TWM615687U - Sprocket structure with disc - Google Patents

Sprocket structure with disc Download PDF

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Publication number
TWM615687U
TWM615687U TW110205562U TW110205562U TWM615687U TW M615687 U TWM615687 U TW M615687U TW 110205562 U TW110205562 U TW 110205562U TW 110205562 U TW110205562 U TW 110205562U TW M615687 U TWM615687 U TW M615687U
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Taiwan
Prior art keywords
sprocket
disc
discs
creation
heat dissipation
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TW110205562U
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Chinese (zh)
Inventor
邱奕豪
袁志鴻
林明琛
汪友柏
楊明發
葉歆予
陳祈璋
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邱奕豪
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Priority to TW110205562U priority Critical patent/TWM615687U/en
Publication of TWM615687U publication Critical patent/TWM615687U/en

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Abstract

一種具有碟片之鏈輪結構,包含有一鏈輪,係設置於驅動輪上(例如機車後輪),並透過鍊條來帶動驅動輪轉動,該鏈輪之兩側則分別設有一碟片,且該碟片與該鏈輪間則形成有一散熱間隙,又該碟片與鏈輪係可為一體成形或組裝之方式連接設置;當本創作之鏈輪設置於驅動輪上時,係可與一煞車卡鉗相互配合,使其形成一碟煞系統,提高煞車制動性。 A sprocket structure with discs includes a sprocket, which is arranged on a driving wheel (for example, the rear wheel of a locomotive), and drives the driving wheel to rotate through a chain. A disc is provided on both sides of the sprocket, and A heat dissipation gap is formed between the disc and the sprocket, and the disc and the sprocket can be integrally formed or connected in an assembled manner; when the sprocket of this creation is set on the driving wheel, it can be connected with a The brake calipers cooperate with each other to form a disc brake system to improve braking performance.

Description

具有碟片之鏈輪結構Sprocket structure with disc

本創作係與碟煞系統有關,特別是關於一種具有碟片之鏈輪結構。 This creation is related to the disc brake system, especially a sprocket structure with discs.

煞車卡鉗常見於利用碟煞系統作為煞車之交通工具上,例如汽車、機車等,習知的煞車卡鉗具有一卡鉗本體、二來令片及二活塞,當駕駛人踩住煞車踏板或按壓煞車把手時,透過液壓方式驅動推動該煞車卡鉗內的活塞,以推動來令片夾合一煞車碟盤,利用摩擦方式達到將煞車碟盤停止轉動,進而使輪胎停止轉動。 Brake calipers are commonly used in vehicles that use disc brake systems as brakes, such as automobiles and motorcycles. The conventional brake caliper has a caliper body, two pads and two pistons. When the driver steps on the brake pedal or presses the brake handle At the same time, the piston in the brake caliper is driven hydraulically to push the disc to clamp a brake disc, and the brake disc is stopped by friction, thereby stopping the rotation of the tire.

上述常見的碟煞系統往往是應用在單一的煞車碟盤上,然而隨著科技不斷進步,汽機車的引擎動力也越來越大,隨之而來的則是速度越來越快,當汽機車高速行駛時,相對也會需要較高的制動性,確保駕駛安全並提供車輛穩定性,此時若仍僅靠單一煞車碟盤進行煞車時,恐無法達到上述目的。 The above-mentioned common disc brake systems are often applied to a single brake disc. However, with the continuous advancement of technology, the engine power of automobiles and motorcycles has become more and more powerful. When a locomotive is running at high speed, relatively high braking performance is required to ensure driving safety and provide vehicle stability. At this time, if only a single brake disc is used for braking, the above objective may not be achieved.

為了解決上述問題,雙碟盤煞車系統也被開發設計出來,但習用的雙碟盤煞車系統,僅是將常見的單卡鉗本體並排設置,其體積較大。若以機車而言,也大多僅能安裝在機車前輪上,機車後輪則僅能安裝單一煞車碟片,使得前輪與後輪之煞車制動性間容易產生失衡,因此如何提高機車的煞車制動性並解決煞車平衡之問題,實為目前亟需克服之問題。 In order to solve the above-mentioned problems, a dual-disc brake system has also been developed and designed, but the conventional dual-disc brake system only arranges the common single caliper bodies side by side, which is relatively large. In the case of locomotives, most of them can only be installed on the front wheels of the locomotive, and the rear wheels of the locomotives can only be installed with a single brake disc, which makes the braking performance of the front and rear wheels prone to imbalance, so how to improve the braking performance of the locomotive And to solve the problem of brake balance, it is a problem that needs to be overcome at present.

