TWM619752U - Molding apparatus - Google Patents

Molding apparatus Download PDF

Info

Publication number
TWM619752U
TWM619752U TW110210401U TW110210401U TWM619752U TW M619752 U TWM619752 U TW M619752U TW 110210401 U TW110210401 U TW 110210401U TW 110210401 U TW110210401 U TW 110210401U TW M619752 U TWM619752 U TW M619752U
Authority
TW
Taiwan
Prior art keywords
roller
cylindrical body
moving
hydraulic cylinder
base
Prior art date
Application number
TW110210401U
Other languages
Chinese (zh)
Inventor
黃建德
Original Assignee
惠亞工程股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠亞工程股份有限公司 filed Critical 惠亞工程股份有限公司
Priority to TW110210401U priority Critical patent/TWM619752U/en
Publication of TWM619752U publication Critical patent/TWM619752U/en

Links

Images

Landscapes

  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

一種成型裝置,分別通過捲圓機、焊接機與成型機,來便於製作出華夫筒,其中成型機包括基座、移動裝置、固定裝置以及輥輪裝置。固定裝置包括第一旋轉主軸、第二旋轉主軸、第一夾頭以及第二夾頭。第一夾頭用以容置筒狀體的第一端部。第二夾頭用以容置筒狀體的該第二端部。接著,驅動第一旋轉主軸與第二旋轉主軸轉動,利用輥輪裝置來對華夫筒進行輥壓動作,用以分別對筒狀體之相對的第一端部與第二端部成型,成一華夫筒。A forming device is used to make a waffle cone through a rolling machine, a welding machine and a forming machine respectively. The forming machine includes a base, a moving device, a fixing device and a roller device. The fixing device includes a first rotating spindle, a second rotating spindle, a first chuck, and a second chuck. The first chuck is used for accommodating the first end of the cylindrical body. The second chuck is used for accommodating the second end of the cylindrical body. Then, drive the first rotating main shaft and the second rotating main shaft to rotate, and use the roller device to roll the waffle cone to form the opposite first end and the second end of the cylindrical body respectively. Waffle cone.

Description

成型裝置Forming device

本揭露是有關於一種成型裝置。This disclosure relates to a molding device.

建築模板是主建結構施工中的重要周轉材料,一般是在建築模板上預備預留開孔的位置設置一體成型之成型裝置,此種已知的成型裝置由於體積大,存放、搬運不便,且在施工時突出的套管部位會阻礙鋼筋綑綁的作業。Building formwork is an important turnover material in the construction of the main building structure. Generally, an integral forming device is set at the position of the building formwork to prepare openings. This known forming device is large in size and inconvenient to store and transport, and The protruding casing part during construction will hinder the work of steel binding.

現有業者開發出以底座、套管及頂蓋為主的設計,有稱為華夫筒(waffle barrel),套管之形狀大致為一圓柱體,其內為中空且直立通道。在鋼筋架設之後,多個底座是被固定在建築模板上,再於各底座上套設套管,並將頂蓋組裝在套管上方,完成成型裝置的安裝作業。接著在建築模板上進行灌漿作業,等待混凝土乾固後便能拆卸建築模板,與此同時,固設建築模板上之底座便能一併被拆除。後續只要再將頂蓋拆卸後,即暴露出一個個多個直立通道的套管,達到存放、搬運便利,且也不致於影像到鋼筋架設。The existing industry has developed a design based on a base, a sleeve, and a top cover, which is called a waffle barrel. The shape of the sleeve is roughly a cylinder with a hollow and vertical channel inside. After the steel bars are erected, multiple bases are fixed on the building template, and then sleeves are sleeved on each base, and the top cover is assembled above the sleeves to complete the installation of the forming device. Then grouting is performed on the building formwork, and the building formwork can be disassembled after the concrete is dry. At the same time, the base of the fixed building formwork can be removed at the same time. Afterwards, as long as the top cover is disassembled, the casings with multiple vertical passages will be exposed, which is convenient for storage and transportation, and it will not cause images to be erected on the steel bars.

因此,如何製作出華夫筒以及相關機台將是業界所要解決之課題。Therefore, how to make waffle cones and related machines will be a problem to be solved by the industry.

本揭露提供一種成型裝置,其利用捲圓機、焊接機與成型機,來製造出華夫筒。The present disclosure provides a forming device, which uses a rolling machine, a welding machine and a forming machine to manufacture a waffle cone.

本揭露之一實施例提供一種成型裝置,包括一捲圓機、一焊接機以及一成型機。捲圓機對一鋼板進行滾圓成型步驟,使鋼板形成一捲圓件。焊接機對捲圓件之一第一側與一第二側進行焊接步驟,使捲圓件形成一筒狀體,其中該筒狀體具有相對的一第一端部與一第二端部。第一成型機對筒狀體之第一端部與第二端部進行一滾壓成型步驟,使筒狀體之第一端部具有一第一滾壓結構,且使筒狀體之第二端部具有一第二滾壓結構,以形成一華夫筒。An embodiment of the present disclosure provides a forming device, which includes a rolling machine, a welding machine, and a forming machine. The rolling machine performs a round forming step on a steel plate, so that the steel plate is formed into a round piece. The welding machine performs a welding step on a first side and a second side of the round piece, so that the round piece forms a cylindrical body, wherein the cylindrical body has a first end and a second end opposite to each other. The first forming machine performs a roll forming step on the first end and the second end of the cylindrical body, so that the first end of the cylindrical body has a first rolling structure, and the second end of the cylindrical body The end has a second rolling structure to form a waffle cone.

在本揭露的一實施例中,上述捲圓機包括一捲圓機主體、一第一移動裝置、一第二移動裝置以及定位元件。捲圓機主體包括一容置部、一置放平台以及一凸出部,其中置放平台連接於容置部之一側,凸出部垂直連接於容置部。第一移動裝置可移動地設置於容置部,第一移動裝置包括一上滾輪與一固定座,其中固定座可分離地樞接於捲圓機主體,上滾輪位於容置部之上方,上滾輪之一第一側部可分離地連接於固定座,上滾輪之一第二側部可樞接於凸出部。第二移動裝置可移動地設置於容置部,第二移動裝置包括一下滾輪與一驅動馬達,下滾輪可樞接於容置部之內,驅動馬達驅動下滾輪轉動,下滾輪與上滾輪相對轉動。定位元件連接於捲圓機主體,且定位元件位於上滾輪之上方。In an embodiment of the present disclosure, the above-mentioned rolling machine includes a rolling machine main body, a first moving device, a second moving device, and a positioning element. The main body of the rolling machine includes a accommodating part, a placing platform and a protruding part, wherein the placing platform is connected to one side of the accommodating part, and the protruding part is vertically connected to the accommodating part. The first moving device is movably arranged in the accommodating part. The first moving device includes an upper roller and a fixing seat. A first side part of the roller is detachably connected to the fixing seat, and a second side part of the upper roller can be pivotally connected to the protruding part. The second moving device is movably arranged in the accommodating part. The second moving device includes a lower roller and a driving motor. The lower roller can be pivotally connected in the accommodating part. The driving motor drives the lower roller to rotate, and the lower roller is opposite to the upper roller. Rotate. The positioning element is connected to the main body of the rolling machine, and the positioning element is located above the upper roller.

在本揭露的一實施例中,上述捲圓機更包括一第一感應元件。第一感應元件連接於容置部之外,第一感應元件鄰近於固定座以偵測固定座之位置。In an embodiment of the present disclosure, the above-mentioned rolling machine further includes a first sensing element. The first sensing element is connected to the outside of the accommodating part, and the first sensing element is adjacent to the fixing base to detect the position of the fixing base.

在本揭露的一實施例中,上述焊接機包括一焊接機主體、一壓板組件、一移動機構、一馬達、一調整機構、一氣壓缸以及一焊接元件。焊接機主體包括一平台、一焊接區、一定位柱,焊接區設置於平台,定位柱連接於平台之下。壓板組件設置於平台,壓板組件包括一第一壓板與一第二壓板,且定位柱與第一壓板及第二壓板之間具有一第一間隔,且第一壓板與第二壓板之間具有一第二間隔,第二間隔連通第一間隔,其中壓板組件更包括一第一抵接端以及一第二抵接端,第一抵接端為第一壓板之表面向外凸出的一凸部,第二抵接端為第二壓板之表面向外凸出形成的一凸部,第一抵接端與第二抵接端之間形成該第二間隔。移動機構設置於平台,該移動機構內設置一皮帶,該皮帶之兩端分別設置一皮帶輪,其中移動機構包括一殼體以及一被滑動件,殼體連接被滑動件。馬達連接於移動機構,馬達連接於殼體之內,馬達驅動移動機構上之皮帶輪轉動。調整機構連接於移動機構內之皮帶上,皮帶帶動調整機構於一第一方向上作直線移動。氣壓缸連接於調整機構。焊接元件連接於調整機構,焊接元件對準於第二間隔,其中馬達驅動該皮帶上之調整機構,以帶動調整機構與焊接元件於第一方向上作直線移動,氣壓缸用以使焊接元件於一第二方向上移動,其中第一方向不同於第二方向。In an embodiment of the present disclosure, the above-mentioned welding machine includes a welding machine main body, a pressing plate assembly, a moving mechanism, a motor, an adjusting mechanism, a pneumatic cylinder, and a welding element. The main body of the welding machine includes a platform, a welding area, and a positioning column. The welding area is arranged on the platform, and the positioning column is connected under the platform. The pressing plate assembly is arranged on the platform. The pressing plate assembly includes a first pressing plate and a second pressing plate. There is a first interval between the positioning column and the first pressing plate and the second pressing plate, and there is a gap between the first pressing plate and the second pressing plate. A second interval, the second interval is connected to the first interval, wherein the pressure plate assembly further includes a first abutting end and a second abutting end, the first abutting end is a convex portion protruding outward from the surface of the first pressure plate The second abutting end is a convex portion formed by protruding outward from the surface of the second pressing plate, and the second interval is formed between the first abutting end and the second abutting end. The moving mechanism is arranged on the platform, and a belt is arranged in the moving mechanism, and two ends of the belt are respectively arranged with pulleys, wherein the moving mechanism includes a shell and a slidable part, and the shell is connected with the slidable part. The motor is connected to the moving mechanism, the motor is connected in the housing, and the motor drives the pulley on the moving mechanism to rotate. The adjusting mechanism is connected to a belt in the moving mechanism, and the belt drives the adjusting mechanism to move linearly in a first direction. The pneumatic cylinder is connected to the adjustment mechanism. The welding element is connected to the adjustment mechanism. The welding element is aligned with the second interval. The motor drives the adjustment mechanism on the belt to drive the adjustment mechanism and the welding element to move linearly in the first direction. Move in a second direction, where the first direction is different from the second direction.

在本揭露的一實施例中,上述焊接機更包括一支撐搖臂以及一第二感應元件。支撐搖臂可動地設置於平台,支撐搖臂用以固定定位柱。支撐搖臂包括一固定件、一樞轉件以及一搖臂。固定件固定於平台,樞轉件樞接於固定件,搖臂連接於樞轉件,樞轉件包含一容置部,容置部用以供定位柱的一固定部穿設。第二感應元件設置於平台,且第二感應元件鄰近於支撐搖臂。In an embodiment of the disclosure, the welding machine further includes a supporting rocker arm and a second sensing element. The supporting rocker arm is movably arranged on the platform, and the supporting rocker arm is used for fixing the positioning column. The supporting rocker arm includes a fixed part, a pivoting part and a rocker arm. The fixing part is fixed on the platform, the pivoting part is pivotally connected to the fixing part, and the rocker arm is connected to the pivoting part. The pivoting part includes a accommodating part for a fixing part of the positioning column to pass through. The second sensing element is arranged on the platform, and the second sensing element is adjacent to the supporting rocker arm.

在本揭露的一實施例中,上述成型機包括一基座、一移動裝置、一固定裝置以及一輥輪裝置。移動裝置包括一第一移動座、一第二移動座、一第一推拉油壓缸以及一第二推拉油壓缸。第一移動座與第二移動座分別設置於基座上,第一推拉油壓缸連接第一移動座,第二推拉油壓缸連接第二移動座,且第一推拉油壓缸驅動第一移動座相對於基座上移動,第二推拉油壓缸驅動第二移動座相對於基座上移動。固定裝置包括一第一固定座體、一第二固定座體、一第一旋轉主軸、一第二旋轉主軸、一第一夾頭以及一第二夾頭。第一固定座體設置於第一移動座之上方,第二固定座體設置於第二移動座之上方,第一移動座連動於第一固定座體,第二移動座連動於第二固定座體。第一旋轉主軸可旋轉地設置於第一固定座體,第二旋轉主軸可旋轉地設置於第二固定座體,第一夾頭設置於第一旋轉主軸,第二夾頭設置於第二旋轉主軸,且第一夾頭與第二夾頭之間相隔一距離。輥輪裝置包括一第一內輥輪裝置、一第二內輥輪裝置、一第一外輥輪裝置以及第二外輥輪裝置。第一內輥輪裝置與第一外輥輪裝置分別設置於第一移動座之上。第二內輥輪裝置與第二外輥輪裝置分別設置於第二移動座之上。第一夾頭用以容置筒狀體的第一端部之內,第二夾頭用以容置筒狀體的第二端部之內。第一內輥輪裝置用以固定筒狀體之第一端部的一內側緣,第一外輥輪裝置用以固定筒狀體之第一端部的一外側緣,第二內輥輪裝置用以固定筒狀體之第二端部的一內側緣,第二外輥輪裝置用以固定筒狀體之該第二端部的一外側緣。In an embodiment of the present disclosure, the aforementioned molding machine includes a base, a moving device, a fixing device, and a roller device. The moving device includes a first moving seat, a second moving seat, a first push-pull hydraulic cylinder, and a second push-pull hydraulic cylinder. The first movable seat and the second movable seat are respectively arranged on the base. The first push-pull hydraulic cylinder is connected to the first movable seat, the second push-pull hydraulic cylinder is connected to the second movable seat, and the first push-pull hydraulic cylinder drives the first movable seat. The moving base moves relative to the base, and the second push-pull hydraulic cylinder drives the second moving base to move relative to the base. The fixing device includes a first fixing base, a second fixing base, a first rotating spindle, a second rotating spindle, a first chuck, and a second chuck. The first fixed base is arranged above the first moving base, the second fixed base is arranged above the second moving base, the first moving base is linked to the first fixed base, and the second moving base is linked to the second fixed base body. The first rotary spindle is rotatably arranged on the first fixed base, the second rotary spindle is rotatably arranged on the second fixed base, the first chuck is arranged on the first rotary spindle, and the second chuck is arranged on the second rotary The main shaft, and the first chuck and the second chuck are separated by a distance. The roller device includes a first inner roller device, a second inner roller device, a first outer roller device, and a second outer roller device. The first inner roller device and the first outer roller device are respectively arranged on the first moving seat. The second inner roller device and the second outer roller device are respectively arranged on the second moving seat. The first chuck is used for accommodating the first end of the cylindrical body, and the second chuck is used for accommodating the second end of the cylindrical body. The first inner roller device is used to fix an inner edge of the first end of the cylindrical body, the first outer roller device is used to fix an outer edge of the first end of the cylindrical body, and the second inner roller device Used to fix an inner edge of the second end of the cylindrical body, and the second outer roller device is used to fix an outer edge of the second end of the cylindrical body.

