TWM630869U - Large area electroplating apparatus having ion-exchange-membrane-wrapping type anode - Google Patents

Large area electroplating apparatus having ion-exchange-membrane-wrapping type anode Download PDF

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TWM630869U
TWM630869U TW111205703U TW111205703U TWM630869U TW M630869 U TWM630869 U TW M630869U TW 111205703 U TW111205703 U TW 111205703U TW 111205703 U TW111205703 U TW 111205703U TW M630869 U TWM630869 U TW M630869U
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anode
electroplating
outer tank
inner tank
tank
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TW111205703U
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翁義兆
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嵩展科技股份有限公司
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Abstract

An electroplating apparatus includes an outer tank, an inner tank, an anode structure, a plurality of ion-exchange-membranes and a plurality of jet devices. The outer tank is adapted to contain an electroplating liquid. The inner tank is disposed in the outer tank and adapted to contain the electroplating liquid and a cathode. The anode structure is disposed in the inner tank and includes a plurality of anode regions. The ion-exchange-membranes wrap the anode regions respectively. The jet devices are disposed in the inner tank, and the jet devices are connected to the outer tank and adapted to jet the electroplating liquid in the outer tank into the inner tank. The jet devices and the anode regions are arranged alternately.

Description

具有離子交換膜包覆式陽極的大面積電鍍設備Large-area electroplating equipment with ion-exchange membrane-coated anodes

本新型創作是有關於一種電鍍設備,且特別是有關於一種包含噴流裝置及離子交換膜包覆式陽極的大面積電鍍設備。The novel creation relates to an electroplating apparatus, and in particular, to a large-area electroplating apparatus including a jet device and an ion-exchange membrane-coated anode.

在大面積的電鍍製程中,可藉由高流速的電鍍液循環來提升電鍍的均勻性。一般來說,電鍍液從外槽透過內槽的底部往上進入內槽以進行循環。在此種循環方式下,電鍍液會先大量地與內槽中之陽極結構的下半部進行反應,導致陽極結構的上半部無法充分地與電鍍液進行反應,從而降低了電鍍效率。此外,在電鍍的過程中,可能因電場不均而使得不同區域的電鍍效率不同,導致電鍍厚度不均。並且,電鍍設備的陽極在電鍍過程中產生的氧氣會使電鍍液中的添加劑裂解,不利於電鍍製程的進行。In large-area electroplating processes, the uniformity of electroplating can be improved by circulating the electroplating solution at a high flow rate. Generally speaking, the plating solution is circulated from the outer tank through the bottom of the inner tank up into the inner tank. In this circulation mode, the electroplating solution will react with the lower half of the anode structure in the inner tank firstly, so that the upper half of the anode structure cannot fully react with the electroplating solution, thus reducing the electroplating efficiency. In addition, in the process of electroplating, the electroplating efficiency of different regions may be different due to the uneven electric field, resulting in uneven plating thickness. In addition, the oxygen generated by the anode of the electroplating equipment during the electroplating process will crack the additives in the electroplating solution, which is not conducive to the electroplating process.

本新型創作提供一種電鍍設備,可避免陽極在電鍍過程中產生的氧氣使電鍍液中的添加劑裂解。The novel creation provides an electroplating equipment, which can avoid the cracking of additives in the electroplating solution caused by the oxygen generated by the anode during electroplating.

本新型創作的電鍍設備包括一外槽、一內槽、一陽極結構、多個離子交換膜及多個噴流裝置。外槽適於容納一電鍍液。內槽配置於外槽中且適於容納電鍍液及一陰極材。陽極結構配置於內槽中且包括多個陽極區塊。離子交換膜分別包覆陽極區塊。噴流裝置配置於內槽中,且連通於外槽而適於將外槽中的電鍍液往內槽中噴流。噴流裝置與陽極區塊交錯地配置。The electroplating equipment of the novel creation includes an outer tank, an inner tank, an anode structure, a plurality of ion exchange membranes and a plurality of jetting devices. The outer tank is adapted to contain an electroplating solution. The inner tank is arranged in the outer tank and is suitable for accommodating the electroplating solution and a cathode material. The anode structure is arranged in the inner tank and includes a plurality of anode blocks. The ion exchange membranes respectively coat the anode blocks. The jetting device is arranged in the inner tank, communicated with the outer tank, and is suitable for spraying the electroplating solution in the outer tank into the inner tank. The jet devices are arranged alternately with the anode blocks.