是以,針對上述機車之煞車制動性所存在之問題點,如何開發一種更具理想實用性之創新結構,實使用消費者所殷切企盼,亦係相關業者須努力研發突破之目標及方向。 Therefore, how to develop a more ideal and practical innovative structure in response to the above-mentioned problems in the braking performance of locomotives is also the goal and direction that the relevant industry must strive to develop and break through.

由此可見,上述習用煞車結構仍有諸多缺失,實非一良善之設計者,而亟待加以改良。 It can be seen that there are still many shortcomings in the above-mentioned conventional brake structure, which is not a good designer and needs to be improved urgently.

本案創作人鑑於上述習用煞車結構所衍生的各項缺點,乃亟思加以改良創新,並經多年苦心孤詣潛心研究後,終於成功研發完成本件具有碟片之鏈輪結構。 In view of the various shortcomings derived from the above-mentioned conventional brake structure, the creator of this case is eager to improve and innovate, and after years of painstaking research, finally successfully completed the development of this sprocket structure with discs.

本創作之目的係提供一種具有碟片之鏈輪結構。 The purpose of this creation is to provide a sprocket structure with discs.

目前常見的重型機車,其後輪大多透過鏈輪及鍊條之配合來驅動後輪轉動,而其後輪雖有碟煞系統,但僅設置於鏈輪之另側而形成單碟片之煞車系統;然而隨著動力越來越大,若僅只有單碟片之煞車系統,其整體制動力可能不足,進而影響駕駛安全。 At present, the common heavy-duty locomotives mostly drive the rear wheels to rotate through the cooperation of sprocket and chain. Although the rear wheel has a disc brake system, it is only installed on the other side of the sprocket to form a single-disc brake system. ; However, with the increasing power, if there is only a single-disc brake system, the overall braking force may be insufficient, which will affect driving safety.

為了達到本創作之目的,本創作具有碟片之鏈輪結構包含有一鏈輪,係設置於驅動輪上(例如機車後輪),該鏈輪之兩側則分別設有一碟片,且該碟片與該鏈輪間係形成有一散熱間隙,又該碟片與鏈輪間係可為一體成形或組裝之方式連接設置。 In order to achieve the purpose of this creation, the sprocket structure with discs in this creation includes a sprocket, which is arranged on the driving wheel (such as the rear wheel of a locomotive). A disc is provided on both sides of the sprocket, and the disc A heat dissipation gap is formed between the disc and the sprocket, and the disc and the sprocket can be connected in an integrated manner or assembled.

此外,為了縮小體積,係可僅由單一碟片一體成形的設置於鏈輪間,亦可達到與上述結構相同之效果。 In addition, in order to reduce the volume, only a single disc can be integrally formed between the sprockets, and the same effect as the above structure can also be achieved.

當本創作之鏈輪設置於驅動輪上時,係可與一煞車卡鉗相互配合,使其形成一碟煞系統,搭配另側原有之碟片,使其整體形成一雙碟 片之煞車系統,有效提高煞車制動性及駕駛安全性。 When the sprocket of this creation is set on the driving wheel, it can cooperate with a brake caliper to form a disc brake system, and match the original disc on the other side to form a double disc. The brake system of the disc effectively improves the braking performance and driving safety.

1:鏈輪 1: sprocket

11:鏈齒 11: Sprocket

2:碟片 2: Disc

21:散熱間隙 21: heat dissipation gap

22:導風片 22: Wind deflector

23:散熱孔 23: cooling holes

3:鍊條 3: chain

4:煞車卡鉗 4: Brake calipers

5:連接件 5: Connector

6:固定孔 6: Fixing hole

第一圖係本創作具有碟片之鏈輪結構之立體示意圖。 The first picture is a three-dimensional schematic diagram of the sprocket structure of this creation with discs.

第二圖係本創作具有碟片之鏈輪結構之另一角度立體示意圖。 The second figure is another perspective view of the sprocket structure with discs in this creation.

第三圖係本創作具有碟片之鏈輪結構之俯視示意圖。 The third figure is a schematic top view of the sprocket structure of this creation with discs.

第四圖係本創作具有碟片之鏈輪結構之側面結構示意圖。 The fourth figure is a schematic diagram of the side structure of the sprocket structure with discs in this creation.

