TWI748728B - Welding machine for waffle barrel - Google Patents
Welding machine for waffle barrel Download PDFInfo
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- TWI748728B TWI748728B TW109138262A TW109138262A TWI748728B TW I748728 B TWI748728 B TW I748728B TW 109138262 A TW109138262 A TW 109138262A TW 109138262 A TW109138262 A TW 109138262A TW I748728 B TWI748728 B TW I748728B
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- protruding block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K33/00—Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
- B23K33/002—Crimping or bending the workpieces at the joining area
Abstract
Description
本發明是有關於一種用於華夫筒之焊接機。 The present invention relates to a welding machine for waffle cones.
建築模板是土建主體結構施工中重要周轉材料,是決定混凝土成型質量、支模工作強度、施工效率和成本重要因素。以往建築業者為了在樓板上預留開孔,一般是在建築模板上預備預留開孔的位置設置一體成型之成型裝置,此種已知的成型裝置由於體積大,存放、搬運不便,且在施工時突出的套管部位會阻礙鋼筋綑綁的作業。 Building formwork is an important turnover material in the construction of the main structure of civil engineering, and it is an important factor that determines the quality of concrete molding, the strength of formwork work, construction efficiency and cost. In the past, in order to reserve openings on the floor, the construction industry generally set up an integral molding device at the position where the opening is prepared on the building template. This known molding device is large in size, inconvenient to store and transport, and is inconvenient. The protruding part of the casing during construction will hinder the work of steel binding.
現有業者開發出以底座、套管及頂蓋為主的設計,有稱為華夫筒(waffle barrel),其中套管為一圓柱體,其內為直立之通道,底座是被固定在建築模板上。如此設計之下,在鋼筋架設之後,再於各底座上套設套管,並將頂蓋組裝在套管上方即完成成型裝置的安裝作業。爾後在建築模板上進行灌漿作業,待混凝土乾涸後拆卸建築模板,在建築模板被拆卸時,固設其上之底座可一併被拆除,之後只要將頂蓋拆卸即可露出一個個直立之通道。在設計上不僅搬運、存放方便,成型裝置在安裝上更不會影響到鋼筋架設的方便性。 The existing industry has developed a design based on the base, casing and top cover. It is called a waffle barrel. The casing is a cylinder with an upright channel inside, and the base is fixed to the building template. superior. Under this design, after the steel bars are erected, sleeves are sleeved on each base, and the top cover is assembled above the sleeves to complete the installation of the forming device. Afterwards, grouting is carried out on the building formwork. After the concrete dries, the building formwork is disassembled. When the building formwork is dismantled, the base fixed on it can be removed at the same time. Afterwards, the top cover can be removed to expose the vertical passages. . The design is not only convenient for transportation and storage, but also the installation of the forming device will not affect the convenience of steel reinforcement erection.
針對華夫筒,一般是將鋼板進行裁切後並滾成圓柱狀後,進而要如何將圓柱狀的板件連接成筒狀體,將是業界所要解決之課題。 Regarding the waffle cone, the steel plate is generally cut and rolled into a cylindrical shape, and then how to connect the cylindrical plate into a cylindrical body will be a problem to be solved in the industry.
本發明提供一種用於華夫筒之焊接機,可便於將圓形或彎曲鋼板焊接成一筒狀體。 The invention provides a welding machine for waffle cones, which can conveniently weld round or curved steel plates into a cylindrical body.
本發明之一實施例提供一種用於華夫筒之焊接機,包括一主體、一壓板組件、一移動機構、一馬達、一調整機構、一氣壓缸以及一焊接元件。主體包括一平台、一焊接區、一定位柱。焊接區設置於平台,定位柱連接於平台之下。壓板組件設置於平台,壓板組件包括一第一壓板與一第二壓板,定位柱與第一壓板及第二壓板之間具有一第一間隔,且第一壓板與第二壓板之間具有一第二間隔,第二間隔連通第一間隔。移動機構設置於平台。移動機構內設置一皮帶,皮帶之兩端分別設置一皮帶輪。馬達連接於移動機構,馬達驅動移動機構上之皮帶輪轉動。調整機構連接於移動機構內之皮帶上,皮帶帶動調整機構於一第一方向上作直線移動。氣壓缸連接於調整機構。焊接元件一端連接於調整機構,焊接元件對準於第二間隔。馬達驅動皮帶上之調整機構,以帶動調整機構與焊接元件相對於移動機構於第一方向上作直線移動,氣壓缸用以使焊接元件於一第二方向上移動,其中第一方向不同於第二方向。 An embodiment of the present invention provides a welding machine for waffle cones, which includes a main body, a pressing plate assembly, a moving mechanism, a motor, an adjusting mechanism, a pneumatic cylinder, and a welding element. The main body includes a platform, a welding area, and a positioning column. The welding area is arranged on the platform, and the positioning column is connected under the platform. The pressing plate assembly is arranged on the platform. The pressing plate assembly includes a first pressing plate and a second pressing plate. There is a first interval between the positioning column and the first pressing plate and the second pressing plate. Two intervals, the second interval is connected to the first interval. The mobile mechanism is set on the platform. A belt is arranged in the moving mechanism, and both ends of the belt are respectively arranged with a pulley. The motor is connected to the moving mechanism, and the motor drives the pulley on the moving mechanism to rotate. The adjusting mechanism is connected to a belt in the moving mechanism, and the belt drives the adjusting mechanism to move linearly in a first direction. The pneumatic cylinder is connected to the adjustment mechanism. One end of the welding element is connected to the adjustment mechanism, and the welding element is aligned with the second interval. The motor drives the adjustment mechanism on the belt to drive the adjustment mechanism and the welding element to move linearly in a first direction relative to the moving mechanism. The pneumatic cylinder is used to move the welding element in a second direction, where the first direction is different from the first direction. Two directions.
