TWI773511B - Forming machine for waffle barrel - Google Patents
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- TWI773511B TWI773511B TW110132727A TW110132727A TWI773511B TW I773511 B TWI773511 B TW I773511B TW 110132727 A TW110132727 A TW 110132727A TW 110132727 A TW110132727 A TW 110132727A TW I773511 B TWI773511 B TW I773511B
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Description
本揭露是有關於一種用於華夫筒之成型機。The present disclosure relates to a forming machine for a waffle cone.
建築模板是土建主體結構施工中重要周轉材料,是決定混凝土成型質量、支模工作強度、施工效率和成本重要因素。以往建築業者為了在樓板上預留開孔,一般是在建築模板上預備預留開孔的位置設置一體成型之成型裝置,此種已知的成型裝置由於體積大,存放、搬運不便,且在施工時突出的套管部位會阻礙鋼筋綑綁的作業。Building formwork is an important turnover material in the construction of the main structure of civil engineering, and it is an important factor in determining the quality of concrete forming, the working strength of formwork, construction efficiency and cost. In the past, in order to reserve openings on the floor slabs, builders generally set up an integral molding device at the position where the openings were prepared on the building formwork. This known molding device is bulky, inconvenient to store and transport, and it is difficult to store and transport. The protruding casing part during construction will hinder the work of rebar bundling.
現有業者開發出以底座、套管及頂蓋為主的設計,有稱為華夫筒(waffle barrel),其中套管為一華夫筒,其內為直立之通道,底座是被固定在建築模板上。如此設計之下,在鋼筋架設之後,再於各底座上套設套管,並將頂蓋組裝在套管上方即完成成型裝置的安裝作業。爾後在建築模板上進行灌漿作業,待混凝土乾涸後拆卸建築模板,在建築模板被拆卸時,固設其上之底座可一併被拆除,之後只要將頂蓋拆卸即可露出一個個直立之通道。在設計上不僅搬運、存放方便,成型裝置在安裝上更不會影響到鋼筋架設的方便性。Existing manufacturers have developed a design based on the base, the casing and the top cover, which is called a waffle barrel. The casing is a waffle barrel with an upright channel inside. The base is fixed in the building. on the template. Under this design, after the steel bars are erected, sleeves are sleeved on each base, and the top cover is assembled above the sleeves to complete the installation of the forming device. After that, grouting is performed on the building formwork, and the building formwork is removed after the concrete is dry. When the building formwork is removed, the base fixed on it can be removed together, and then the top cover can be removed to expose one upright channel. . In terms of design, it is not only convenient to carry and store, but also the installation of the forming device will not affect the convenience of steel bar erection.
針對華夫筒,一般是將鋼板進行裁切後並滾成圓柱狀後,再將圓柱狀的板件連接成華夫筒,為了配合其他蓋體,華夫筒的上下端(指華夫筒的外側之相對二端)需要額外再成型,以配合蓋體之型態,而如何將上述華夫筒成型將是業界所要解決之課題。For the waffle tube, the steel plate is generally cut and rolled into a cylindrical shape, and then the cylindrical plate parts are connected into a waffle tube. In order to match other covers, the upper and lower ends of the waffle tube (refer to the The opposite two ends of the outer side) need to be additionally reshaped to match the shape of the cover body, and how to shape the above-mentioned waffle tube will be a problem to be solved by the industry.
本揭露提供一種用於華夫筒之成型機,可便於分別將華夫筒之上端與下端成型。The present disclosure provides a forming machine for a waffle cone, which can easily form the upper end and the lower end of the waffle cone respectively.
