TWM623014U - Cutting wheel - Google Patents
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- TWM623014U TWM623014U TW110212190U TW110212190U TWM623014U TW M623014 U TWM623014 U TW M623014U TW 110212190 U TW110212190 U TW 110212190U TW 110212190 U TW110212190 U TW 110212190U TW M623014 U TWM623014 U TW M623014U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
本新型切割刀輪,其藉由本體外緣周向上形成有複數間隔設置且徑向截面呈V型之切割單元,且任二該切割單元間形成有一第一槽,以及至少一設於該第一槽之內壁的第二槽;是以,在進行玻璃切割作業時,透過該本體上具有多個該切割單元與該第一槽設置,使該第一槽切入玻璃時,該第二槽能夠配合提高該第一槽切入玻璃的鋒利度,促使該第一槽得以更容易切入玻璃,以減少切入時所會產生不良或者滑刀等問題,有效提高切割產品的良率。 The novel cutting cutter wheel has a plurality of cutting units arranged at intervals and having a V-shaped radial cross section in the circumferential direction of the outer edge of the body, and a first groove is formed between any two cutting units, and at least one is located in the first groove. The second groove on the inner wall of the groove; therefore, when the glass cutting operation is performed, a plurality of the cutting units and the first groove are arranged on the main body, so that when the first groove is cut into the glass, the second groove can be The combination of improving the sharpness of the first groove cutting into the glass makes it easier for the first groove to cut into the glass, so as to reduce problems such as defects or slippery knives during cutting, and effectively improve the yield of cutting products.
Description
本創作係有關於一種切割刀具設計,特別是指一種切割刀輪。 This work is about a cutting tool design, especially a cutting wheel.
查,隨著智慧型顯示終端的廣泛普及,智慧型手機、平板、電腦等大眾消費品的廣泛普及,作為顯示作用的顯示面板便日趨為超薄化,以目前市場流TFT(Thin Film Transistor薄膜電晶體)液晶面板的單層厚度為0.1mm~0.5mm,通常採用盤狀微齒切割刀輪來對顯示玻璃進行切割,而該盤狀微齒切割刀輪一般包括有切割刃部、刀輪盤面和刀輪中心孔(用來安裝刀軸的軸孔)。 Check, with the widespread popularization of smart display terminals and popular consumer goods such as smart phones, tablets, computers, etc., the display panel as a display function is becoming increasingly thin. The single-layer thickness of the crystal) liquid crystal panel is 0.1mm~0.5mm. Usually, a disc-shaped micro-tooth cutting cutter wheel is used to cut the display glass. And the center hole of the cutter wheel (the shaft hole used to install the cutter shaft).
然而,在一些相關技術中,利用切割刀輪在切割玻璃等具脆性材料時,經常會遇到有局部切入不良、或者滑刀等問題,導致切割過程中產生玻璃碎裂、以及斷面貫穿性裂紋等問題,因此,造成薄脆化性材料切割後的成品率不理想,實有待改進。 However, in some related technologies, when cutting brittle materials such as glass by using the cutting wheel, problems such as local poor cutting or sliding knife are often encountered, resulting in glass breakage and cross-section penetration during the cutting process. Therefore, the yield after cutting of thin and brittle materials is not ideal, which needs to be improved.
因此,本新型之目的,是在提供一種切割刀輪,其可有助於緩解在切割脆性材料時出現的切入不良及滑刀等問題。 Therefore, the purpose of the present invention is to provide a cutting wheel, which can help to alleviate the problems of poor cutting and slippage when cutting brittle materials.
於是,本新型切割刀輪,包含有一本體,複數形成於該本體外緣周向之切割單元,一形成於任二該切割部間之第一槽,以及至少 一設於該第一槽之內壁的第二槽;其中,該本體的中心開設有一通孔,而該切割單元的徑向截面呈V型;是以,通過沿該本體外緣周向上具有複數該切割單元及第一槽的設置,以使在對應超薄之玻璃切割時,通過該第一槽切入該玻璃時,該第一槽得通過該第二槽的配合以提高該第一槽切入玻璃的鋒利度,促使該第一槽達到更容易切入該玻璃,藉此得以有效降低切入不良或者滑刀等情事產生,大大提升增加切割產品的良率。 Therefore, the cutting wheel of the present invention includes a body, a plurality of cutting units formed on the outer periphery of the body in the circumferential direction, a first groove formed between any two of the cutting portions, and at least a second groove on the inner wall of the first groove; wherein, a through hole is opened in the center of the main body, and the radial section of the cutting unit is V-shaped; A plurality of the cutting units and the first grooves are arranged, so that when the glass is cut through the first groove, the first groove must be matched with the second groove to improve the first groove when cutting the corresponding ultra-thin glass. The sharpness of cutting into the glass makes it easier for the first groove to cut into the glass, thereby effectively reducing the occurrence of poor cutting or slippage, and greatly improving the yield of cutting products.