第五圖係本創作具有碟片之鏈輪結構之實施示意圖。 The fifth figure is a schematic diagram of the implementation of the sprocket structure with discs in this creation.

第六圖係本創作具有碟片之鏈輪結構之組裝結構示意圖。 The sixth figure is a schematic diagram of the assembly structure of this creation with a sprocket structure of discs.

第七圖係本創作具有碟片之鏈輪結構之另一實施結構示意圖。 The seventh figure is a schematic diagram of another implementation structure of the sprocket structure with discs in this creation.

為讓本創作之上述和其他目的、特徵和優點能更明顯易懂,下文特舉出較佳實施例,並配合所附圖式,作詳細說明如下。 In order to make the above and other purposes, features and advantages of this creation more obvious and easy to understand, the following specifically enumerates the preferred embodiments, in conjunction with the accompanying drawings, which are described in detail as follows.

請參閱第一圖至第四圖所示,本創作之具有碟片之鏈輪結構,其包含有: Please refer to the first to fourth pictures, the sprocket structure with discs of this creation includes:

一鏈輪1,係設置於驅動輪上,於本實施例中,係設置於機車後輪之輪圈上,該鏈輪1周緣係形成有複數鏈齒11,使其可與鍊條3相互齒合,並透過該鍊條3帶動鏈輪轉動; A sprocket 1 is arranged on the driving wheel. In this embodiment, it is arranged on the rim of the rear wheel of the locomotive. The sprocket 1 is formed with a plurality of sprocket teeth 11 on its periphery, so that it can mutually tooth with the chain 3 Close, and drive the sprocket to rotate through the chain 3;

複數碟片2,係分別設置於該鏈輪1兩側,於本實施例中,該鏈輪1與該碟片2間為一體成形設置,且該碟片2與該鏈輪1間形成有一散熱間隙21,又進一步而言,該碟片2結構係可為習用之通風碟片,因此該碟片2與該鏈輪1之散熱間隙間則設有複數導風片22,而該碟片2上 則設有用來提供散熱效果之散熱孔23,唯需特別注意的是,該碟片2不以通風碟片為限,其亦可為實心碟片。 A plurality of discs 2 are respectively arranged on both sides of the sprocket 1. In this embodiment, the sprocket 1 and the disc 2 are integrally formed, and a space is formed between the disc 2 and the sprocket 1. The heat dissipation gap 21. Furthermore, the structure of the disc 2 can be a conventional ventilated disc. Therefore, a plurality of air guide fins 22 are provided between the heat dissipation gap between the disc 2 and the sprocket 1, and the disc 2 2 on A heat dissipation hole 23 is provided for providing heat dissipation effect. It is only necessary to pay special attention that the disc 2 is not limited to a ventilated disc, and it can also be a solid disc.

請參閱第五圖所示,為本創作設置於驅動輪(機車後輪)之實施示意圖,本創作之鏈輪1係設置於驅動輪上,並透過一鍊條3之齒合帶動,使得後輪受到驅動而轉動,而該車架上則設有煞車卡鉗4,該煞車卡鉗4則可設置於鏈輪1兩側之碟片2外,並透過其中之來令片對碟片進行夾持摩擦而減速,進一步形成碟煞煞車系統,有效提高煞車制動性。 Please refer to Figure 5, which is a schematic diagram of the implementation of this creation set on the driving wheel (rear wheel of a locomotive). The sprocket 1 of this creation is set on the drive wheel and driven by the toothing of a chain 3 to make the rear wheel Driven to rotate, the frame is provided with a brake caliper 4, which can be arranged outside the disc 2 on both sides of the sprocket 1, and the disc can be clamped and rubbed by the disc The deceleration further forms a disc brake system, which effectively improves the braking performance.

此外,當因煞車作動時,碟片2產生之高溫則可透過散熱間隙21及散熱孔23達到散熱效果,可以避免鏈輪1因高溫而影響其傳動效能,更可以進一步避免鏈齒11之變形。 In addition, when the brake is activated, the high temperature generated by the disc 2 can be dissipated through the heat dissipation gap 21 and the heat dissipation hole 23, which can prevent the sprocket 1 from affecting its transmission performance due to high temperature, and further avoid the deformation of the sprocket 11 .