在本發明的一實施例中,上述用於華夫筒之焊接機更包括一支撐搖臂以及一感應元件。支撐搖臂可動地設置於平台,支撐搖臂用以固定定位柱。支撐搖臂包括一固定件、一樞轉件以及一搖臂。固定件固定於平台,樞轉件樞接於固定件,搖臂連接於樞轉件。樞轉件包含一容置部,容置部用以供定位柱的一固定部穿設。感應元件設置於平台,且感應元件鄰近於支撐搖臂 In an embodiment of the present invention, the aforementioned welding machine for waffle cones further includes a supporting rocker arm and a sensing element. The supporting rocker arm is movably arranged on the platform, and the supporting rocker arm is used for fixing the positioning column. The supporting rocker arm includes a fixed part, a pivoting part and a rocker arm. The fixing piece is fixed to the platform, the pivoting piece is pivotally connected to the fixing piece, and the rocker arm is connected to the pivoting piece. The pivoting member includes an accommodating part, and the accommodating part is used for a fixed part of the positioning column to pass through. The sensing element is arranged on the platform, and the sensing element is adjacent to the supporting rocker arm
在本發明的一實施例中,上述壓板組件更包括一第一連接板、一第二連接板、一第一抵接端以及一第二抵接端。第一連接板連接第一壓板,第二連接板連接第二壓板。第一抵接端為第一壓板之表面向外凸出形成,第二抵接端為第二壓板之表面向外凸出形成,第一抵接端與第二抵接端之間形成第二間隔。 In an embodiment of the present invention, the pressure plate assembly further includes a first connecting plate, a second connecting plate, a first abutting end, and a second abutting end. The first connecting plate is connected to the first pressing plate, and the second connecting plate is connected to the second pressing plate. The first abutting end is formed by the surface of the first pressing plate protruding outward, the second abutting end is formed by the surface of the second pressing plate protruding outwards, and the second abutting end is formed between the first abutting end and the second abutting end. interval.
在本發明的一實施例中,上述移動機構包括一殼體以及一被滑動件。殼體連接被滑動件,馬達連接於殼體之內。 In an embodiment of the present invention, the above-mentioned moving mechanism includes a housing and a slidable part. The shell is connected with the sliding part, and the motor is connected in the shell.
在本發明的一實施例中,上述調整機構包括一滑動件、一組裝件、一連接組件、一水平調整件以及一垂直調整件。組裝件可移動地設置於被滑動件,滑動件設置於組裝件之一側。連接組件包括一第一板件以及一第二板件,第一板件連接組裝件,第二板件垂直連接第一板件,水平調整件連接於第二板件。垂直調整件嵌設於水平調整件。 In an embodiment of the present invention, the above-mentioned adjustment mechanism includes a sliding part, an assembly part, a connection assembly, a horizontal adjustment part, and a vertical adjustment part. The assembling piece is movably arranged on the slidable piece, and the sliding piece is arranged on one side of the assembling piece. The connecting assembly includes a first plate and a second plate. The first plate is connected to the assembly, the second plate is vertically connected to the first plate, and the horizontal adjustment element is connected to the second plate. The vertical adjustment piece is embedded in the horizontal adjustment piece.
在本發明的一實施例中,上述水平調整件的一水平調整鈕的軸向方向不同於垂直調整件的一垂直調整鈕的軸向方向。水平調整件的一水平調整鈕之軸向方向垂直於第一塊件之表面。垂直調整件的一垂直調整鈕之軸向方向平行於第一塊件之表面。 In an embodiment of the present invention, the axial direction of a horizontal adjustment button of the horizontal adjustment member is different from the axial direction of a vertical adjustment button of the vertical adjustment member. The axial direction of a horizontal adjustment button of the horizontal adjustment piece is perpendicular to the surface of the first block. The axial direction of a vertical adjusting button of the vertical adjusting piece is parallel to the surface of the first block.