本揭露之一實施例提供一種用於華夫筒之成型機,用以分別成型一華夫筒之相對的一第一端部與一第二端部,所述用於華夫筒之成型機包括一基座、一移動裝置、一固定裝置以及一輥輪裝置。移動裝置包括一第一移動座、一第二移動座、一第一推拉油壓缸以及一第二推拉油壓缸。第一移動座與第二移動座分別設置於基座上,第一推拉油壓缸連接第一移動座,第二推拉油壓缸連接第二移動座,且第一推拉油壓缸驅動第一移動座相對於基座上移動,第二推拉油壓缸驅動第二移動座相對於基座上移動。固定裝置包括一第一固定座體、一第二固定座體、一第一旋轉主軸、一第二旋轉主軸、一第一夾頭以及一第二夾頭。第一固定座體設置於第一移動座之上方,第二固定座體設置於第二移動座之上方,第一移動座連動於第一固定座體,第二移動座連動於第二固定座體。第一旋轉主軸可旋轉地設置於第一固定座體,第二旋轉主軸可旋轉地設置於第二固定座體,第一夾頭設置於第一旋轉主軸,第二夾頭設置於第二旋轉主軸,且第一夾頭與第二夾頭之間相隔一距離。輥輪裝置包括一第一內輥輪裝置、一第二內輥輪裝置、一第一外輥輪裝置以及第二外輥輪裝置。第一內輥輪裝置與第一外輥輪裝置分別設置於第一移動座之上。第二內輥輪裝置與第二外輥輪裝置分別設置於第二移動座之上。第一夾頭用以容置華夫筒的第一端部之內,第二夾頭用以容置華夫筒的第二端部之內。第一內輥輪裝置用以固定華夫筒之第一端部的一內側緣,第一外輥輪裝置用以固定華夫筒之第一端部的一外側緣,第二內輥輪裝置用以固定華夫筒之第二端部的一內側緣,第二外輥輪裝置用以固定華夫筒之該第二端部的一外側緣。An embodiment of the present disclosure provides a forming machine for a waffle cone, for forming a first end portion and a second end portion opposite to a waffle cone, respectively. The forming machine for a waffle cone is used for forming a waffle cone respectively. It includes a base, a moving device, a fixing device and a roller device. The moving device includes a first moving seat, a second moving seat, a first push-pull hydraulic cylinder and a second push-pull hydraulic cylinder. The first movable seat and the second movable seat are respectively arranged on the base, the first push-pull hydraulic cylinder is connected to the first movable seat, the second push-pull hydraulic cylinder is connected to the second movable seat, and the first push-pull hydraulic cylinder drives the first movable seat. The moving base moves relative to the base, and the second push-pull hydraulic cylinder drives the second moving base to move relative to the base. The fixing device includes a first fixing base, a second fixing base, a first rotating spindle, a second rotating spindle, a first chuck and a second chuck. The first fixed base is arranged above the first movable base, the second fixed base is arranged above the second movable base, the first movable base is linked with the first fixed base, and the second movable base is linked with the second fixed base body. The first rotating spindle is rotatably arranged on the first fixed seat body, the second rotating spindle is rotatably arranged on the second fixed seat body, the first chuck is arranged on the first rotating spindle, and the second chuck is arranged on the second rotating spindle the main shaft, and the first chuck and the second chuck are separated by a distance. The roller device includes a first inner roller device, a second inner roller device, a first outer roller device and a second outer roller device. The first inner roller device and the first outer roller device are respectively arranged on the first moving seat. The second inner roller device and the second outer roller device are respectively arranged on the second moving base. The first chuck is used for accommodating in the first end of the waffle tube, and the second chuck is used for accommodating in the second end of the waffle tube. The first inner roller device is used to fix an inner edge of the first end of the waffle tube, the first outer roller device is used to fix an outer edge of the first end of the waffle tube, and the second inner roller device The second outer roller device is used to fix an inner edge of the second end of the waffle tube, and the second outer roller device is used to fix an outer edge of the second end of the waffle tube.
在本揭露的一實施例中,上述第一外輥輪裝置包括一第一外輥輪。In an embodiment of the present disclosure, the first outer roller device includes a first outer roller.
在本揭露的一實施例中,上述第一內輥輪裝置包括一第一內輥輪。In an embodiment of the present disclosure, the first inner roller device includes a first inner roller.
在本揭露的一實施例中,上述第一外輥輪裝置包括一第一油壓缸。第一內輥輪裝置包括一第二油壓缸,第一油壓缸連接並驅動該第一外輥輪接觸或離開該華夫筒的第一端部的外側緣,第二油壓缸連接並驅動第一內輥輪接觸或離開華夫筒的第一端部的內側緣,第一內輥輪成一垂直狀。In an embodiment of the present disclosure, the first outer roller device includes a first hydraulic cylinder. The first inner roller device includes a second hydraulic cylinder, the first hydraulic cylinder is connected to and drives the first outer roller to contact or leave the outer edge of the first end of the waffle tube, and the second hydraulic cylinder is connected to And drive the first inner roller to contact or leave the inner edge of the first end of the waffle tube, and the first inner roller is in a vertical shape.
