TWM630324U - Manufacturing mechanism of thermoplastic fiber composite film - Google Patents
Manufacturing mechanism of thermoplastic fiber composite film Download PDFInfo
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Abstract
本申請提供一種熱塑性纖維複合薄膜製造機構及製造方法,該機構包括基材輸出模組、纖維材料輸出模組及壓合模組。基材輸出模組係沿輸出方向連續輸出呈薄膜且熔融狀態的塑料基材;纖維材料輸出模組係設於基材輸出模組之一側,纖維材料輸出模組連續輸出纖維片材;壓合模組設於纖維材料輸出模組遠離基材輸出模組之一側,壓合模組具有相鄰設置的第一滾筒及第二滾筒,第一滾筒及第二滾筒之間形成有一壓合區,塑料基材及纖維片材移動至壓合區,以供第一滾筒及第二滾筒將塑料基材及纖維片材相互平行壓合成複合薄膜。The present application provides a thermoplastic fiber composite film manufacturing mechanism and manufacturing method. The mechanism includes a substrate output module, a fiber material output module, and a pressing module. The base material output module continuously outputs the plastic base material in film and molten state along the output direction; the fiber material output module is arranged on one side of the base material output module, and the fiber material output module continuously outputs the fiber sheet; The clamping module is arranged on the side of the fiber material output module away from the base material output module. The pressing module has a first roller and a second roller arranged adjacent to each other, and a press is formed between the first roller and the second roller. The plastic substrate and the fiber sheet are moved to the pressing zone, so that the first roller and the second roller can press the plastic substrate and the fiber sheet in parallel to form a composite film.
Description
本申請係有關一種製造機構及製造方法,特別是指一種熱塑性纖維複合薄膜製造機構及其製造方法。The present application relates to a manufacturing mechanism and a manufacturing method, in particular to a thermoplastic fiber composite film manufacturing mechanism and a manufacturing method.
習知許多市面上的產品中,例如運動用品、交通工具、電子產品等等,通常都會使用碳纖維、塑膠纖維或玻璃纖維等材料進行製造。其中,碳纖維材料的強度高,但質地較脆,不耐擠壓,而塑膠纖維則相反,材料強度低,但可承受擠壓及撞擊。因此,有許多製造業者,會將碳纖維及塑膠纖維相互混合,以製造出高強度材質輕的複合材料。It is known that many products on the market, such as sporting goods, vehicles, electronic products, etc., are usually made of materials such as carbon fiber, plastic fiber or glass fiber. Among them, the carbon fiber material has high strength, but the texture is brittle and not resistant to extrusion, while the plastic fiber is the opposite, the material strength is low, but it can withstand extrusion and impact. Therefore, many manufacturers will mix carbon fiber and plastic fiber with each other to produce high-strength and light-weight composite materials.
前述複合材料之製造方法通常有兩種:(1)將碳纖維粉末配合塑膠顆粒混和射出製造成形:此方法所製造出來的複合材料,其碳纖維之間並沒有互相鏈結,亦即其不具有長纖維結構,使得前述複合材料仍有結構強度不足的問題;(2)將片狀的碳纖維材料浸泡於呈熔融狀的塑膠中,使碳纖維材料表面黏附有塑膠:此方法所製造出來的複合材料,由於其黏附於碳纖維材料表面之塑膠層的厚度難以控制,使得前述複合材料具有均勻性低的問題。另外,前述方法皆具有製造效率低且成本過高的缺點。There are usually two manufacturing methods for the aforementioned composite materials: (1) Mixing carbon fiber powder with plastic particles and injection molding: the composite material manufactured by this method has no carbon fibers linked to each other, that is, it does not have long fiber structure, so that the aforementioned composite material still has the problem of insufficient structural strength; (2) the sheet-like carbon fiber material is immersed in molten plastic, so that the surface of the carbon fiber material is adhered with plastic: the composite material produced by this method, Since the thickness of the plastic layer adhering to the surface of the carbon fiber material is difficult to control, the aforementioned composite material has the problem of low uniformity. In addition, the aforementioned methods all have the disadvantages of low manufacturing efficiency and high cost.