在本揭露的一實施例中,上述第一外輥輪裝置包括一第一外輥輪,第一內輥輪裝置包括一第一內輥輪。In an embodiment of the present disclosure, the above-mentioned first outer roller device includes a first outer roller, and the first inner roller device includes a first inner roller.

在本揭露的一實施例中,上述第一外輥輪裝置包括一第一油壓缸,第一內輥輪裝置包括一第二油壓缸。第一油壓缸連接並驅動第一外輥輪接觸或離開筒狀體的第一端部的外側緣,第二油壓缸連接並驅動第一內輥輪接觸或離開筒狀體的第一端部的內側緣。In an embodiment of the present disclosure, the first outer roller device includes a first hydraulic cylinder, and the first inner roller device includes a second hydraulic cylinder. The first hydraulic cylinder connects and drives the first outer roller to contact or leave the outer edge of the first end of the cylindrical body, and the second hydraulic cylinder connects and drives the first inner roller to contact or leave the first end of the cylindrical body. The inner edge of the end.

在本揭露的一實施例中,上述第二外輥輪裝置包括一第二外輥輪與一第三外輥輪,第二內輥輪裝置包括一第二內輥輪與一第三內輥輪,第二外輥輪與第二內輥輪分別設置於第二旋轉主軸之同一側,第三外輥輪與第三內輥輪分別設置於第二旋轉主軸之另一側。In an embodiment of the present disclosure, the second outer roller device includes a second outer roller and a third outer roller, and the second inner roller device includes a second inner roller and a third inner roller. The second outer roller and the second inner roller are respectively arranged on the same side of the second rotating main shaft, and the third outer roller and the third inner roller are respectively arranged on the other side of the second rotating main shaft.

在本揭露的一實施例中,上述第二外輥輪裝置包括一第三油壓缸與一第五油壓缸,第二內輥輪裝置包括一第四油壓缸與一第六油壓缸。第三油壓缸連接並驅動第二外輥輪接觸或離開筒狀體的第二端部的外側緣,第四油壓缸連接並驅動第二內輥輪接觸或離開筒狀體之該二端部的內側緣,第五油壓缸連接並驅動第三外輥輪接觸或離開筒狀體的第二端部的外側緣,第六油壓缸連接並驅動第三內輥輪接觸或離開筒狀體之第二端部的內側緣。In an embodiment of the disclosure, the second outer roller device includes a third hydraulic cylinder and a fifth hydraulic cylinder, and the second inner roller device includes a fourth hydraulic cylinder and a sixth hydraulic cylinder. Cylinder. The third hydraulic cylinder connects and drives the second outer roller to contact or leave the outer edge of the second end of the cylindrical body, and the fourth hydraulic cylinder connects and drives the second inner roller to contact or leave the outer edge of the cylindrical body. On the inner edge of the end, the fifth hydraulic cylinder connects and drives the third outer roller to contact or leave the outer edge of the second end of the cylindrical body, and the sixth hydraulic cylinder connects and drives the third inner roller to contact or leave. The inner edge of the second end of the cylindrical body.

在本揭露的一實施例中,上述固定裝置包括一第一氣動閥與一第二氣動閥。第一氣動閥連接第一旋轉主軸,且第一氣動閥用以控制第一夾頭,第二氣動閥連接第二旋轉主軸,且第二氣動閥用以控制第二夾頭。In an embodiment of the present disclosure, the above-mentioned fixing device includes a first pneumatic valve and a second pneumatic valve. The first pneumatic valve is connected to the first rotating spindle, and the first pneumatic valve is used to control the first chuck, the second pneumatic valve is connected to the second rotating spindle, and the second pneumatic valve is used to control the second chuck.

在本揭露的一實施例中,上述輥輪裝置包括一第一驅動電機與一第二驅動電機。第一驅動電機連接並驅動第一旋轉主軸旋轉,第二驅動電機連接並驅動第二旋轉主軸旋轉。In an embodiment of the present disclosure, the aforementioned roller device includes a first driving motor and a second driving motor. The first drive motor is connected to and drives the first rotating main shaft to rotate, and the second drive motor is connected to and drives the second rotating main shaft to rotate.

在本揭露的一實施例中,上述基座包括二底部以及一承載部。二底部分別設置於承載部之下方,第一移動座與第二移動座可移動地位於承載部之上方。In an embodiment of the present disclosure, the above-mentioned base includes two bottoms and a carrying part. The two bottoms are respectively arranged below the carrying part, and the first moving seat and the second moving seat are movably located above the carrying part.

基於上述,本揭露的成型裝置是分別通過捲圓機、焊接機與成型機,來便於製作出華夫筒,其中成型機將筒狀體之第一端部與第二端部分別置入於第一旋轉主軸與第二旋轉主軸之內,且第一夾頭用以容置筒狀體的第一端部,第二夾頭用以容置筒狀體的第二端部,其中筒狀體的第一端部與第二端部在此指筒狀體的兩端部相對應的內側緣與外側緣。接著,驅動第一旋轉主軸與第二旋轉主軸轉動,利用內輥輪裝置與外輥輪裝置(包括第一內輥輪裝置、第二內輥輪裝置、第一外輥輪裝置以及第二外輥輪裝置)來對筒狀體進行輥壓動作,用以分別對筒狀體之相對的第一端部與第二端部滾壓成型,成華夫筒。Based on the above, the forming device of the present disclosure uses a rolling machine, a welding machine and a forming machine to facilitate the production of a waffle cone. The forming machine inserts the first end and the second end of the cylindrical body into the Inside the first rotating main shaft and the second rotating main shaft, the first chuck is used for accommodating the first end of the cylindrical body, and the second chuck is used for accommodating the second end of the cylindrical body. The first end and the second end of the body here refer to the inner and outer edges corresponding to the two ends of the cylindrical body. Then, drive the first rotating main shaft and the second rotating main shaft to rotate, using the inner roller device and the outer roller device (including the first inner roller device, the second inner roller device, the first outer roller device, and the second outer roller device). Roller device) to perform a rolling action on the cylindrical body to respectively roll-mold the opposite first end and second end of the cylindrical body into a waffle cone.

為讓本揭露能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make this disclosure more comprehensible, the following specific examples are cited in conjunction with the accompanying drawings for detailed descriptions as follows.

以下結合附圖和實施例,對本揭露一些實施例的具體實施方式作進一步描述。以下實施例僅用於更加清楚地說明本揭露的技術方案,而不能以此限制本揭露的保護範圍。The specific implementation manners of some embodiments of the present disclosure will be further described below with reference to the accompanying drawings and embodiments. The following embodiments are only used to explain the technical solutions of the present disclosure more clearly, and cannot be used to limit the protection scope of the present disclosure.

需說明的是,在各個實施例的說明中,所謂的「第一」、「第二」係用以描述不同的元件,這些元件並不因為此類謂辭而受到限制。此外,為了說明上的便利和明確,圖式中各元件的厚度或尺寸,係以誇張或省略或概略的方式表示,以供熟悉此技藝之人士之瞭解與閱讀,且各元件的尺寸並未完全為其實際的尺寸,並非用以限定本揭露可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本揭露所能產生之功效及所能達成之目的下,均仍應落在本揭露所揭示之技術內容涵蓋之範圍內。It should be noted that in the description of each embodiment, the so-called "first" and "second" are used to describe different elements, and these elements are not limited by such predicates. In addition, for the convenience and clarity of the description, the thickness or size of each element in the drawings is expressed in an exaggerated or omitted or general manner for the understanding and reading of those familiar with the art, and the size of each element is not It is completely its actual size and is not used to limit the conditions for the implementation of this disclosure. Therefore, it has no technical significance. Any modification of structure, change in proportion or size adjustment does not affect what this disclosure can produce. The effect and the achievable purpose should still fall within the scope of the technical content disclosed in this disclosure.

第1圖為本揭露的華夫筒製造方法的流程圖。第2圖為本揭露華夫筒一實施例的剖面示意圖。請參閱第1圖與第2圖,本實施例的華夫筒製造方法S100用以製作出如第2圖所示的華夫筒60。華夫筒製造方法S100包括以下步驟S110至步驟S130。Figure 1 is a flowchart of the disclosed method for manufacturing a waffle cone. Figure 2 is a schematic cross-sectional view of an embodiment of the disclosed waffle cone. Please refer to FIG. 1 and FIG. 2. The wafer cone manufacturing method S100 of this embodiment is used to manufacture the waffle cone 60 shown in FIG. 2. The wafer cone manufacturing method S100 includes the following steps S110 to S130.

首先,進行步驟S110,對一鋼板70(如第3A圖所示)進行滾圓成型步驟,使鋼板70形成一捲圓件80(如第8圖所示),換言之,第3A圖所示的鋼板70本身為一板件,透過步驟S110,對該鋼板70進行滾圓成型步驟後,以形成如第8圖所示的捲圓件80。而如何進行滾圓成型步驟,詳細而言,請參閱第3A圖至第5圖,其中第3A圖為本揭露的捲圓機的示意圖。第3B圖為第3A圖中鋼板捲入後的示意圖。第4圖為第3A圖中局部第一移動裝置與第二移動裝置的示意圖。第5圖為第3A圖中捲圓機的另一視角之局部放大示意圖。First, proceed to step S110 to perform a spheronization step on a steel plate 70 (as shown in Fig. 3A), so that the steel plate 70 is formed into a round piece 80 (as shown in Fig. 8), in other words, the steel plate shown in Fig. 3A 70 itself is a plate member. Through step S110, the steel plate 70 is subjected to a round forming step to form a round member 80 as shown in FIG. 8. As for how to perform the spheronization step, for details, please refer to FIGS. 3A to 5, where FIG. 3A is a schematic diagram of the rolling machine disclosed in the present disclosure. Figure 3B is a schematic diagram of the steel plate in Figure 3A after being rolled. Fig. 4 is a schematic diagram of a part of the first mobile device and the second mobile device in Fig. 3A. Figure 5 is a partially enlarged schematic view of the rolling machine in Figure 3A from another perspective.

本實施例的捲圓機100用於將平面的鋼板70製作出圓形或彎曲鋼板,以利後續製作出華夫筒。捲圓機100包括一捲圓機主體110、一第一移動裝置120、一第二移動裝置130以及一定位元件150。捲圓機主體110包括一容置部111、一置放平台112以及一凸出部114,其中置放平台112連接於容置部111之一側,凸出部114垂直連接於容置部111。第一移動裝置120可移動地設置於容置部111,第一移動裝置120包括一上滾輪122與一固定座124,其中固定座124可分離地樞接於捲圓機主體110,上滾輪122位於容置部111之上方,上滾輪122之一第一側部122A可分離地連接於固定座124,上滾輪122之一第二側部122B樞接於凸出部114。第二移動裝置130可移動地設置於容置部111,第二移動裝置130包括一下滾輪132與一驅動馬達134,下滾輪132樞接於容置部111之內,驅動馬達134驅動下滾輪132轉動,下滾輪132與上滾輪122相對轉動。定位元件150連接於捲圓機主體110,且定位元件150位於上滾輪122之上方。The rolling machine 100 of this embodiment is used to make a round or curved steel plate from a flat steel plate 70 to facilitate subsequent production of a waffle cone. The rolling machine 100 includes a rolling machine main body 110, a first moving device 120, a second moving device 130 and a positioning element 150. The main body 110 of the rolling machine includes a receiving portion 111, a placing platform 112, and a protruding portion 114. The placing platform 112 is connected to one side of the containing portion 111, and the protruding portion 114 is vertically connected to the containing portion 111. . The first moving device 120 is movably disposed in the accommodating portion 111. The first moving device 120 includes an upper roller 122 and a fixing seat 124, wherein the fixing seat 124 is pivotally connected to the main body 110 of the rolling machine detachably, and the upper roller 122 Located above the accommodating portion 111, a first side portion 122A of the upper roller 122 is detachably connected to the fixing base 124, and a second side portion 122B of the upper roller 122 is pivotally connected to the protruding portion 114. The second moving device 130 is movably disposed in the accommodating portion 111. The second moving device 130 includes a lower roller 132 and a driving motor 134. The lower roller 132 is pivotally connected in the accommodating portion 111, and the driving motor 134 drives the lower roller 132. When rotating, the lower roller 132 and the upper roller 122 rotate relatively. The positioning element 150 is connected to the main body 110 of the round machine, and the positioning element 150 is located above the upper roller 122.

在此配置之下,利用捲圓機100,步驟S110更包括以下步驟:配置一定位元件150位於一上滾輪122之上方。接著,置放鋼板70於置放平台112。接著,將鋼板70朝一移動方向L1移動,使鋼板70進入上滾輪122與下滾輪132之間。接著,驅動馬達134驅動下滾輪132轉動,藉由轉動下滾輪132,鋼板70用以從下滾輪132與上滾輪122之間穿過,經擠壓後的鋼板70被捲至定位元件150,由於定位元件150位於上滾輪122之上方,可使得經擠壓後之鋼板70接觸定位元件150後並捲成具有圓形曲率的捲圓件(如第3B圖)。Under this configuration, using the rolling machine 100, step S110 further includes the following steps: arranging a positioning element 150 above an upper roller 122. Next, the steel plate 70 is placed on the placing platform 112. Next, the steel plate 70 is moved in a moving direction L1 so that the steel plate 70 enters between the upper roller 122 and the lower roller 132. Then, the driving motor 134 drives the lower roller 132 to rotate. By rotating the lower roller 132, the steel plate 70 is used to pass between the lower roller 132 and the upper roller 122. The pressed steel plate 70 is rolled to the positioning element 150. The positioning element 150 is located above the upper roller 122, so that the pressed steel plate 70 contacts the positioning element 150 and is rolled into a round piece with a circular curvature (as shown in Figure 3B).

在一實施例中,如第3A圖與第3B圖所示,第一側壁S1具有一開槽H1,開槽H1係位於第一側壁S1的中間部位。捲圓機主體110包括一外接件117,外接件117由第一側壁S1之外側向外延伸,且外接件117位於開槽H1之下方。In one embodiment, as shown in FIGS. 3A and 3B, the first side wall S1 has a slot H1, and the slot H1 is located in the middle of the first side wall S1. The main body 110 of the rolling machine includes an external member 117, which extends outward from the outer side of the first side wall S1, and the external member 117 is located below the slot H1.

在一實施例中,定位元件150可為一棒狀體,其位置與上滾輪122的位置相對應,且定位元件150的尺寸小於上滾輪122的尺寸。定位元件150包括一第一連接板件152以及一第二連接板件154。第一連接板件152連接第二連接板件154,第二連接板件154連接凸出部114。In one embodiment, the positioning element 150 may be a rod-shaped body whose position corresponds to the position of the upper roller 122, and the size of the positioning element 150 is smaller than the size of the upper roller 122. The positioning element 150 includes a first connecting plate 152 and a second connecting plate 154. The first connecting plate 152 is connected to the second connecting plate 154, and the second connecting plate 154 is connected to the protruding portion 114.