在本揭露的一實施例中,上述第二外輥輪裝置包括一第二外輥輪與一第三外輥輪,第二內輥輪裝置包括一第二內輥輪與一第三內輥輪。In an embodiment of the present disclosure, the second outer roller device includes a second outer roller and a third outer roller, and the second inner roller device includes a second inner roller and a third inner roller wheel.
在本揭露的一實施例中,上述第二外輥輪與第二內輥輪分別設置於第二旋轉主軸之同一側。第三外輥輪與第三內輥輪分別設置於第二旋轉主軸之另一側。In an embodiment of the present disclosure, the second outer roller and the second inner roller are respectively disposed on the same side of the second rotating spindle. The third outer roller and the third inner roller are respectively disposed on the other side of the second rotating main shaft.
在本揭露的一實施例中,上述第二外輥輪裝置包括一第三油壓缸與一第五油壓缸。第二內輥輪裝置包括一第四油壓缸與一第六油壓缸。第三油壓缸連接並驅動第二外輥輪接觸或離開華夫筒的第二端部的外側緣,第四油壓缸連接並驅動第二內輥輪接觸或離開華夫筒之第二端部的內側緣,並驅動第二內輥輪往外移動,第二內輥輪成一錐狀,以將相互擠壓在華夫筒之第二端部形成一傾斜狀。第五油壓缸連接並驅動第三外輥輪接觸或離開華夫筒的第二端部的外側緣,第六油壓缸連接並驅動第三內輥輪接觸或離開華夫筒之第二端部的內側緣,第三內輥輪成一垂直狀,相互擠壓在華夫筒之第二端部再形成一垂直狀。In an embodiment of the present disclosure, the second outer roller device includes a third hydraulic cylinder and a fifth hydraulic cylinder. The second inner roller device includes a fourth hydraulic cylinder and a sixth hydraulic cylinder. The third hydraulic cylinder is connected to and drives the second outer roller to contact or leave the outer edge of the second end of the waffle cylinder, and the fourth hydraulic cylinder is connected to and drives the second inner roller to contact or leave the second outer edge of the waffle cylinder. The inner edge of the end portion drives the second inner roller to move outward, and the second inner roller is formed into a conical shape to press each other on the second end of the waffle tube to form an inclined shape. The fifth hydraulic cylinder connects and drives the third outer roller to contact or leave the outer edge of the second end of the waffle tube, and the sixth hydraulic cylinder connects and drives the third inner roller to contact or leave the second end of the waffle tube. On the inner edge of the end, the third inner roller forms a vertical shape, and is pressed against each other on the second end of the waffle tube to form a vertical shape.
在本揭露的一實施例中,上述固定裝置包括一第一氣動閥與一第二氣動閥。第一氣動閥連接第一旋轉主軸,且第一氣動閥用以控制第一夾頭,第二氣動閥連接第二旋轉主軸,且第二氣動閥用以控制第二夾頭。In an embodiment of the present disclosure, the fixing device includes a first pneumatic valve and a second pneumatic valve. The first pneumatic valve is connected to the first rotating spindle, and the first pneumatic valve is used to control the first chuck, the second pneumatic valve is connected to the second rotating spindle, and the second pneumatic valve is used to control the second chuck.
在本揭露的一實施例中,上述輥輪裝置包括一第一驅動電機與一第二驅動電機。第一驅動電機連接並驅動第一旋轉主軸旋轉。第二驅動電機連接並驅動第二旋轉主軸旋轉。In an embodiment of the present disclosure, the roller device includes a first driving motor and a second driving motor. The first driving motor is connected to and drives the first rotating spindle to rotate. The second driving motor is connected to and drives the second rotating spindle to rotate.
在本揭露的一實施例中,上述基座包括二底部以及一承載部。二底部分別設置於承載部之下方,第一移動座與第二移動座可移動地位於承載部之上方。In an embodiment of the present disclosure, the base includes two bottoms and a carrying portion. The two bottoms are respectively disposed below the bearing portion, and the first movable seat and the second movable seat are movably located above the bearing portion.