本申請之主要目的,在於解決以往碳纖維複合材料所具有的強度不足以及低均勻性的問題。The main purpose of the present application is to solve the problems of insufficient strength and low uniformity of carbon fiber composite materials in the past.
為達上述目的,本申請一項實施例提供一種熱塑性纖維複合薄膜製造機構,其包括一基材輸出模組、一纖維材料輸出模組及一壓合模組。基材輸出模組係沿一輸出方向連續輸出一呈薄膜且熔融狀態的塑料基材;纖維材料輸出模組係設於基材輸出模組之一側,纖維材料輸出模組具有一呈捲狀的纖維片材,纖維材料輸出模組連續輸出纖維片材;壓合模組設於纖維材料輸出模組遠離基材輸出模組之一側,壓合模組具有一第一滾筒及一第二滾筒,第二滾筒相鄰設置於第一滾筒,並使第一滾筒及第二滾筒之間形成有一壓合區,壓合模組接收塑料基材以及纖維片材,塑料基材及纖維片材移動至壓合區,以供第一滾筒及第二滾筒將塑料基材及纖維片材相互平行壓合成一複合薄膜。To achieve the above purpose, an embodiment of the present application provides a thermoplastic fiber composite film manufacturing mechanism, which includes a substrate output module, a fiber material output module, and a pressing module. The base material output module continuously outputs a plastic base material in a film and molten state along an output direction; the fiber material output module is arranged on one side of the base material output module, and the fiber material output module has a roll-shaped The fiber material output module continuously outputs the fiber sheet; the pressing module is arranged on the side of the fiber material output module away from the base material output module, and the pressing module has a first roller and a second roller The roller, the second roller is adjacent to the first roller, and a pressing area is formed between the first roller and the second roller, and the pressing module receives the plastic base material and the fiber sheet, the plastic base material and the fiber sheet Move to the pressing area, for the first roller and the second roller to press the plastic base material and the fiber sheet in parallel to form a composite film.
另外,本申請更提供一種熱塑性纖維複合薄膜製造方法,其包含:一基材輸出步驟:利用一基材輸出模組沿一輸出方向輸出一呈薄膜且熔融狀態的塑料基材;一壓合步驟:透過一壓合模組接收塑料基材及一纖維材料輸出模組之一纖維片材,並利用壓合模組將塑料基材及纖維片材相互平行壓合成一複合薄膜。In addition, the present application further provides a method for manufacturing a thermoplastic fiber composite film, which includes: a substrate output step: using a substrate output module to output a plastic substrate in a film and molten state along an output direction; a lamination step : Receive a plastic base material and a fiber sheet of a fiber material output module through a pressing module, and use the pressing module to press the plastic base material and the fiber sheet in parallel to form a composite film.
藉此,本申請之壓合區的寬度能夠固定,使得複合薄膜的厚度能夠固定,以此便能夠達到讓複合薄膜厚度均勻之目的。而且本申請利用相對低溫的第一滾筒及第二滾筒,以迅速的將複合薄膜之溫度降低,使塑料基材與纖維片材穩固的相互結合,以此提高複合薄膜之結構強度。而且,本申請之複合薄膜係呈一條龍連續性的製造,因此具有製造速度快以及低生產成本之優點。Thereby, the width of the pressing area of the present application can be fixed, so that the thickness of the composite film can be fixed, so that the purpose of making the thickness of the composite film uniform can be achieved. Moreover, the present application utilizes the relatively low temperature first roller and second roller to rapidly reduce the temperature of the composite film, so that the plastic base material and the fiber sheet can be firmly combined with each other, thereby improving the structural strength of the composite film. Moreover, the composite film of the present application is manufactured continuously in a one-stop manner, so it has the advantages of high manufacturing speed and low production cost.
