TWM630869U - Large area electroplating apparatus having ion-exchange-membrane-wrapping type anode - Google Patents
Large area electroplating apparatus having ion-exchange-membrane-wrapping type anode Download PDFInfo
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- TWM630869U TWM630869U TW111205703U TW111205703U TWM630869U TW M630869 U TWM630869 U TW M630869U TW 111205703 U TW111205703 U TW 111205703U TW 111205703 U TW111205703 U TW 111205703U TW M630869 U TWM630869 U TW M630869U
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Abstract
Description
本新型創作是有關於一種電鍍設備,且特別是有關於一種包含噴流裝置及離子交換膜包覆式陽極的大面積電鍍設備。The novel creation relates to an electroplating apparatus, and in particular, to a large-area electroplating apparatus including a jet device and an ion-exchange membrane-coated anode.
在大面積的電鍍製程中,可藉由高流速的電鍍液循環來提升電鍍的均勻性。一般來說,電鍍液從外槽透過內槽的底部往上進入內槽以進行循環。在此種循環方式下,電鍍液會先大量地與內槽中之陽極結構的下半部進行反應,導致陽極結構的上半部無法充分地與電鍍液進行反應,從而降低了電鍍效率。此外,在電鍍的過程中,可能因電場不均而使得不同區域的電鍍效率不同,導致電鍍厚度不均。並且,電鍍設備的陽極在電鍍過程中產生的氧氣會使電鍍液中的添加劑裂解,不利於電鍍製程的進行。In large-area electroplating processes, the uniformity of electroplating can be improved by circulating the electroplating solution at a high flow rate. Generally speaking, the plating solution is circulated from the outer tank through the bottom of the inner tank up into the inner tank. In this circulation mode, the electroplating solution will react with the lower half of the anode structure in the inner tank firstly, so that the upper half of the anode structure cannot fully react with the electroplating solution, thus reducing the electroplating efficiency. In addition, in the process of electroplating, the electroplating efficiency of different regions may be different due to the uneven electric field, resulting in uneven plating thickness. In addition, the oxygen generated by the anode of the electroplating equipment during the electroplating process will crack the additives in the electroplating solution, which is not conducive to the electroplating process.
本新型創作提供一種電鍍設備,可避免陽極在電鍍過程中產生的氧氣使電鍍液中的添加劑裂解。The novel creation provides an electroplating equipment, which can avoid the cracking of additives in the electroplating solution caused by the oxygen generated by the anode during electroplating.
本新型創作的電鍍設備包括一外槽、一內槽、一陽極結構、多個離子交換膜及多個噴流裝置。外槽適於容納一電鍍液。內槽配置於外槽中且適於容納電鍍液及一陰極材。陽極結構配置於內槽中且包括多個陽極區塊。離子交換膜分別包覆陽極區塊。噴流裝置配置於內槽中,且連通於外槽而適於將外槽中的電鍍液往內槽中噴流。噴流裝置與陽極區塊交錯地配置。The electroplating equipment of the novel creation includes an outer tank, an inner tank, an anode structure, a plurality of ion exchange membranes and a plurality of jetting devices. The outer tank is adapted to contain an electroplating solution. The inner tank is arranged in the outer tank and is suitable for accommodating the electroplating solution and a cathode material. The anode structure is arranged in the inner tank and includes a plurality of anode blocks. The ion exchange membranes respectively coat the anode blocks. The jetting device is arranged in the inner tank, communicated with the outer tank, and is suitable for spraying the electroplating solution in the outer tank into the inner tank. The jet devices are arranged alternately with the anode blocks.
在本新型創作的一實施例中,上述的各離子交換膜具有一開口,開口位於對應的陽極區塊的上方。In an embodiment of the present invention, each of the above-mentioned ion exchange membranes has an opening, and the opening is located above the corresponding anode block.
在本新型創作的一實施例中,在噴流裝置的噴流方向上,噴流裝置與陽極區塊不重疊。In an embodiment of the present invention, in the direction of the jet flow of the jet flow device, the jet flow device does not overlap with the anode block.
在本新型創作的一實施例中,上述的電鍍設備包括一電流控制單元,其中陽極結構為一可程式控制移動式陽極結構,這些陽極區塊彼此電性獨立,陽極結構可藉由程式控制沿平行於陰極材之方向往復移動,電流控制單元耦接於陽極結構且適於獨立地控制各陽極區塊的電流。In an embodiment of the present invention, the above-mentioned electroplating equipment includes a current control unit, wherein the anode structure is a programmable movable anode structure, the anode blocks are electrically independent from each other, and the anode structure can be controlled along the Reciprocating and moving parallel to the direction of the cathode material, the current control unit is coupled to the anode structure and is suitable for independently controlling the current of each anode block.
