TWM617325U - Automatic storage device for optical part - Google Patents
Automatic storage device for optical part Download PDFInfo
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- TWM617325U TWM617325U TW110204869U TW110204869U TWM617325U TW M617325 U TWM617325 U TW M617325U TW 110204869 U TW110204869 U TW 110204869U TW 110204869 U TW110204869 U TW 110204869U TW M617325 U TWM617325 U TW M617325U
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- 230000003287 optical effect Effects 0.000 title claims abstract description 53
- 238000003860 storage Methods 0.000 title claims abstract description 39
- 238000007689 inspection Methods 0.000 claims abstract description 61
- 238000012546 transfer Methods 0.000 claims abstract description 4
- 210000003128 head Anatomy 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000012141 concentrate Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000000887 face Anatomy 0.000 description 1
- 230000001815 facial effect Effects 0.000 description 1
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Abstract
一種光學部件之自動化收納裝置,包括一檢驗分類組包含送料桶、檢 驗區、檢查件,送料桶提供複數光學部件集中容置並加以傳送至該檢驗區,檢查件位於檢驗區上方並朝下辨識送至檢驗區的各光學部件;一機械手具有活動臂以及位於活動臂末端的吸頭;一收納組包含有轉枱、擺盤夾具及複數擺盤;及一控制單元電性聯結檢查件、機械手、轉枱,檢查件對所辨識各光學部件分別產生良品訊號、NG訊號或反面訊號並傳送至控制單元,控制單元依接收的良品訊號控制機械手透過吸頭將被辨識為良品的光學部件吸取至轉枱的擺盤上擺放收納、集中。 An automatic storage device for optical components, including an inspection classification group including a feeding barrel, an inspection The inspection area, inspection parts, and the feeding bucket provide a centralized storage of multiple optical components and transfer them to the inspection area. The inspection parts are located above the inspection area and identify the optical components sent to the inspection area downward; a robot has a movable arm and is located The suction head at the end of the movable arm; a storage group includes a turntable, a wobble plate fixture and a plurality of wobble plates; and a control unit electrically connected to the inspection piece, manipulator, and turntable. The inspection piece produces good products for each identified optical component. Signals, NG signals, or negative signals are sent to the control unit, and the control unit controls the manipulator to suck the optical components identified as good products through the suction head to the wobble plate of the turntable for storage and concentration based on the received good product signals.
Description
本創作涉及精密射出產品設備的技術領域,尤其涉及一種光學部件之自動化收納裝置。This creation relates to the technical field of precision injection product equipment, in particular to an automatic storage device for optical components.
近年來,因為可攜式電子裝置市場的快速發展,可攜式電子裝置如智慧型手機、平板電腦或筆記型電腦等,已充斥在現代人的生活中;另一方面,為供使用者拍攝即時影像,鏡頭已逐漸成為上述可攜式電子裝置的標準配備,而且光學鏡頭包含有廣角鏡頭、魚眼鏡頭或變焦鏡頭等,以提供支援攝影、網路視訊或臉部辨識等功能。由於如此廣大需求,也帶動了光學鏡頭等相關產業跟著旺盛發展,各家廠商莫不擴大產能以滿足市場需求。In recent years, due to the rapid development of the portable electronic device market, portable electronic devices such as smart phones, tablets or notebooks have been flooded in the lives of modern people; on the other hand, for users to take pictures For real-time images, lenses have gradually become standard equipment for the aforementioned portable electronic devices, and optical lenses include wide-angle lenses, fisheye lenses, or zoom lenses to provide support for photography, Internet video, or facial recognition. Due to such a large demand, related industries such as optical lenses have also developed vigorously. Various manufacturers have to expand their production capacity to meet market demand.
然而,用於鏡頭的光學部件的主體一般為塑膠射出,而且製作完成之後還需要進行後續的加工組裝、運輸以及測試,因此在這過程中,製造廠商需先對每一個光學部件進行檢驗、挑檢篩選後以一定數目擺放收納於盛盤,才能交由上、下游廠商進行後續加工組裝,若以人力進行檢驗、挑檢篩選及收納的操作,效率上勢必無法滿足日益擴大的產能與需求。However, the main body of the optical components used in the lens is generally plastic injection, and subsequent processing, assembly, transportation and testing are required after the production is completed. Therefore, in this process, the manufacturer must first inspect and select each optical component. After inspection and screening, a certain number of places can be placed and stored on the tray before it can be handed over to upstream and downstream manufacturers for subsequent processing and assembly. If manual inspection, inspection, screening, and storage operations are performed, the efficiency will not be able to meet the ever-increasing production capacity and demand. .
