TWM616213U - Iron processing device - Google Patents

Abstract

This creation discloses an iron processing device, including an input module, a splitting module, A waiting module, a processing module, a monolithic module, a clamping module and a discharging module, by which the iron raw material can be processed into the finished iron material, so that it can be Placed on the whole material rack in the same direction, the robot arm module can be accurately and quickly automatically clamped and moved, which can also improve the processing efficiency.

Description

Iron processing equipment

This creation is related to the technical field of iron processing, especially an iron processing device used for large-scale iron raw materials, so that the robotic arm can quickly and accurately clamp the finished product, so that it can automatically stack and improve The degree of automation of large-scale iron raw materials improves its process efficiency.

According to the traditional bending process of iron raw materials (ie iron bars), a predetermined amount is manually collected, and then the predetermined amount of iron raw materials is manually placed in the processing module for processing; and after the processing is completed, Then drop it directly, and then manually move it to a predetermined area for collection and placement. This operation not only requires manpower, but also easily causes personnel injury, which affects processing efficiency and production volume. For this reason, the applicant has developed a patent application No. 106121023 "Method of processing iron materials with a robotic arm", which uses the gripping action of the robotic arm to reduce the work of the personnel; However, the above treatment methods can only be used for small iron raw materials. When large iron raw materials are encountered, the center of gravity of the semi-finished iron materials formed during the processing will change at any time. Due to the large volume, the robotic arm cannot effectively and smoothly grip and move the semi-finished iron materials, which not only affects the process efficiency, but also cannot effectively and quickly carry out subsequent stacking, and it is difficult to meet the expected shipping requirements.

In other words, the existing iron processing equipment is not perfect, and there are problems such as the inability to adapt to large-scale iron raw materials and the inefficiency of the process. How to solve the aforementioned problems is the industry's eager to explore, and this is what I want to create. Problem solved.

In view of this, the author focused on the problems faced by the above-mentioned existing processing equipment, studied and cooperated with the application of theory, upholding many years of design development and practical experience in the related industry, improved the existing structure and finally successfully developed it. An iron processing device is developed to overcome the trouble and inconvenience caused by the inability to effectively carry out large-scale iron raw material operations.

Therefore, the main purpose of this creation is to provide iron processing equipment, which can be used for large iron raw materials, and allows the robotic arm to quickly and accurately clamp the finished product, so that it can automatically stack, so as to improve the large iron raw materials. The degree of material automation.

In addition, another main purpose of this creation is to provide an iron processing device that can overcome the problem of inconsistency in the center of gravity of semi-finished iron materials during processing, so that the robotic arm can smoothly clamp and move, and effectively and quickly carry out subsequent stacking. Thereby improving its process efficiency.

Based on this, this creation is mainly through the following technical means to achieve the aforementioned purpose and effects, which include: an input module: input a plurality of iron raw materials in sequence in a transmission direction; a distribution module set : Gather a predetermined amount of these iron raw materials and transport them in the conveying direction; A waiting module: slowly convey the predetermined amount of the iron raw materials to wait for the next step of processing; a processing module: subject the predetermined amount of the iron raw materials to be processed into a predetermined shape, And form a finished iron material; a monolithic module: place the predetermined quantity of finished iron materials on a monolithic module in the same direction; a clamping module: use a mechanical arm module to clamp the Finished iron materials to a predetermined area; and a discharging module: the robot arm module sets the stacking height and quantity through the man-machine interface, and then stacks the finished iron materials on a conveyor belt set in the predetermined area On the pre-arranged cart for stacking in the first class.

In this way, through the specific realization of the above technical means, this creation can use the setting of the monolithic module, and the iron raw materials can be placed on the monolithic rack in the same direction after being processed into finished iron materials. , So that the robot arm module can be accurately and quickly automatically clamped and moved, and at the same time, using the design of the discharging module, it can be shipped efficiently, and the burden on the personnel is reduced, so as to achieve the effect of automatic processing. Improve processing efficiency and production volume, greatly increase reliability and practicability, thereby increasing the added value of products and improving their economic benefits.