3:切割刀輪 3: Cutting wheel
31:本體 31: Ontology
32:切割單元 32: Cutting unit
33:第一槽 33: The first slot
34:第二槽 34: Second slot
311:通孔 311: Through hole
e1:切割刃 e1: cutting edge
e2:切刃 e2: cutting edge
e3:割刃 e3: cutting edge
圖1是本新型一較佳實施例之該切割刀輪之主視示意圖。 FIG. 1 is a schematic front view of the cutting wheel according to a preferred embodiment of the present invention.
圖2是該較佳實施例之該切割刀輪之側視示意圖。 FIG. 2 is a schematic side view of the cutting wheel of the preferred embodiment.
圖3是圖1中的局部結構D的放大示意圖。 FIG. 3 is an enlarged schematic view of the partial structure D in FIG. 1 .
圖4為圖2所示該切割刀輪作A-A截面、B-B截面和C-C截面之示意圖。 FIG. 4 is a schematic diagram of the A-A section, the B-B section and the C-C section of the cutting wheel shown in FIG. 2 .
圖5a、圖5b和圖5c分別對應圖4中的A-A截面、B-B截面和C-C截面之示意圖。 5a, 5b and 5c correspond to the schematic diagrams of the A-A section, the B-B section and the C-C section in FIG. 4, respectively.
有關本新型之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的明白。 The foregoing and other technical contents, features and effects of the present invention will be clearly understood in the following detailed description of the preferred embodiments with reference to the drawings.
參閱圖1、圖2,本新型之一較佳實施例,該切割刀輪3包含有一本體31,複數形成該本體31外緣周向之切割單元32,一形成於任二該切割單元32間之第一槽33,以及至少一設於該第一槽33之內壁的第二槽34;其中,該切割單元32的徑向呈V型,而該本體31的中心開設有
一通孔311,以利通過該通孔311來與一驅動該切割刀輪3轉動之刀軸(圖中未示)進行安裝,而在本實施例中,該本體31的直徑範圍可為1mm~5mm,以及該本體31的厚度範圍可為0.5mm~2mm等尺寸,以因應針對不同切割需求、亦或客制需求來進行調整設計,當然該本體31的直徑較佳範圍可為1.8mm~3.0mm,且該本體31寬度的較佳範圍可為0.65mm之設置,同時該切割刀輪3的製作材包含有金鋼石、聚晶或多晶金鋼石等。
Referring to FIG. 1 and FIG. 2 , a preferred embodiment of the present invention, the
接續前述,該第一槽33凹向該本體31中心位置的壁面為該第一槽33之內壁,且該第一槽33與該切割單元32連接的部位為槽頂,而該第一槽33距離該本體31之中心最近的位置為槽底,在實施例中,該第一槽33的內壁面與該切割單元32呈平滑過渡連接,該第一槽33位於該本體31外緣周向的設置數量與該切割單元32的設置數量呈相同,而該第一槽33的設置數量範圍可為50個~5000個,且該第一槽33的設置數量可根據切割需求進行適當選擇,該第一槽33的寬度可為8um~100um,同時該第一槽33的深度可為3um~20um等尺寸的設計。
Continuing from the above, the wall of the
另,該第二槽34設於該第一槽33的內壁,在實施例中,該第二槽34的設置位置可位於該第一槽33的槽底、也可位於該第一槽33的槽底與槽頂之間、亦可以更靠近位於該第一槽33的槽底、或更靠近位於該第一槽33的槽頂,或者位於該第一槽33的槽頂和槽底之間的中間位置等設置,甚至是位於該第一槽33的槽頂,同時該第二槽34在該切割單元32的延V型尖端兩側的延伸長度與該第一槽33在該切割單元32的V型尖端兩側的延伸長度呈一致或者為不一致,在一些實施例中,該切割單