而且,因為要安裝於電子裝置內部的限制,光學鏡頭部件的體積都很小,且在製造上是屬於精密射出,若以人力肉眼進行檢驗、挑檢,要仔細檢出瑕疵也有實際上的困難度。Moreover, due to the limitation of being installed inside the electronic device, the volume of the optical lens components is very small, and the manufacturing is a precision injection. If the inspection and picking are carried out by human eyes, it is actually difficult to detect the defects carefully. Spend.
本創作之主要目的,提供針對各光學部件迅速檢驗辨識為良品、NG或反面,且將被辨識為良品的光學部件吸取並進行擺放收納、集中,有效加快檢驗與收納作業的速度與產能。The main purpose of this creation is to provide rapid inspection and identification of good, NG, or negative for each optical component, and to absorb, place, store, and concentrate the optical components that are identified as good, effectively speeding up the inspection and storage operation speed and productivity.
為了達成上述之目的與功效,本創作一種光學部件之自動化收納裝置,包括:一檢驗分類組包含一送料桶、一檢驗區、一檢查件、一NG收納區、一反面收納區,送料桶提供複數光學部件集中容置並加以傳送至該檢驗區,該檢查件位於該檢驗區上方並朝下辨識送至檢驗區的各光學部件。In order to achieve the above-mentioned purposes and effects, the present invention creates an automatic storage device for optical components, including: an inspection classification group including a feeding barrel, an inspection area, an inspection piece, an NG storage area, a reverse storage area, and the feeding barrel provides A plurality of optical components are collectively housed and transported to the inspection area, and the inspection piece is located above the inspection area and identifies the optical components sent to the inspection area downward.
一機械手具有一活動臂以及位於活動臂末端的一吸頭。A manipulator has a movable arm and a suction head at the end of the movable arm.
一收納組包含有一轉枱、一擺盤夾具及複數擺盤,且該轉枱配置有複數承接部。A storage group includes a turntable, a wobble plate fixture and a plurality of wobble plates, and the turntable is equipped with a plurality of receiving parts.
以及一控制單元電性聯結該檢查件、機械手、轉枱、擺盤夾具,該控制單元控制該擺盤夾具夾持其中一擺盤至其中一承接部,該檢查件針對所辨識各光學部件分別產生良品訊號、NG訊號或反面訊號並傳送至該控制單元,該控制單元依接收的良品訊號控制機械手透過吸頭將被辨識為良品的光學部件吸取至該承接部上的擺盤擺放收納,且該控制單元將被辨識為NG的光學部件吸取至該NG收納區集中,並將被辨識為反面的光學部件吸取至該反面收納區集中。And a control unit is electrically connected to the inspection piece, the manipulator, the turntable, and the wobble plate fixture, the control unit controls the wobble plate fixture to clamp one of the wobble plates to one of the receiving parts, and the inspection piece is specific to the identified optical components Generate good signal, NG signal or negative signal respectively and send it to the control unit. The control unit controls the manipulator according to the received good signal to suck the optical components identified as good through the suction head to the wobble plate placed on the receiving part And the control unit sucks the optical components identified as NG to the NG storage area collection, and sucks the optical components identified as the reverse side to the back storage area collection.