為便於說明本申請於上述創作內容一欄中所表示的中心思想,茲以具體實施例表達。實施例中各種不同物件係按適於列舉說明之比例,而非按實際元件的比例予以繪製,合先敘明。In order to facilitate the description of the central idea expressed in the above-mentioned column of creative content of the present application, specific embodiments are hereby expressed. Various objects in the embodiments are drawn according to scales suitable for enumeration and description, rather than the scales of actual elements, which will be described together first.
請參閱圖1至圖3所示,係揭示本申請實施例之熱塑性纖維複合薄膜製造機構100,其包括有一基材輸出模組10、一纖維材料輸出模組20及一壓合模組30。其中,本申請更包括有一切邊模組40、一清潔模組50、及一拉撐模組60及一捲收模組70,切邊模組40、清潔模組50、拉撐模組60及捲收模組70係朝壓合模組30遠離基材輸出模組10之方向依序設置。Please refer to FIGS. 1 to 3 , which show a thermoplastic fiber composite
基材輸出模組10,其係沿一輸出方向X連續輸出一呈薄膜且熔融狀態的塑料基材11。如圖2及圖3所示,於本申請實施例中,基材輸出模組10沿輸出方向X依序設有一輸入部12、一加熱部13及一輸出部14,輸入部12供一塑膠原料(圖中未示)輸入,所述塑膠原料可為熱塑性塑膠材料的塑膠料子如聚氯乙烯(PVC)或是尼龍(Nylon)等,加熱部13對所述塑膠原料進行加熱處理,以使所述塑膠原料熔化形成膠水狀的塑料基材11,並經由輸出部14輸出。其中,加熱部13可為導熱螺桿;輸出部14係沿輸出方向X漸擴,而且輸出部14呈扁平狀,以此輸出部14能夠讓塑料基材11呈片狀輸出,且穩定塑料基材11之厚度,避免塑料基材11發生厚度不均勻的問題。The
另外,於本申請其他實施例中,輸出部14係具有一調整件(圖中未示),所述調整件能夠依據使用者需求,調整輸出部14的輸出口高度,以此調整塑料基材11的厚度。In addition, in other embodiments of the present application, the
纖維材料輸出模組20,其係設於基材輸出模組10之一側,纖維材料輸出模組20具有一呈捲狀的纖維片材21,纖維材料輸出模組20連續輸出纖維片材21至壓合模組30。於本實施例中,纖維片材21可由纖維線體織而成片體狀,藉此增加纖維片材21的抗性,其中,纖維片材21之材料可為單向碳纖維、雙向碳纖維、玻璃纖維氈、玻璃纖維紗束、克維拉(Kevlar)纖維、礦物纖維或植物纖維之其中一者。The fiber
如圖1至圖3所示,於本實施例中,纖維材料輸出模組20更具有一阻力機構22,阻力機構22係沿呈捲置的纖維片材21的軸向穿設於纖維片材21,藉此增加纖維片材21被拉動時的阻力,以使纖維片材21在進入壓合模組30前呈緊繃狀態,以利後續壓合作業的進行。As shown in FIGS. 1 to 3 , in this embodiment, the fiber
壓合模組30,其設於纖維材料輸出模組20遠離基材輸出模組10之一側,壓合模組30具有一第一滾筒31、一第二滾筒32及一壓合區33,第二滾筒32相鄰設置於第一滾筒31,以使第一滾筒31及第二滾筒32之間形成壓合區33。壓合模組30接收塑料基材11以及纖維片材21,塑料基材11及纖維片材21移動至壓合區33,以供第一滾筒31及第二滾筒32將塑料基材11及纖維片材21相互平行壓合成一複合薄膜34。其中,由於第一滾筒31及第二滾筒32之溫度較低,因此在高溫且呈熔融狀的塑料基材11與纖維片材21相互壓合成複合薄膜34後,第一滾筒31及第二滾筒32能夠迅速的將複合薄膜34之溫度降低,使塑料基材11與纖維片材21穩固的相互結合,以此提高複合薄膜34之結構強度。更進一步的,於本申請其他實施例中,塑料基材11不限於設置在纖維片材21之一側,塑料基材11亦能夠設置於纖維片材21之兩側,將纖維片材21夾設於塑料基材11之間,以此進一步的提高複合薄膜34的強度。The pressing