元32係由兩個斜面相交形成,且徑向截面呈V型,該第一槽33從一個斜面延伸至另一個斜面,而該第二槽34也從一個斜面延伸至另一個斜面,故該第一槽33在兩個斜面上的延伸長度與該第二槽34在兩個斜面上的延伸長度呈一致,如此,可使該第一槽33切割玻璃4時可以得到更優的切割品質,與提高切入性能,有效降低切入不良或者滑刀機率,使得在保障切割品質的同時避免了切入不良或者滑刀的問題出現;另於一些實施例中,該第二槽34可至少呈二個設於該第一槽33的內壁,而二該第二槽34沿該切割單元32的周緣方向間隔設置,當然二該第二槽34可相對於該第一槽33的槽底對稱設置,同時該第二槽34的寬度可呈小於或等於該第一槽33的寬度的四分之一,該第二槽34的深度可呈小於或等於該第一槽33的深度的三分之一,且該第二槽34的較佳寬度範圍可為2um~25um,該第二槽34的較佳深度範圍可為0.5um~10um,當然該第二槽34的設置形態可為V型槽、U型槽或矩型槽等,同時該第一槽33與該第二槽34可因應不同需求而呈形態相同,也可以呈不同設置,且該第二槽34的內壁與該第一槽33的內壁呈平滑過渡相接。
In addition, the
仍續上述,在一些實施例中,請參閱圖3,該切割單元32的V型角度範圍可為80度~160度,同時該切割單元32的V型角度也就是形成V型該切割單元32的兩個斜面之間的夾角,也相當於該切割刀輪的刀鋒角度,且該切割單元32的V型尖端可形成為呈切割刃e1態樣設置,該第一槽33的內壁形成為與為切割刃e1態樣之該切割單元32連接的切刃e2態樣設置,該第二槽34的內壁形成為與呈切刃e2態樣之該第一槽連接的割刃e3態樣設置,同時為切割刃e1態樣之該切割單元32、為切刃e2
態樣之該第一槽33和為割刃e3態樣之該第二槽34於該本體31外緣周向連接形成如圖5a所示之環形波浪狀之切割刃部的形態設置,同時如圖4所示,經該本體31之該切割單元32的V型尖端作截面A-A,其所獲得的截面A-A便會呈現如圖5a所示,而在軸向偏離截面A-A的位置作截面B-B,獲得的截面B-B即會如圖5b所示,並在軸向偏離截面B-B的位置作截面C-C,獲得的截面C-C便會如圖5c所示,如前揭之圖5a、圖5b和圖5c所示,在截面A-A、截面B-B和截面C-C中均為多個第一槽33形成的類波浪狀結構設置,且各該第一槽33中嵌套有該第二槽34;是以,當該第一槽33切割玻璃(圖中未示)時可以得到更優的切割品質,而該第二槽34可以提高該切割刀輪3整體的切入性能,以降低切入不良或者滑刀的機率,同時通過該第一槽33與第二槽34相結合使得在保障切割品質的同時能避免切割後產生玻璃碎裂、以及斷面貫穿性裂紋等,造成薄脆化性材料切割後的成品率不理想之問題出現,有助於緩解在切割時所會出現的切入不良及滑刀等情事。
Continuing the above, in some embodiments, please refer to FIG. 3 , the V-shaped angle of the
下面僅例舉出二個該切割刀輪3的具體實施範例說明。
Only two specific implementation examples of the
範例實施態樣一: Example implementation form 1:
其設置為該切割刀輪3的直徑為2mm,該切割刀輪3的厚度為0.65mm,該切割刀輪3之通孔311的直徑為0.8mm,該切割刀輪3的刀鋒角度為120度,該切割刀輪3之切割單元32的數量為120個,同時位於任二該切割單元32間之該第一槽33的寬度為40um、深度為8um,且該第一槽33的內壁可選用去除材料方式形成有該第二槽34,而該第二槽34的寬度可為5um、深度可為2um,且該第一槽33與該第二槽34為呈
平滑過渡連接。
It is set that the diameter of the
配合上述所揭露,該切割單元32的V型尖端形成為呈切割刃e1態樣設置,該第一槽33的內壁形成為與該切割刃e1連接的切刃e2態樣設置,該第二槽34的內壁形成為與該切刃e2連接的割刃e3態樣設置,使該本體31外緣周向整體經該切割刃e1、切刃e2和割刃e3連接形成如呈環形波浪狀之切割刃部的形態設置;因此,若與習知之僅具有第一槽的切割刀輪相比,在本實施態樣一中具有第二槽34之該切割刀輪的設置,可於切割玻璃過程中緩解切入不良及滑刀問題。
In accordance with the above disclosure, the V-shaped tip of the
範例實施態樣二: Example implementation form 2:
其設置為該切割刀輪3的直徑為2mm,該切割刀輪3的厚度為0.65mm,該切割刀輪3之通孔311的直徑為0.8mm,該切割刀輪3的刀鋒角度為115度,該切割刀輪3之切割單元32的數量為160個,同時位於任二該切割單元32間之該第一槽33的寬度為30um、深度為6um,且該第一槽33的內壁可選用去除材料方式形成有該第二槽34,而該第二槽34的寬度可為4um、深度可為2um,且該第一槽33與該第二槽34為呈平滑過渡連接。
It is set that the diameter of the
配合上述所揭露,該切割單元32的V型尖端形成為呈切割刃e1態樣設置,該第一槽33的內壁形成為與該切割刃e1連接的切刃e2態樣設置,該第二槽34的內壁形成為與該切刃e2連接的割刃e3,使該本體31外緣周向整體經該切割刃e1、切刃e2和割刃e3連接形成如呈環形波浪狀之切割刃部的形態設置;因此,若與習知之僅具有第一槽的切割刀輪相比,在本實施態樣二中具有第二槽34之該切割刀輪3的設置,可於