在本新型創作的一實施例中,上述的各離子交換膜具有一開口,開口位於對應的陽極區塊的上方。In an embodiment of the present invention, each of the above-mentioned ion exchange membranes has an opening, and the opening is located above the corresponding anode block.

在本新型創作的一實施例中,在噴流裝置的噴流方向上,噴流裝置與陽極區塊不重疊。In an embodiment of the present invention, in the direction of the jet flow of the jet flow device, the jet flow device does not overlap with the anode block.

在本新型創作的一實施例中,上述的電鍍設備包括一電流控制單元,其中陽極結構為一可程式控制移動式陽極結構,這些陽極區塊彼此電性獨立,陽極結構可藉由程式控制沿平行於陰極材之方向往復移動,電流控制單元耦接於陽極結構且適於獨立地控制各陽極區塊的電流。In an embodiment of the present invention, the above-mentioned electroplating equipment includes a current control unit, wherein the anode structure is a programmable movable anode structure, the anode blocks are electrically independent from each other, and the anode structure can be controlled along the Reciprocating and moving parallel to the direction of the cathode material, the current control unit is coupled to the anode structure and is suitable for independently controlling the current of each anode block.

在本新型創作的一實施例中,上述的電鍍設備包括一泵及一管路,其中管路連接於噴流裝置且延伸至外槽中,泵連接於管路且適於驅動外槽中的電鍍液沿著管路往噴流裝置流動。In an embodiment of the present invention, the above-mentioned electroplating equipment includes a pump and a pipeline, wherein the pipeline is connected to the jetting device and extends into the outer tank, and the pump is connected to the pipeline and is suitable for driving the electroplating in the outer tank The liquid flows along the pipeline to the jet device.

在本新型創作的一實施例中,上述的陽極結構為不溶性陽極。In an embodiment of the present invention, the above-mentioned anode structure is an insoluble anode.

基於上述,在本新型創作的電鍍設備中,利用離子交換膜包覆陽極區塊,從而陽極區塊在電鍍過程中產生的氧氣被離子交換膜阻擋而不會使電鍍液中的添加劑裂解。此外,本新型創作將噴流裝置與陽極區塊交錯地配置,而非將噴流裝置配置於陽極區塊的後側。藉此,可避免噴流裝置噴出的電鍍液被離子交換膜阻擋而無法順利往陰極材處的被鍍物流動。Based on the above, in the electroplating equipment created by the present invention, the anode block is covered with an ion exchange membrane, so that the oxygen generated by the anode block during the electroplating process is blocked by the ion exchange membrane without cracking the additives in the electroplating solution. In addition, the new invention arranges the jet flow device and the anode block alternately instead of arranging the jet flow device on the rear side of the anode block. In this way, it can be avoided that the electroplating solution sprayed from the jetting device is blocked by the ion exchange membrane and cannot flow smoothly to the object to be plated at the cathode material.