在一實施例中,固定座124包括一第一固定板件124A、複數個桿件(第一螺桿件124C、第二螺桿件124D)以及一第二固定板件124B,藉由各桿件(第一螺桿件124C、第二螺桿件124D)以連接第一固定板件124A及第二固定板件124B,且第二固定板件124B可分離地連接於容置部111之外。In one embodiment, the fixing seat 124 includes a first fixing plate 124A, a plurality of rods (a first screw 124C, a second screw 124D), and a second fixing plate 124B, and each rod ( The first screw member 124C and the second screw member 124D are connected to the first fixing plate 124A and the second fixing plate 124B, and the second fixing plate 124B is detachably connected to the outside of the accommodating portion 111.

具體而言,在一實施例中,第二固定板件124B包括至少一樞轉部(第一樞轉部124E、第二樞轉部124F)。第二固定板件124B的一上側面連接第一螺桿件124C與第二螺桿件124D,第二固定板件124B的一下側面連接第一樞轉部124E與第二樞轉部124F,且第一樞轉部124E與第二樞轉部124F之間相隔一距離。詳細而言,第二固定板件124B分別設有螺孔螺接於第一螺桿件124C及第二螺桿件124D之一端,並分別使用螺帽將第一螺桿件124C及第二螺桿件124D固定於第二固定板件124B,且第一螺桿件124C與第二螺桿件124D之間相隔一距離。Specifically, in an embodiment, the second fixing plate 124B includes at least one pivoting portion (a first pivoting portion 124E, a second pivoting portion 124F). An upper side surface of the second fixing plate 124B connects the first screw member 124C and the second screw member 124D, a lower side surface of the second fixing plate 124B connects the first pivoting portion 124E and the second pivoting portion 124F, and the first The pivoting portion 124E and the second pivoting portion 124F are separated by a distance. In detail, the second fixing plate 124B is respectively provided with a screw hole to be screwed to one end of the first screw member 124C and the second screw member 124D, and the first screw member 124C and the second screw member 124D are respectively fixed with a nut There is a distance between the second fixed plate 124B and the first screw 124C and the second screw 124D.

在一實施例中,捲圓機主體110包括至少一樞接件(第一樞接件116A、第二樞接件116B),第一樞接部124E樞接於第一樞接件116A,第二樞接部124F樞接於第二樞接件116B。如此一來,當固定座124可相較於一軸線A1旋轉一角度R朝容置部111的方向移動,可使得固定座124中的第一固定板件124A中的裝設孔CA裝入至上滾輪122之第一側部122A中,讓上滾輪之122第一側部122A可分離地連接於第一固定板件124A。在此配置之下,步驟S110更包括以下步驟:當鋼板70捲成捲圓件80的圓形之形狀後要進行拆卸時,固定座124可相較於一軸線A1旋轉一角度R朝遠離容置部111的方向移動,以將固定座124中的第一固定板件124A分離上滾輪122之第一側部122A。In one embodiment, the main body 110 of the rolling machine includes at least one pivotal member (a first pivotal member 116A, a second pivotal member 116B), the first pivotal portion 124E is pivotally connected to the first pivotal member 116A, and the first pivotal portion 124E is pivotally connected to the first pivotal member 116A. The second pivotal portion 124F is pivotally connected to the second pivotal member 116B. In this way, when the fixing base 124 can be rotated by an angle R relative to an axis A1 to move in the direction of the receiving portion 111, the mounting hole CA in the first fixing plate 124A in the fixing base 124 can be inserted into the upper part. In the first side 122A of the roller 122, the first side 122A of the upper roller 122 is detachably connected to the first fixing plate 124A. With this configuration, step S110 further includes the following steps: when the steel plate 70 is rolled into the circular shape of the round piece 80 to be disassembled, the fixing seat 124 can be rotated by an angle R relative to an axis A1 to move away from the container. The positioning portion 111 moves in the direction to separate the first fixing plate 124A in the fixing seat 124 from the first side portion 122A of the upper roller 122.

如此一來,當固定座124可相較於一軸線A1旋轉一角度R朝容置部111的方向移動,可使得固定座124中的第一固定板件124A中的裝設孔CA裝入至上滾輪122之第一側部122A中,讓上滾輪之122第一側部122A可分離地連接於第一固定板件124A;反之,當鋼板70捲成圓形之形狀後要進行拆卸時,固定座124可相較於一軸線A1旋轉一角度R朝遠離容置部111的方向移動,以將固定座124中的第一固定板件124A分離上滾輪122之第一側部122A。In this way, when the fixing base 124 can be rotated by an angle R relative to an axis A1 to move in the direction of the receiving portion 111, the mounting hole CA in the first fixing plate 124A in the fixing base 124 can be inserted into the upper part. In the first side 122A of the roller 122, the first side 122A of the upper roller 122 is detachably connected to the first fixing plate 124A; on the contrary, when the steel plate 70 is rolled into a circular shape, it is to be disassembled. The seat 124 can be rotated by an angle R relative to an axis A1 to move in a direction away from the accommodating portion 111 to separate the first fixing plate 124A in the fixing seat 124 from the first side 122A of the upper roller 122.

在本揭露的一實施例中,本揭露之捲圓機100更包括一第一感應元件170。第一感應元件170連接於容置部111之外,第一感應元件170鄰近於固定座124中的第二固定板件124B。本揭露可利用第一感應元件170來偵測固定座124的位置,即第一感應元件170可為一位置感應器,因此,處在加工狀態時,若固定座124的第一固定板件124A中的裝設孔CA並未裝入至上滾輪122之第一側部122A中,即第二固定板件124B的位置有所偏離,此第一感應元件170即可偵測,並通知須注意並重新安裝,以維持加工品質。In an embodiment of the present disclosure, the rolling machine 100 of the present disclosure further includes a first sensing element 170. The first sensing element 170 is connected to the outside of the accommodating portion 111, and the first sensing element 170 is adjacent to the second fixing plate 124B in the fixing base 124. The present disclosure can use the first sensing element 170 to detect the position of the fixing seat 124, that is, the first sensing element 170 can be a position sensor. Therefore, in the processing state, if the first fixing plate 124A of the fixing seat 124 is The mounting hole CA in the upper roller 122 is not inserted into the first side 122A of the upper roller 122, that is, the position of the second fixing plate 124B is deviated, and the first sensing element 170 can detect it, and notify the need to pay attention and Reinstall to maintain processing quality.

在本揭露的一實施例中,第一移動裝置120包括一上滾輪升降缸126,上滾輪升降缸126連接第二固定板件124B。詳細而言,第一移動裝置120包括一連接件124G。上滾輪升降缸126之底端連接外接件117,上滾輪升降缸126之另一端連接於連接件124G上。在這樣配置之下,上滾輪升降缸126移動,使第二固定板件124B、第一固定板件124A上下移動,當上滾輪升降缸126往下移動時,將帶動第二固定板件124B往下旋轉,使得第一固定板件124A與上滾輪122之第一側部122A分離,以利將捲好的捲圓半成品(即捲圓件80)取出。當上滾輪升降缸126往上移動時,將帶動第二固定板件124B往上旋轉,使得第一固定板件124A中的裝設孔CA與上滾輪122之第一側部122A相結合,以利下一個捲圓程序。以下進一步介紹與上滾輪122之第二側部122B相關連之構件。In an embodiment of the present disclosure, the first moving device 120 includes an upper roller lifting cylinder 126 connected to the second fixed plate 124B. In detail, the first mobile device 120 includes a connecting member 124G. The bottom end of the upper roller lifting cylinder 126 is connected to the external piece 117, and the other end of the upper roller lifting cylinder 126 is connected to the connecting piece 124G. In this configuration, the upper roller lifting cylinder 126 moves to make the second fixed plate 124B and the first fixed plate 124A move up and down. When the upper roller lifting cylinder 126 moves down, it will drive the second fixed plate 124B to move downwards. Rotate downward to separate the first fixed plate 124A from the first side 122A of the upper roller 122, so as to facilitate taking out the rolled semi-finished product (ie, the rolled member 80). When the upper roller lifting cylinder 126 moves upward, it will drive the second fixed plate 124B to rotate upward, so that the mounting hole CA in the first fixed plate 124A is combined with the first side 122A of the upper roller 122 to Take advantage of the next rounding procedure. The components related to the second side portion 122B of the upper roller 122 are further described below.

在本揭露的一實施例中,參酌第3A圖至第5圖,第一移動裝置包括一高度調整組件128,高度調整組件128包括一調整閥128A以及一滑動件128B,調整閥128A連接滑動件128B。上滾輪122之第一側部122A可分離地連接於第一固定板件124A(如第3A圖或第3B圖),上滾輪122之第二側部122B樞接於滑動件128B(如第5圖)。In an embodiment of the present disclosure, referring to FIGS. 3A to 5, the first moving device includes a height adjustment assembly 128. The height adjustment assembly 128 includes an adjustment valve 128A and a sliding member 128B. The adjustment valve 128A is connected to the sliding member. 128B. The first side 122A of the upper roller 122 is detachably connected to the first fixing plate 124A (as shown in Figure 3A or 3B), and the second side 122B of the upper roller 122 is pivotally connected to the sliding member 128B (as shown in the fifth picture).

另外,凸出部114包括一滑動槽115以及一頂部114A,調整閥128A設置於頂部114A,該頂部114A上又設置一螺桿座128C,使得調整閥128A上之螺桿128D於螺桿座128C上旋轉,以帶動滑動件128B可移動地設置於滑動槽115。在上述的配置之下,本揭露的一些實施例可藉由上滾輪升降缸126移動第二固定板件124B與第一固定板件124A,同時藉由調整閥128A來調整滑動件128B於滑動槽115之位置,使得上滾輪122之兩端能在同水平面上轉動,並可調整上滾輪122相對於下滾輪132之間之距離。In addition, the protruding portion 114 includes a sliding groove 115 and a top portion 114A. The adjusting valve 128A is disposed on the top portion 114A, and the top portion 114A is provided with a screw seat 128C, so that the screw 128D on the adjusting valve 128A rotates on the screw seat 128C. The sliding member 128B is movably disposed in the sliding groove 115 to drive the sliding member 128B. Under the above configuration, some embodiments of the present disclosure can move the second fixed plate 124B and the first fixed plate 124A by the upper roller lifting cylinder 126, and at the same time adjust the sliding member 128B in the sliding groove by the adjusting valve 128A. The position of 115 enables the two ends of the upper roller 122 to rotate on the same level, and the distance between the upper roller 122 and the lower roller 132 can be adjusted.

在本揭露的一實施例中,凸出部114包括一垂直部114B,垂直部114B垂直連接頂部114A,且垂直部114B連接滑動槽115。具體而言,滑動槽115包括一第一板件B1與一第二板件B2,第一板件B1之位置與第二板件B2之位置相對應,第一板件B1與第二板件B2之間相隔一距離,以容置滑動件128B。In an embodiment of the present disclosure, the protruding portion 114 includes a vertical portion 114B, the vertical portion 114B is vertically connected to the top portion 114A, and the vertical portion 114B is connected to the sliding groove 115. Specifically, the sliding groove 115 includes a first plate B1 and a second plate B2, the position of the first plate B1 corresponds to the position of the second plate B2, the first plate B1 and the second plate B2 There is a distance between B2 to accommodate the sliding member 128B.

在本揭露的一實施例中,參酌第4圖與第5圖,滑動件128B包括一滑動主體P3、一第一止擋件P1以及一第二止擋件P2,滑動主體P3之上側連接調整閥128A,第一止擋件P1與第二止擋件P2分別連接於滑動主體P3之兩側。上滾輪128之第二側部122B依序穿設第一止擋件P1、滑動主體P3與第二止擋件P2,且滑動主體P3可移動地位於滑動槽115之內,第一止擋件P1位於第一板件B1與第二板件B2之外側,第二止擋件P2位於垂直部114B之外側。如此一來,滑動件128B得以在滑動槽115之內沿著垂直移動方向L2滑動,藉此帶動上滾輪122之第二側部122B移動。In an embodiment of the present disclosure, referring to FIGS. 4 and 5, the sliding member 128B includes a sliding body P3, a first stopper P1, and a second stopper P2. The upper side of the sliding body P3 is connected and adjusted. The valve 128A, the first stop P1 and the second stop P2 are respectively connected to both sides of the sliding body P3. The second side 122B of the upper roller 128 sequentially penetrates the first stopper P1, the sliding body P3, and the second stopper P2, and the sliding body P3 is movably located in the sliding groove 115. The first stopper P1 is located on the outer side of the first plate B1 and the second plate B2, and the second stopper P2 is located on the outer side of the vertical portion 114B. In this way, the sliding member 128B can slide along the vertical movement direction L2 within the sliding groove 115, thereby driving the second side 122B of the upper roller 122 to move.

在本揭露的一實施例中,參酌第4圖與第5圖,第二移動裝置130包括一第一下滾輪升降缸138以及一第二下滾輪升降缸139,第一下滾輪升降缸138以及第二下滾輪升降缸139分別連接於下滾輪132之兩側,第一下滾輪升降缸138以及第二下滾輪升降缸139用以控制下滾輪132之位置以調整上滾輪122相對於下滾輪132之間之距離。亦即捲圓時第一下滾輪升降缸138以及第二下滾輪升降缸139可使得下滾輪132與鋼板70接觸,當完成捲圓時,第一下滾輪升降缸138以及第二下滾輪升降缸139可使得下滾輪132與捲圓件80分離。In an embodiment of the present disclosure, referring to Figures 4 and 5, the second moving device 130 includes a first lower roller lifting cylinder 138 and a second lower roller lifting cylinder 139, a first lower roller lifting cylinder 138 and The second lower roller lifting cylinder 139 is respectively connected to both sides of the lower roller 132. The first lower roller lifting cylinder 138 and the second lower roller lifting cylinder 139 are used to control the position of the lower roller 132 to adjust the upper roller 122 relative to the lower roller 132. The distance between. That is to say, the first lower roller lifting cylinder 138 and the second lower roller lifting cylinder 139 can make the lower roller 132 contact the steel plate 70 during the rounding. When the winding is completed, the first lower roller lifting cylinder 138 and the second lower roller lifting cylinder 139 can separate the lower roller 132 from the round member 80.

詳細而言,第二移動裝置130包括一連接裝置136,連接裝置136包括一連接塊136A、一第一承載件136B以及一第二承載件136C。連接塊136A位於滑動槽115,且連接塊136A位於滑動件128B之下,驅動馬達134之軸心與下滾輪132之軸心分別穿設連接塊136A之兩側,並使用連軸器將其連接成一體,使得驅動馬達134能帶動下滾輪132一起旋轉。第一承載件136B垂直連接於第二承載件136C,且第一承載件136B之一側連接連接塊136A,驅動馬達134設置於第二承載件136C之上,且驅動馬達134之軸心穿設第一承載件136B至連接塊136A之內。該連接塊136A為中空之四方孔,且四方孔內設置一滑塊(未圖示),第二下滾輪升降缸139之上端部與該滑塊之底部連接,另下滾輪132之一端軸心分別穿設連接塊136A並固定於該滑塊上,使得第二下滾輪升降缸139能上下調整下滾輪132之高度,同理第一下滾輪升降缸138亦使用相同之方式調整下滾輪132另一端之高度。In detail, the second mobile device 130 includes a connecting device 136, and the connecting device 136 includes a connecting block 136A, a first carrier 136B, and a second carrier 136C. The connecting block 136A is located in the sliding groove 115, and the connecting block 136A is located under the sliding member 128B. The shaft center of the driving motor 134 and the shaft center of the lower roller 132 respectively pass through the two sides of the connecting block 136A, and connect them with a coupling As a whole, the driving motor 134 can drive the lower roller 132 to rotate together. The first supporting member 136B is vertically connected to the second supporting member 136C, and one side of the first supporting member 136B is connected to the connecting block 136A, the driving motor 134 is disposed on the second supporting member 136C, and the shaft center of the driving motor 134 penetrates The first carrier 136B is inside the connecting block 136A. The connecting block 136A is a hollow square hole, and a sliding block (not shown) is arranged in the square hole. The upper end of the second lower roller lifting cylinder 139 is connected with the bottom of the sliding block, and the other is the axis of one end of the lower roller 132 The connecting blocks 136A are respectively penetrated and fixed on the sliding block, so that the second lower roller lifting cylinder 139 can adjust the height of the lower roller 132 up and down. Similarly, the first lower roller lifting cylinder 138 also uses the same method to adjust the lower roller 132. The height of one end.