如圖2及圖3所示,於本申請實施例中,壓合模組30具有一導向輪35、一調整單元36及一第三滾筒37。導向輪35相鄰設於第二滾筒32,導向輪35供纖維片材21貼近第二滾筒32之外周緣,以使纖維片材21能夠呈平整狀的進入壓合區33(避免纖維片材21產生皺褶),並與塑料基材11相互平行壓合;調整單元36連接於第一滾筒31、第二滾筒32及第三滾筒37,調整單元36能夠依據使用者需求,調整壓合區33的寬度,以此調整複合薄膜34的厚度;第三滾筒37設於第二滾筒32遠離第一滾筒31之一側,並與第二滾筒32之間形成一第二壓合區38,第三滾筒37能夠對複合薄膜34進行更進一步的降溫,避免複合薄膜34因為溫度未下降到合適範圍而仍不夠固化,影響後續製程的量率。複合薄膜34係沿第二滾筒32由壓合區33進入第二壓合區38並依序輸送至切邊模組40、清潔模組50、拉撐模組60及捲收模組70進行相對應的製造程序。As shown in FIGS. 2 and 3 , in the embodiment of the present application, the
其中,如圖2及圖3所示,於本申請實施例中,調整單元36係為螺絲及螺孔的組合,以此讓第一滾筒31、第二滾筒32及第三滾筒37能依照需求上下調整,於本申請其他實施例中,調整單元36亦可為齒輪組,並且,本申請案並不限制調整單元36的形式,主要是可透過位移方式調整壓合區33的寬度即可。切邊模組40係對複合薄膜34進行切邊處理,以使複合薄膜34之周緣呈平整狀;清潔模組50係對複合薄膜34之表面進行清潔處理,避免灰塵、粉屑或切邊後的材料仍殘留在複合薄膜34之表面;拉撐模組60設置於捲收模組70前,而進一步增加複合薄膜34被捲收模組70拉扯的阻力,藉此在複合薄膜34進入捲收模組70前維持高張力、緊繃的狀態;捲收模組70係對複合薄膜34進行捲收處理,而由於拉撐模組60對複合薄膜34進行拉撐處理,使複合薄膜34能夠呈緊繃狀態,因此能讓複合薄膜34更紮實的捲收成捲。Among them, as shown in FIG. 2 and FIG. 3 , in the embodiment of the present application, the
本申請係提供一種熱塑性纖維複合薄膜製造方法,如圖4所示,並請參閱圖2及圖3,熱塑性纖維複合薄膜製造方法包含以下步驟:The present application provides a method for manufacturing a thermoplastic fiber composite film, as shown in FIG. 4 , and please refer to FIG. 2 and FIG. 3 . The manufacturing method for a thermoplastic fiber composite film includes the following steps:
一調整步驟S0:使用者能夠依照需求,透過壓合模組30之調整單元36調整壓合模組30之壓合區33的寬度,以調整複合薄膜34之厚度。其中,使用者亦能夠透過調整單元36調整壓合模組30之第二壓合區38之寬度。本申請案並不限制調整單元36的形式,主要是可透過位移方式調整壓合區33的寬度即可。An adjustment step S0 : the user can adjust the width of the
一基材輸出步驟S1:利用基材輸出模組10沿輸出方向X輸出呈薄膜且熔融狀態的塑料基材11。其中,塑料基材11係由所述塑膠原料經過基材輸出模組10之加熱部13的加熱熔化處理所形成,所述塑膠原料可為熱塑性塑膠材料的塑膠料子如聚氯乙烯(PVC)或是尼龍(Nylon)等。A substrate output step S1 : using the
一壓合步驟S2:透過壓合模組30接收塑料基材11及纖維材料輸出模組20之纖維片材21,並利用壓合模組30之第一滾筒31及第二滾筒32將塑料基材11及纖維片材21相互平行壓合成複合薄膜34。其中,複合薄膜34係經過第一滾筒31及第二滾筒32之間的壓合區33,以供第一滾筒31及第二滾筒32將塑料基材11及纖維片材21相互平行壓合成複合薄膜34。A pressing step S2 : receiving the