圖1是本新型創作一實施例的電鍍設備的示意圖。請參考圖1,本實施例的電鍍設備100包括一外槽110、一內槽120、多個噴流裝置130及一可程式控制移動式陽極結構140。外槽110適於容納一電鍍液(電鍍藥水)50。內槽120配置於外槽110中且適於容納電鍍液50及一陰極材60,被鍍物固定於陰極材60處。陽極結構140例如為板柵式的不溶性陽極且配置於內槽120中。噴流裝置130配置於內槽120中且連通於外槽110。FIG. 1 is a schematic diagram of an electroplating apparatus according to an embodiment of the present invention. Referring to FIG. 1 , the electroplating apparatus 100 of this embodiment includes an outer tank 110 , an inner tank 120 , a plurality of jetting devices 130 and a programmable control movable anode structure 140 . The outer tank 110 is suitable for accommodating an electroplating solution (electroplating liquid) 50 . The inner tank 120 is disposed in the outer tank 110 and is suitable for accommodating the electroplating solution 50 and a cathode material 60 , and the object to be plated is fixed at the cathode material 60 . The anode structure 140 is, for example, a grid-type insoluble anode and is disposed in the inner tank 120 . The jet device 130 is disposed in the inner tank 120 and communicated with the outer tank 110 .

噴流裝置130適於將外槽110中的電鍍液50往內槽120中噴流,使電鍍液50不斷地循環至內槽120。電鍍液50在內槽120中與陽極結構140反應以對陰極材60進行電鍍。與陽極結構140反應後的電鍍液50隨著內槽120中之電鍍液50的滿溢而從內槽120的頂端回流至外槽110中。可透過適當方式提供新的電鍍液50至外槽110中,使電鍍可順利進行。The spray device 130 is adapted to spray the plating solution 50 in the outer tank 110 into the inner tank 120 , so that the plating solution 50 is continuously circulated to the inner tank 120 . The plating solution 50 reacts with the anode structure 140 in the inner tank 120 to electroplate the cathode material 60 . The electroplating solution 50 reacted with the anode structure 140 flows back into the outer tank 110 from the top of the inner tank 120 as the plating solution 50 in the inner tank 120 overflows. A new electroplating solution 50 can be supplied into the outer tank 110 through an appropriate method, so that the electroplating can be carried out smoothly.

如上述般利用噴流裝置130將外槽110中的電鍍液50往內槽120中噴流,可使電鍍液50盡可能地與陽極結構140的整體均勻地反應,據以提升電鍍的效率。As described above, the electroplating solution 50 in the outer tank 110 is sprayed into the inner tank 120 by the spray device 130 , so that the electroplating solution 50 can react with the whole anode structure 140 as uniformly as possible, thereby improving the efficiency of electroplating.

圖2是圖1的電鍍設備沿另一視角的部分構件示意圖。圖3是圖1的電鍍設備的部分構件方塊圖。請參考圖2及圖3,本實施例的電鍍設備100更包括一電流控制單元150。陽極結構140包括多個陽極區塊1401,這些陽極區塊1401彼此電性獨立。電流控制單元150耦接於陽極結構140且適於獨立地控制各陽極區塊1401的電流。據此,可藉由控制各陽極區塊1401的電流大小來彌補因電場不均導致的電鍍厚度不均的現象。FIG. 2 is a schematic view of part of the components of the electroplating apparatus of FIG. 1 from another perspective. FIG. 3 is a block diagram of some components of the electroplating apparatus of FIG. 1 . Please refer to FIG. 2 and FIG. 3 , the electroplating apparatus 100 of this embodiment further includes a current control unit 150 . The anode structure 140 includes a plurality of anode blocks 1401 that are electrically independent of each other. The current control unit 150 is coupled to the anode structure 140 and is adapted to independently control the current of each anode block 1401 . Accordingly, the phenomenon of uneven plating thickness caused by uneven electric field can be compensated by controlling the magnitude of the current of each anode block 1401 .