在本發明的一實施例中,上述水平調整件包括一本體、一頂部、一第一凸出塊、一第二凸出塊以及一第一被嵌合部。本體之一側垂直連接頂部,水平調整鈕的一軸部穿設頂部,本體之另一側連接第一被嵌合部。第一凸出塊與第二凸出塊分別凸出於第一被嵌合部之表面。垂直調整件包括一第一嵌合部、一第三凸出塊以及一第四凸出塊。水平調整件包括一第一被嵌合部。第一嵌合部嵌合至第一被嵌合部,使垂直調整件組裝至水平調整件。第三凸出塊與第四凸出塊分別位於第一嵌合部之兩側 In an embodiment of the present invention, the horizontal adjustment member includes a body, a top, a first protruding block, a second protruding block, and a first engaged portion. One side of the main body is vertically connected to the top, a shaft portion of the horizontal adjustment button passes through the top, and the other side of the main body is connected to the first fitted portion. The first protruding block and the second protruding block respectively protrude from the surface of the first engaged portion. The vertical adjusting member includes a first engaging portion, a third protruding block, and a fourth protruding block. The horizontal adjusting member includes a first engaged portion. The first fitting part is fitted to the first fitted part, so that the vertical adjustment piece is assembled to the horizontal adjustment piece. The third protruding block and the fourth protruding block are respectively located on both sides of the first fitting part
在本發明的一實施例中,上述垂直調整件包括一本體以及一頂部。本體之一側垂直連接頂部,垂直調整鈕的一軸部穿設頂部。 In an embodiment of the present invention, the above-mentioned vertical adjustment member includes a body and a top. One side of the main body is vertically connected to the top, and a shaft part of the vertical adjusting button penetrates the top.
在本發明的一實施例中,上述調整機構包括一銜接件。銜接件嵌合於垂直調整件,且銜接件之一端連接於氣壓缸,銜接件之另一端連接於焊接元件。銜接件包括一第二嵌合部。垂直調整件包括一第二被嵌合部,第二嵌合部嵌合至該第二被嵌合部,使銜接件組裝於垂直調整件。垂 直調整件包括一第五凸出塊以及一第六凸出塊。本體之另一側連接第二被嵌合部,且第二被嵌合部相連於第一嵌合部,第五凸出塊與第六凸出塊分別凸出於第二被嵌合部之表面。 In an embodiment of the present invention, the above-mentioned adjustment mechanism includes an engagement member. The connecting piece is fitted into the vertical adjusting piece, and one end of the connecting piece is connected to the air cylinder, and the other end of the connecting piece is connected to the welding element. The connecting piece includes a second inserting part. The vertical adjustment piece includes a second fitted portion, and the second fitted portion is fitted to the second fitted portion, so that the connecting piece is assembled to the vertical adjustment piece. Hang down The straight adjusting member includes a fifth protruding block and a sixth protruding block. The other side of the main body is connected to the second mated part, and the second mated part is connected to the first mating part. The fifth and sixth protruding blocks respectively protrude from the second mated part. surface.
在本發明的一實施例中,上述銜接件包括一第七凸出塊以及一第八凸出塊,該第七凸出塊為一板狀,且該第八凸出塊凸出於該第七凸出塊以形成一滑軌。 In an embodiment of the present invention, the connecting member includes a seventh protruding block and an eighth protruding block, the seventh protruding block is in the shape of a plate, and the eighth protruding block protrudes from the first protruding block. Seven protruding blocks to form a slide rail.
在本發明的一實施例中,上述銜接件包括一平板件以及一立板件。焊接元件包括一對接軸部,平板件垂直連接於立板件,氣壓缸的一組裝軸部穿設於平板件,且氣壓缸的組裝軸部連接於焊接元件的對接軸部。 In an embodiment of the present invention, the above-mentioned connecting member includes a flat plate and a vertical plate. The welding element includes a butting shaft portion, the flat piece is vertically connected to the vertical plate piece, an assembly shaft portion of the pneumatic cylinder penetrates the flat piece, and the assembly shaft portion of the pneumatic cylinder is connected to the butting shaft portion of the welding element.
在本發明的一實施例中,上述銜接件包括一組裝部。焊接元件包括一連接部、一轉接部、一垂直件以及一被組裝部,連接部之一端連接轉接部,垂直件連接轉接部,被組裝部設置於垂直件之一側,被組裝部設置一組裝槽,係一滑座,組裝部係由第九凸出塊、第十凸出塊與第十一凸出塊構成一滑軌,且組裝部組裝於被組裝部,使得銜接件與焊接元件組裝在一起。 In an embodiment of the present invention, the above-mentioned engaging member includes an assembling part. The welding element includes a connecting part, an adapter part, a vertical part and an assembled part. One end of the connecting part is connected to the adapter part, and the vertical part is connected to the adapter part. The assembled part is arranged on one side of the vertical part and is assembled. The assembly part is provided with an assembly groove, which is a sliding seat. The assembly part is composed of a ninth, tenth and eleventh protruding block to form a sliding rail. Assemble with welding components.
基於上述,利用本發明用於華夫筒之焊接機,將圓板放置於定位柱,並將圓筒之欲焊接區域之兩側邊放置於定位柱與第一壓板及第二壓板之間的第一間隔內,並利用第一壓板與第二壓板向下壓緊圓板,且將圓筒之欲焊接區域之兩側邊相互接觸並置於間隔之中間,以利焊接。接著,執行氣壓缸使焊接元件朝向焊接區的第二方向移動,並藉由調整機構調整焊接元件的位置以對準第二間隔。接著,馬達驅動移動機構上之皮帶轉動,以帶動調整機構與焊接元件於第一方向上移動,焊接元件即可朝第二間隔噴塗焊料,並對圓板之欲焊接區域進行焊接。 Based on the above, using the welding machine for waffle cones of the present invention, the circular plate is placed on the positioning column, and the two sides of the cylinder to be welded are placed between the positioning column and the first pressing plate and the second pressing plate. In the first interval, the first pressing plate and the second pressing plate are used to press down the circular plate, and the two sides of the area to be welded of the cylinder are in contact with each other and placed in the middle of the interval to facilitate welding. Then, the pneumatic cylinder is executed to move the welding element toward the second direction of the welding area, and the position of the welding element is adjusted by the adjusting mechanism to align with the second interval. Then, the motor drives the belt on the moving mechanism to rotate to drive the adjustment mechanism and the welding element to move in the first direction. The welding element can spray solder toward the second interval and weld the area to be welded on the circular plate.