一切邊步驟S3:透過切邊模組40接收複合薄膜34並對複合薄膜34進行切邊處理,以使複合薄膜34之周緣呈平整狀。其中,複合薄膜34呈平整狀能夠使複合薄膜34更易於進行捲收處理且外觀更加美觀。Edge trimming step S3 : receiving the
一清潔步驟S4:透過清潔模組50接收複合薄膜34並對複合薄膜34之表面進行清潔處理,以此將附著或黏著於複合薄膜34之表面的灰塵及粉屑清除,使複合薄膜34後續的捲收處理更加容易。A cleaning step S4 : receiving the
一拉撐步驟S5:透過拉撐模組60接收複合薄膜34並進一步增加複合薄膜34被拉扯的阻力,藉此進行拉撐處理,以使複合薄膜34呈緊繃狀態。其中,由於拉撐模組60對複合薄膜34進行拉撐處理,使複合薄膜34能夠呈緊繃狀態,讓複合薄膜34後續的捲收處理更加容易。A stretching step S5 : receiving the
一捲收步驟S6:透過捲收模組70接收複合薄膜34並將複合薄膜34捲收成捲。其中,由於經過切邊步驟S3、清潔步驟S4以及拉撐步驟S5的處理,因此經過捲收步驟S6處理的複合薄膜34能夠更工整且更緊實的捲收成捲,使得最後呈捲狀的複合薄膜34能夠將整體體積壓縮、減少儲存空間,以此降低儲存及運輸成本。A winding step S6 : receiving the
藉此,本申請具有以下優點:Thereby, the present application has the following advantages:
1.本申請之基材輸出模組10的輸出部14呈扁平狀,以此輸出部14能夠讓塑料基材11呈片狀輸出,且穩定塑料基材11之厚度,避免塑料基材11發生厚度不均勻的問題。1. The
2.本申請之壓合模組30的導向輪35能夠使纖維片材21貼近第二滾筒32之外周緣進入壓合區33,以此避免纖維片材21在進入壓合區33前產生皺摺,使纖維片材21能夠與塑料基材11相互平行且密合的壓合以形成複合薄膜34。2. The
3.本申請之壓合區33的寬度能夠固定,使得複合薄膜34的厚度能夠固定,以此便能夠達到讓複合薄膜34厚度均勻之目的。而且本申請利用相對低溫的第一滾筒31及第二滾筒32,以迅速的將複合薄膜34之溫度降低,使塑料基材11與纖維片材21穩固的相互結合,以此提高複合薄膜34之結構強度。3. The width of the
4.本申請之壓合模組30具有第三滾筒37及第二壓合區38,以此能夠讓複合薄膜34進一步的降溫並壓合,使得複合薄膜34之結構強度能夠更進一步的提高。4. The
5.本申請之複合薄膜34係呈一條龍連續性的製造,因此具有製造速度快、低生產成本以及容易量產之優點。而且,經由本申請之製造方式所製造的複合薄膜34具有高柔韌性的優點。5. The
雖然本申請是以一個最佳實施例作說明,精於此技藝者能在不脫離本創作精神與範疇下作各種不同形式的改變。以上所舉實施例僅用以說明本創作而已,非用以限制本創作之範圍。舉凡不違本創作精神所從事的種種修改或改變,俱屬本創作申請專利範圍。Although the present application has been described as a preferred embodiment, those skilled in the art can make various changes without departing from the spirit and scope of the present invention. The above-mentioned embodiments are only used to illustrate the present creation, and are not intended to limit the scope of the present creation. All kinds of modifications or changes that do not violate the spirit of this creation belong to the scope of the patent application for this creation.