圖4是圖1的陽極結構的放大示意圖。請參考圖1、圖2及圖4,本實施例的電鍍設備100更包括多個離子交換膜180,離子交換膜180分別包覆陽極區塊1401。舉例來說,圖2繪示為十二個陽極區塊1401及三個離子交換膜180,左邊的四個陽極區塊1401被一個離子交換膜180包覆,中間的四個陽極區塊1401被一個離子交換膜180包覆,右邊的四個陽極區塊1401被一個離子交換膜180包覆。在其他實施例中,陽極區塊1401及離子交換膜180可為其他數量,本新型創作不對此加以限制。如上述般利用離子交換膜180包覆陽極區塊1401,則陽極區塊1401在電鍍過程中產生的氧氣被離子交換膜180阻擋而不會使電鍍液中的添加劑裂解。FIG. 4 is an enlarged schematic view of the anode structure of FIG. 1 . Please refer to FIG. 1 , FIG. 2 and FIG. 4 , the electroplating apparatus 100 of this embodiment further includes a plurality of ion exchange membranes 180 , and the ion exchange membranes 180 respectively cover the anode blocks 1401 . For example, FIG. 2 shows twelve anode blocks 1401 and three ion exchange membranes 180 , the four anode blocks 1401 on the left are covered by one ion exchange membrane 180 , and the four anode blocks 1401 in the middle are One ion exchange membrane 180 is clad, and the four anode blocks 1401 on the right are clad by one ion exchange membrane 180 . In other embodiments, the anode block 1401 and the ion exchange membrane 180 may be other numbers, which are not limited in the present invention. The anode block 1401 is covered with the ion exchange membrane 180 as described above, and the oxygen generated in the anode block 1401 during the electroplating process is blocked by the ion exchange membrane 180 without cracking the additives in the electroplating solution.

此外,本實施例如圖2所示將噴流裝置130與陽極區塊1401交錯地配置,而非將噴流裝置130配置於陽極區塊1401的後側。如此一來,在噴流裝置130的噴流方向(如軸向Y)上,噴流裝置130與陽極區塊1401不重疊,從而,包覆於陽極區塊1401的離子交換膜180不會阻隔於噴流裝置130與陰極材60之間。藉此,可避免噴流裝置130噴出的電鍍液被離子交換膜180阻擋而無法順利往陰極材60處的被鍍物流動。In addition, in the present embodiment, as shown in FIG. 2 , the jetting device 130 and the anode block 1401 are arranged alternately, instead of arranging the jetting device 130 on the rear side of the anode block 1401 . In this way, in the jetting direction (eg, the axial direction Y) of the jetting device 130, the jetting device 130 and the anode block 1401 do not overlap, so that the ion exchange membrane 180 covering the anode block 1401 will not block the jetting device 130 and the cathode material 60. In this way, it can be avoided that the electroplating solution sprayed from the jetting device 130 is blocked by the ion exchange membrane 180 and cannot flow smoothly to the object to be plated at the cathode material 60 .

請參考圖4,本實施例的離子交換膜180具有一開口180a,開口180a位於對應的陽極區塊1401的上方。陽極區塊1401在電鍍過程中產生的氧氣可透過開口180a而往上排出。圖4所示的開口180a的大小及位置僅為示意,可依配置上的需求改變開口180a的大小及位置以改變陽極區塊1401的頂部被開口180a暴露的區域範圍。Referring to FIG. 4 , the ion exchange membrane 180 of this embodiment has an opening 180 a , and the opening 180 a is located above the corresponding anode block 1401 . The oxygen generated in the anode block 1401 during the electroplating process can be discharged upward through the opening 180a. The size and position of the opening 180a shown in FIG. 4 are only for illustration, and the size and position of the opening 180a can be changed according to the requirements of the configuration to change the area of the top of the anode block 1401 exposed by the opening 180a.