由此可知,利用本揭露的一些實施例之捲圓機100使得經擠壓後之鋼板70並捲成具圓形形狀之捲圓件80(如第8圖所示),接著,請復參閱第1圖,步驟S110之後,進行步驟S120,對捲圓件80(如第8圖所示)之一第一側與一第二側進行焊接步驟,使捲圓件80形成一筒狀體40,換言之,第8圖所示的捲圓件80為一圓形狀的半成品件而未接合,透過步驟S120,對該捲圓件80進行焊接步驟形成筒狀體40(如第14圖所示的筒狀體40)。而如何進行焊接步驟,詳細而言,請先參閱第6圖至第9圖,其中第6圖為本揭露的焊接機一應用例的示意圖。第7圖為第6圖之移動機構內部結構的示意圖。第8圖為本揭露的焊接機一應用例的示意圖。第9圖為第6圖的焊接機的局部前視放大示意圖。It can be seen from this that the rolling machine 100 of some embodiments of the present disclosure is used to roll the extruded steel plate 70 into a circular rolling piece 80 (as shown in Figure 8). Then, please refer to In Figure 1, after step S110, step S120 is performed to perform a welding step on a first side and a second side of the rolling member 80 (as shown in Figure 8), so that the rolling member 80 forms a cylindrical body 40 In other words, the round piece 80 shown in Fig. 8 is a semi-finished product with a round shape and is not joined. Through step S120, the round piece 80 is welded to form a cylindrical body 40 (such as the pipe shown in Fig. 14).状体40). As for how to perform the welding step, please refer to FIGS. 6 to 9 for details. FIG. 6 is a schematic diagram of an application example of the disclosed welding machine. Figure 7 is a schematic diagram of the internal structure of the moving mechanism shown in Figure 6. Figure 8 is a schematic diagram of an application example of the disclosed welding machine. Fig. 9 is a partial front enlarged schematic view of the welding machine shown in Fig. 6.

本實施例的焊接機200包括一焊接機主體210、一壓板組件220、一移動機構230、一馬達240、一調整機構250、一氣壓缸260以及一焊接元件270。The welding machine 200 of this embodiment includes a welding machine main body 210, a pressing plate assembly 220, a moving mechanism 230, a motor 240, an adjusting mechanism 250, a pneumatic cylinder 260, and a welding element 270.

在本實施例中,焊接機主體210包括一平台212、一定位柱214以及一焊接區216。詳細而言,焊接機主體210係由一連接件211、一底座213、一平台212構成,連接件211之底側連接底座213,連接件211之上側連接平台212,平台212與底座213之間具有一間距。In this embodiment, the welding machine main body 210 includes a platform 212, a positioning column 214 and a welding area 216. In detail, the welding machine main body 210 is composed of a connecting piece 211, a base 213, and a platform 212. The bottom side of the connecting piece 211 is connected to the base 213, and the upper side of the connecting piece 211 is connected to the platform 212. With a pitch.

在本實施例中,焊接區216設置於平台212,焊接區216係為在平台212之表面上挖空一區域。定位柱214連接於平台212之下。壓板組件220設置於平台212,壓板組件220包括一第一壓板222與一第二壓板224,定位柱214與第一壓板222以及第二壓板224之間具有一第一間隔G1(見第9圖),第一間隔G1用以供捲圓件80置放之用,第一壓板222與第二壓板224之間具有一第二間隔G2(見第9圖),且第二間隔G2連通第一間隔G1。In this embodiment, the welding area 216 is disposed on the platform 212, and the welding area 216 is an area hollowed out on the surface of the platform 212. The positioning post 214 is connected under the platform 212. The pressing plate assembly 220 is disposed on the platform 212. The pressing plate assembly 220 includes a first pressing plate 222 and a second pressing plate 224. There is a first gap G1 between the positioning column 214 and the first pressing plate 222 and the second pressing plate 224 (see Figure 9). ), the first gap G1 is used for placing the round piece 80, there is a second gap G2 between the first pressing plate 222 and the second pressing plate 224 (see Figure 9), and the second gap G2 is connected to the first Interval G1.

在本實施例中,移動機構230設置於平台212。參酌第7圖,移動機構230內設置一皮帶231,皮帶231之兩端分別設置一皮帶輪233,其中一端由馬達240驅動旋轉,該皮帶輪233之兩端分別固定於調整機構250之兩側,以帶動調整機構250直線運動。藉由馬達240驅動移動機構230上之皮帶輪233轉動,使得調整機構250於第一方向L111上移動。氣壓缸260連接於調整機構250。焊接元件270一端連接於調整機構250,焊接元件270對準於第二間隔G2(見第9圖)。In this embodiment, the moving mechanism 230 is provided on the platform 212. Referring to Figure 7, a belt 231 is provided in the moving mechanism 230. A belt pulley 233 is provided at both ends of the belt 231. One end is driven to rotate by the motor 240. The two ends of the belt pulley 233 are respectively fixed on both sides of the adjusting mechanism 250 to Drive the adjustment mechanism 250 to move linearly. The motor 240 drives the pulley 233 on the moving mechanism 230 to rotate, so that the adjusting mechanism 250 moves in the first direction L111. The pneumatic cylinder 260 is connected to the adjustment mechanism 250. One end of the welding element 270 is connected to the adjustment mechanism 250, and the welding element 270 is aligned with the second gap G2 (see FIG. 9).

在此配置之下,步驟S120更包括以下步驟:於一平台212上設置一焊接區216。置放捲圓件80於定位柱214,並將該捲圓件80之欲焊接區域(如捲圓件80的兩側)放置於第9圖中的定位柱214與第一壓板222及第二壓板224之間的第一間隔G1內,其中焊接區216連通第一間隔G1。接著,利用第一壓板222與第二壓板224向下壓緊捲圓件80之第一側與第二側,其中第一壓板222與第二壓板224之間具有一第二間隔G2,第二間隔G2分別連通第一間隔G1以及焊接區216。定位柱214之上端為一平面,第一壓板222及第二壓板224之下端亦為一平面,分別使得捲圓件80之欲焊接區域之兩側邊(如捲圓件80的兩側)能使用第一壓板222及第二壓板224被壓緊於定位柱214之上端之平面上,且將捲圓件80之欲焊接區域之兩側邊相互接觸置於第一間隔G1之中間,以利焊接。接著,氣壓缸260用以使焊接元件270於一第二方向L211上移動,第二方向L211為朝向焊接區216或遠離焊接區216的方向,在此為使焊接元件270朝焊接區216的方向,並藉由調整機構250調整焊接元件270的位置以對準第二間隔G2。接著,馬達240驅動移動機構230上之皮帶231轉動,以帶動調整機構250與焊接元件270於第一方向L111上移動,第一方向L111係沿著第二間隔G2的方向移動,第一方向L111不同於第二方向L211。如此一來,焊接元件270即可朝第二間隔G2噴塗焊料,並對捲圓件80之欲焊接區域進行焊接。Under this configuration, step S120 further includes the following steps: setting a welding area 216 on a platform 212. Place the round piece 80 on the positioning column 214, and place the area to be welded (such as the two sides of the round piece 80) of the round piece 80 on the positioning column 214 and the first pressing plate 222 and the second In the first gap G1 between the pressing plates 224, the welding area 216 is connected to the first gap G1. Then, use the first pressing plate 222 and the second pressing plate 224 to press down the first side and the second side of the round piece 80, wherein there is a second gap G2 between the first pressing plate 222 and the second pressing plate 224, and the second The gap G2 communicates with the first gap G1 and the welding area 216 respectively. The upper end of the positioning post 214 is a flat surface, and the lower ends of the first pressing plate 222 and the second pressing plate 224 are also a flat surface, respectively, so that the two sides of the area to be welded of the round piece 80 (such as the two sides of the round piece 80) can be The first pressing plate 222 and the second pressing plate 224 are pressed on the plane of the upper end of the positioning column 214, and the two sides of the area to be welded of the round piece 80 are in contact with each other and placed in the middle of the first gap G1 to facilitate welding. Next, the pneumatic cylinder 260 is used to move the welding element 270 in a second direction L211. The second direction L211 is toward the welding area 216 or away from the welding area 216. Here, the welding element 270 is toward the welding area 216. , And the position of the welding element 270 is adjusted by the adjustment mechanism 250 to align with the second gap G2. Next, the motor 240 drives the belt 231 on the moving mechanism 230 to rotate to drive the adjustment mechanism 250 and the welding element 270 to move in the first direction L111. The first direction L111 moves along the direction of the second interval G2, and the first direction L111 Different from the second direction L211. In this way, the welding element 270 can spray the solder toward the second gap G2 and weld the area to be welded of the round piece 80.

在本揭露的一實施例中,藉由氣壓缸260使焊接元件270於一第二方向L211上移動,第二方向L211為朝向焊接區216或遠離焊接區216的方向,在此為使焊接元件270朝焊接區216的方向。In an embodiment of the present disclosure, the welding element 270 is moved in a second direction L211 by the pneumatic cylinder 260. The second direction L211 is a direction toward or away from the welding area 216. In this case, the welding element 270 is in the direction of the welding area 216.

在進一步實施例中,如第8圖所示,捲圓件80是由平台212之側邊212A進入,以設置於定位柱214之上,而在焊接過程中,為了不讓捲圓件80自平台212之側邊212A移離出。因此,本揭露的一些實施例之焊接機200更包括一支撐搖臂280。支撐搖臂280可動地設置於平台212,支撐搖臂280用以固定定位柱214。該定位柱214係為一柱體,定位柱214之一端固定於連接件211上,定位柱214之另一端之固定部215固定於支撐搖臂280上。In a further embodiment, as shown in Fig. 8, the round piece 80 is entered from the side 212A of the platform 212 to be set on the positioning column 214, and during the welding process, in order to prevent the round piece 80 from The side 212A of the platform 212 moves out. Therefore, the welding machine 200 of some embodiments of the disclosure further includes a supporting rocker 280. The supporting rocker arm 280 is movably disposed on the platform 212, and the supporting rocker arm 280 is used to fix the positioning column 214. The positioning column 214 is a column, one end of the positioning column 214 is fixed on the connecting member 211, and the fixing part 215 at the other end of the positioning column 214 is fixed on the supporting rocker 280.

詳細而言,第10圖為本揭露支撐搖臂的示意圖。第11圖為第6圖的焊接機的局部仰視示意圖。請參閱第10圖與第11圖。支撐搖臂280包括一樞轉件282、一搖臂284以及一固定件286。固定件286固定於平台212,樞轉件282之一端樞接於固定件286,使得樞轉件282能相對於固定件286旋轉。樞轉件282之另一端連接於搖臂284。樞轉件282包含一容置部282A,容置部282A為樞轉件282一部分挖空形成。當捲圓件80置入定位柱214時,樞轉件282被旋轉到定位柱214之附近時,容置部282A用以供定位柱114的一固定部215穿設,將定位柱214固定於支撐搖臂280上,當捲圓件80焊接完時,搖臂284往上旋轉,以利將焊接完之捲圓件80取出。In detail, FIG. 10 is a schematic diagram of the supporting rocker arm of the present disclosure. Figure 11 is a partial bottom view of the welding machine shown in Figure 6. Please refer to Figure 10 and Figure 11. The supporting rocker arm 280 includes a pivoting member 282, a rocker arm 284 and a fixing member 286. The fixing member 286 is fixed to the platform 212, and one end of the pivoting member 282 is pivotally connected to the fixing member 286 so that the pivoting member 282 can rotate relative to the fixing member 286. The other end of the pivoting member 282 is connected to the rocker arm 284. The pivoting member 282 includes a receiving portion 282A, and the receiving portion 282A is formed by hollowing out a part of the pivoting member 282. When the round member 80 is placed in the positioning column 214, when the pivoting member 282 is rotated to the vicinity of the positioning column 214, the accommodating portion 282A is used for a fixing portion 215 of the positioning column 114 to pass through to fix the positioning column 214 to On the supporting rocker arm 280, when the round piece 80 is welded, the rocker arm 284 rotates upward to facilitate taking out the welded round piece 80.

在本揭露的一實施例中,焊接機200更包括一第二感應元件290。第二感應元件290設置於平台212。舉例而言,第二感應元件290例如為一紅外線感應器,可藉由一固定板292以將第二感應元件290固定在平台212,第二感應元件290鄰近於支撐搖臂280。第二感應元件290用以感應支撐搖臂280是否固定定位柱214,藉此確保在焊接過程中,不讓捲圓件80移離自平台212之側邊212A。In an embodiment of the disclosure, the welding machine 200 further includes a second sensing element 290. The second sensing element 290 is disposed on the platform 212. For example, the second sensing element 290 is an infrared sensor, and a fixing plate 292 can be used to fix the second sensing element 290 on the platform 212, and the second sensing element 290 is adjacent to the supporting rocker 280. The second sensing element 290 is used to sense whether the supporting rocker arm 280 fixes the positioning post 214, thereby ensuring that the round piece 80 is not moved away from the side 212A of the platform 212 during the welding process.

由此可知,上述置放捲圓件80於定位柱214的步驟中,更包括以下步驟:將捲圓件80由平台212的一側邊212A進入以設置於定位柱214之上;旋轉支撐搖臂280的一樞轉件282,使定位柱214的一固定部215穿設於樞轉件282的一容置部282A,以固定定位柱214。在一實施例中,更可藉由一第二感應元件290感應該支撐搖臂280是否固定定位柱214。It can be seen from this that the step of placing the rolling element 80 on the positioning column 214 further includes the following steps: inserting the rolling element 80 from one side 212A of the platform 212 to be set on the positioning column 214; A pivoting member 282 of the arm 280 allows a fixing portion 215 of the positioning column 214 to pass through a receiving portion 282A of the pivoting member 282 to fix the positioning column 214. In one embodiment, a second sensing element 290 can be used to sense whether the supporting rocker arm 280 fixes the positioning post 214.