切割玻璃過程中緩解切入不良及滑刀問題。
In accordance with the above disclosure, the V-shaped tip of the cutting
歸納前述,本新型切割刀輪,藉由該本體外緣周向具有複數間隔相接之切割單元與第一槽,以及至少一設於該第一槽內壁之第二槽設置,藉此在切割玻璃過程中,利用該第一槽與第二槽相結合,不但可該第二槽能夠配合提高該第一槽切入玻璃的鋒利度,更可在保障切割品質的同時能避免切割後產生玻璃碎裂、以及斷面貫穿性裂紋等情事產生,以減少切入時所會產生不良或者滑刀等問題,有效提高切割產品的良率。 To sum up the above, the cutting wheel of the present invention is provided with a plurality of cutting units and first grooves connected to each other at intervals in the circumferential direction of the outer edge of the body, and at least one second groove disposed on the inner wall of the first groove. In the process of cutting glass, the combination of the first groove and the second groove can not only improve the sharpness of the first groove cutting into the glass, but also ensure the cutting quality and avoid the generation of glass after cutting. Fragmentation and cross-section penetrating cracks occur to reduce problems such as defects or slippage during cutting, and effectively improve the yield of cutting products.
惟以上所述者,僅為說明本新型之較佳實施例而已,當不能以此限定本新型實施之範圍,即大凡依本新型申請專利範圍及新型說明書內容所作之簡單的等效變化與修飾,皆應仍屬本新型專利涵蓋之範圍內。 However, the above descriptions are merely to illustrate the preferred embodiments of the present invention, and should not limit the scope of implementation of the present invention, that is, simple equivalent changes and modifications made in accordance with the scope of the patent application for this new model and the contents of the description of the new model. , shall still fall within the scope of this new patent.
(本新型) (this new model)
3:切割刀輪 3: Cutting wheel
31:本體 31: Ontology
32:切割單元 32: Cutting unit
33:第一槽 33: The first slot
34:第二槽 34: Second slot
311:通孔 311: Through hole
Claims (13)
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TW110212190U TWM623014U (en) | 2021-10-15 | 2021-10-15 | Cutting wheel |
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TW110212190U TWM623014U (en) | 2021-10-15 | 2021-10-15 | Cutting wheel |
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TWM623014U true TWM623014U (en) | 2022-02-01 |
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2021
- 2021-10-15 TW TW110212190U patent/TWM623014U/en unknown
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