進一步而言,陽極結構140可藉由程式控制沿平行於陰極材60之方向(圖1所示的X方向)往復移動。藉由此種側式的噴流方式再加上如印表機般的往復式移動,電鍍液50非為從內槽120的底部往上進入內槽120,如此可避免電鍍液50因先大量地與陽極結構140的下半部進行反應而導致陽極結構140的上半部無法充分地與電鍍液50進行反應。從而,可確保電鍍設備100有良好的電鍍效率。噴流裝置130可配置為隨著陽極結構140一起往復移動,且使其具有足夠的移動行程,從而噴流裝置130的噴流範圍可涵蓋整個被鍍物。Further, the anode structure 140 can be reciprocated along a direction parallel to the cathode material 60 (X direction shown in FIG. 1 ) through program control. With this side-type jet flow method coupled with the reciprocating movement like a printer, the plating solution 50 does not enter the inner tank 120 from the bottom of the inner tank 120, so that the plating solution 50 can be prevented from being flooded by a large amount first. Reacting with the lower half of the anode structure 140 causes the upper half of the anode structure 140 to not sufficiently react with the electroplating solution 50 . Thus, good plating efficiency of the plating apparatus 100 can be ensured. The jetting device 130 can be configured to move back and forth together with the anode structure 140 and has a sufficient moving stroke, so that the jetting range of the jetting device 130 can cover the entire object to be plated.

以下舉例說明本實施例將外槽110中的電鍍液50輸送至內槽120的具體方式。請參考圖1,在本實施例中,電鍍設備100包括一泵160及一管路170。管路170連接於噴流裝置130且延伸至外槽110中,泵160連接於管路170且適於驅動外槽110中的電鍍液50沿著管路170往噴流裝置130流動。從而,噴流裝置130可將電鍍液50往內槽120中噴流。在其他實施例中,可藉由其他適當方式將外槽110中的電鍍液50輸送至內槽120中的噴流裝置130,本新型創作不對此加以限制。The specific manner in which the electroplating solution 50 in the outer tank 110 is transported to the inner tank 120 in this embodiment is described below by way of example. Referring to FIG. 1 , in this embodiment, the electroplating apparatus 100 includes a pump 160 and a pipeline 170 . The pipeline 170 is connected to the spray device 130 and extends into the outer tank 110 . The pump 160 is connected to the pipeline 170 and is adapted to drive the plating solution 50 in the outer tank 110 to flow along the pipeline 170 to the spray device 130 . Therefore, the spray device 130 can spray the plating solution 50 into the inner tank 120 . In other embodiments, the electroplating solution 50 in the outer tank 110 may be transported to the jetting device 130 in the inner tank 120 by other suitable methods, which are not limited in the present invention.

綜上所述,在本新型創作的電鍍設備中,利用離子交換膜包覆陽極區塊,從而陽極區塊在電鍍過程中產生的氧氣被離子交換膜阻擋而不會使電鍍液中的添加劑裂解。此外,本新型創作將噴流裝置與陽極區塊交錯地配置,而非將噴流裝置配置於陽極區塊的後側。藉此,可避免噴流裝置噴出的電鍍液被離子交換膜阻擋而無法順利往陰極材處的被鍍物流動。To sum up, in the electroplating equipment created by the present invention, the anode block is covered with an ion exchange membrane, so that the oxygen generated in the anode block during the electroplating process is blocked by the ion exchange membrane without cracking the additives in the electroplating solution. . In addition, the new invention arranges the jet flow device and the anode block alternately instead of arranging the jet flow device on the rear side of the anode block. In this way, it can be avoided that the electroplating solution sprayed from the jetting device is blocked by the ion exchange membrane and cannot flow smoothly to the object to be plated at the cathode material.

50:電鍍液 60:陰極材 100:電鍍設備 110:外槽 120:內槽 130:噴流裝置 140:陽極結構 1401:陽極區塊 150:電流控制單元 160:泵 170:管路 180:離子交換膜 180a:開口 50: Electroplating solution 60: Cathode material 100: Electroplating equipment 110: Outer slot 120: inner groove 130: Jet device 140: Anode structure 1401: Anode Block 150: Current Control Unit 160: Pump 170: Pipeline 180: ion exchange membrane 180a: Opening

圖1是本新型創作一實施例的電鍍設備的示意圖。 圖2是圖1的電鍍設備沿另一視角的部分構件示意圖。 圖3是圖1的電鍍設備的部分構件方塊圖。 圖4是圖1的陽極結構的放大示意圖。 FIG. 1 is a schematic diagram of an electroplating apparatus according to an embodiment of the present invention. FIG. 2 is a schematic view of part of the components of the electroplating apparatus of FIG. 1 from another perspective. FIG. 3 is a block diagram of some components of the electroplating apparatus of FIG. 1 . FIG. 4 is an enlarged schematic view of the anode structure of FIG. 1 .