為讓本發明能更明顯易懂,下文特舉實施例,並配合所附圖 式作詳細說明如下。 In order to make the present invention more obvious and easy to understand, the following embodiments are specially presented, in conjunction with the accompanying drawings. The formula is described in detail as follows.
100:用於華夫筒之焊接機 100: Welding machine for waffle cones
110:主體 110: main body
111:連接件 111: Connector
112:平台 112: platform
113:底座 113: Base
114:定位柱 114: positioning column
115:固定部 115: fixed part
116:焊接區 116: Welding area
120:壓板組件 120: pressure plate assembly
122:第一壓板 122: first pressure plate
124:第二壓板 124: second pressure plate
130:移動機構 130: mobile agency
131:皮帶 131: Belt
132:殼體 132: Shell
133:皮帶輪 133: Pulley
134:被滑動件 134: Sliding part
140:馬達 140: Motor
150:調整機構 150: adjustment mechanism
151:滑動件 151: Slider
152:組裝件 152: Assembly
152A:第一塊件 152A: The first piece
152B:第二塊件 152B: The second piece
154:連接組件 154: Connecting components
154A:第一板件 154A: The first board
154B:第二板件 154B: The second plate
156:水平調整件 156: level adjustment piece
156A:本體 156A: Ontology
156B:水平調整鈕 156B: Horizontal adjustment button
156C:第一被嵌合部 156C: The first part to be fitted
156D:軸部 156D: Shaft
158:垂直調整件 158: Vertical adjustment piece
158A:本體 158A: Body
158B:第一嵌合部 158B: The first fitting part
158C:第二被嵌合部 158C: The second part to be fitted
158D:垂直調整鈕 158D: Vertical adjustment button
158E:頂部 158E: top
158F:軸部 158F: Shaft
159:銜接件 159: Adapter
159A:平板件 159A: Flat pieces
159B:立板件 159B: Vertical plate
159C:組裝部 159C: Assembly Department
159D:第二嵌合部 159D: The second fitting part
160:氣壓缸 160: pneumatic cylinder
162:組裝軸部 162: Assemble the shaft
170:焊接元件 170: Welding components
172:連接部 172: Connection
174:轉接部 174: Adapter
176:垂直件 176: vertical piece
178:被組裝部 178: Assembled Department
180:支撐搖臂 180: Support rocker
182:樞轉件 182: Pivot
182A:容置部 182A: Housing
184:搖臂 184: Rocker
186:固定件 186: fixed parts
190:感應元件 190: Sensing element
192:固定板 192: fixed plate
50:圓板 50: round plate
A1:側邊 A1: side
C1:凹槽 C1: Groove
C2:孔洞 C2: Hole
C3:組裝槽 C3: Assembly slot
D1:第一凸出塊 D1: The first protruding block
D2:第二凸出塊 D2: The second protruding block
D3:第三凸出塊 D3: The third protruding block
D4:第四凸出塊 D4: Fourth protruding block
D5:第五凸出塊 D5: Fifth protruding block
D6:第六凸出塊 D6: The sixth protruding block
D7:第七凸出塊 D7: The seventh protruding block
D8:第八凸出塊 D8: Eighth protruding block
D9:第九凸出塊 D9: Ninth protruding block
D10:第十凸出塊 D10: Tenth protruding block
D11:第十一凸出塊 D11: Eleventh protruding block
G1:第一間隔 G1: first interval
G2:第二間隔 G2: second interval
L1:第一方向 L1: first direction
L2:第二方向 L2: second direction
S1:第一表面 S1: First surface
S2:第二表面 S2: second surface
T1:第一抵接端 T1: the first abutment end
T2:第二抵接端 T2: second abutment end
第1A圖為本發明的用於華夫筒之焊接機的示意圖。 Figure 1A is a schematic diagram of the welding machine for waffle cones of the present invention.
第1B圖為第1A圖之移動機構內部結構的示意圖。 Figure 1B is a schematic diagram of the internal structure of the moving mechanism in Figure 1A.
第2圖為本發明的用於華夫筒之焊接機一應用例的示意圖。 Figure 2 is a schematic diagram of an application example of the welding machine for waffle cones of the present invention.
第3圖為第1圖的用於華夫筒之焊接機的俯視圖。 Figure 3 is a top view of the welding machine for waffle cones shown in Figure 1.
第4圖為第1圖的用於華夫筒之焊接機的局部爆炸示意圖。 Figure 4 is a partial exploded schematic diagram of the welding machine used for waffle cones in Figure 1.
第5圖為第1圖的用於華夫筒之焊接機的局部前視放大示意圖。 Figure 5 is a partially enlarged front view of the welding machine for waffle cones shown in Figure 1.
第6A圖為本發明支撐搖臂的示意圖。 Figure 6A is a schematic diagram of the supporting rocker arm of the present invention.