And this creation uses the following technical means to further achieve the aforementioned purposes and effects; such as: in some embodiments, the processing step is to use a robotic arm module to clamp the predetermined number of the iron raw materials To the processing module.

In some embodiments, the monolithic module is monolithic with a monolith with a guide mechanism.

In some embodiments, the discharging module is further provided with a predetermined bundling cart on the conveyor belt group for bundling the stacked finished iron materials and shipping them.

In order to enable your reviewer to further understand the composition, features and other purposes of this creation, the following is a list of some preferred embodiments of this creation, and detailed descriptions in conjunction with the drawings, while allowing those familiar with the technical field to be able to implement them in detail. .

100: processing equipment

1: Input module

2: Material distribution module

3: Waiting module

4: Processing module

5: Monolithic module

50: monolithic rack

500: track unit

55: guide mechanism

6: Robotic arm module

60: Cantilever

600: track unit

62: Shaft

65: Clamping unit

66: Saddle

67: clip seat

68: Gripper

7: Discharge module

70: Conveyor belt group

700: Track unit

71: Book a hurdle

200: iron raw material

300: finished iron

Figure 1: It is a three-dimensional diagram of the appearance of the processing equipment structure of the iron material processing device of this creation.

Figure 2: A schematic side plan view of the processing equipment structure of the iron material processing device of this creation.

Figure 3: A schematic top view of the processing equipment structure of the iron material processing device of this creation.

Figure 4: A partial three-dimensional schematic diagram of the gripping unit of the robotic arm in the iron material processing device of this creation.

Figure 5: It is a schematic diagram of the top plan view of the gripping unit of the robotic arm in the iron material processing device of this invention.

Figure 6: It is a schematic diagram of the flow structure of the iron processing equipment of this creation.

Figure 7: It is a schematic diagram of the state of input, distribution, and waiting in the iron material processing device of this creation.

Figure 8: It is a schematic diagram of the state of input, material distribution, material waiting, and processing in the iron material processing device of this creation.

Figure 9: is a schematic diagram of the robot arm in the first clamping step in the iron material processing device of this creation.

Figure 10: It is a schematic diagram of stacking and binding of the mechanical arm in the second clamping step in the iron material processing device of this creation.

Figure 11: Another schematic diagram of stacking and binding of the robotic arm in the second clamping step in the iron processing method of this creative.

This creation is an iron processing device. In the specific embodiments and components of this creation illustrated in the accompanying drawings, all references to front and back, left and right, top and bottom, top and bottom, and horizontal and vertical are included. It is only used to facilitate the description, not to limit the creation, nor to restrict its components to any position or spatial direction. The drawings and the size specified in the specification can be changed according to the design and requirements of this creation without departing from the scope of the patent application for this creation.