請參閱第一~八圖所示,本創作一種光學部件之自動化收納裝置,包括: 一檢驗分類組10包含一送料桶11、一檢驗區12、一檢查件13、一NG收納區14、一反面收納區15,送料桶11提供複數光學部件A集中容置並進行整劑排列,將各光學部件A以相同方向排列傳送至該檢驗區12,該檢查件13位於該檢驗區12上方並朝下辨識送至檢驗區12的各光學部件A。方向選擇排列Please refer to the first to eight figures, an automatic storage device for optical components of this creation, including: an
一機械手20具有一活動臂21以及位於活動臂21末端的一吸頭22。A
一收納組30包含有一轉枱31、一擺盤夾具32及複數擺盤33,且該轉枱31配置有複數承接部311。A
以及一控制單元40電性聯結該檢查件13、機械手20、轉枱31、擺盤夾具32,如第三、四圖所示,該控制單元40控制該擺盤夾具32()夾持其中一擺盤33至其中一承接部311,該檢查件13針對所辨識各光學部件A分別產生良品訊號、NG訊號或反面訊號並傳送至該控制單元40,如第五圖實虛線所示,該控制單元40依接收的良品訊號控制機械手20透過吸頭22將被辨識為良品的光學部件A吸取至該承接部311上的擺盤33擺放收納,且該控制單元40將被辨識為NG的光學部件A吸取至該NG收納區14集中,並將被辨識為反面的光學部件A吸取至該反面收納區15集中。And a
前述為本創作主實施例之主要技術特徵,其對應本案申請專利範圍第一項的內容,得以詳知本創作之目的與實施型態,而其餘附屬申請專利範圍所述的技術特徵是為對申請專利範圍第一項內容的詳述或附加技術特徵,而非用以限制申請專利範圍第一項的界定範圍,應知本案申請專利範圍第一項不必要一定包含其餘附屬申請專利範圍所述的技術特徵。The foregoing is the main technical feature of the main embodiment of the creation, which corresponds to the content of the first item of the patent application in this case, so that the purpose and implementation type of the creation can be known in detail, and the technical features described in the other subsidiary application patent scope are correct The detailed description or additional technical features of the first item in the scope of patent application are not used to limit the scope of the first item in the scope of patent application. It should be understood that the first item in the scope of the patent application in this case does not necessarily include the scope of the remaining subsidiary patent applications. Technical characteristics.
根據上述之說明,配合第一至六圖所示本創作透過電性聯結該控制單元40的檢查件13、機械手20以及轉枱31、擺盤夾具32,檢驗分類組10的該檢查件13為ccd影像檢測器且位於該檢驗區12的上方,該控制單元40控制檢查件13朝檢驗區12拍攝各光學部件A之影像,並透過影像辨識檢驗各光學部件A,同時會將辨識各光學部件A的良品訊號、NG訊號或反面訊號傳送至該控制單元40,使該控制單元40依接收的良品訊號控制機械手20將被辨識為良品的光學部件A吸取至該承接部311上的擺盤33擺放收納,如第五、六圖所示。According to the above description, the
由於檢查件13的影像辨識可透過倍數的放大而易於檢出產品瑕疵,故能輕易有效率的針對各光學部件A迅速檢查辨識為良品、NG或反面;因此,本創作能加快檢驗及收納操作的速度與產能, 有效滿足市場需求。Since the image recognition of the
於下進一步細述本創作的各元件之特徵,在上述第一至六圖中, 該機械手20具有位於活動臂21末端且電性聯結該控制單元40的一檢視器23,該檢視器23辨識該承接部311上的擺盤33擺滿後傳送一擺滿辨識訊號至該控制單元40,且該控制單元40控制擺盤夾具32夾持另一擺盤33疊置於前述的擺盤33上繼續承接被辨識為良品的光學部件A。The features of each component of this creation are described in further detail below. In the first to sixth figures above, the
而且,如第二、五、六圖所示該控制單元40透過設定於該承接部311上擺滿光學部件A的擺盤33重疊累加複數層(可依操作的需求設定,例如可設為10層)之後,該機械手20檢視器23辨識該承接部311上的最上層擺盤33擺滿後傳送一第二擺滿辨識訊號至該控制單元40,且該控制單元40控制轉枱31(沿第六圖箭頭方向)朝收盤夾具34轉動以移送重疊的複數擺盤33。Moreover, as shown in the second, fifth, and sixth figures, the
另外,如第七至九圖所示,該收納組30包含有一輸送滑道35以及電性聯結該控制單元40的一收盤夾具34,且該承接部311上重疊的複數擺盤33透過轉枱31的轉動而移送至相對該收盤夾具34的夾持位置,如第八、九圖所示該控制單元40控制收盤夾具34夾持重疊的複數擺盤33送至該輸送滑道35集中,同時該控制單元40控制擺盤夾具32夾持另一擺盤33至次一承接部311繼續承接被辨識為良品的光學部件A。In addition, as shown in the seventh to ninth figures, the
如上所述本創作藉由電性聯結該控制單元40的檢查件13、機械手20以及轉枱31、擺盤夾具32,該控制單元40控制檢驗分類組10的檢查件13朝檢驗區12拍攝各光學部件A之影像,並透過影像辨識檢驗各光學部件A,藉此以達到如下優點:As described above, this creation electrically connects the
1、使檢查件13能針對各光學部件A迅速檢驗辨識為良品、NG或反面。1. The
2、使控制單元40控制機械手20將被辨識為良品的光學部件A吸取至該承接部311上的擺盤33擺放收納、集中,有效加快檢驗及收納操作的速度與產能。2. Make the
