device

本創作屬於發電機領域,特別指一種結構簡潔,容易架設使用,傳統許多管道壓力都是用閥門減壓能量浪費,此專利裝置可以把餘壓再利用,兼具節約與環保功效的水輪機發電裝置。This creation belongs to the field of generators, especially a water turbine power generation device with simple structure and easy erection and use. Traditionally, many pipelines use valves to decompress energy and waste energy. This patented device can reuse the residual pressure, which is both economical and environmentally friendly. .

冷卻水塔是一種排熱裝置,其利用水作為冷卻劑,在水循環經過熱源設備時吸取熱量,然後通過散熱片,將水吸取的熱量蒸發排放到大氣中,期間更通過風扇以加速散熱的效果,最終達成散熱的目的。The cooling water tower is a heat removal device that uses water as a coolant to absorb heat when the water circulates through the heat source equipment, and then through the heat sink, the heat absorbed by the water is evaporated and discharged into the atmosphere. During the period, the fan is used to accelerate the cooling effect. Finally, the purpose of heat dissipation is achieved.

為達成冷卻水塔的水循環工作,必須利用馬達或減速機來驅動水循環,故而產生大量的能源損耗。然而,這些消耗的能源僅有一部分在水循環過程時產生有用的作功,其餘的能源則在水循環的過程中成為無意義的損耗,造成冷却水塔整體的能源浪費。In order to achieve the water circulation of the cooling tower, a motor or a reducer must be used to drive the water circulation, which results in a large amount of energy loss. However, only a part of these consumed energy produces useful work during the water circulation process, and the rest of the energy becomes meaningless loss during the water circulation process, resulting in the overall energy waste of the cooling water tower.

實際上,水循環在完成每次工作週期前,仍會保有少量餘壓,這些餘壓的能量或許不多,但在周而復始的水循環過程中,其所累積的能量也是相當可觀的,若能精確的計算出餘壓大小,然後予以妥善的應用,則必可減少能源的浪費,以期為環保盡上一分心力。In fact, before the water cycle completes each work cycle, there will still be a small amount of residual pressure. The energy of these residual pressures may not be much, but in the process of repeated water cycles, the accumulated energy is also considerable. Calculating the size of the residual pressure and then properly applying it will definitely reduce energy waste and contribute to environmental protection.

如同一些水循環系統有時製程不需要大流量時,水泵輸出後則直接旁通回流到冷卻水塔水池,此旁通的流量和壓力也是能量的浪費。Just like some water circulation systems sometimes when the process does not require a large flow, the water pump directly bypasses the output and returns it to the cooling water pool. The flow and pressure of this bypass are also a waste of energy.

另外如一些管道系統有自然重力流的能量,而傳統使用閥門或減壓裝置去消能也是浪費能量。In addition, some pipeline systems have natural gravity flow energy, and the traditional use of valves or pressure reducing devices to dissipate energy is also a waste of energy.

為此,本案創作人考慮對於水循環的餘壓進行再利用,其方式是計算水循環的餘壓大小,然後設計適合的水輪機與發電機設備,讓具有餘壓的水流通過發電機進行發電,以達成環保減能的效果。惟,目前常見的發電機設備,多數是無法有效利用冷卻水塔的餘壓,難以達成發電功效;或者,現有的發電機設備,並無法直接安裝在冷卻水塔的附近位置。因此,必須考慮其它的設計方式,以達成本創作的專利訴求。For this reason, the author of this case considered reusing the residual pressure of the water cycle. The method was to calculate the residual pressure of the water cycle, and then design suitable hydraulic turbines and generators to allow the water flow with residual pressure to generate electricity through the generator to achieve The effect of environmental protection and energy reduction. However, most of the current common generator equipment cannot effectively utilize the residual pressure of the cooling water tower, and it is difficult to achieve power generation efficiency; or, the existing generator equipment cannot be directly installed near the cooling water tower. Therefore, other design methods must be considered to achieve the patent claims of this creation.

水輪機(hydraulic turbine )是一種將水流的動能轉化為機械能的裝置,主要應用於水力發電設施中,其通過天然的水流集中位置或人工水壩方式將水流集中,利用水管將水流引入水輪機,以衝擊水輪機轉動,使水輪機連接帶動發電機來產生電能。A hydraulic turbine is a device that converts the kinetic energy of water flow into mechanical energy. It is mainly used in hydroelectric power generation facilities. It concentrates the water flow through natural water flow concentration locations or artificial dams, and uses water pipes to introduce water flow into the turbine to impact The water turbine rotates, so that the water turbine is connected to drive a generator to generate electricity.