基於上述,利用本揭露用於華夫筒之成型機,將華夫筒之第一端部與第二端部分別置入於第一旋轉主軸與第二旋轉主軸之內,且第一夾頭用以容置華夫筒的第一端部,第二夾頭用以容置華夫筒的第二端部,其中華夫筒的第一端部與第二端部在此指華夫筒的兩端部相對應的內側緣與外側緣。接著,驅動第一旋轉主軸與第二旋轉主軸轉動,利用內輥輪裝置與外輥輪裝置(包括第一內輥輪裝置、第二內輥輪裝置、第一外輥輪裝置以及第二外輥輪裝置)來對華夫筒進行輥壓動作,用以分別對華夫筒之相對的第一端部與第二端部滾壓成型,成一華夫筒。Based on the above, using the forming machine for a waffle tube of the present disclosure, the first end portion and the second end portion of the waffle tube are respectively placed in the first rotating spindle and the second rotating spindle, and the first chuck It is used to accommodate the first end of the waffle tube, and the second chuck is used to accommodate the second end of the waffle tube, wherein the first end and the second end of the waffle tube refer to the waffle tube here. The inner and outer edges of the two ends correspond to each other. Next, drive the first rotating spindle and the second rotating spindle to rotate, and use the inner roller device and the outer roller device (including the first inner roller device, the second inner roller device, the first outer roller device and the second outer roller device). Roller device) to carry out the rolling action on the waffle tube, so as to roll and form the opposite first end and the second end of the waffle tube respectively to form a waffle tube.
為讓本揭露能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the present disclosure more obvious and easy to understand, the following embodiments are given and described in detail with the accompanying drawings as follows.
以下結合附圖和實施例,對本揭露一些實施例的具體實施方式作進一步描述。以下實施例僅用於更加清楚地說明本揭露的技術方案,而不能以此限制本揭露的保護範圍。The specific implementation of some embodiments of the present disclosure will be further described below with reference to the accompanying drawings and embodiments. The following embodiments are only used to illustrate the technical solutions of the present disclosure more clearly, but cannot limit the protection scope of the present disclosure.
需說明的是,在各個實施例的說明中,所謂的「第一」、「第二」、「第三」、「第四」係用以描述不同的元件,這些元件並不因為此類謂辭而受到限制。此外,為了說明上的便利和明確,圖式中各元件的厚度或尺寸,係以誇張或省略或概略的方式表示,以供熟悉此技藝之人士之瞭解與閱讀,且各元件的尺寸並未完全為其實際的尺寸,並非用以限定本揭露可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本揭露所能產生之功效及所能達成之目的下,均仍應落在本揭露所揭示之技術內容涵蓋之範圍內。It should be noted that, in the description of each embodiment, the so-called "first", "second", "third" and "fourth" are used to describe different elements, and these elements are not referred to as such. is restricted by words. In addition, for the convenience and clarity of description, the thickness or size of each element in the drawings is shown in an exaggerated or omitted or rough manner for the understanding and reading of those skilled in the art, and the size of each element is not shown. It is entirely its actual size, and is not used to limit the conditions for the implementation of the present disclosure, so it has no technical significance. The efficacy and the achievable purpose should still fall within the scope of the technical content disclosed in this disclosure.