第6B圖為第1圖的用於華夫筒之焊接機的局部仰視示意圖。 Figure 6B is a partial bottom view of the welding machine for waffle cones shown in Figure 1.
第7圖為第1圖的用於華夫筒之焊接機一視角的局部放大示意圖。 Figure 7 is a partial enlarged view of the welding machine for waffle cones shown in Figure 1.
第8圖為第1圖的用於華夫筒之焊接機另一視角的局部放大示意圖。 Figure 8 is a partial enlarged schematic view of the welding machine for waffle cones shown in Figure 1 from another perspective.
第9圖為第8圖的用於華夫筒之焊接機的部分元件之爆炸示意圖。 Figure 9 is an exploded schematic diagram of some components of the welding machine for waffle cones shown in Figure 8.
第10圖為本發明的水平調整件的示意圖。 Figure 10 is a schematic diagram of the leveling member of the present invention.
第11圖為本發明的垂直調整件的示意圖。 Figure 11 is a schematic diagram of the vertical adjustment member of the present invention.
第12圖為本發明的銜接件一視角的示意圖。 Figure 12 is a perspective view of the adapter of the present invention.
第13圖為本發明的銜接件另一視角的示意圖。 Figure 13 is a schematic view of the adapter of the present invention from another perspective.
以下結合附圖和實施例,對本發明的具體實施方式作進一步描述。以下實施例僅用於更加清楚地說明本發明的技術方案,而不能以此限制本發明的保護範圍。 The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to illustrate the technical solutions of the present invention more clearly, and cannot be used to limit the protection scope of the present invention.
需說明的是,在各個實施例的說明中,所謂的「第一」、「第二」係用以描述不同的元件,這些元件並不因為此類謂辭而受到限制。此 外,為了說明上的便利和明確,圖式中各元件的厚度或尺寸,係以誇張或省略或概略的方式表示,以供熟悉此技藝之人士之瞭解與閱讀,且各元件的尺寸並未完全為其實際的尺寸,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均仍應落在本發明所揭示之技術內容涵蓋之範圍內。 It should be noted that in the description of each embodiment, the so-called "first" and "second" are used to describe different elements, and these elements are not limited by such predicates. this In addition, for the convenience and clarity of description, the thickness or size of each element in the drawings is expressed in an exaggerated or omitted or general manner for the understanding and reading of those familiar with the art, and the size of each element is not It is completely the actual size and is not used to limit the restrictive conditions for the implementation of the present invention. Therefore, it has no technical significance. Any structural modification, proportional relationship change or size adjustment does not affect what the present invention can produce. The effect and the achievable purpose should still fall within the scope of the technical content disclosed in the present invention.
第1A圖為本發明的用於華夫筒之焊接機的示意圖。第1B圖為第1A圖之移動機構內部結構的示意圖。第2圖為本發明的用於華夫筒之焊接機一應用例的示意圖。第3圖為第1圖的用於華夫筒之焊接機的俯視圖。第4圖為第1圖的用於華夫筒之焊接機的局部爆炸示意圖。第5圖為第1圖的用於華夫筒之焊接機的局部前視放大示意圖。請參閱第1圖至第5圖。本實施例的用於華夫筒之焊接機100包括一主體110、一壓板組件120、一移動機構130、一馬達140、一調整機構150、一氣壓缸160以及一焊接元件170。
Figure 1A is a schematic diagram of the welding machine for waffle cones of the present invention. Figure 1B is a schematic diagram of the internal structure of the moving mechanism in Figure 1A. Figure 2 is a schematic diagram of an application example of the welding machine for waffle cones of the present invention. Figure 3 is a top view of the welding machine for waffle cones shown in Figure 1. Figure 4 is a partial exploded schematic diagram of the welding machine used for waffle cones in Figure 1. Figure 5 is a partially enlarged front view of the welding machine for waffle cones shown in Figure 1. Please refer to Figures 1 to 5. The