常見的水輪機大致有以下數種: (一)貫流式水輪機,屬於一種臥軸式水輪機,即水流在流道內沿著水平軸向運動,主要用於低水頭、大流量的水電站,雖然不用馬達驅動,但仍然需要保留原有的輸出軸及減速機,使其效率不佳,需要更大的回水壓力,且振動嚴重,也必須進行更多的維護工作; (二)雙擊式水輪機,其工作原理是讓循環水進入水輪機進水口,並在內部轉輪進行兩次衝擊後從側面流出完成做功,此法的轉輪主軸徑向受力容易不均衡,造成軸承磨損以及巨大振動及噪音,且水流在水輪機殼體內容易形成渦流,造成阻力而影響整體效率; (三)高轉速比水輪機,其主要在水輪機的結構上加裝齒輪箱來降速,這種結構的整體高度太高,需要降低原減速機基礎位置高度使效能大幅降低,且多了減速箱會造成振動值大、水壓需求較大、降低傳輸效率及故障率提高。 Common water turbines generally have the following types: (1) Tubular turbine, which belongs to a kind of horizontal shaft turbine, that is, the water flow moves along the horizontal axis in the flow channel. It is mainly used in hydropower stations with low water head and large flow. Although it does not need to be driven by a motor, it still needs to retain the original The output shaft and reducer make it inefficient, require greater return water pressure, and have severe vibration, and more maintenance work must be carried out; (2) The working principle of the double-click water turbine is to let the circulating water enter the water inlet of the water turbine, and flow out from the side to complete the work after two impacts on the internal runner. Bearing wear and huge vibration and noise, and the water flow is easy to form eddy current in the turbine shell, causing resistance and affecting the overall efficiency; (3) High speed ratio water turbine, which mainly installs a gearbox on the structure of the water turbine to reduce the speed. The overall height of this structure is too high. It is necessary to reduce the base height of the original reducer to greatly reduce the efficiency, and there are more gearboxes. It will cause large vibration value, large water pressure demand, reduce transmission efficiency and increase failure rate.

考慮前述各種設計的優缺點,本創作主要採取低轉速比水輪機為基礎,根據不同冷卻水塔的系統參數、餘壓、流量等數據分析,然後得出水輪機各結構部件的相關技術參數,以進行殼體各節點流通面積、導葉角度、轉輪直徑及葉片葉形等不同需求,以切合實際的滿足使用者的工藝和使用要求。Considering the advantages and disadvantages of the above-mentioned various designs, this creation is mainly based on the low speed ratio water turbine, and according to the data analysis of the system parameters, residual pressure, flow and other data of different cooling water towers, and then obtains the relevant technical parameters of the various structural components of the water turbine for shell Different requirements such as the flow area of each node of the body, the angle of the guide vane, the diameter of the runner, and the shape of the blade, so as to meet the user's process and use requirements realistically.

經由上述的構思,創作人著手進行研發改良,經由反覆研究與實作,終能完成本件水力餘壓發電裝置。Based on the above ideas, the creators began to carry out research and development and improvement, and after repeated research and practice, the hydraulic residual pressure power generation device was finally completed.

為克服上述缺點,本創作的目的在於提供一種水力餘壓發電裝置,其整體結構簡潔實用,不僅架設方便、運轉順暢,也減少維護的時間與成本。In order to overcome the above shortcomings, the purpose of this creation is to provide a hydraulic residual pressure power generation device, the overall structure of which is simple and practical, not only easy to erect, smooth operation, but also reduce maintenance time and cost.

本創作的另一目的在於提供一種水力餘壓發電裝置,其無需使用馬達與減速機,減少電力的損耗,既環保又節省成本。Another purpose of the present invention is to provide a hydraulic residual pressure power generation device, which does not need a motor and a reducer, reduces power loss, and is environmentally friendly and cost-saving.

本創作的再一目的在於提供一種水力餘壓發電裝置,其使用相當穩定,運轉時減少震動,不僅提高使用壽命,更因減少振動而獲得更為安靜的使用空間。Another purpose of this invention is to provide a hydraulic residual pressure power generation device, which is quite stable in use and reduces vibration during operation, which not only improves the service life, but also obtains a quieter use space due to the reduction of vibration.