在進一步實施例中,如第9圖所示,壓板組件220更包括一第一抵接端T1以及一第二抵接端T2。第一壓板222之一側設置有第一抵接端T1,第一抵接端T1為第一壓板222之表面向外凸出的一凸部;同理,第二壓板224之一側設置有第二抵接端T2,第二抵接端T2係第二壓板222之表面向外凸出形成的一凸部。此外,第一抵接端T1與第二抵接端T2之間形成第二間隔G2,且第一抵接端T1與第二抵接端T2分別用以抵觸如第8圖所示的捲圓件80。In a further embodiment, as shown in FIG. 9, the pressing plate assembly 220 further includes a first abutting end T1 and a second abutting end T2. One side of the first pressing plate 222 is provided with a first abutting end T1, and the first abutting end T1 is a convex part protruding outward from the surface of the first pressing plate 222; for the same reason, one side of the second pressing plate 224 is provided with The second abutting end T2, the second abutting end T2 is a convex portion formed by protruding outward from the surface of the second pressing plate 222. In addition, a second gap G2 is formed between the first abutting end T1 and the second abutting end T2, and the first abutting end T1 and the second abutting end T2 are respectively used to interfere with the coil as shown in FIG. 8 Piece 80.

第12圖為第6圖的焊接機一視角的局部放大示意圖,以更具體顯示出本揭露的一些實施例之移動機構230、馬達240、調整機構250、氣壓缸260以及焊接元件270。在本揭露的一實施例中,移動機構230包括一殼體232以及一被滑動件234,殼體232內例如可容置皮帶231、皮帶輪233、齒輪等傳動元件,其傳動元件的型態可依據實際產品來調整,本揭露不對傳動元件的型態加以限制。被滑動件234例如為一板件,其設置於殼體232之一側。FIG. 12 is a partial enlarged view of the welding machine in FIG. 6 from a perspective, to more specifically show the moving mechanism 230, the motor 240, the adjustment mechanism 250, the pneumatic cylinder 260, and the welding element 270 of some embodiments of the disclosure. In an embodiment of the present disclosure, the moving mechanism 230 includes a housing 232 and a sliding part 234. The housing 232 can accommodate transmission elements such as belts 231, pulleys 233, gears, etc., and the type of transmission elements can be According to the actual product adjustment, the present disclosure does not limit the type of the transmission element. The sliding member 234 is, for example, a plate member, which is disposed on one side of the housing 232.

在本揭露的一實施例中,調整機構250包括一組裝件252。組裝件252可移動地設置於被滑動件234。針對調整機構250,在本揭露一實施例中,調整機構250更包括一連接組件254、一水平調整件256、一垂直調整件258以及銜接件259。連接組件254包括一第一板件254A以及一第二板件254B,其中第一板件254A連接組裝件252,第二板件254B垂直連接第一板件254A。水平調整件256連接於第二板件254B之內表面,垂直調整件258嵌設於水平調整件256,水平調整件256的水平調整鈕256B的軸向方向不同於垂直調整件258的一垂直調整鈕258B的軸向方向。In an embodiment of the present disclosure, the adjustment mechanism 250 includes an assembly 252. The assembling part 252 is movably disposed on the slid part 234. Regarding the adjustment mechanism 250, in an embodiment of the present disclosure, the adjustment mechanism 250 further includes a connecting assembly 254, a horizontal adjustment member 256, a vertical adjustment member 258, and a connecting member 259. The connecting assembly 254 includes a first plate 254A and a second plate 254B. The first plate 254A is connected to the assembly 252, and the second plate 254B is vertically connected to the first plate 254A. The horizontal adjustment piece 256 is connected to the inner surface of the second plate 254B. The vertical adjustment piece 258 is embedded in the horizontal adjustment piece 256. The axial direction of the horizontal adjustment button 256B of the horizontal adjustment piece 256 is different from that of the vertical adjustment piece 258. The axial direction of button 258B.

舉例而言,水平調整件256的水平調整鈕256B之軸向方向平行於第一板件254A之表面,垂直調整件258的垂直調整鈕258B之軸向方向垂直於第一板件254A之表面。銜接件259嵌合於垂直調整件258,且銜接件159之一端連接於氣壓缸160,銜接件259之另一端連接於焊接元件270。因此,馬達240用以驅動組裝件252相對於被滑動件234(如第6圖的第一方向L111)與調整機構250移動,進而帶動焊接元件270移動。進一步可藉由水平調整件256調整焊接元件270的水平位置,或藉由垂直調整件258調整焊接元件270的垂直位置。For example, the axial direction of the horizontal adjustment button 256B of the horizontal adjustment member 256 is parallel to the surface of the first plate 254A, and the axial direction of the vertical adjustment button 258B of the vertical adjustment member 258 is perpendicular to the surface of the first plate 254A. The connecting piece 259 is inserted into the vertical adjusting piece 258, one end of the connecting piece 159 is connected to the air cylinder 160, and the other end of the connecting piece 259 is connected to the welding element 270. Therefore, the motor 240 is used to drive the assembly 252 relative to the slid 234 (such as the first direction L111 in FIG. 6) and the adjustment mechanism 250 to move, thereby driving the welding element 270 to move. Further, the horizontal position of the welding element 270 can be adjusted by the horizontal adjustment member 256, or the vertical position of the welding element 270 can be adjusted by the vertical adjustment member 258.

針對銜接件259,進一步實施例中,銜接件259嵌合於垂直調整件258,且銜接件259之一端連接於氣壓缸260,銜接件259之另一端連接於焊接元件270。具體而言,氣壓缸260之一端軸部穿設於平板件,並連接於焊接元件270,使得氣壓缸260能調整焊接元件270之垂直方向(如第6圖的第二方向L211)的位置。Regarding the connecting piece 259, in a further embodiment, the connecting piece 259 is fitted into the vertical adjusting piece 258, one end of the connecting piece 259 is connected to the pneumatic cylinder 260, and the other end of the connecting piece 259 is connected to the welding element 270. Specifically, one end shaft portion of the pneumatic cylinder 260 penetrates the flat member and is connected to the welding element 270, so that the pneumatic cylinder 260 can adjust the position of the welding element 270 in the vertical direction (such as the second direction L211 in FIG. 6).

在一實施例中,焊接元件270包括一連接部272、一轉接部273以及一垂直部274,連接部272之一端連接轉接部273,垂直部274連接轉接部273,銜接件259與焊接元件270組裝在一起。In one embodiment, the welding element 270 includes a connecting portion 272, an adapter portion 273, and a vertical portion 274. One end of the connecting portion 272 is connected to the adapter portion 273, the vertical portion 274 is connected to the adapter portion 273, and the adapter 259 is connected to the adapter portion 273. The welding elements 270 are assembled together.

由此可知,利用本揭露的一些實施例之焊接機200,使得捲圓件80的第一側與第二側焊接在一起形成筒狀體40。接著,請復參閱第1圖,步驟S120之後,進行步驟S130,分別對筒狀體40之第一端部A與第二端部B進行一滾壓成型步驟,使第一端部A具有一第一滾壓結構C1,且使第二端部具有一第二滾壓結構C2,以形成一華夫筒60(如第2圖所示)。It can be seen that, by using the welding machine 200 of some embodiments of the present disclosure, the first side and the second side of the round piece 80 are welded together to form the cylindrical body 40. Next, please refer to Figure 1. After step S120, proceed to step S130 to perform a roll forming step on the first end A and the second end B of the cylindrical body 40, so that the first end A has a The first rolling structure C1 and the second end has a second rolling structure C2 to form a waffle cone 60 (as shown in FIG. 2).

第13圖為本揭露的成型機中一應用例的示意圖。第14圖為第13圖的成型機另一視角的示意圖。第15圖為第13圖的成型機的俯視示意圖。請參考第13圖至第15圖,本揭露的成型機300用以分別成型一筒狀體40之相對的一第一端部A與一第二端部B,成型機300包括一基座310、一移動裝置320、一固定裝置330以及一輥輪裝置340。FIG. 13 is a schematic diagram of an application example of the molding machine of the disclosure. Figure 14 is a schematic view of the molding machine of Figure 13 from another perspective. Fig. 15 is a schematic top view of the molding machine shown in Fig. 13. Please refer to FIG. 13 to FIG. 15. The molding machine 300 of the present disclosure is used to respectively mold a first end A and a second end B of a cylindrical body 40 opposite to each other. The molding machine 300 includes a base 310 , A moving device 320, a fixing device 330 and a roller device 340.

在本實施例中,基座310包括一承載部312、第一底部314A與第二底部314B等二底部。第一底部314A與第二底部314B分別設置於承載部112之下方。In this embodiment, the base 310 includes a supporting portion 312, a first bottom portion 314A, and a second bottom portion 314B. The first bottom portion 314A and the second bottom portion 314B are respectively disposed below the supporting portion 112.

在本實施例中,移動裝置320包括一第一移動座322、一第二移動座324、一第一推拉油壓缸326以及一第二推拉油壓缸328。第一移動座322與第二移動座324分別設置於基座310上,且第一移動座322與第二移動座324分別可移動地位於承載部312之上方。In this embodiment, the moving device 320 includes a first moving seat 322, a second moving seat 324, a first push-pull hydraulic cylinder 326, and a second push-pull hydraulic cylinder 328. The first moving base 322 and the second moving base 324 are respectively disposed on the base 310, and the first moving base 322 and the second moving base 324 are respectively movably located above the carrying portion 312.

本揭露的一些實施例不限制第一移動座322與第二移動座324如何能在承載部312上方作直線移動的機制,例如,滑軌與滑座,如在承載部312上設置滑軌329,而相對應的第一移動座322與第二移動座324設置滑座329A,使得第一移動座322與第二移動座324能在承載部312作直線移動。在另一未繪示實施例,可將滑座329A設置於承載部之上,滑軌設置於相對應的第一移動座與第二移動座,亦可達到與前述承載部312上設置一滑軌329,而相對應的第一移動座322與第二移動座324設置滑座329A的效果。Some embodiments of the present disclosure do not limit the mechanism of how the first movable seat 322 and the second movable seat 324 can move linearly above the carrying portion 312, for example, sliding rails and sliding seats, such as a sliding rail 329 provided on the carrying portion 312 , And the corresponding first moving seat 322 and the second moving seat 324 are provided with a sliding seat 329A, so that the first moving seat 322 and the second moving seat 324 can move linearly on the carrying portion 312. In another embodiment that is not shown, the sliding seat 329A can be arranged on the carrying part, and the sliding rails are arranged on the corresponding first and second moving seats, and it can also achieve the same sliding as the aforementioned carrying part 312. Rails 329, and the corresponding first movable seat 322 and second movable seat 324 are provided with the effect of a sliding seat 329A.

第一推拉油壓缸326連接第一移動座322,第二推拉油壓缸328連接第二移動座324,且第一推拉油壓缸326驅動第一移動座322相對於基座310的承載部312上移動,以朝向或遠離第二移動座324的方向移動;第二推拉油壓缸328驅動第二移動座324相對於基座310的承載部312上移動,以朝向或遠離第一移動座322的方向移動。The first push-pull hydraulic cylinder 326 is connected to the first movable seat 322, the second push-pull hydraulic cylinder 328 is connected to the second movable seat 324, and the first push-pull hydraulic cylinder 326 drives the first movable seat 322 relative to the bearing portion of the base 310 312 moves upward to move toward or away from the second moving seat 324; the second push-pull hydraulic cylinder 328 drives the second moving seat 324 to move upward relative to the bearing portion 312 of the base 310 to move toward or away from the first moving seat Move in the direction of 322.

在本實施例中,固定裝置330包括一第一固定座體332A、一第二固定座體332B、一第一旋轉主軸334A、一第二旋轉主軸334B、一第一夾頭336A以及一第二夾頭336B。第一固定座體332A設置於第一移動座322之上方,且第一移動座322連動於第一固定座體332A。第二固定座體332B設置於第二移動座324之上方,且第二移動座324連動於第二固定座體332B。第一固定座體332A與第二固定座體332B分設於基座310上的相對面,藉由第一推拉油壓缸326驅動第一移動座322相對於基座310的承載部312上移動,使得第一固定座體332A朝向或遠離第二固定座體332B的方向移動;藉由第二推拉油壓缸328驅動第二移動座324相對於基座310的承載部312上移動,使得第二固定座體332B朝向或遠離第一固定座體332A的方向移動。In this embodiment, the fixing device 330 includes a first fixing base 332A, a second fixing base 332B, a first rotating spindle 334A, a second rotating spindle 334B, a first chuck 336A, and a second Chuck 336B. The first fixed base 332A is disposed above the first movable base 322, and the first movable base 322 is linked to the first fixed base 332A. The second fixed base 332B is disposed above the second movable base 324, and the second movable base 324 is linked to the second fixed base 332B. The first fixed seat body 332A and the second fixed seat body 332B are separately arranged on opposite surfaces of the base 310, and the first moving base 322 is driven to move relative to the carrying portion 312 of the base 310 by the first push-pull hydraulic cylinder 326 , So that the first fixed base 332A moves toward or away from the second fixed base 332B; the second moving base 324 is driven to move relative to the bearing portion 312 of the base 310 by the second push-pull hydraulic cylinder 328, so that the first The two fixed bases 332B move toward or away from the first fixed base 332A.

第一旋轉主軸334A可旋轉地設置於第一固定座體332A,第二旋轉主軸334B可旋轉地設置於第二固定座體332B。第一夾頭336A設置於第一旋轉主軸334A,第二夾頭336B設置於第二旋轉主軸334B,且第一夾頭336A與第二夾頭336B之間相隔一距離,該距離可端視實際華夫筒之軸向距離而定。The first rotating main shaft 334A is rotatably disposed on the first fixed base 332A, and the second rotating main shaft 334B is rotatably disposed on the second fixed base 332B. The first chuck 336A is arranged on the first rotating spindle 334A, the second chuck 336B is arranged on the second rotating spindle 334B, and the first chuck 336A and the second chuck 336B are separated by a distance, which can be based on the actual situation. It depends on the axial distance of the waffle cone.

在一實施例中,固定裝置330包括一第一氣動閥338A與一第二氣動閥338B。第一氣動閥338A連接第一旋轉主軸334A,且第一氣動閥338A用以控制第一夾頭336A。第二氣動閥338B連接第二旋轉主軸334B,且第二氣動閥338B用以控制第二夾頭336B。In one embodiment, the fixing device 330 includes a first pneumatic valve 338A and a second pneumatic valve 338B. The first pneumatic valve 338A is connected to the first rotating spindle 334A, and the first pneumatic valve 338A is used to control the first chuck 336A. The second pneumatic valve 338B is connected to the second rotating spindle 334B, and the second pneumatic valve 338B is used to control the second chuck 336B.