第1圖為本揭露的用於華夫筒之成型機中一應用例之華夫筒與輥輪裝置相對位置的示意圖。第2圖為第1圖的用於華夫筒之成型機另一視角的示意圖。第3A圖為第1圖的用於華夫筒之成型機的俯視示意圖。請參考第1圖至第3A圖,本揭露的用於華夫筒之成型機100用以分別成型一華夫筒60之相對的一第一端部A與一第二端部B,用於華夫筒之成型機100包括一基座110、一移動裝置120、一固定裝置130以及一輥輪裝置140。FIG. 1 is a schematic diagram of the relative positions of the waffle cylinder and the roller device in an application example of the disclosed waffle cylinder forming machine. FIG. 2 is a schematic diagram of another perspective view of the forming machine for the waffle cone of FIG. 1 . FIG. 3A is a schematic top view of the forming machine for the waffle cone of FIG. 1 . Please refer to FIG. 1 to FIG. 3A , the forming
在本實施例中,基座110包括一承載部112、第一底部114A與第二底部114B等二底部。第一底部114A與第二底部114B分別設置於承載部112之下方。In the present embodiment, the
在本實施例中,移動裝置120包括一第一移動座122、一第二移動座124、一第一推拉油壓缸126以及一第二推拉油壓缸128。第一移動座122與第二移動座124分別設置於基座110上,且第一移動座122與第二移動座124分別可移動地位於承載部112之上方。In this embodiment, the moving
本揭露的一些實施例不限制第一移動座122與第二移動座124如何能在承載部112上方作直線移動的機制,例如,滑軌與滑座,如在承載部112上設置滑軌129,而相對應的第一移動座122與第二移動座124設置滑座129A,使得第一移動座122與第二移動座124能在承載部112作直線移動。在另一未繪示實施例,可將滑座設置於承載部之上,滑軌分別設置於相對應的第一移動座與第二移動座,亦可達到與前述承載部112上設置一滑軌129,而相對應的第一移動座122與第二移動座124設置滑座129A的效果。Some embodiments of the present disclosure do not limit the mechanism by which the first moving
第一推拉油壓缸126連接第一移動座122,第二推拉油壓缸128連接第二移動座124,且第一推拉油壓缸126驅動第一移動座122相對於基座110的承載部112上移動,以朝向或遠離第二移動座124的方向移動;第二推拉油壓缸128驅動第二移動座124相對於基座110的承載部112上移動,以朝向或遠離第一移動座122的方向移動。The first push-pull
在本實施例中,固定裝置130包括一第一固定座體132A、一第二固定座體132B、一第一旋轉主軸134A、一第二旋轉主軸134B、一第一夾頭136A以及一第二夾頭136B。第一固定座體132A設置於第一移動座122之上方,且第一移動座122連動於第一固定座體132A。第二固定座體132B設置於第二移動座124之上方,且第二移動座124連動於第二固定座體132B。第一固定座體132A與第二固定座體132B分設於基座110上的相對面,藉由第一推拉油壓缸126驅動第一移動座122相對於基座110的承載部112上移動,使得第一固定座體132A朝向或遠離第二固定座體132B的方向移動;藉由第二推拉油壓缸128驅動第二移動座124相對於基座110的承載部112上移動,使得第二固定座體132B朝向或遠離第一固定座體132A的方向移動。In this embodiment, the fixing
第一旋轉主軸134A可旋轉地設置於第一固定座體132A,第二旋轉主軸134B可旋轉地設置於第二固定座體132B。第一夾頭136A設置於第一旋轉主軸134A,第二夾頭136B設置於第二旋轉主軸134B,且第一夾頭136A與第二夾頭136B之間相隔一距離,該距離可端視實際華夫筒之軸向距離而定。The first
在一實施例中,固定裝置130包括一第一氣動閥138A與一第二氣動閥138B。第一氣動閥138A連接第一旋轉主軸134A,且第一氣動閥138A用以控制第一夾頭136A。第二氣動閥138B連接第二旋轉主軸134B,且第二氣動閥138B用以控制第二夾頭136B。In one embodiment, the fixing
在本實施例中,輥輪裝置140包括一第一外輥輪裝置142、一第一內輥輪裝置146、一第二內輥輪裝置144以及第二外輥輪裝置148。第一內輥輪裝置146與第一外輥輪裝置142分別設置於第一移動座122之上。第二內輥輪裝置144與第二外輥輪裝置148分別設置於第二移動座124之上。在此配置情況下,一華夫筒60分別置入於第一旋轉主軸134A與第二旋轉主軸134B之內,並可藉由移動第一移動座122與第二移動座124,當滾壓華夫筒60的第一端部A時,並將華夫筒60的第二端部B套在第二夾頭136B上,並將第一夾頭136A用以容置華夫筒60的第一端部A之內,以將華夫筒60固定,使得第一夾頭136A帶動華夫筒60旋轉,當滾壓華夫筒60的第二端部B時,並將華夫筒60的第一端部A套在第一夾頭136A上,並將第二夾頭136B用以容置華夫筒60的第二端部B之內,以將華夫筒60固定,使得第二夾頭136B帶動華夫筒60旋轉,舉例而言,華夫筒60的第一端部A與第二端部B在此指華夫筒的兩端部相對應的內側緣與外側緣。第一內輥輪裝置146用以固定華夫筒60之第一端部A的內側緣,第一外輥輪裝置142用以固定華夫筒60之第一端部A的外側緣,也就是華夫筒60之第一端部A的內、外側緣分別被第一內輥輪裝置146與第一外輥輪裝置142所接觸。另一方面,第二內輥輪裝置144用以固定華夫筒60之第二端部B的內側緣,第二外輥輪裝置148用以固定華夫筒60之第二端部B的外側緣,也就是華夫筒60之第二端部B的內、外側緣分別被第二內輥輪裝置144與第二外輥輪裝置148所接觸。本發明亦可先成型第二端部B,再成型第一端部A。In this embodiment, the