在本實施例中,主體110包括一平台112、一焊接區116、一定位柱114。詳細而言,主體110係由一連接件111、一底座113、一平台112構成,連接件111之底側連接底座113,連接件111之上側連接平台112,平台112與底座113之間具有一間距。
In this embodiment, the
在本實施例中,焊接區116設置於平台112,焊接區116係為在平台112之表面上挖空一區域。定位柱114連接於平台112之下,且定位柱114與平台112之間具有一第一間隔G1(見第5圖),該第一間隔G1用以供圓板(如鋼板)50置放之用。
In this embodiment, the
在本實施例中,壓板組件120設置於平台112,壓板組件120包括一第一壓板122與一第二壓板124,第一壓板122與第二壓板124之間具
有一第二間隔G2(見第3圖或第5圖),第二間隔G2連通第一間隔G1。
In this embodiment, the
在本實施例中,移動機構130設置於平台112。參酌第1B圖,移動機構130內設置一皮帶131,皮帶131之兩端分別設置一皮帶輪133,其中一端由馬達140驅動旋轉,該皮帶輪133之兩端分別固定於調整機構150之兩側,以帶動調整機構150直線運動。藉由馬達140驅動移動機構130上之皮帶輪133轉動,使得調整機構150於第一方向L1上移動。氣壓缸160連接於調整機構150。焊接元件170一端連接於調整機構150,焊接元件170對準於第二間隔G2(見第3圖)。
In this embodiment, the moving
在此配置之下,圓板50放置於定位柱114內,並將圓筒50之欲焊接區域之兩側邊放置於第5圖中的定位柱114與第一壓板122及第二壓板124之間的第一間隔G1內,並利用第一壓板122與第二壓板124向下壓緊圓板50,該定位柱114之上端為一平面,第一壓板122及第二壓板124之下端亦為一平面,分別使得圓筒50之欲焊接區域之兩側邊能使用第一壓板122及第二壓板124被壓緊於定位柱114之上端之平面上,且將圓筒50之欲焊接區域之兩側邊相互接觸並置於第一間隔G1之中間,以利焊接。接著,氣壓缸160用以使焊接元件170於一第二方向L2上移動,第二方向L2為朝向焊接區116或遠離焊接區116的方向,在此為使焊接元件170朝焊接區116的方向,並藉由調整機構150調整焊接元件170的位置以對準第二間隔G2。接著,馬達140驅動移動機構130上之皮帶131轉動,以帶動調整機構150與焊接元件170於第一方向L1上移動,第一方向L1係沿著第二間隔G2的方向移動,第一方向L1不同於第二方向L2。如此一來,焊接元件170即可朝第二間隔G2噴塗焊料,並對圓板50之欲焊接區域進行焊接。
In this configuration, the
在進一步實施例中,如第2圖所示,圓板50是由平台112之側邊A1進入,而在焊接過程中,為了不讓圓板50自平台112之側邊A1移離
出。因此,本發明用於華夫筒之焊接機100更包括一支撐搖臂180。支撐搖臂180可動地設置於平台112,支撐搖臂180用以固定定位柱114。該定位柱114係為一柱體,定位柱114之一端固定於連接件111上,定位柱114之另一端之固定部115固定於支撐搖臂180上。
In a further embodiment, as shown in Figure 2, the
詳細而言,第6A圖為本發明支撐搖臂的示意圖。第6B圖為第1圖的用於華夫筒之焊接機的局部仰視示意圖。請參閱第6A圖與第6B圖。支撐搖臂180包括一樞轉件182、一搖臂184以及一固定件186。固定件186固定於平台112,樞轉件182之一端樞接於固定件186,使得樞轉件182能相對於固定件186旋轉。樞轉件182之另一端連接於搖臂184。樞轉件182包含一容置部182A,容置部182A為樞轉件182一部分挖空形成,當圓板50置入定位柱114時,樞轉件182被旋轉到定位柱114之附近時,容置部182A用以供定位柱114的一固定部115穿設,將定位柱114固定於支撐搖臂180上,當圓板50焊接完時,搖臂184往上旋轉,以利將焊接完之圓板50取出。
In detail, FIG. 6A is a schematic diagram of the supporting rocker arm of the present invention. Figure 6B is a partial bottom view of the welding machine for waffle cones shown in Figure 1. Please refer to Figure 6A and Figure 6B. The supporting
在一實施例中,本發明用於華夫筒之焊接機100更包括一感應元件190。感應元件190設置於平台112。舉例而言,感應元件190例如為一紅外線感應器,可藉由一固定板192以將感應元件190固定在平台112,感應元件190鄰近於支撐搖臂180。感應元件190用以感應支撐搖臂180是否固定定位柱114,藉此確保在焊接過程中,不讓圓板50移離自平台112之側邊A1。
In one embodiment, the
在進一步實施例中,如第4圖與第5圖所示,壓板組件120更包括一第一連接板126、一第二連接板128、一第一抵接端T1以及一第二抵接端T2。第一連接板126連接第一壓板122之一側,且第一壓板122之另一側設置有第一抵接端T1,第一抵接端T1為第一壓板122之表面向外凸出的一凸部,該凸部之底部係一平面;同理,第二連接板128連接第二壓板124
之一側,且第二壓板124之另一側設置有第二抵接端T2,第二抵接端T2係第二壓板122之表面向外凸出形成的一凸部,該凸部之底部係一平面。此外,如第5圖所示,第一抵接端T1與第二抵接端T2之間形成第二間隔G2,且第一抵接端T1與第二抵接端T2分別用以壓住如第2圖所示的圓板50欲焊接區域之兩側邊。
In a further embodiment, as shown in FIGS. 4 and 5, the
第7圖為第1圖的用於華夫筒之焊接機一視角的局部放大示意圖。第8圖為第1圖的用於華夫筒之焊接機另一視角的局部放大示意圖,以更具體顯示出本發明之移動機構130、馬達140、調整機構150、氣壓缸160以及焊接元件170。第9圖為第8圖的用於華夫筒之焊接機的部分元件之爆炸示意圖。
Figure 7 is a partial enlarged view of the welding machine for waffle cones shown in Figure 1. Figure 8 is a partial enlarged schematic view of the welding machine for waffle cones of Figure 1 from another perspective, to more specifically show the moving
請參閱第7圖至第9圖。在一實施例中,移動機構130包括一殼體132以及一被滑動件134,殼體132內例如可容置皮帶、齒輪等傳動元件,其傳動元件的型態可依據實際產品來調整,本發明不對傳動元件的型態加以限制。被滑動件134例如為一板件,其設置於殼體132之一側。