在本實施例中,輥輪裝置340包括一第一外輥輪裝置342、一第一內輥輪裝置346、一第二內輥輪裝置344以及第二外輥輪裝置348。第一內輥輪裝置346與第一外輥輪裝置342分別設置於第一移動座322之上。第二內輥輪裝置344與第二外輥輪裝置348分別設置於第二移動座324之上。在此配置情況下,一筒狀體40分別置入於第一旋轉主軸334A與第二旋轉主軸334B之內,並可藉由移動第一移動座322與第二移動座324,當滾壓筒狀體40的第一端部A時,並將筒狀體40的第二端部B套在第二夾頭336B上,並將第一夾頭336A用以容置筒狀體40的第一端部A之內,以將筒狀體40固定,使得第一夾頭336A帶動筒狀體40旋轉,當滾壓筒狀體40的第二端部B時,並將筒狀體40的第一端部A套在第一夾頭336A上,並將第二夾頭336B用以容置筒狀體40的第二端部B之內,以將筒狀體40固定,使得第二夾頭336B帶動筒狀體40旋轉。藉由第一夾頭336A與第二夾頭336B分別容置筒狀體40的第一端部A與第二端部B,以夾住筒狀體40一起旋轉,舉例而言,筒狀體40的第一端部A與第二端部B在此指華夫筒的兩端部相對應的內側緣與外側緣。第一內輥輪裝置346用以固定筒狀體40之第一端部A的內側緣,第一外輥輪裝置342用以固定筒狀體40之第一端部A的外側緣,藉由第一內輥輪裝置346固定筒狀體40之第一端部A的內側緣,並藉由第一外輥輪裝置341固定筒狀體40之第一端部A的一外側緣,也就是筒狀體40之第一端部A的內、外側緣分別被第一內輥輪裝置346與第一外輥輪裝置342所接觸。另一方面,第二內輥輪裝置144用以固定華夫筒60之第二端部B的內側緣,第二外輥輪裝置348用以固定筒狀體40之第二端部B的外側緣,也就是筒狀體40之第二端部B的內、外側緣分別被第二內輥輪裝置344與第二外輥輪裝置348所接觸。In this embodiment, the roller device 340 includes a first outer roller device 342, a first inner roller device 346, a second inner roller device 344, and a second outer roller device 348. The first inner roller device 346 and the first outer roller device 342 are respectively disposed on the first moving seat 322. The second inner roller device 344 and the second outer roller device 348 are respectively disposed on the second moving seat 324. In this configuration, a cylindrical body 40 is respectively inserted into the first rotating spindle 334A and the second rotating spindle 334B, and can be moved by the first moving seat 322 and the second moving seat 324, when the rolling cylinder When the first end A of the cylindrical body 40 is formed, the second end B of the cylindrical body 40 is sleeved on the second chuck 336B, and the first chuck 336A is used to accommodate the first end of the cylindrical body 40. In the end A, the cylindrical body 40 is fixed, so that the first chuck 336A drives the cylindrical body 40 to rotate. When the second end B of the cylindrical body 40 is rolled, the second end B of the cylindrical body 40 is removed One end A is sleeved on the first chuck 336A, and the second chuck 336B is used to accommodate the second end B of the cylindrical body 40 to fix the cylindrical body 40 so that the second chuck 336B drives the cylindrical body 40 to rotate. The first chuck 336A and the second chuck 336B respectively accommodate the first end A and the second end B of the cylindrical body 40 to clamp the cylindrical body 40 and rotate together. For example, the cylindrical body The first end A and the second end B of 40 here refer to the inner and outer edges corresponding to the two ends of the wafer cone. The first inner roller device 346 is used to fix the inner edge of the first end A of the cylindrical body 40, and the first outer roller device 342 is used to fix the outer edge of the first end A of the cylindrical body 40, by The first inner roller device 346 fixes the inner edge of the first end A of the cylindrical body 40, and the first outer roller device 341 fixes an outer edge of the first end A of the cylindrical body 40, that is The inner and outer edges of the first end A of the cylindrical body 40 are respectively contacted by the first inner roller device 346 and the first outer roller device 342. On the other hand, the second inner roller device 144 is used to fix the inner edge of the second end B of the waffle cone 60, and the second outer roller device 348 is used to fix the outer side of the second end B of the cylindrical body 40. The edges, that is, the inner and outer edges of the second end B of the cylindrical body 40 are respectively contacted by the second inner roller device 344 and the second outer roller device 348.

以此實施例而言,輥輪裝置340更包括一第一驅動電機349A與一第二驅動電機349B。第一驅動電機349A連接並驅動第一旋轉主軸334A旋轉。第二驅動電機349B連接並驅動第二旋轉主軸334B旋轉。本實施例可利用第一驅動電機349A與第二驅動電機349B分別驅動第一旋轉主軸334A與第二旋轉主軸334B,以轉動筒狀體40轉動,利用第一內輥輪裝置346、第二內輥輪裝置344、第一外輥輪裝置342與第二外輥輪裝置348來對華夫筒進行輥壓動作,用以分別對筒狀體40之相對的第一端部A與第二端部B成型,如第2圖,華夫筒60的外側62之第一端A具有一第一滾壓結構C1,該第一滾壓結構C1成一圓弧狀(圓弧狀斜狀),即利用第一內輥輪裝置346、第一外輥輪裝置342滾壓成型所製成,而華夫筒60的外側62之第二端B具有一第二滾壓結構C2,則是利用第二內輥輪裝置344、第二外輥輪裝置348滾壓成型所製成,且第二滾壓結構C2具有第一滾壓段C21與其相連之第二滾壓段C22,該第一滾壓段C21成一傾斜狀,第二滾壓段C22成一垂直狀。至於華夫筒60的第一端部A與第二端部B的擴體型態不同,實際上是依據前述第一內輥輪裝置346、第二內輥輪裝置344、第一外輥輪裝置342與第二外輥輪裝置348的配置組合所達成,以下更具體介紹。本發明亦可先成型第二端部B,再成型第一端部A。In this embodiment, the roller device 340 further includes a first driving motor 349A and a second driving motor 349B. The first driving motor 349A is connected to and drives the first rotating spindle 334A to rotate. The second driving motor 349B is connected to and drives the second rotating main shaft 334B to rotate. In this embodiment, the first driving motor 349A and the second driving motor 349B can be used to drive the first rotating main shaft 334A and the second rotating main shaft 334B respectively to rotate the cylindrical body 40. The first inner roller device 346 and the second inner roller device 346 are used. The roller device 344, the first outer roller device 342, and the second outer roller device 348 are used to roll the waffle cone, so as to apply the opposite first end A and the second end of the cylindrical body 40, respectively. The portion B is formed, as shown in Figure 2, the first end A of the outer side 62 of the waffle cone 60 has a first rolling structure C1, and the first rolling structure C1 is in an arc shape (arc-shaped oblique shape), namely The first inner roller device 346 and the first outer roller device 342 are formed by roll forming. The second end B of the outer side 62 of the waffle cone 60 has a second rolling structure C2, which uses the second rolling structure C2. The inner roller device 344 and the second outer roller device 348 are formed by rolling, and the second rolling structure C2 has a second rolling section C22 connected to the first rolling section C21. C21 is in an inclined shape, and the second rolling section C22 is in a vertical shape. As for the different expanded shapes of the first end A and the second end B of the waffle cone 60, it is actually based on the aforementioned first inner roller device 346, second inner roller device 344, and first outer roller device. The configuration of the device 342 and the second outer roller device 348 are combined, which will be described in more detail below. In the present invention, the second end B may be formed first, and then the first end A may be formed.

在本實施例中,第一外輥輪裝置342包括一第一外輥輪342A與一第一油壓缸342B,第一外輥輪裝置342連接於第一移動座322,第一油壓缸342B連接並驅動第一外輥輪342A接觸或離開筒狀體40的第一端部A的外側緣。第一內輥輪裝置346包括一第一內輥輪346A與一第二油壓缸346B,第一內輥輪裝置346連接於第一移動座322,且第一外輥輪342A與第一內輥輪346A分別設置於第一旋轉主軸334A之同一側,第二油壓缸346B連接並驅動第一內輥輪346A接觸或離開筒狀體40的第一端部A的內側緣,第一內輥輪346A成一垂直狀(如第16C圖),即相互擠壓在筒狀體40的第一端部A形成一圓弧狀(圓弧狀斜狀),形成如第2圖的第一滾壓結構C1,其中第一滾壓結構C1為凸出於筒狀體40的表面42成一圓弧狀。In this embodiment, the first outer roller device 342 includes a first outer roller 342A and a first hydraulic cylinder 342B. The first outer roller device 342 is connected to the first moving base 322. The first hydraulic cylinder 342B connects and drives the first outer roller 342A to contact or leave the outer edge of the first end A of the cylindrical body 40. The first inner roller device 346 includes a first inner roller 346A and a second hydraulic cylinder 346B. The first inner roller device 346 is connected to the first moving base 322, and the first outer roller 342A is connected to the first inner roller 342A. The rollers 346A are respectively arranged on the same side of the first rotating main shaft 334A. The second hydraulic cylinder 346B is connected to and drives the first inner roller 346A to contact or leave the inner edge of the first end A of the cylindrical body 40, and the first inner The rollers 346A are in a vertical shape (as shown in Figure 16C), that is, they are pressed against each other on the first end A of the cylindrical body 40 to form an arc shape (arc-shaped oblique), forming the first roller as shown in Figure 2 The pressing structure C1, wherein the first rolling structure C1 protrudes from the surface 42 of the cylindrical body 40 into an arc shape.

在本實施例中,第二外輥輪裝置348包括一第二外輥輪348A、一第三油壓缸348B、一第三外輥輪348C與一第五油壓缸348D。第二內輥輪裝置344包括一第二內輥輪344A、一第四油壓缸344B、一第三內輥輪344C與一第六油壓缸344D。第二外輥輪348A與第三外輥輪148C分別連接於第二移動座324,且第二外輥輪348A與第三外輥輪348C分別設置於第二旋轉主軸334B之不同側,使得第二外輥輪348A與第三外輥輪348C位於筒狀體40的第二端部B的外側緣之不同位置。第二內輥輪344A與第三內輥輪344C分別連接於第二移動座324,且第二外輥輪348A與第二內輥輪344A分別設置於第二旋轉主軸334B之同一側,第三外輥輪348C與第三內輥輪344C分別設置於第二旋轉主軸334B之另一側,換言之,第二內輥輪344A與第三內輥輪344C分別設置於第二旋轉主軸334B之不同側,使得第二內輥輪344A與第三內輥輪344C位於筒狀體40的第二端部B的內側緣之不同位置,當轉動筒狀體40轉動時,此時第二夾頭336B夾住筒狀體40內側,筒狀體40的另一側內緣套在第一夾頭336A上轉動,。第四油壓缸344B連接並驅動第二內輥輪344A接觸或離開筒狀體40之第二端部B的內側緣,並驅動第二內輥輪344A往外移動,該第二內輥輪344A成一錐狀(如第16A圖),以將相互擠壓在筒狀體40之第二端部B形成一傾斜狀,如第2圖所示的第二滾壓結構C2具有第一滾壓段C21,接著第六油壓缸344D連接並驅動第三內輥輪344C接觸或離開筒狀體40之第二端部B的內側緣此時第二夾頭336B夾住筒狀體40內側,筒狀體40另一側內緣套在第一夾頭336A上轉動,並驅動第三內輥輪344C往外移動,該第三內輥輪344C成一垂直狀(如第16B圖),將相互擠壓在筒狀體40之第二端部B形成一垂直狀,如第2圖所示的第二滾壓結構C2具有相互擠壓在筒狀體40之第二端部B形成一垂直狀。本揭露的一些實施例亦可先形成第二端部B,再接續形成第一端部A。In this embodiment, the second outer roller device 348 includes a second outer roller 348A, a third hydraulic cylinder 348B, a third outer roller 348C, and a fifth hydraulic cylinder 348D. The second inner roller device 344 includes a second inner roller 344A, a fourth hydraulic cylinder 344B, a third inner roller 344C, and a sixth hydraulic cylinder 344D. The second outer roller 348A and the third outer roller 148C are respectively connected to the second moving seat 324, and the second outer roller 348A and the third outer roller 348C are respectively arranged on different sides of the second rotating main shaft 334B, so that the first The second outer roller 348A and the third outer roller 348C are located at different positions of the outer edge of the second end B of the cylindrical body 40. The second inner roller 344A and the third inner roller 344C are respectively connected to the second moving seat 324, and the second outer roller 348A and the second inner roller 344A are respectively arranged on the same side of the second rotating main shaft 334B, and the third The outer roller 348C and the third inner roller 344C are respectively arranged on the other side of the second rotating spindle 334B, in other words, the second inner roller 344A and the third inner roller 344C are respectively arranged on different sides of the second rotating spindle 334B , So that the second inner roller 344A and the third inner roller 344C are located at different positions of the inner edge of the second end B of the cylindrical body 40. When the rotating cylindrical body 40 rotates, the second chuck 336B clamps Hold the inner side of the cylindrical body 40, and the inner edge of the other side of the cylindrical body 40 is sleeved on the first chuck 336A to rotate. The fourth hydraulic cylinder 344B is connected to and drives the second inner roller 344A to contact or leave the inner edge of the second end B of the cylindrical body 40, and drives the second inner roller 344A to move outward, the second inner roller 344A A cone shape (as shown in Figure 16A) to form an oblique shape by squeezing each other on the second end B of the cylindrical body 40. The second rolling structure C2 shown in Figure 2 has a first rolling section C21, then the sixth hydraulic cylinder 344D is connected and drives the third inner roller 344C to contact or leave the inner edge of the second end B of the cylindrical body 40. At this time, the second chuck 336B clamps the inner side of the cylindrical body 40. The inner edge of the other side of the shaped body 40 is sleeved on the first chuck 336A to rotate and drive the third inner roller 344C to move outward. The third inner roller 344C is in a vertical shape (as shown in Figure 16B), which will squeeze each other The second end B of the cylindrical body 40 forms a vertical shape, and the second rolling structure C2 shown in FIG. 2 has the second end B of the cylindrical body 40 squeezed to form a vertical shape. In some embodiments of the present disclosure, the second end B may be formed first, and then the first end A may be formed successively.

此外,在一實施例中,如第13圖所示,上述輥輪裝置340包括複數個支撐元件90。支撐元件90連接固定於第一移動座322與第二移動座324之上,藉由支撐元件90,可使得一第一外輥輪裝置342、一第一內輥輪裝置346、一第二內輥輪裝置344以及第二外輥輪裝置348固定於第一移動座322與第二移動座324之上。In addition, in an embodiment, as shown in FIG. 13, the roller device 340 includes a plurality of supporting elements 90. The supporting element 90 is connected and fixed on the first moving base 322 and the second moving base 324. With the supporting element 90, a first outer roller device 342, a first inner roller device 346, and a second inner roller device can be made The roller device 344 and the second outer roller device 348 are fixed on the first moving seat 322 and the second moving seat 324.

綜上所述,在華夫筒製造方法中,分別透過捲圓機、焊接機與成型機,來便於製作出華夫筒。In summary, in the waffle cone manufacturing method, the waffle cone is easily manufactured through the rolling machine, the welding machine and the forming machine.

再者,本揭露的成型機可用以在同一機台分別對筒狀體之相對的第一端部與第二端部成型,無須再移動華夫筒至其他機台成型,即可分別成型華夫筒的第一端部與第二端部,藉此節省製程時間,並可利用不同組合的內、外輥輪裝置製作出華夫筒之端部所需的型態。Furthermore, the forming machine of the present disclosure can be used to form the opposite first end and the second end of the cylindrical body on the same machine, without moving the waffle cone to other machines for forming, respectively. The first end and the second end of the waffle cone save process time, and different combinations of inner and outer roller devices can be used to produce the desired shape of the end of the waffle cone.

雖然本揭露的一些實施例已以實施例揭露如上,然其並非用以限定本揭露,任何所屬技術領域中具有通常知識者,在不脫離本揭露之精神和範圍內,當可作些許之更動與潤飾,故本揭露之保護範圍當視後附之申請專利範圍所界定者為準。Although some embodiments of the present disclosure have been disclosed as above, they are not intended to limit the present disclosure. Anyone with ordinary knowledge in the technical field can make slight changes without departing from the spirit and scope of the present disclosure. And retouching, so the protection scope of this disclosure shall be subject to the scope of the attached patent application.