在本新型創作的一實施例中,上述的電鍍設備包括一泵及一管路,其中管路連接於噴流裝置且延伸至外槽中,泵連接於管路且適於驅動外槽中的電鍍液沿著管路往噴流裝置流動。In an embodiment of the present invention, the above-mentioned electroplating equipment includes a pump and a pipeline, wherein the pipeline is connected to the jetting device and extends into the outer tank, and the pump is connected to the pipeline and is suitable for driving the electroplating in the outer tank The liquid flows along the pipeline to the jet device.
在本新型創作的一實施例中,上述的陽極結構為不溶性陽極。In an embodiment of the present invention, the above-mentioned anode structure is an insoluble anode.
基於上述,在本新型創作的電鍍設備中,利用離子交換膜包覆陽極區塊,從而陽極區塊在電鍍過程中產生的氧氣被離子交換膜阻擋而不會使電鍍液中的添加劑裂解。此外,本新型創作將噴流裝置與陽極區塊交錯地配置,而非將噴流裝置配置於陽極區塊的後側。藉此,可避免噴流裝置噴出的電鍍液被離子交換膜阻擋而無法順利往陰極材處的被鍍物流動。Based on the above, in the electroplating equipment created by the present invention, the anode block is covered with an ion exchange membrane, so that the oxygen generated by the anode block during the electroplating process is blocked by the ion exchange membrane without cracking the additives in the electroplating solution. In addition, the new invention arranges the jet flow device and the anode block alternately instead of arranging the jet flow device on the rear side of the anode block. In this way, it can be avoided that the electroplating solution sprayed from the jetting device is blocked by the ion exchange membrane and cannot flow smoothly to the object to be plated at the cathode material.
圖1是本新型創作一實施例的電鍍設備的示意圖。請參考圖1,本實施例的電鍍設備100包括一外槽110、一內槽120、多個噴流裝置130及一可程式控制移動式陽極結構140。外槽110適於容納一電鍍液(電鍍藥水)50。內槽120配置於外槽110中且適於容納電鍍液50及一陰極材60,被鍍物固定於陰極材60處。陽極結構140例如為板柵式的不溶性陽極且配置於內槽120中。噴流裝置130配置於內槽120中且連通於外槽110。FIG. 1 is a schematic diagram of an electroplating apparatus according to an embodiment of the present invention. Referring to FIG. 1 , the
噴流裝置130適於將外槽110中的電鍍液50往內槽120中噴流,使電鍍液50不斷地循環至內槽120。電鍍液50在內槽120中與陽極結構140反應以對陰極材60進行電鍍。與陽極結構140反應後的電鍍液50隨著內槽120中之電鍍液50的滿溢而從內槽120的頂端回流至外槽110中。可透過適當方式提供新的電鍍液50至外槽110中,使電鍍可順利進行。The spray device 130 is adapted to spray the
如上述般利用噴流裝置130將外槽110中的電鍍液50往內槽120中噴流,可使電鍍液50盡可能地與陽極結構140的整體均勻地反應,據以提升電鍍的效率。As described above, the
圖2是圖1的電鍍設備沿另一視角的部分構件示意圖。圖3是圖1的電鍍設備的部分構件方塊圖。請參考圖2及圖3,本實施例的電鍍設備100更包括一電流控制單元150。陽極結構140包括多個陽極區塊1401,這些陽極區塊1401彼此電性獨立。電流控制單元150耦接於陽極結構140且適於獨立地控制各陽極區塊1401的電流。據此,可藉由控制各陽極區塊1401的電流大小來彌補因電場不均導致的電鍍厚度不均的現象。FIG. 2 is a schematic view of part of the components of the electroplating apparatus of FIG. 1 from another perspective. FIG. 3 is a block diagram of some components of the electroplating apparatus of FIG. 1 . Please refer to FIG. 2 and FIG. 3 , the
圖4是圖1的陽極結構的放大示意圖。請參考圖1、圖2及圖4,本實施例的電鍍設備100更包括多個離子交換膜180,離子交換膜180分別包覆陽極區塊1401。舉例來說,圖2繪示為十二個陽極區塊1401及三個離子交換膜180,左邊的四個陽極區塊1401被一個離子交換膜180包覆,中間的四個陽極區塊1401被一個離子交換膜180包覆,右邊的四個陽極區塊1401被一個離子交換膜180包覆。在其他實施例中,陽極區塊1401及離子交換膜180可為其他數量,本新型創作不對此加以限制。如上述般利用離子交換膜180包覆陽極區塊1401,則陽極區塊1401在電鍍過程中產生的氧氣被離子交換膜180阻擋而不會使電鍍液中的添加劑裂解。FIG. 4 is an enlarged schematic view of the anode structure of FIG. 1 . Please refer to FIG. 1 , FIG. 2 and FIG. 4 , the