以此實施例而言,輥輪裝置140更包括一第一驅動電機149A與一第二驅動電機149B。第一驅動電機149A連接並驅動第一旋轉主軸134A旋轉。第二驅動電機149B連接並驅動第二旋轉主軸134B旋轉。本實施例可利用第一驅動電機149A與第二驅動電機149B分別驅動第一旋轉主軸134A與第二旋轉主軸134B,以轉動華夫筒60轉動,利用第一內輥輪裝置146、第二內輥輪裝置144、第一外輥輪裝置142與第二外輥輪裝置148來對華夫筒進行輥壓動作,用以分別對華夫筒60之相對的第一端部A與第二端部B成型,如第4圖,華夫筒60的外側62之第一端A具有一擴體C1,該擴體C1成一圓弧狀,即利用第一內輥輪裝置146、第一外輥輪裝置142滾壓成型所製成,而華夫筒60的外側62之第二端B具有一擴體C2,則是利用第二內輥輪裝置144、第二外輥輪裝置148滾壓成型所製成,且擴體C2具有第一滾壓段C21與其相連之第二滾壓段C22,該第一滾壓段C21成一傾斜狀,第二滾壓段C22成一垂直狀。至於華夫筒60的第一端部A與第二端部B的擴體型態不同,實際上是依據前述第一內輥輪裝置146、第二內輥輪裝置144、第一外輥輪裝置142與第二外輥輪裝置148的配置組合所達成,以下更具體介紹。In this embodiment, the
在本實施例中,第一外輥輪裝置142包括一第一外輥輪142A與一第一油壓缸142B,第一外輥輪裝置142連接於第一移動座122,第一油壓缸142B連接並驅動第一外輥輪142A接觸或離開華夫筒60的第一端部A的外側緣。第一內輥輪裝置146包括一第一內輥輪146A與一第二油壓缸146B,第一內輥輪裝置146連接於第一移動座122,且第一外輥輪142A與第一內輥輪146A分別設置於第一旋轉主軸134A之同一側,第二油壓缸146B連接並驅動第一內輥輪146A接觸或離開華夫筒60的第一端部A的內側緣,第一內輥輪146A成一垂直狀(如第3D圖),形成如第4圖的擴體C1,其中擴體C1為凸出於華夫筒60之外側62成一圓弧狀。In this embodiment, the first
在本實施例中,第二外輥輪裝置148包括一第二外輥輪148A、一第三油壓缸148B、一第三外輥輪148C與一第五油壓缸148D。第二內輥輪裝置144包括一第二內輥輪144A、一第四油壓缸144B、一第三內輥輪144C與一第六油壓缸144D。第二外輥輪148A與第三外輥輪148C分別連接於第二移動座124,且第二外輥輪148A與第三外輥輪148C分別設置於第二旋轉主軸134B之不同側,使得第二外輥輪148A與第三外輥輪148C位於華夫筒60的第二端部B的外側緣之不同位置。第二內輥輪144A與第三內輥輪144C分別連接於第二移動座124,且第二外輥輪148A與第二內輥輪144A分別設置於第二旋轉主軸134B之同一側,第三外輥輪148C與第三內輥輪144C分別設置於第二旋轉主軸134B之另一側,換言之,第二內輥輪144A與第三內輥輪144C分別設置於第二旋轉主軸134B之不同側,使得第二內輥輪144A與第三內輥輪144C位於華夫筒60的第二端部B的內側緣之不同位置。當轉動華夫筒60轉動時,此時第二夾頭136B夾住華夫筒60內側,華夫筒60另一側內緣套在第一夾頭136A上轉動,第四油壓缸144B連接並驅動第二內輥輪144A接觸或離開華夫筒60之第二端部B的內側緣,並驅動第二內輥輪144A往外移動,該第二內輥輪144A成一錐狀D2(如第3B圖),將相互擠壓在華夫筒60之第二端部B形成一傾斜狀,如第4圖所示的擴體C2具有第一滾壓段C21,接著第五油壓缸148D連接並驅動該第三外輥輪148C接觸或離開該華夫筒60的該第二端部B的該外側緣,第六油壓缸144D連接並驅動第三內輥輪144C接觸或離開華夫筒60之第二端部B的內側緣,此時第二夾頭136B夾住華夫筒60內側,華夫筒60另一側內緣套在第一夾頭136A上轉動,並驅動第三內輥輪144C往外移動,該第三內輥輪144C成一垂直狀D4(如第3C圖),將相互擠壓在華夫筒60之第二端部B再形成一垂直狀,如第4圖所示的第二滾壓段C22具有相互擠壓在華夫筒60之第二端部B形成一垂直狀。In this embodiment, the second
此外,在一實施例中,如第1圖所示,上述輥輪裝置140包括複數個支撐元件70。支撐元件70連接固定於第一移動座122與第二移動座124之上,藉由支撐元件70,可使得一第一外輥輪裝置142、一第一內輥輪裝置146、一第二內輥輪裝置144以及第二外輥輪裝置148固定於第一移動座122與第二移動座124之上。In addition, in one embodiment, as shown in FIG. 1 , the above-described
綜上所述,利用本揭露用於華夫筒之成型機,將華夫筒之第一端部與第二端部分別置入於第一旋轉主軸與第二旋轉主軸之內,且第一夾頭用以容置華夫筒的第一端部,第二夾頭用以容置華夫筒的該第二端部,其中華夫筒的第一端部與第二端部在此指華夫筒的兩端部相對應的內側緣與外側緣。接著,驅動第一旋轉主軸與第二旋轉主軸轉動,利用內輥輪裝置與外輥輪裝置(包括第一內輥輪裝置、第二內輥輪裝置、第一外輥輪裝置以及第二外輥輪裝置)來對華夫筒進行輥壓動作,用以分別對華夫筒之相對的第一端部與第二端部滾壓成型,成一華夫筒。To sum up, using the forming machine for a waffle tube of the present disclosure, the first end portion and the second end portion of the waffle tube are respectively placed in the first rotating spindle and the second rotating spindle, and the first The chuck is used for accommodating the first end of the waffle tube, and the second chuck is used for accommodating the second end of the waffle tube, wherein the first end and the second end of the waffle tube are referred to here as Corresponding