40:筒狀體 42:表面 50:華夫筒半成品 60:華夫筒 62:外表面 70:鋼板 80:捲圓件 90:支撐元件 100:捲圓機 110:捲圓機主體 111:容置部 112:置放平台 114:凸出部 114A:頂部 114B:垂直部 115:滑動槽 116A:第一樞接件 116B:第二樞接件 117:外接件 120:第一移動裝置 122:上滾輪 122A:第一側部 122B:第二側部 124:固定座 124A:第一固定板件 124B:第二固定板件 124C:第一螺桿件 124D:第二螺桿件 124E:第一樞轉部 124F:第二樞轉部 124G:連接件 126:上滾輪升降缸 128:高度調整組件 128A:調整閥 128B:滑動件 128C:螺桿座 128D:螺桿 130:第二移動裝置 132:下滾輪 134:驅動馬達 136:連接裝置 136A:連接塊 136B:第一承載件 136C:第二承載件 138:第一下滾輪升降缸 139:第二下滾輪升降缸 150:定位元件 152:第一連接板件 154:第二連接板件 170:第一感應元件 200:焊接機 210:焊接機主體 211:連接件 212:平台 212A:側邊 213:底座 214:定位柱 215:固定部 216:焊接區 220:壓板組件 222:第一壓板 224:第二壓板 230:移動機構 231:皮帶 232:殼體 233:皮帶輪 234:被移動件 240:馬達 250:調整機構 252:組裝件 254:連接組件 254A:第一板件 254B:第二板件 256:水平調整件 256B:水平調整鈕 258:垂直調整件 258B:垂直調整鈕 259:銜接件 260:氣壓缸 270:焊接元件 272:連接部 273:轉接部 274:垂直部 280:支撐搖臂 282:樞轉件 282A:容置部 284:搖臂 286:固定件 290:第二感應元件 292:固定板 300:成型機 310:基座 312:承載部 314A:第一底部 314B:第二底部 320:移動裝置 322:第一移動座 324:第二移動座 326:第一推拉油壓缸 328:第二推拉油壓缸 329:滑軌 329A:滑座 330:固定裝置 332A:第一固定座體 332B:第二固定座體 334A:第一旋轉主軸 334B:第二旋轉主軸 336A:第一夾頭 336B:第二夾頭 338A:第一氣動閥 338B:第二氣動閥 340:輥輪裝置 342:第一外輥輪裝置 342A:第一外輥輪 342B:第一油壓缸 344:第二內輥輪裝置 344A:第二內輥輪 344B:第四油壓缸 344C:第三內輥輪 344D:第六油壓缸 346:第一內輥輪裝置 346A:第一內輥輪 346B:第二油壓缸 348:第二外輥輪裝置 348A:第二外輥輪 348B:第三油壓缸 348C:第三外輥輪 348D:第五油壓缸 349A:第一驅動電機 349B:第二驅動電機 A:第一端部 A1:軸線 B:第二端部 B1:第一板件 B2:第二板件 C1:第一滾壓結構 C2:第二滾壓結構 C21:第一滾壓段 C22:第二滾壓段 CA:裝設孔 G1:第一間隔 G2:第二間隔 H1:開槽 L1:移動方向 L111:第一方向 L2:垂直移動方向 L211:第二方向 P1:第一止擋件 P2:第二止擋件 P3:滑動主體 R:角度 T1:第一抵接端 T2:第二抵接端 S1:第一側壁 S100:華夫筒製造方法 S110~S130:步驟 40: cylindrical body 42: Surface 50: Waffle cone semi-finished products 60: Waffle cone 62: Outer surface 70: steel plate 80: round pieces 90: support element 100: Rolling machine 110: The main body of the rolling machine 111: accommodating part 112: Placing Platform 114: protruding part 114A: top 114B: Vertical section 115: sliding groove 116A: The first pivot 116B: second pivot 117: External parts 120: The first mobile device 122: upper scroll wheel 122A: First side 122B: second side 124: fixed seat 124A: The first fixed plate 124B: second fixed plate 124C: The first screw part 124D: The second screw part 124E: The first pivot 124F: second pivot 124G: connector 126: Upper roller lifting cylinder 128: height adjustment component 128A: adjusting valve 128B: Slider 128C: Screw seat 128D: Screw 130: second mobile device 132: Lower scroll wheel 134: drive motor 136: Connecting device 136A: Connection block 136B: The first carrier 136C: second carrier 138: The first lower roller lifting cylinder 139: The second lower roller lifting cylinder 150: positioning component 152: The first connecting plate 154: The second connecting plate 170: The first sensing element 200: welding machine 210: Welding machine body 211: Connector 212: platform 212A: side 213: Base 214: Positioning column 215: Fixed part 216: Welding Area 220: pressure plate assembly 222: The first pressure plate 224: second pressure plate 230: mobile agency 231: Belt 232: Shell 233: Pulley 234: moved parts 240: Motor 250: adjustment mechanism 252: Assembly 254: Connecting components 254A: The first board 254B: second plate 256: Horizontal adjustment piece 256B: Horizontal adjustment button 258: Vertical adjustment piece 258B: Vertical adjustment button 259: Adapter 260: pneumatic cylinder 270: Welding components 272: Connection 273: Adapter 274: Vertical 280: Support rocker 282: Pivot 282A: Housing 284: Rocker 286: fixed parts 290: second sensing element 292: fixed plate 300: Forming machine 310: Pedestal 312: Bearing Department 314A: First bottom 314B: second bottom 320: mobile device 322: first mobile seat 324: second mobile seat 326: The first push-pull hydraulic cylinder 328: The second push-pull hydraulic cylinder 329: Slide 329A: Slide 330: Fixture 332A: The first fixed seat body 332B: second fixed base 334A: The first rotating spindle 334B: The second rotating spindle 336A: The first chuck 336B: second chuck 338A: The first pneumatic valve 338B: second pneumatic valve 340: Roller device 342: The first outer roller device 342A: The first outer roller 342B: The first hydraulic cylinder 344: The second inner roller device 344A: second inner roller 344B: The fourth hydraulic cylinder 344C: The third inner roller 344D: The sixth hydraulic cylinder 346: The first inner roller device 346A: The first inner roller 346B: second hydraulic cylinder 348: The second outer roller device 348A: The second outer roller 348B: The third hydraulic cylinder 348C: Third outer roller 348D: Fifth hydraulic cylinder 349A: The first drive motor 349B: second drive motor A: The first end A1: axis B: second end B1: The first board B2: The second plate C1: The first rolling structure C2: The second rolling structure C21: The first rolling section C22: The second rolling section CA: Installation hole G1: first interval G2: second interval H1: Slotting L1: Moving direction L111: First direction L2: Vertical movement direction L211: second direction P1: The first stop P2: The second stop P3: Sliding body R: Angle T1: the first abutment end T2: second abutment end S1: first side wall S100: Waffle cone manufacturing method S110~S130: steps

第1圖為本揭露的華夫筒製造方法的流程圖。 第2圖為本揭露的華夫筒一實施例的剖面示意圖。 第3A圖為本揭露的捲圓機的示意圖。 第3B圖為第3A圖中鋼板捲入後的示意圖。 第4圖為第3A圖中局部第一移動裝置與第二移動裝置的示意圖。 第5圖為第3A圖中捲圓機的另一視角之局部放大示意圖。 第6圖為本揭露的焊接機一應用例的示意圖。 第7圖為第6圖之移動機構內部結構的示意圖。 第8圖為本揭露的焊接機一應用例的示意圖。 第9圖為第6圖的焊接機的局部前視放大示意圖。 第10圖為本揭露支撐搖臂的示意圖。 第11圖為第6圖的焊接機的局部仰視示意圖。 第12圖為第6圖的焊接機一視角的局部放大示意圖。 第13圖為本揭露的成型機中一應用例的示意圖。 第14圖為第13圖的成型機另一視角的示意圖。 第15圖為第13圖的成型機的俯視示意圖。 第16A圖為第二內輥輪的示意圖。 第16B圖為第三內輥輪的示意圖。 第16C圖為第一內輥輪的示意圖。 Figure 1 is a flowchart of the disclosed method for manufacturing a waffle cone. Figure 2 is a schematic cross-sectional view of an embodiment of the waffle cone disclosed. Figure 3A is a schematic diagram of the rolling machine disclosed in this disclosure. Figure 3B is a schematic diagram of the steel plate in Figure 3A after being rolled. Fig. 4 is a schematic diagram of a part of the first mobile device and the second mobile device in Fig. 3A. Figure 5 is a partially enlarged schematic view of the rolling machine in Figure 3A from another perspective. Figure 6 is a schematic diagram of an application example of the disclosed welding machine. Figure 7 is a schematic diagram of the internal structure of the moving mechanism shown in Figure 6. Figure 8 is a schematic diagram of an application example of the disclosed welding machine. Fig. 9 is a partial front enlarged schematic view of the welding machine shown in Fig. 6. Figure 10 is a schematic diagram of the supporting rocker arm of the disclosure. Figure 11 is a partial bottom view of the welding machine shown in Figure 6. Figure 12 is a partially enlarged schematic view of the welding machine in Figure 6 from a perspective. FIG. 13 is a schematic diagram of an application example of the molding machine of the disclosure. Figure 14 is a schematic view of the molding machine of Figure 13 from another perspective. Fig. 15 is a schematic top view of the molding machine shown in Fig. 13. Figure 16A is a schematic diagram of the second inner roller. Figure 16B is a schematic diagram of the third inner roller. Figure 16C is a schematic diagram of the first inner roller.

40:筒狀體 40: cylindrical body

90:支撐元件 90: support element

300:成型機 300: Forming machine

310:基座 310: Pedestal

312:承載部 312: Bearing Department

314A:第一底部 314A: First bottom

314B:第二底部 314B: second bottom

320:移動裝置 320: mobile device

322:第一移動座 322: first mobile seat

324:第二移動座 324: second mobile seat

326:第一推拉油壓缸 326: The first push-pull hydraulic cylinder

328:第二推拉油壓缸 328: The second push-pull hydraulic cylinder

329:滑軌 329: Slide

329A:滑座 329A: Slide

330:固定裝置 330: Fixture

332A:第一固定座體 332A: The first fixed seat body

332B:第二固定座體 332B: second fixed base

334A:第一旋轉主軸 334A: The first rotating spindle

334B:第二旋轉主軸 334B: The second rotating spindle

336A:第一夾頭 336A: The first chuck

336B:第二夾頭 336B: second chuck

338A:第一氣動閥 338A: The first pneumatic valve

338B:第二氣動閥 338B: second pneumatic valve

340:輥輪裝置 340: Roller device

342:第一外輥輪裝置 342: The first outer roller device

342A:第一外輥輪 342A: The first outer roller

342B:第一油壓缸 342B: The first hydraulic cylinder

344:第二內輥輪裝置 344: The second inner roller device

344A:第二內輥輪 344A: second inner roller

344B:第四油壓缸 344B: The fourth hydraulic cylinder

344C:第三內輥輪 344C: The third inner roller

344D:第六油壓缸 344D: The sixth hydraulic cylinder

346:第一內輥輪裝置 346: The first inner roller device

346A:第一內輥輪 346A: The first inner roller

346B:第二油壓缸 346B: second hydraulic cylinder

348:第二外輥輪裝置 348: The second outer roller device

348A:第二外輥輪 348A: The second outer roller

348B:第三油壓缸 348B: The third hydraulic cylinder

348C:第三外輥輪 348C: Third outer roller

348D:第五油壓缸 348D: Fifth hydraulic cylinder

349A:第一驅動電機 349A: The first drive motor

349B:第二驅動電機 349B: second drive motor

A:第一端部 A: The first end

B:第二端部 B: second end

Claims (13)