此外,本實施例如圖2所示將噴流裝置130與陽極區塊1401交錯地配置,而非將噴流裝置130配置於陽極區塊1401的後側。如此一來,在噴流裝置130的噴流方向(如軸向Y)上,噴流裝置130與陽極區塊1401不重疊,從而,包覆於陽極區塊1401的離子交換膜180不會阻隔於噴流裝置130與陰極材60之間。藉此,可避免噴流裝置130噴出的電鍍液被離子交換膜180阻擋而無法順利往陰極材60處的被鍍物流動。In addition, in the present embodiment, as shown in FIG. 2 , the jetting device 130 and the
請參考圖4,本實施例的離子交換膜180具有一開口180a,開口180a位於對應的陽極區塊1401的上方。陽極區塊1401在電鍍過程中產生的氧氣可透過開口180a而往上排出。圖4所示的開口180a的大小及位置僅為示意,可依配置上的需求改變開口180a的大小及位置以改變陽極區塊1401的頂部被開口180a暴露的區域範圍。Referring to FIG. 4 , the
進一步而言,陽極結構140可藉由程式控制沿平行於陰極材60之方向(圖1所示的X方向)往復移動。藉由此種側式的噴流方式再加上如印表機般的往復式移動,電鍍液50非為從內槽120的底部往上進入內槽120,如此可避免電鍍液50因先大量地與陽極結構140的下半部進行反應而導致陽極結構140的上半部無法充分地與電鍍液50進行反應。從而,可確保電鍍設備100有良好的電鍍效率。噴流裝置130可配置為隨著陽極結構140一起往復移動,且使其具有足夠的移動行程,從而噴流裝置130的噴流範圍可涵蓋整個被鍍物。Further, the
以下舉例說明本實施例將外槽110中的電鍍液50輸送至內槽120的具體方式。請參考圖1,在本實施例中,電鍍設備100包括一泵160及一管路170。管路170連接於噴流裝置130且延伸至外槽110中,泵160連接於管路170且適於驅動外槽110中的電鍍液50沿著管路170往噴流裝置130流動。從而,噴流裝置130可將電鍍液50往內槽120中噴流。在其他實施例中,可藉由其他適當方式將外槽110中的電鍍液50輸送至內槽120中的噴流裝置130,本新型創作不對此加以限制。The specific manner in which the
綜上所述,在本新型創作的電鍍設備中,利用離子交換膜包覆陽極區塊,從而陽極區塊在電鍍過程中產生的氧氣被離子交換膜阻擋而不會使電鍍液中的添加劑裂解。此外,本新型創作將噴流裝置與陽極區塊交錯地配置,而非將噴流裝置配置於陽極區塊的後側。藉此,可避免噴流裝置噴出的電鍍液被離子交換膜阻擋而無法順利往陰極材處的被鍍物流動。To sum up, in the electroplating equipment created by the present invention, the anode block is covered with an ion exchange membrane, so that the oxygen generated in the anode block during the electroplating process is blocked by the ion exchange membrane without cracking the additives in the electroplating solution. . In addition, the new invention arranges the jet flow device and the anode block alternately instead of arranging the jet flow device on the rear side of the anode block. In this way, it can be avoided that the electroplating solution sprayed from the jetting device is blocked by the ion exchange membrane and cannot flow smoothly to the object to be plated at the cathode material.
50:電鍍液
60:陰極材
100:電鍍設備
110:外槽
120:內槽
130:噴流裝置
140:陽極結構
1401:陽極區塊
150:電流控制單元
160:泵
170:管路
180:離子交換膜
180a:開口
50: Electroplating solution
60: Cathode material
100: Electroplating equipment
110: Outer slot
120: inner groove
130: Jet device
140: Anode structure
1401: Anode Block
150: Current Control Unit
160: Pump
170: Pipeline
180:
圖1是本新型創作一實施例的電鍍設備的示意圖。 圖2是圖1的電鍍設備沿另一視角的部分構件示意圖。 圖3是圖1的電鍍設備的部分構件方塊圖。 圖4是圖1的陽極結構的放大示意圖。 FIG. 1 is a schematic diagram of an electroplating apparatus according to an embodiment of the present invention. FIG. 2 is a schematic view of part of the components of the electroplating apparatus of FIG. 1 from another perspective. FIG. 3 is a block diagram of some components of the electroplating apparatus of FIG. 1 . FIG. 4 is an enlarged schematic view of the anode structure of FIG. 1 .
50:電鍍液 50: Electroplating solution
100:電鍍設備 100: Electroplating equipment
110:外槽 110: Outer slot
120:內槽 120: inner groove
130:噴流裝置 130: Jet device
140:陽極結構 140: Anode structure
1401:陽極區塊 1401: Anode Block
180:離子交換膜 180: ion exchange membrane
Claims (6)
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