inner and outer edges of both ends of the waffle tube. Next, drive the first rotating spindle and the second rotating spindle to rotate, and use the inner roller device and the outer roller device (including the first inner roller device, the second inner roller device, the first outer roller device and the second outer roller device). Roller device) to carry out the rolling action on the waffle tube, so as to roll and form the opposite first end and the second end of the waffle tube respectively to form a waffle tube.
再者,本揭露的用於華夫筒之成型機無須再移動華夫筒之其他機台,即可分別成型華夫筒的第一端部與第二端部,藉此節省製程時間,並可利用不同組合的內、外輥輪裝置製作出華夫筒之端部所需的型態。Furthermore, the forming machine for the waffle tube of the present disclosure can separately form the first end portion and the second end portion of the waffle tube without moving other machines of the waffle tube, thereby saving process time, and Different combinations of inner and outer rollers can be used to make the desired shape of the end of the waffle cone.
雖然本揭露的一些實施例已以實施例揭露如上,然其並非用以限定本揭露,任何所屬技術領域中具有通常知識者,在不脫離本揭露之精神和範圍內,當可作些許之更動與潤飾,故本揭露之保護範圍當視後附之申請專利範圍所界定者為準。Although some embodiments of the present disclosure have been disclosed as examples above, they are not intended to limit the present disclosure. Anyone with ordinary knowledge in the technical field can make some changes without departing from the spirit and scope of the present disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the appended patent application.
60:華夫筒
62:外側
70:支撐元件
100:用於華夫筒之成型機
110:基座
112:承載部
114A:第一底部
114B:第二底部
120:移動裝置
122:第一移動座
124:第二移動座
126:第一推拉油壓缸
128:第二推拉油壓缸
129:滑軌
129A:滑座
130:固定裝置
132A:第一固定座體
132B:第二固定座體
134A:第一旋轉主軸
134B:第二旋轉主軸
136A:第一夾頭
136B:第二夾頭
138A:第一氣動閥
138B:第二氣動閥
140:輥輪裝置
142:第一外輥輪裝置
142A:第一外輥輪
142B:第一油壓缸
144:第二內輥輪裝置
144A:第二內輥輪
144B:第四油壓缸
144C:第三內輥輪
144D:第六油壓缸
146:第一內輥輪裝置
146A:第一內輥輪
146B:第二油壓缸
148:第二外輥輪裝置
148A:第二外輥輪
148B:第三油壓缸
148C:第三外輥輪
148D:第五油壓缸
149A:第一驅動電機
149B:第二驅動電機
A:第一端部
B:第二端部
C1,C2:擴體
C21:第一滾壓段
C22:第二滾壓段60: Waffle cone
62: Outside
70: Support element
100: Forming machine for waffle cones
110: Pedestal
112: Bearing
第1圖為本揭露的用於華夫筒之成型機中一應用例之華夫筒與輥輪裝置相對位置的示意圖。 第2圖為第1圖的用於華夫筒之成型機另一視角的示意圖。 第3A圖為第1圖的用於華夫筒之成型機的俯視示意圖。 第3B圖為第二內輥輪的示意圖。 第3C圖為第三內輥輪的示意圖。 第3D圖為第一內輥輪的示意圖。 第4圖為本揭露的華夫筒一實施例的示意圖。 FIG. 1 is a schematic diagram of the relative positions of the waffle cylinder and the roller device in an application example of the disclosed waffle cylinder forming machine. FIG. 2 is a schematic diagram of another perspective view of the forming machine for the waffle cone of FIG. 1 . FIG. 3A is a schematic top view of the forming machine for the waffle cone of FIG. 1 . Figure 3B is a schematic view of the second inner roller. Figure 3C is a schematic view of the third inner roller. Figure 3D is a schematic diagram of the first inner roller. FIG. 4 is a schematic diagram of an embodiment of the disclosed waffle cone.