一種成型裝置,包括: 一捲圓機,對一鋼板進行滾圓成型步驟,使該鋼板形成一捲圓件; 一焊接機,對該捲圓件之一第一側與一第二側進行焊接步驟,使該捲圓件形成一筒狀體,其中該筒狀體具有相對的一第一端部與一第二端部;以及 一成型機,分別對該筒狀體之該第一端部與該第二端部進行一滾壓成型步驟,使該筒狀體之該第一端部具有一第一滾壓結構,且使該筒狀體之該第二端部具有一第二滾壓結構,以形成一華夫筒。 A molding device includes: A rolling machine, which performs a round forming step on a steel plate, so that the steel plate is formed into a round piece; A welding machine for welding a first side and a second side of the round piece to make the round piece form a cylindrical body, wherein the cylindrical body has a first end and a first end opposite to each other. Two ends; and A molding machine, respectively performing a roll forming step on the first end and the second end of the cylindrical body, so that the first end of the cylindrical body has a first rolling structure, and The second end of the cylindrical body has a second rolling structure to form a waffle cone. 如請求項1所述的成型裝置,其中該捲圓機包括: 一捲圓機主體,包括一容置部、一置放平台以及一凸出部,其中該置放平台連接於該容置部之一側,該凸出部垂直連接於該容置部; 一第一移動裝置,可移動地設置於該容置部,該第一移動裝置包括一上滾輪與一固定座,其中該固定座可分離地樞接於該捲圓機主體,該上滾輪位於該容置部之上方,該上滾輪之一第一側部可分離地連接於該固定座,該上滾輪之一第二側部可樞接於該凸出部; 一第二移動裝置,可移動地設置於該容置部,該第二移動裝置包括一下滾輪與一驅動馬達,該下滾輪可樞接於該容置部之內,該驅動馬達驅動該下滾輪轉動,該下滾輪與該上滾輪相對轉動;以及 一定位元件,連接於該主體,且該定位元件位於該上滾輪之上方。 The forming device according to claim 1, wherein the rolling machine includes: A main body of the rounding machine, including a receiving part, a placing platform and a protruding part, wherein the placing platform is connected to one side of the receiving part, and the protruding part is vertically connected to the receiving part; A first moving device is movably disposed in the accommodating portion, the first moving device includes an upper roller and a fixing seat, wherein the fixing seat is detachably pivoted to the main body of the rolling machine, and the upper roller is located at Above the accommodating portion, a first side portion of the upper roller is detachably connected to the fixing seat, and a second side portion of the upper roller can be pivotally connected to the protruding portion; A second moving device is movably disposed on the accommodating portion, the second moving device includes a lower roller and a drive motor, the lower roller can be pivotally connected in the accommodating portion, and the drive motor drives the lower roller Rotating, the lower roller and the upper roller rotate relatively; and A positioning element is connected to the main body, and the positioning element is located above the upper roller. 如請求項2所述的成型裝置,其中該捲圓機更包括: 一第一感應元件,連接於該容置部之外,該第一感應元件鄰近於該固定座以偵測該固定座之位置。 The forming device according to claim 2, wherein the rolling machine further comprises: A first sensing element is connected outside the accommodating part, and the first sensing element is adjacent to the fixing base to detect the position of the fixing base. 如請求項1所述的成型裝置,其中該焊接機包括: 一焊接機主體,包括一平台、一焊接區、一定位柱,該焊接區設置於該平台,該定位柱連接於該平台之下; 一壓板組件,設置於該平台,該壓板組件包括一第一壓板與一第二壓板,且該定位柱與該第一壓板及該第二壓板之間具有一第一間隔,且該第一壓板與該第二壓板之間具有一第二間隔,該第二間隔連通該第一間隔,其中該壓板組件更包括一第一抵接端以及一第二抵接端,該第一抵接端為該第一壓板之表面向外凸出的一凸部,該第二抵接端為該第二壓板之表面向外凸出形成的一凸部,該第一抵接端與該第二抵接端之間形成該第二間隔; 一移動機構,設置於該平台,該移動機構內設置一皮帶,該皮帶之兩端分別設置一皮帶輪,其中該移動機構包括一殼體以及一被滑動件,該殼體連接該被滑動件; 一馬達,連接於該移動機構,該馬達驅動該移動機構上之該皮帶輪轉動,該馬達連接於該殼體之內; 一調整機構,連接於該移動機構內之該皮帶上,該皮帶帶動調整機構於一第一方向上作直線移動; 一氣壓缸,連接於該調整機構;以及 一焊接元件,連接於該調整機構,該焊接元件對準於該第二間隔,其中該馬達驅動該皮帶上之該調整機構,以帶動該調整機構與該焊接元件於該第一方向上作直線移動,該氣壓缸用以使該焊接元件於一第二方向上移動,其中該第一方向不同於該第二方向。 The forming device according to claim 1, wherein the welding machine includes: A welding machine main body includes a platform, a welding area, and a positioning column. The welding area is arranged on the platform, and the positioning column is connected under the platform; A pressing plate assembly is arranged on the platform, the pressing plate assembly includes a first pressing plate and a second pressing plate, and a first interval is formed between the positioning column and the first pressing plate and the second pressing plate, and the first pressing plate There is a second gap between the second pressure plate and the second gap communicating with the first gap, wherein the pressure plate assembly further includes a first abutting end and a second abutting end, and the first abutting end is A convex portion protruding outward from the surface of the first pressure plate, the second abutting end is a convex portion protruding outward from the surface of the second pressure plate, and the first abutting end is in contact with the second abutment The second gap is formed between the ends; A moving mechanism arranged on the platform, a belt is arranged in the moving mechanism, a pulley is arranged at both ends of the belt, wherein the moving mechanism includes a housing and a slidable part, and the housing is connected to the slidable part; A motor connected to the moving mechanism, the motor drives the pulley on the moving mechanism to rotate, and the motor is connected in the housing; An adjustment mechanism connected to the belt in the moving mechanism, and the belt drives the adjustment mechanism to move linearly in a first direction; A pneumatic cylinder connected to the adjustment mechanism; and A welding element is connected to the adjustment mechanism, the welding element is aligned with the second interval, wherein the motor drives the adjustment mechanism on the belt to drive the adjustment mechanism and the welding element to make a straight line in the first direction Moving, the pneumatic cylinder is used to move the welding element in a second direction, wherein the first direction is different from the second direction. 如請求項4所述的成型裝置,其中該焊接機更包括: 一支撐搖臂,可動地設置於該平台,該支撐搖臂用以固定該定位柱,其中該支撐搖臂包括一固定件、一樞轉件以及一搖臂,該固定件固定於該平台,該樞轉件樞接於該固定件,該搖臂連接於該樞轉件,該樞轉件包含一容置部,該容置部用以供該定位柱的一固定部穿設;以及 一第二感應元件,設置於該平台,且該第二感應元件鄰近於該支撐搖臂。 The forming device according to claim 4, wherein the welding machine further includes: A supporting rocker arm movably arranged on the platform, the supporting rocker arm is used to fix the positioning column, wherein the supporting rocker arm includes a fixing member, a pivoting member and a rocker arm, and the fixing member is fixed to the platform, The pivoting member is pivotally connected to the fixing member, the rocker arm is connected to the pivoting member, and the pivoting member includes an accommodating portion for a fixed portion of the positioning column to pass through; and A second sensing element is arranged on the platform, and the second sensing element is adjacent to the supporting rocker arm. 如請求項1所述的成型裝置,其中該成型機包括: 一基座; 一移動裝置,包括一第一移動座、一第二移動座、一第一推拉油壓缸以及一第二推拉油壓缸,該第一移動座與該第二移動座分別設置於該基座上,該第一推拉油壓缸連接該第一移動座,該第二推拉油壓缸連接該第二移動座,且該第一推拉油壓缸驅動該第一移動座相對於該基座上移動,該第二推拉油壓缸驅動該第二移動座相對於該基座上移動; 一固定裝置,包括一第一固定座體、一第二固定座體、一第一旋轉主軸、一第二旋轉主軸、一第一夾頭以及一第二夾頭,該第一固定座體設置於該第一移動座之上方,該第二固定座體設置於該第二移動座之上方,該第一移動座連動於該第一固定座體,該第二移動座連動於該第二固定座體,該第一旋轉主軸可旋轉地設置於該第一固定座體,該第二旋轉主軸可旋轉地設置於該第二固定座體,該第一夾頭設置於該第一旋轉主軸,該第二夾頭設置於該第二旋轉主軸,且該第一夾頭與該第二夾頭之間相隔一距離;以及 一輥輪裝置,包括一第一內輥輪裝置、一第二內輥輪裝置、一第一外輥輪裝置以及第二外輥輪裝置,該第一內輥輪裝置與該第一外輥輪裝置分別設置於該第一移動座之上,該第二內輥輪裝置與該第二外輥輪裝置分別設置於該第二移動座之上,其中該第一夾頭用以容置該筒狀體的該第一端部之內,且該第二夾頭用以容置該筒狀體的該第二端部之內,以夾住該筒狀體一起旋轉,該第一內輥輪裝置用以固定該筒狀體之該第一端部的一內側緣,該第一外輥輪裝置用以固定該筒狀體之該第一端部的一外側緣,該第二內輥輪裝置用以固定該筒狀體之該第二端部的一內側緣,該第二外輥輪裝置用以固定該筒狀體之該第二端部的一外側緣。 The molding device according to claim 1, wherein the molding machine includes: A pedestal A moving device comprising a first moving seat, a second moving seat, a first push-pull hydraulic cylinder and a second push-pull hydraulic cylinder, the first and second moving seats are respectively arranged on the base , The first push-pull hydraulic cylinder is connected to the first movable seat, the second push-pull hydraulic cylinder is connected to the second movable seat, and the first push-pull hydraulic cylinder drives the first movable seat relative to the base Moving, the second push-pull hydraulic cylinder drives the second moving base to move relative to the base; A fixing device includes a first fixing base, a second fixing base, a first rotating spindle, a second rotating spindle, a first chuck, and a second chuck. The first fixing base is provided with Above the first moving base, the second fixed base is disposed above the second moving base, the first moving base is linked to the first fixed base, and the second moving base is linked to the second fixed A seat, the first rotating spindle is rotatably arranged on the first fixed seat, the second rotating spindle is rotatably arranged on the second fixed seat, the first chuck is arranged on the first rotating spindle, The second chuck is disposed on the second rotating spindle, and the first chuck and the second chuck are separated by a distance; and A roller device including a first inner roller device, a second inner roller device, a first outer roller device and a second outer roller device, the first inner roller device and the first outer roller device The wheel device is respectively arranged on the first moving seat, the second inner roller device and the second outer roller device are respectively arranged on the second moving seat, wherein the first chuck is used for accommodating the Inside the first end of the cylindrical body, and the second chuck is used for accommodating the second end of the cylindrical body to clamp the cylindrical body to rotate together, the first inner roller The wheel device is used to fix an inner edge of the first end of the cylindrical body, the first outer roller device is used to fix an outer edge of the first end of the cylindrical body, the second inner roller The wheel device is used to fix an inner edge of the second end of the cylindrical body, and the second outer roller device is used to fix an outer edge of the second end of the cylindrical body. 如請求項6所述的成型裝置,其中該第一外輥輪裝置包括一第一外輥輪,該第一內輥輪裝置包括一第一內輥輪。The molding device according to claim 6, wherein the first outer roller device includes a first outer roller, and the first inner roller device includes a first inner roller. 如請求項7所述的成型裝置,其中該第一外輥輪裝置包括一第一油壓缸,該第一內輥輪裝置包括一第二油壓缸,該第一油壓缸連接並驅動該第一外輥輪接觸或離開該筒狀體的該第一端部的該外側緣,該第二油壓缸連接並驅動該第一內輥輪接觸或離開該筒狀體的該第一端部的該內側緣,該第一內輥輪成一垂直狀,相互擠壓在該筒狀體的該第一端部形成一圓弧狀。The molding device according to claim 7, wherein the first outer roller device includes a first hydraulic cylinder, the first inner roller device includes a second hydraulic cylinder, and the first hydraulic cylinder is connected and driven The first outer roller contacts or leaves the outer edge of the first end of the cylindrical body, and the second hydraulic cylinder is connected to and drives the first inner roller to contact or leave the first end of the cylindrical body. On the inner edge of the end, the first inner roller is in a vertical shape, and the first end of the cylindrical body is pressed against each other to form an arc shape. 如請求項6所述的成型裝置,其中該第二外輥輪裝置包括一第二外輥輪與一第三外輥輪,該第二內輥輪裝置包括一第二內輥輪與一第三內輥輪,該第二外輥輪與該第二內輥輪分別設置於該第二旋轉主軸之同一側,該第三外輥輪與該第三內輥輪分別設置於該第二旋轉主軸之另一側。The molding device according to claim 6, wherein the second outer roller device includes a second outer roller and a third outer roller, and the second inner roller device includes a second inner roller and a first roller. Three inner rollers, the second outer roller and the second inner roller are respectively arranged on the same side of the second rotating main shaft, the third outer roller and the third inner roller are respectively arranged on the second rotating The other side of the spindle. 如請求項9所述的成型裝置,其中該第二外輥輪裝置包括一第三油壓缸與一第五油壓缸,該第二內輥輪裝置包括一第四油壓缸與一第六油壓缸,該第三油壓缸連接並驅動該第二外輥輪接觸或離開該筒狀體的該第二端部的該外側緣,該第四油壓缸連接並驅動該第二內輥輪接觸或離開該筒狀體之該第二端部的該內側緣,該第五油壓缸連接並驅動該第三外輥輪接觸或離開該筒狀體的該第二端部的該外側緣,該第六油壓缸連接並驅動該第三內輥輪接觸或離開該筒狀體之該第二端部的該內側緣,並驅動該第二內輥輪往外移動,該第二內輥輪成一錐狀,以將相互擠壓在該筒狀體之該第二端部形成一傾斜狀,該第三內輥輪成一垂直狀,以將相互擠壓在該筒狀體之該第二端部再形成一垂直狀。The molding device according to claim 9, wherein the second outer roller device includes a third hydraulic cylinder and a fifth hydraulic cylinder, and the second inner roller device includes a fourth hydraulic cylinder and a first hydraulic cylinder. Six hydraulic cylinders, the third hydraulic cylinder is connected to and drives the second outer roller to contact or leave the outer edge of the second end of the cylindrical body, and the fourth hydraulic cylinder is connected to and drives the second The inner roller contacts or leaves the inner edge of the second end of the cylindrical body, and the fifth hydraulic cylinder is connected to and drives the third outer roller to contact or leave the second end of the cylindrical body. The outer edge, the sixth hydraulic cylinder is connected to and drives the third inner roller to contact or leave the inner edge of the second end of the cylindrical body, and drive the second inner roller to move outward, the first The two inner rollers are in a cone shape to squeeze each other on the second end of the cylindrical body to form an oblique shape, and the third inner roller is in a vertical shape to squeeze each other on the cylindrical body. The second end is further formed into a vertical shape. 如請求項6所述的成型裝置,其中該固定裝置包括一第一氣動閥與一第二氣動閥,該第一氣動閥連接該第一旋轉主軸,且該第一氣動閥用以控制該第一夾頭,該第二氣動閥連接該第二旋轉主軸,且該第二氣動閥用以控制該第二夾頭。The molding device according to claim 6, wherein the fixing device includes a first pneumatic valve and a second pneumatic valve, the first pneumatic valve is connected to the first rotating spindle, and the first pneumatic valve is used to control the first pneumatic valve A chuck, the second pneumatic valve is connected to the second rotating main shaft, and the second pneumatic valve is used to control the second chuck. 如請求項6所述的成型裝置,其中該輥輪裝置包括一第一驅動電機與一第二驅動電機,該第一驅動電機連接並驅動該第一旋轉主軸旋轉,該第二驅動電機連接並驅動該第二旋轉主軸旋轉。The molding device according to claim 6, wherein the roller device includes a first drive motor and a second drive motor, the first drive motor is connected to and drives the first rotating spindle to rotate, and the second drive motor is connected to and The second rotating spindle is driven to rotate. 如請求項6所述的成型裝置,其中該基座包括二底部以及一承載部,該二底部分別設置於該承載部之下方,該第一移動座與該第二移動座分別可移動地位於該承載部之上方。The molding device according to claim 6, wherein the base includes two bottoms and a bearing portion, the two bottoms are respectively disposed below the bearing portion, and the first moving seat and the second moving seat are respectively movably located Above the carrying part.
TW110210401U 2021-09-03 2021-09-03 Molding apparatus TWM619752U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW110210401U TWM619752U (en) 2021-09-03 2021-09-03 Molding apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW110210401U TWM619752U (en) 2021-09-03 2021-09-03 Molding apparatus

Publications (1)

Publication Number Publication Date
TWM619752U true TWM619752U (en) 2021-11-11

Family

ID=79909031

Family Applications (1)

Application Number Title Priority Date Filing Date
TW110210401U TWM619752U (en) 2021-09-03 2021-09-03 Molding apparatus

Country Status (1)

Country Link
TW (1) TWM619752U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI780889B (en) * 2021-09-03 2022-10-11 惠亞工程股份有限公司 Macufacturing method for waffle barrel and shaping device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI780889B (en) * 2021-09-03 2022-10-11 惠亞工程股份有限公司 Macufacturing method for waffle barrel and shaping device

Similar Documents

Publication Publication Date Title
TWI757961B (en) Macufacturing method for waffle barrel and shaping device
TWM619752U (en) Molding apparatus
TWI780889B (en) Macufacturing method for waffle barrel and shaping device
WO2005053079A1 (en) Fuel cell producing method and apparatus
JP2024507306A (en) Welding jig and clamping method
WO2005055312A1 (en) Substrate positioning system
CN103180065B (en) Apparatus and method for manufacturing a swing-ring plate
CN216097470U (en) Molding device
CN214211817U (en) Rolling machine for wafer tube
JP2996006B2 (en) Sub-assembly assembly apparatus and method for swash plate type fluid machine
CN115741096A (en) Method for manufacturing wafer tube and forming device
TWI764354B (en) Rolling machine for waffle barrel
TWI748728B (en) Welding machine for waffle barrel
CN216263168U (en) Based on electric power wire rod bending machine
CN106514317A (en) Four-side hole-milling fixture
JP2595437Y2 (en) Equipment for manufacturing cup cake paper cups
CN113560353A (en) Rolling guide with pre-calibration mechanism
CN210647882U (en) Thin tube forming equipment
CN214023965U (en) Welding machine for waffle cylinders
TWI773511B (en) Forming machine for waffle barrel
KR102051566B1 (en) Apparatus for semi patchwork and method for semi patchwork using the same
CN221086851U (en) Plate bending machine for steel structure production
CN117381157B (en) Cryopump processing apparatus
JP2881296B2 (en) Concrete product molding equipment
CN116727910B (en) Quick positioner of laser welding of car liquid pipeline flange joint