Please refer to Figures 7-9. In one embodiment, the moving
在一實施例中,調整機構150包括一滑動件151以及一組裝件152。組裝件152可移動地設置於被滑動件134,滑動件151設置於組裝件152之一側。具體而言,組裝件152包括一第一塊件152A以及一第二塊件152B,其中第二塊件152B為一平板體,第一塊件152A內有一凹槽C1,使得第一塊件152A與第二塊件152B組合成後具有該凹槽C1。滑動件151可與前述殼體132內的傳動元件連動。
In one embodiment, the
針對調整機構,在本發明一實施例中,調整機構150更包括一連接組件154、一水平調整件156、一垂直調整件158以及銜接件159。連接組件154包括一第一板件154A以及一第二板件154B,其中第一板件154A連接組裝件152中的第一塊件152A,第二板件154B垂直連接第一板件
154A。水平調整件156連接於第二板件154B之內表面,垂直調整件158嵌設於水平調整件156,水平調整件156的水平調整鈕156B的軸向方向不同於垂直調整件158的一垂直調整鈕158B的軸向方向。
Regarding the adjustment mechanism, in an embodiment of the present invention, the
舉例而言,水平調整件156的水平調整鈕156B之軸向方向垂直於第一塊件152A之表面,垂直調整件158的垂直調整鈕158D之軸向方向平行於第一塊件152A之表面。銜接件159嵌合於垂直調整件158,且銜接件159之一端連接於氣壓缸160,銜接件159之另一端連接於焊接元件170。因此,馬達140用以驅動滑動件151移動,以帶動組裝件152相對於被滑動件134(如第1圖的第一方向L1)與調整機構150移動,進而帶動焊接元件170移動。進一步可藉由水平調整件156調整焊接元件170的水平位置,或藉由垂直調整件158調整焊接元件170的垂直位置。
For example, the axial direction of the
第10圖為本發明的水平調整件的示意圖。第11圖為本發明的垂直調整件的示意圖。第12圖為本發明的銜接件一視角的示意圖。第13圖為本發明的銜接件另一視角的示意圖。請參閱第7圖至第13圖。 Figure 10 is a schematic diagram of the leveling member of the present invention. Figure 11 is a schematic diagram of the vertical adjustment member of the present invention. Figure 12 is a perspective view of the adapter of the present invention. Figure 13 is a schematic view of the adapter of the present invention from another perspective. Please refer to Figure 7 to Figure 13.
在一具體實施例中,垂直調整件158包括一第一嵌合部158B。水平調整件156包括一第一被嵌合部156C。第一嵌合部158B嵌合至第一被嵌合部156C,使垂直調整件158組裝至水平調整件156。
In a specific embodiment, the
具體而言,水平調整件156包括一本體156A、一水平調整鈕156B、一第一被嵌合部156C、一軸部156D、一頂部156E、一第一凸出塊D1以及一第二凸出塊D2。本體156A之一側垂直連接頂部156E,水平調整鈕156B的一軸部156D穿設頂部156E,本體156B之另一側連接第一被嵌合部156C。
Specifically, the
此外,第一凸出塊D1與第二凸出塊D2分別凸出於第一被嵌合部156C之表面。垂直調整件158包括一第三凸出塊D3以及一第四凸出塊
D4。第三凸出塊D3與第四凸出塊D4分別位於第一嵌合部158B之兩側,第一凸出塊D1與第二凸出塊D2的形狀是與第一嵌合部158B的第三凸出塊D3與第四凸出塊D4之形狀相互配合以供嵌合。
In addition, the first protruding block D1 and the second protruding block D2 respectively protrude from the surface of the first engaged
針對垂直調整件158,進一步實施例中,垂直調整件包括一本體158A、一第一嵌合部158B、一第二被嵌合部158C、一垂直調整鈕158D、一頂部158E、一軸部158F、一第三凸出塊D3、一第四凸出塊D4、一第五凸出塊D5以及一第六凸出塊D6。本體158A之一側垂直連接頂部158E,垂直調整鈕158D的一軸部158F穿設頂部158E。本體158A之另一側連接第二被嵌合部158C,且第二被嵌合部158C與第一嵌合部158B相連於本體158A之兩側,第五凸出塊D5與第六凸出塊D6分別凸出於第二被嵌合部158C之表面。
Regarding the
此外,銜接件159包括一第二嵌合部159D。第二嵌合部159D嵌合至垂直調整件158的第二被嵌合部158C,使銜接件159組裝於垂直調整件158,且第二嵌合部159D之上端與軸部158F相互連接固定。銜接件159包括一第七凸出塊D7以及一第八凸出塊D8。第七凸出塊D7為一板狀,且第八凸出塊D8凸出於第七凸出塊D7,以形成一滑軌,第八凸出塊D8的形狀是與第二被嵌合部158C的第五凸出塊D5與第六凸出塊D6之形狀相互配合以供嵌合。
In addition, the engaging
針對銜接件159,進一步實施例中,銜接件159嵌合於垂直調整件158,且銜接件159之一端連接於氣壓缸160,銜接件159之另一端連接於焊接元件170。
Regarding the connecting
具體而言,銜接件159包括一平板件159A、一立板件159B、一組裝部159C以及一第二嵌合部159D。焊接元件170包括一對接軸部176。平板件159A垂直連接於立板件159B,氣壓缸160的一組裝軸部162
穿設於平板件159A的孔洞C2,且氣壓缸160的組裝軸部162連接於焊接元件170的對接軸部176,使得氣壓缸160能調整焊接元件170之垂直方向(如第1圖的第二方向)的位置。
Specifically, the connecting