60:華夫筒 60: Waffle cone
70:支撐元件 70: Support element
100:用於華夫筒之成型機 100: Forming machine for waffle cones
110:基座 110: Pedestal
112:承載部 112: Bearing Department
114A:第一底部 114A: First Bottom
114B:第二底部 114B: Second Bottom
120:移動裝置 120: Mobile Devices
122:第一移動座 122: The first mobile seat
124:第二移動座 124: Second mobile seat
126:第一推拉油壓缸 126: The first push-pull hydraulic cylinder
128:第二推拉油壓缸 128: Second push-pull hydraulic cylinder
129:滑軌 129: Slide rail
129A:滑座 129A: Slider
130:固定裝置 130: Fixtures
132A:第一固定座體 132A: The first fixed seat
132B:第二固定座體 132B: Second fixed seat
134A:第一旋轉主軸 134A: The first rotating spindle
134B:第二旋轉主軸 134B: Second rotating spindle
136A:第一夾頭 136A: First collet
136B:第二夾頭 136B: Second collet
138A:第一氣動閥 138A: The first pneumatic valve
138B:第二氣動閥 138B: Second pneumatic valve
140:輥輪裝置 140: Roller device
142:第一外輥輪裝置 142: The first outer roller device
142A:第一外輥輪 142A: The first outer roller
142B:第一油壓缸 142B: The first hydraulic cylinder
144:第二內輥輪裝置 144: Second inner roller device
144A:第二內輥輪 144A: Second inner roller
144B:第四油壓缸 144B: Fourth hydraulic cylinder
144C:第三內輥輪 144C: Third inner roller
144D:第六油壓缸 144D: The sixth hydraulic cylinder
146:第一內輥輪裝置 146: The first inner roller device
146A:第一內輥輪 146A: First inner roller
146B:第二油壓缸 146B: Second hydraulic cylinder
148:第二外輥輪裝置 148: Second outer roller device
148A:第二外輥輪 148A: Second outer roller
148B:第三油壓缸 148B: The third hydraulic cylinder
148C:第三外輥輪 148C: The third outer roller
148D:第五油壓缸 148D: Fifth hydraulic cylinder
149A:第一驅動電機 149A: First drive motor
149B:第二驅動電機 149B: Second drive motor
A:第一端部 A: The first end
B:第二端部 B: Second end
Claims (10)
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN202137304U (en) * | 2011-07-01 | 2012-02-08 | 蒋振 | Rolling and chambering machine tool |
CN202377448U (en) * | 2011-11-21 | 2012-08-15 | 江绍成 | Multifunctional horizontal ring rolling machine |
US20200306818A1 (en) * | 2015-12-03 | 2020-10-01 | Hitachi Metals, Ltd. | Method for manufacturing ring-rolled product |
TWM620774U (en) * | 2021-09-03 | 2021-12-01 | 惠亞工程股份有限公司 | Forming machine for wafer cone |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202137304U (en) * | 2011-07-01 | 2012-02-08 | 蒋振 | Rolling and chambering machine tool |
CN202377448U (en) * | 2011-11-21 | 2012-08-15 | 江绍成 | Multifunctional horizontal ring rolling machine |
US20200306818A1 (en) * | 2015-12-03 | 2020-10-01 | Hitachi Metals, Ltd. | Method for manufacturing ring-rolled product |
TWM620774U (en) * | 2021-09-03 | 2021-12-01 | 惠亞工程股份有限公司 | Forming machine for wafer cone |
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