And this creation is an iron processing device applied to large-scale iron raw materials, as shown in Figures 1, 2 and 3, it can be applied to the structure of a processing equipment (100), where Figure 1 is A three-dimensional schematic diagram of the appearance of the processing equipment (100), a second figure is a side plan schematic diagram of the processing equipment (100), and a third figure is a top plan schematic diagram of the processing equipment (100). The processing equipment (100) is sequentially arranged with an input in a transmission direction Module (1), a splitting module (2), a waiting module (3), a processing module (4), a monolithic module (5), a robotic arm module (6) and It is composed of a discharge module (7); the input module (1) can sequentially input a plurality of iron raw materials (200) (such as a long rod-shaped iron bar) in the stated transmission direction, and The distributing module (2) can gather a predetermined amount of the iron raw materials (200) in an ascending and stepwise manner for distributing, and transport them in the conveying direction, and the waiting module 3 can transfer all the raw materials The predetermined number of iron raw materials (200) are slowly transported and waiting for processing, and the processing module (4) can process the iron raw materials (200) into a predetermined shape one by one to form a finished iron material (300). ), and the monolithic module (5) has a monolith (50), and the top surface of the monolith (50) further has a guide mechanism (55) corresponding to the shape of the aforementioned semi-finished iron material (300) , So that the finished iron materials (300) can be accurately positioned on the guide mechanism (55) of the monolithic rack (50) with the assistance of the operator, so that the mechanical arm module (6) can accurately clamp the The same position of the finished iron material (300), and the robot arm module (6) has a gripping unit (65) connected to a cantilever (60) through a shaft (62), so that the gripping unit (65) The shaft (62) can be used to rotate relative to the cantilever (60), and the gripping unit (65) includes a saddle (66), and both sides of the saddle (66) are respectively provided with clamping seats ( 67), the two clamping bases (67) are provided with opposite clamping jaws (68) at intervals respectively, and the clamping jaws (68) at both ends of each clamping base (67) can be moved along the vertical clamping base (67) The relative length and width of each clamping jaw (68) of the clamping unit (65) can be adjusted by moving closer to or away from each other, so as to provide the predetermined number of the iron raw materials (200) or The finished iron material (300) can be clamped. As for the discharging module (7), there can be a conveyor belt group (70), and the conveyor belt group (70) has at least one predetermined railcar (71) , This creation is based on two pre-determined hurdles (71) as the main embodiment, one of the pre-determined hurdles (71) is defined as a pre-determined hurdle (71) for stacking, which can be placed on the conveyor belt group (70) The preset finished iron material (300) stacking area is used for the robot arm module (6) to stack a predetermined number and height of finished iron material (300) on the predetermined railcar (71) through the man-machine interface, and Another scheduled fence car (71) is defined as a scheduled fence car (71) for bundling, which can be placed in the preset finished iron material (300) bundling area on the conveyor belt group (70) to facilitate bundling of finished iron materials (300) after shipment.

Furthermore, as shown in Fig. 6, and the iron processing using the aforementioned processing equipment (100) includes at least an input module, a splitting module, a waiting module, a processing module, and a monolithic mold. Group, a clamping module and a discharging module, and its detailed processing is as disclosed in Figures 6, 7, 8, 9 and 10: the input module (1) described therein combines a plurality of large iron Raw materials (200) (such as long rod-shaped iron bars) are sequentially input in the conveying direction; and the material distribution module is in the shape of an ascending step, and gathers a predetermined number of these iron bars. The raw materials (200) are divided and transported toward the conveying direction; and the waiting module (3) slowly transports the predetermined amount of the iron raw materials (200) and waits for the next Step processing; Furthermore, the processing module uses the robotic arm module (6) to clamp the predetermined number of the iron raw materials (200) to the processing module (4), and use the The processing module (4) processes the predetermined number of the iron raw materials (200) into a predetermined shape to form a finished iron material (300), and the processing includes at least right angles and arcs; After that, the monolithic module is set on the monolithic rack (50) of the monolithic module (5) in a specific direction by staff or other mechanical equipment. On the material mechanism (55), so that the finished iron materials (300) can be placed on the monolithic rack (50) in the same direction; and the gripping unit (65) of the robot arm module (6) from the whole The finished iron material (300) placed in the same direction is clamped on the monolithic rack (50) of the material module (5) and transferred to a predetermined area; as for the discharging module (7) Use the robotic arm module (6) to place the finished iron material (300) in a predetermined area. The predetermined area can be a predetermined railcar (71) for stacking in a discharging module (7), and through the man-machine interface Set the stacking height and quantity of the predetermined fence car (71) for stacking, and the finished iron material (300) is stacked on the predetermined fence car (71) for stacking, and according to some embodiments, when After stacking the finished iron material (300) in the predetermined railcar (71) for stacking to the preset height and quantity, it can be moved on the conveyor belt group (70) to the predetermined railcar (71) for binding , For bundling and shipping the stacked finished iron materials (300).

Furthermore, this creation has another embodiment, as shown in Figure 11, the monolithic rack (50) of the monolithic module (5) is set on a rail unit (500), and the rail unit ( 500) and the conveying direction of the iron raw material (200) are vertically staggered, so that the monolithic rack (50) can be adjusted to correspond to the center position of the processing module (4), and the robot arm module (6) is set On a rail unit (600), and the conveying direction of the rail unit (600) of the robot arm module (6) and the iron raw material (200) are vertically staggered, so that the robot arm module (6) can Adjust the position corresponding to the processing module (4), and each of the predetermined railcars (71) of the discharging module (7) is separately arranged in a track unit (700) And the track unit (700) of the discharging module (7) extends vertically and staggered with the aforementioned conveying direction, so that each of the predetermined railcars (71) of the discharging module (7) can be adjusted in position, wherein the aforementioned The movement of the mechanical arm module (6) and the discharging module (7) can be synchronized movement or separate movement.