50:電鍍液 50: Electroplating solution

100:電鍍設備 100: Electroplating equipment

110:外槽 110: Outer slot

120:內槽 120: inner groove

130:噴流裝置 130: Jet device

140:陽極結構 140: Anode structure

1401:陽極區塊 1401: Anode Block

180:離子交換膜 180: ion exchange membrane

Claims (6)

一種電鍍設備,包括: 一外槽,適於容納一電鍍液; 一內槽,配置於該外槽中,且適於容納該電鍍液及一陰極材; 一陽極結構,配置於該內槽中且包括多個陽極區塊; 多個離子交換膜,分別包覆該些陽極區塊;以及 多個噴流裝置,配置於該內槽中,且連通於該外槽而適於將該外槽中的該電鍍液往該內槽中噴流,其中該些噴流裝置與該些陽極區塊交錯地配置。 A kind of electroplating equipment, including: an outer tank adapted to accommodate an electroplating solution; an inner tank, disposed in the outer tank, and suitable for accommodating the electroplating solution and a cathode material; an anode structure disposed in the inner tank and comprising a plurality of anode blocks; a plurality of ion exchange membranes, respectively covering the anode blocks; and A plurality of jetting devices are arranged in the inner tank and communicated with the outer tank to be suitable for jetting the electroplating solution in the outer tank into the inner tank, wherein the jetting devices and the anode blocks are staggered configuration. 如請求項1所述的電鍍設備,其中各該離子交換膜具有一開口,該開口位於對應的該陽極區塊的上方。The electroplating apparatus of claim 1, wherein each of the ion exchange membranes has an opening, and the opening is located above the corresponding anode block. 如請求項1所述的電鍍設備,其中在該些噴流裝置的噴流方向上,該些噴流裝置與該些陽極區塊不重疊。The electroplating apparatus of claim 1, wherein the jetting devices do not overlap the anode blocks in the jetting direction of the jetting devices. 如請求項1所述的電鍍設備,包括一電流控制單元,其中該陽極結構為一可程式控制移動式陽極結構,該些陽極區塊彼此電性獨立,該陽極結構可藉由程式控制沿平行於該陰極材之方向往復移動,該電流控制單元耦接於該陽極結構且適於獨立地控制各該陽極區塊的電流。The electroplating apparatus as claimed in claim 1, comprising a current control unit, wherein the anode structure is a programmable movable anode structure, the anode blocks are electrically independent of each other, and the anode structure can be controlled along parallel lines by the program Reciprocating in the direction of the cathode material, the current control unit is coupled to the anode structure and is suitable for independently controlling the current of each anode block. 如請求項1所述的電鍍設備,包括一泵及一管路,其中該管路連接於該些噴流裝置且延伸至該外槽中,該泵連接於該管路且適於驅動該外槽中的該電鍍液沿著該管路往該些噴流裝置流動。The electroplating equipment of claim 1, comprising a pump and a pipeline, wherein the pipeline is connected to the jetting devices and extends into the outer tank, the pump is connected to the pipeline and is adapted to drive the outer tank The electroplating solution in the pipeline flows to the jetting devices along the pipeline. 如請求項1所述的電鍍設備,其中該陽極結構為不溶性陽極。The electroplating apparatus of claim 1, wherein the anode structure is an insoluble anode.
TW111205703U 2022-05-31 2022-05-31 Large area electroplating apparatus having ion-exchange-membrane-wrapping type anode TWM630869U (en)

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