本創作的又一目的在於提供一種水力餘壓發電裝置,其可普遍應用在水循環的系統架構中,以回收動能發電利用,既節約也環保。Another purpose of the present invention is to provide a hydraulic residual pressure power generation device, which can be widely used in the system structure of water cycle to recover kinetic energy for power generation, which is economical and environmentally friendly.

為了達到以上目的,本創作採用的技術方案是提供一種水力餘壓發電裝置,其包括有一水輪機與一發電機。In order to achieve the above purpose, the technical solution adopted in this creation is to provide a hydraulic residual pressure power generation device, which includes a water turbine and a generator.

該水輪機具有一殼體與一渦輪,該殼體內部具有活動空間,該殼體環繞該活動空間具有一環形管道,該環形管道連接一進水管路導入水流繞行該環形管道並由周圍均勻流進該活動空間內;該渦輪裝置在該活動空間內,該渦輪由周圍向中間貫通有導流空間,且該渦輪中間設置有一輸出軸,該輸出軸周圍設置有渦輪葉片,該渦輪葉片則穿置至該導流空間內部,使該渦輪周圍的該導流空間入口連接該環形管道以導引該水流進入該導流空間,經推動該渦輪葉片驅動該輸出軸轉動後再由該渦輪中間的該導流空間出口排出。The water turbine has a casing and a turbine. The casing has an activity space inside. The casing has an annular pipe surrounding the activity space. into the activity space; the turbine device is in the activity space, the turbine has a guide space from the periphery to the middle, and an output shaft is arranged in the middle of the turbine, and turbine blades are arranged around the output shaft, and the turbine blades pass through Place it inside the diversion space, so that the inlet of the diversion space around the turbine is connected to the annular pipe to guide the water flow into the diversion space, and after pushing the turbine blades to drive the output shaft to rotate, the turbine blades in the middle of the turbine The diversion space is discharged from the outlet.

該發電機具有一轉動軸,該轉動軸連接該輸出軸,以將該水輪機產生的旋轉動能輸入該發電機中。The generator has a rotating shaft connected to the output shaft so as to input the rotational kinetic energy generated by the water turbine into the generator.

其中,該轉動軸與該輸出軸之間以聯軸器進行結合。Wherein, the rotating shaft and the output shaft are combined by a coupling.

或者,該轉動軸或該輸出軸上設置有一軸孔,以將相對的該輸出軸或該轉動軸插入該軸孔內,以獲得更小的整體體積。Alternatively, a shaft hole is provided on the rotating shaft or the output shaft, so that the opposite output shaft or the rotating shaft can be inserted into the shaft hole to obtain a smaller overall volume.

下面結合附圖對本創作的較佳實施例進行詳細闡述,以使本創作的優點和特徵能更易於被本領域技術人員理解,從而對本創作的保護範圍做出更為清楚明確的界定。The preferred embodiments of this creation will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of this creation can be more easily understood by those skilled in the art, so as to make a clearer definition of the protection scope of this creation.

請參閱圖1至圖3所示為本創作所提供的一種水輪機電裝置,其包括有一水輪機100與一發電機200,該水輪機100引入水流驅動,並連接該發電機200進行發電。Please refer to FIG. 1 to FIG. 3 for a water turbine electromechanical device provided by the invention, which includes a water turbine 100 and a generator 200. The water turbine 100 is driven by water flow and connected to the generator 200 to generate electricity.

該水輪機100包括有一殼體110與一渦輪120。該殼體110內部具有活動空間111,該殼體110環繞該活動空間111具有一環形管道112,該環形管道112的入口端用來導入水流繞行該環形管道112並由周圍均勻流進該活動空間111內;該渦輪120裝置在該活動空間111內,並以一蓋板113進行封裝,該渦輪120由周圍向中間貫通有導流空間121,且該渦輪120中間設置有一輸出軸122,該輸出軸122周圍設置有渦輪葉片123,該渦輪葉片123則穿置至該導流空間121內部,使該渦輪120周圍的該導流空間121入口連接該環形管道112以導引該水流進入該導流空間121,經推動該渦輪葉片123驅動該輸出軸122轉動後再由該渦輪120中間的該導流空間121的出口排出。The water turbine 100 includes a casing 110 and a turbine 120 . The casing 110 has an activity space 111 inside, and the casing 110 has an annular duct 112 surrounding the activity space 111. The inlet end of the annular duct 112 is used to introduce water flow around the annular duct 112 and flow into the activity evenly from the surroundings. In the space 111; the turbine 120 is installed in the movable space 111, and is packaged with a cover plate 113, the turbine 120 is penetrated with a guide space 121 from the periphery to the middle, and an output shaft 122 is arranged in the middle of the turbine 120, the Turbine blades 123 are arranged around the output shaft 122, and the turbine blades 123 are inserted into the flow guiding space 121, so that the inlet of the flow guiding space 121 around the turbine 120 is connected to the annular pipe 112 to guide the water flow into the guiding space. The flow space 121 is discharged from the outlet of the flow guide space 121 in the middle of the turbine 120 after being driven by the turbine blade 123 to drive the output shaft 122 to rotate.