From the above description, it can be known that the iron material processing device of this invention uses the setting of the monolithic module (5) to process the iron raw material (200) into the finished iron material (300) and make it in the same direction. Placed on the whole material rack (50), the robot arm module (6) can be accurately and quickly automatically gripped and moved. At the same time, the design of the discharging module (7) can be used for efficient shipment , And reduce the burden on personnel, thereby achieving the effect of automatic processing, not only saving personnel costs, but also not subject to the weight limit of the predetermined amount of iron raw materials (200) and finished iron materials (300), and it can also improve the processing efficiency And production volume, greatly improving its practicability.

From this, it can be understood that this creation is an extremely creative creation, in addition to effectively solving the problems faced by the habitists, it has greatly improved the efficiency, and there is no identical or similar product creation or public use in the same technical field. At the same time, it has the enhancement of efficacy, so this creation has met the "novelty" and "progressive" requirements of the new patent, and the application for the new patent is filed in accordance with the law. In addition, if you need to clarify, the above are the specific embodiments of this creation and the technical principles used. If changes are made according to the concept of this creation, the resulting functional effects are still not beyond the scope of the specification and drawings. Spiritual, all should be within the scope of this creation, together with Chen Ming.

100: processing equipment

1: Input module

2: Material distribution module

3: Waiting module

4: Processing module

5: Monolithic module

50: monolithic rack

55: guide mechanism

6: Robotic arm module

60: Cantilever

65: Clamping unit

7: Discharge module

70: Conveyor belt group

71: Book a hurdle

Claims (7)

An iron processing device, comprising: an input module, which sequentially inputs a plurality of iron raw materials in a transmission direction; Wait for the iron raw materials and transport them in the conveying direction; a waiting module is arranged at one side of the splitting module, and the predetermined amount of the iron raw materials are slowly transported and waited for the next step of processing ; A processing module, set at one side of the waiting module, the predetermined number of the iron raw materials are processed into a predetermined shape, and form a finished iron; a monolithic module is set in On one side of the processing module, the predetermined amount of finished iron materials are placed on a monolithic rack in the same direction; a clamping module is arranged on one side of the monolithic module, using a mechanical arm to mold The group clamps the finished iron materials to a predetermined area; and a discharging module is arranged on one side of the clamping module. The robotic arm module sets the stacking height and quantity through the man-machine interface, and then The finished iron materials are stacked on a predetermined railcar for stacking in a conveyor belt group set in a predetermined area. The iron material processing device according to claim 1, wherein the processing module uses a robot arm module to clamp the predetermined number of the iron raw materials to the processing module. The iron material processing device according to claim 1, wherein the monolithic module is monolithic with a monolith with a guide mechanism. The iron material processing device according to claim 1, wherein the discharging module is further provided with a predetermined bundling carriage on the conveyor belt group for bundling and shipping the stacked finished iron materials . The iron processing device according to claim 1 or 2, wherein the robot arm module is arranged on a rail unit, and the rail unit of the robot arm module and the conveying direction of the iron raw material extend in a vertical staggered manner, The robot arm module can be adjusted to correspond to the position of the processing module. The iron processing device according to claim 1 or 3, wherein the monolithic frame of the monolithic module is arranged on a rail unit, and the rail unit and the iron raw material transmission direction are vertically staggered, so that the The position of the monolithic rack can be adjusted to correspond to the processing module. The iron processing device according to claim 1 or 4, wherein each of the predetermined railcars of the discharging module is separately arranged on a rail unit, and the rail unit of the discharging module transmits the iron raw material The directions are vertically and staggered, so that the positions of the predetermined railcars of the discharging module can be adjusted.

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