10:檢驗分類組 11:送料桶 12:檢驗區 13:檢查件 14:NG收納區 15:反面收納區 20:機械手 21:活動臂 22:吸頭 23:檢視器 30:收納組 31:轉枱 311:承接部 32:擺盤夾具 33:擺盤 34:收盤夾具 35:輸送滑道 40:控制單元 A:光學部件 10: Inspection classification group 11: Feeding barrel 12: Inspection area 13: Inspection piece 14: NG storage area 15: Reverse storage area 20: Manipulator 21: Movable arm 22: Suction head 23: Viewer 30: Storage group 31: Turntable 311: Acceptance Department 32: Wobble plate fixture 33: Placing 34: Closing fixture 35: Conveying chute 40: control unit A: Optical parts
第一圖為本創作立體組合示意圖。 第二圖為本創作控制單元電性聯結該檢查件、機械手、轉枱、擺盤夾具的方塊圖。 第三圖為本創作之平面示意圖。 第四圖為本創作擺盤夾具夾持其中一擺盤至其中一承接部之平面示意圖。 第五圖為本創作機械手將被辨識為良品的光學部件吸取至該承接部上的擺盤擺放收納片之平面示意圖。 第六圖為本創作該轉枱接受控制朝向收盤夾具方向轉動之平面示意圖。 第七圖為本創作透過轉枱轉動將承接部上重疊的擺盤轉送至相對收盤夾具位置之平面示意圖。 第八圖為本創作收盤夾具夾持承接部上重疊的擺盤之平面示意圖。 第九圖為本創作收盤夾具將夾持重疊的擺盤放到該輸送滑道集中之平面示意圖。 The first picture is a schematic diagram of the creation of the three-dimensional combination. The second picture is a block diagram of the authoring control unit electrically connecting the inspection piece, manipulator, turntable, and wobble plate fixture. The third picture is a schematic diagram of the creation. The fourth figure is a schematic plan view of the creative wobble plate clamp clamping one of the wobble plates to one of the receiving parts. The fifth figure is a schematic plan view of the creative manipulator sucking the optical components identified as good products to the wobble plate placed on the receiving part. The sixth figure is a schematic plan view of the creation of the turntable receiving control to rotate toward the closing fixture. The seventh figure is a schematic plan view of the creation through the rotation of the turntable to transfer the overlapping wobble plate on the receiving part to the relative closing fixture position. The eighth figure is a schematic plan view of the overlapping wobble plate on the clamping and receiving part of the creative closing jig. The ninth figure is a schematic plan view of the creative closing fixture that clamps the overlapping pans and places them on the conveyor chute.
10:檢驗分類組 10: Inspection classification group
11:送料桶 11: Feeding barrel
12:檢驗區 12: Inspection area
13:檢查件 13: Inspection piece
14:NG收納區 14: NG storage area
15:反面收納區 15: Reverse storage area
20:機械手 20: Manipulator
21:活動臂 21: Movable arm
22:吸頭 22: Suction head
23:檢視器 23: Viewer
30:收納組 30: Storage group
31:轉枱 31: Turntable
311:承接部 311: Acceptance Department
32:擺盤夾具 32: Wobble plate fixture
33:擺盤 33: Placing
34:收盤夾具 34: Closing fixture
35:輸送滑道 35: Conveying chute
Claims (4)
Priority Applications (1)
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TW110204869U TWM617325U (en) | 2021-04-29 | 2021-04-29 | Automatic storage device for optical part |
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TW110204869U TWM617325U (en) | 2021-04-29 | 2021-04-29 | Automatic storage device for optical part |
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Publication Number | Publication Date |
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