該發電機200具有一轉動軸210,該轉動軸210連接該輸出軸122,並以聯軸器300穩定結合該轉動軸210與該輸出軸122,利用該水輪機100產生的旋轉動能驅動以進行發電。The generator 200 has a rotating shaft 210, the rotating shaft 210 is connected to the output shaft 122, and the rotating shaft 210 and the output shaft 122 are stably connected by a coupling 300, and is driven by the rotational kinetic energy generated by the water turbine 100 to generate electricity .

藉由上述的結構,本創作主要應用於具有水循環的設施中,例如冷卻水塔(圖未示出),將本創作的水輪機100架設在該冷卻水塔附近的地面上,再將該冷卻水塔的水循環管路另外接出一個管路至該水輪機100,通過水輪機100進行作功後,再回到原來管路以進入該冷卻水塔。With the above-mentioned structure, this creation is mainly used in facilities with water circulation, such as cooling water towers (not shown), the water turbine 100 of this creation is erected on the ground near the cooling water tower, and then the water circulation of the cooling water tower Another pipeline is connected to the water turbine 100 from the pipeline. After performing work through the water turbine 100, it returns to the original pipeline to enter the cooling water tower.

當水流進入該水輪機100後,會在該環形管道112內以360°全方向朝向該渦輪120進行衝擊,使各方向的衝擊力維持均衡,讓該水輪機100整體運轉平穩和高效率的工作要求。When the water flow enters the water turbine 100, it will impact towards the turbine 120 in all directions of 360° in the annular pipe 112, so that the impact forces in all directions are balanced, so that the overall operation of the water turbine 100 is stable and efficient.

為確保結構的完整性,該水輪機100的各部件採用一次澆注成型,結構穩定,以確保產品的性能,減少運轉的振動與運轉噪音,提高運轉效率。In order to ensure the integrity of the structure, each part of the water turbine 100 is formed by one-time casting, and the structure is stable, so as to ensure the performance of the product, reduce the vibration and noise of operation, and improve the operation efficiency.

前述結構的該轉動軸210與該輸出軸122是以聯軸器300固定,為進一步縮減本創作的體積,本創作可以如參閱圖4、圖5所示,直接將該轉動軸210與該輸出軸122相互連接固定,如本實施例將該輸出軸122鑽設有一軸孔124,然後將該轉動軸210直接插入該軸孔124內,以獲得更小的體積,方便於架設規劃使用。當然,亦可於該轉動軸210鑽設有軸孔,然後將該輸出軸122插入該軸孔內,視需求而定。The rotating shaft 210 and the output shaft 122 of the aforementioned structure are fixed by a coupling 300. In order to further reduce the volume of the invention, the invention can directly connect the rotating shaft 210 to the output shaft as shown in Fig. 4 and Fig. 5 . The shafts 122 are connected and fixed. In this embodiment, the output shaft 122 is drilled with a shaft hole 124, and then the rotating shaft 210 is directly inserted into the shaft hole 124 to obtain a smaller volume, which is convenient for erection planning and use. Of course, a shaft hole can also be drilled in the rotating shaft 210, and then the output shaft 122 can be inserted into the shaft hole, depending on requirements.

以上實施方式只為說明本創作的技術構思及特點,其目的在於讓熟悉此項技術的人瞭解本創作的內容並加以實施,並不能以此限制本創作的保護範圍,凡根據本創作精神實質所做的等效變化或修飾,都應涵蓋在本創作的保護範圍內。The above implementation methods are only to illustrate the technical conception and characteristics of this creation. Its purpose is to let people familiar with this technology understand the content of this creation and implement it. All equivalent changes or modifications should be covered within the scope of protection of this creation.