在一實施例中,焊接元件170包括一連接部172、一轉接部173、一垂直件174、一對接軸部176以及一被組裝部178,連接部172之一端連接轉接部173,垂直件174連接轉接部173,被組裝部178設置於垂直件174之一側,被組裝部178設置一組裝槽C3,係一滑座,且銜接件159的組裝部159C組裝於被組裝部178,使得銜接件159與焊接元件179組裝在一起。進一步,如第13圖與第9圖所示,組裝部159C係由第九凸出塊D9、第十凸出塊D10與第十一凸出塊D11構成一滑軌,組裝部159C係由第九凸出塊D9、第十凸出塊D10與第十一凸出塊D11構成一滑軌,其中第十凸出塊D10位於第九凸出塊D9與第十一凸出塊D11之間,且第九凸出塊D9、第十凸出塊D10與第十一凸出塊D11與被組裝部178的組裝槽C3內的形狀相配合以供嵌合。另外,第十一凸出塊D11設置於立板件159B的第一表面S1,而第二嵌合部159D設置於立板件159B的第二表面S2。另外,綜上所述,利用本發明用於華夫筒之焊接機,將圓板放置於定位柱,並將圓筒之欲焊接區域之兩側邊放置於定位柱與第一壓板及第二壓板之間的第一間隔,並利用第一壓板與第二壓板向下壓緊圓板,且將圓筒之欲焊接區域之兩側邊相互接觸並置於間隔之中間,以利焊接。接著,執行氣壓缸使焊接元件朝向焊接區的第二方向移動,並藉由調整機構調整焊接元件的位置以對準第二間隔。接著,馬達驅動移動機構上之皮帶轉動,以帶動調整機構與焊接元件於第一方向上移動,焊接元件即可朝第二間隔噴塗焊料,並對圓板之欲焊接區域進行焊接。
In one embodiment, the
雖然本發明已以實施例揭露如上,然其並非用以限定本發 明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. It is clear that any person with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be defined as the scope of the appended patent application. allow.
100:用於華夫筒之焊接機 100: Welding machine for waffle cones
110:主體 110: main body
111:連接件 111: Connector
112:平台 112: platform
113:底座 113: Base
114:定位柱 114: positioning column
115:固定部 115: fixed part
116:焊接區 116: Welding area
120:壓板組件 120: pressure plate assembly
122:第一壓板 122: first pressure plate
124:第二壓板 124: second pressure plate
130:移動機構 130: mobile agency
140:馬達 140: Motor
150:調整機構 150: adjustment mechanism
160:氣壓缸 160: pneumatic cylinder
170:焊接元件 170: Welding components
180:支撐搖臂 180: Support rocker
190:感應元件 190: Sensing element
192:固定板 192: fixed plate
A1:側邊 A1: side
L1:第一方向 L1: first direction
L2:第二方向 L2: second direction
Claims (12)
Priority Applications (2)
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TW109138262A TWI748728B (en) | 2020-11-03 | 2020-11-03 | Welding machine for waffle barrel |
CN202011269197.0A CN114433975A (en) | 2020-11-03 | 2020-11-13 | Welding machine for waffle drum |
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TW109138262A TWI748728B (en) | 2020-11-03 | 2020-11-03 | Welding machine for waffle barrel |
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TWI748728B true TWI748728B (en) | 2021-12-01 |
TW202218793A TW202218793A (en) | 2022-05-16 |
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TW (1) | TWI748728B (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3553265B2 (en) * | 1996-03-15 | 2004-08-11 | 新日本製鐵株式会社 | Cutting machine in ERW steel pipe production line |
TWM455577U (en) * | 2013-02-26 | 2013-06-21 | Cheng Uei Prec Ind Co Ltd | Automatic welding equipment |
CN107009038A (en) * | 2017-05-24 | 2017-08-04 | 山东水泊焊割设备制造有限公司 | Pot body closing end reinforcement intelligence welding robot |
CN108723661A (en) * | 2018-07-18 | 2018-11-02 | 欧咖莱(重庆)智能装备技术有限公司 | A kind of door frame welding automation equipment |
-
2020
- 2020-11-03 TW TW109138262A patent/TWI748728B/en active
- 2020-11-13 CN CN202011269197.0A patent/CN114433975A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3553265B2 (en) * | 1996-03-15 | 2004-08-11 | 新日本製鐵株式会社 | Cutting machine in ERW steel pipe production line |
TWM455577U (en) * | 2013-02-26 | 2013-06-21 | Cheng Uei Prec Ind Co Ltd | Automatic welding equipment |
CN107009038A (en) * | 2017-05-24 | 2017-08-04 | 山东水泊焊割设备制造有限公司 | Pot body closing end reinforcement intelligence welding robot |
CN108723661A (en) * | 2018-07-18 | 2018-11-02 | 欧咖莱(重庆)智能装备技术有限公司 | A kind of door frame welding automation equipment |
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CN114433975A (en) | 2022-05-06 |
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