100:熱塑性纖維複合薄膜製造機構 10:基材輸出模組 11:塑料基材 12:輸入部 13:加熱部 14:輸出部 20:纖維材料輸出模組 21:纖維片材 22:阻力機構 30:壓合模組 31:第一滾筒 32:第二滾筒 33:壓合區 34:複合薄膜 35:導向輪 36:調整單元 37:第三滾筒 38:第二壓合區 40:切邊模組 50:清潔模組 60:拉撐模組 70:捲收模組 X:輸出方向 S0:調整步驟 S1:基材輸出步驟 S2:壓合步驟 S3:切邊步驟 S4:清潔步驟 S5:拉撐步驟 S6:捲收步驟100: Thermoplastic fiber composite film manufacturing mechanism 10: Substrate output module 11: Plastic substrate 12: Input part 13: Heating part 14: Output part 20: Fiber material output module 21: Fiber sheet 22: Resistance Mechanism 30: Press-fit module 31: First Roller 32: Second Roller 33: Pressing area 34: Composite film 35: Guide wheel 36: Adjustment unit 37: Third Roller 38: The second pressing area 40: Trimming module 50: Cleaning Mods 60: Bracing module 70: Rewinding module X: output direction S0: Adjustment step S1: Substrate output step S2: Pressing step S3: Trimming step S4: Cleaning step S5: Pulling step S6: winding step
[圖1]係本申請實施例之熱塑性纖維複合薄膜製造機構之外觀立體示意圖。 [圖2]係本申請實施例之熱塑性纖維複合薄膜製造機構之實施狀態前視示意圖。 [圖3]係本申請實施例之熱塑性纖維複合薄膜製造機構之局部放大示意圖。 [圖4]係本申請實施例之熱塑性纖維複合薄膜製造方法之流程示意圖。 [Fig. 1] is a three-dimensional schematic diagram of the appearance of the thermoplastic fiber composite film manufacturing mechanism according to the embodiment of the present application. Fig. 2 is a schematic front view of the implementation state of the thermoplastic fiber composite film manufacturing mechanism of the embodiment of the present application. Fig. 3 is a partial enlarged schematic view of the thermoplastic fiber composite film manufacturing mechanism of the embodiment of the present application. Fig. 4 is a schematic flow chart of the manufacturing method of the thermoplastic fiber composite film according to the embodiment of the present application.
100:熱塑性纖維複合薄膜製造機構 100: Thermoplastic fiber composite film manufacturing mechanism
10:基材輸出模組 10: Substrate output module
11:塑料基材 11: Plastic substrate
12:輸入部 12: Input part
13:加熱部 13: Heating part
14:輸出部 14: Output part
20:纖維材料輸出模組 20: Fiber material output module
21:纖維片材 21: Fiber sheet
22:阻力機構 22: Resistance Mechanism
30:壓合模組 30: Press-fit module
31:第一滾筒 31: First Roller
32:第二滾筒 32: Second Roller
33:壓合區 33: Pressing area
34:複合薄膜 34: Composite film
35:導向輪 35: Guide wheel
36:調整單元 36: Adjustment unit
37:第三滾筒 37: Third Roller
38:第二壓合區 38: The second pressing area
40:切邊模組 40: Trimming module
50:清潔模組 50: Cleaning Mods
60:拉撐模組 60: Bracing module
70:捲收模組 70: Rewinding module
X:輸出方向 X: output direction
Claims (8)
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