100:水輪機 110:殼體 111:活動空間 112:環形管道 113:蓋板 120:渦輪 121:導流空間 122:輸出軸 123:渦輪葉片 124:軸孔 200:發電機 210:轉動軸 300:聯軸器 100: water turbine 110: shell 111: Activity space 112: ring pipe 113: cover plate 120: turbo 121: diversion space 122: output shaft 123: turbine blade 124: shaft hole 200: Generator 210: rotating shaft 300: Coupling

圖1為本創作水力餘壓發電裝置的立體圖; 圖2為該水力餘壓發電裝置的立體分解圖; 圖3為該水力餘壓發電裝置的結構剖面圖; 圖4為該水力餘壓發電裝置的第二結構的立體圖;以及 圖5為該水力餘壓發電裝置的第二結構的結構剖面圖。 Fig. 1 is the perspective view of this creation hydropower residual pressure power generation device; Fig. 2 is a three-dimensional exploded view of the hydraulic residual pressure power generation device; Fig. 3 is a structural sectional view of the hydraulic residual pressure power generation device; Fig. 4 is a perspective view of the second structure of the hydraulic residual pressure power generation device; and Fig. 5 is a structural sectional view of the second structure of the hydraulic residual pressure power generation device.

100:水輪機 100: water turbine

110:殼體 110: shell

111:活動空間 111: Activity space

112:環形管道 112: ring pipe

113:蓋板 113: cover plate

120:渦輪 120: turbo

121:導流空間 121: diversion space

122:輸出軸 122: output shaft

123:渦輪葉片 123: turbine blade

210:轉動軸 210: rotating shaft

300:聯軸器 300: Coupling

Claims (3)

一種水力餘壓發電裝置,其包括有: 一水輪機,其具有一殼體與一渦輪,該殼體內部具有活動空間,該殼體環繞該活動空間具有一環形管道,該環形管道連接一進水管路導入水流繞行該環形管道並由周圍均勻流進該活動空間內;該渦輪裝置在該活動空間內,該渦輪由周圍向中間貫通有導流空間,且該渦輪中間設置有一輸出軸,該輸出軸周圍設置有渦輪葉片,該渦輪葉片則穿置至該導流空間內部,使該渦輪周圍的該導流空間入口連接該環形管道以導引該水流進入該導流空間,經推動該渦輪葉片驅動該輸出軸轉動後再由該渦輪中間的該導流空間出口排出;以及 一發電機,其具有一轉動軸,該轉動軸連接該輸出軸,以將該水輪機產生的旋轉動能輸入該發電機中。 A hydraulic residual pressure power generation device, which includes: A water turbine, which has a casing and a turbine, the casing has an activity space inside, and the casing has an annular pipeline surrounding the activity space, and the annular pipeline is connected to a water inlet pipeline to introduce water flow around the annular pipeline and from the surrounding Evenly flow into the activity space; the turbine device is in the activity space, the turbine is penetrated with a guide space from the periphery to the middle, and an output shaft is arranged in the middle of the turbine, and turbine blades are arranged around the output shaft, and the turbine blades Then penetrate into the inside of the diversion space, so that the inlet of the diversion space around the turbine is connected to the annular pipe to guide the water flow into the diversion space, and the turbine blades are driven to drive the output shaft to rotate, and then the turbine The outlet of the diversion space in the middle is discharged; and A generator has a rotating shaft connected to the output shaft so as to input the rotational kinetic energy generated by the water turbine into the generator. 如請求項1所述的水力餘壓發電裝置,其中,該轉動軸與該輸出軸之間以聯軸器進行結合。The hydraulic residual pressure power generation device as claimed in Claim 1, wherein the rotating shaft and the output shaft are combined by a coupling. 如請求項1所述的水力餘壓發電裝置,其中,該轉動軸或該輸出軸上設置有一軸孔,以將相對的該輸出軸或該轉動軸插入該軸孔內,以獲得更小的整體體積。The hydraulic residual pressure power generation device as claimed in claim 1, wherein, the rotating shaft or the output shaft is provided with a shaft hole, so that the opposite output shaft or the rotating shaft is inserted into the shaft hole to obtain a smaller overall volume.
TW111205960U 2022-06-07 2022-06-07 Hydraulic residual pressure power generation device TWM633111U (en)

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