請參閱第六圖所示,於本實施例中,係揭露一種該碟片2與鏈輪1上係設有位置為相對應設置之複數固定孔6,且該固定孔6上則透過複數連接件5之設置,使得碟片2得以固定於鏈輪1上,透過連接件5之連接設置,使其除了可以達到與上述實施例相同之煞車效果外,進一步提供了碟片2磨損更換之便利性,亦可以進一步降低維修、更換之成本。 Please refer to the sixth figure. In this embodiment, a plurality of fixing holes 6 are provided on the disc 2 and the sprocket 1 at corresponding positions, and the fixing holes 6 are connected by plural numbers. The arrangement of the piece 5 allows the disc 2 to be fixed on the sprocket 1. The connection arrangement of the connecting piece 5 not only achieves the same braking effect as the above embodiment, but also provides convenience for the replacement of the disc 2 when worn It can also further reduce the cost of maintenance and replacement.

再請參閱第七圖所示,於本實施例中,該碟片2係與鏈輪1為一體成形設置並容置於該鏈輪1間,透過此種結構設置,可以減少鏈輪1之體積,進一步應用於容置空間有限之驅動輪上,此外,由於此結構僅包含一碟片2,因此其製作成本也會相對較低,可以擴大應用範圍及領域。 Please refer to Figure 7 again. In this embodiment, the disc 2 is formed integrally with the sprocket 1 and is accommodated between the sprocket 1. This structure can reduce the amount of the sprocket 1. The volume is further applied to the driving wheel with limited accommodating space. In addition, since this structure only includes one disc 2, the production cost will be relatively low, which can expand the application range and field.

上列詳細說明係針對本創作之一可行實施例之具體說明,惟該實施例並非用以限制本創作之專利範圍,凡未脫離本創作技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。本創作之權利保護範 圍應如後述之申請專利範圍所述。 The above detailed description is a specific description of a feasible embodiment of this creation. However, this embodiment is not used to limit the scope of patents of this creation. Any equivalent implementation or modification that does not deviate from the spirit of this creation technique should be included in In the scope of the patent in this case. The right protection of this creation The scope should be as described in the scope of patent application described later.

1:鏈輪 1: sprocket

11:鏈齒 11: Sprocket

2:碟片 2: Disc

21:散熱間隙 21: heat dissipation gap

23:散熱孔 23: cooling holes

Claims (7)

一種具有碟片之鏈輪結構,包含有: A sprocket structure with discs, including: 一鏈輪,係設置於驅動輪上,該鏈輪周緣係形成有複數鏈齒; A sprocket is arranged on the driving wheel, and a plurality of sprocket teeth are formed on the periphery of the sprocket; 複數碟片,係分別設置於該鏈輪兩側,且該碟片上係設有至少一個以上之散熱孔。 Plural discs are respectively arranged on both sides of the sprocket, and at least one heat dissipation hole is provided on the disc. 如申請專利範圍第1項所述之具有碟片之鏈輪結構,其中該鏈輪與該碟片間為一體成形設置或透過一連接件組裝連接設置。 The sprocket structure with discs as described in item 1 of the scope of patent application, wherein the sprocket and the disc are integrally formed or assembled and connected through a connecting piece. 如申請專利範圍第1項所述之具有碟片之鏈輪結構,其中該碟片與該鏈輪間形成有一散熱間隙。 The sprocket structure with discs as described in item 1 of the scope of patent application, wherein a heat dissipation gap is formed between the disc and the sprocket. 如申請專利範圍第1項所述之具有碟片之鏈輪結構,其中該碟片係可為通風碟片或實心碟片。 The sprocket structure with discs as described in item 1 of the scope of patent application, wherein the discs can be ventilated discs or solid discs. 如申請專利範圍第3項所述之具有碟片之鏈輪結構,其中該碟片與該鏈輪之散熱間隙間則設有至少一個以上之導風片。 For example, the sprocket structure with discs described in item 3 of the scope of patent application, wherein at least one wind guide fin is provided between the heat dissipation gap between the disc and the sprocket. 如申請專利範圍第1項所述之具有碟片之鏈輪結構,其中該碟片與鏈輪上係設有位置為相對應設置之固定孔。 As described in item 1 of the scope of patent application, the sprocket structure with discs, wherein the disc and the sprocket are provided with fixing holes at corresponding positions. 一種具有碟片之鏈輪結構,包含有: A sprocket structure with discs, including: 一鏈輪,係設置於驅動輪上,該鏈輪周緣係形成有複數鏈齒; A sprocket is arranged on the driving wheel, and a plurality of sprocket teeth are formed on the periphery of the sprocket; 一碟片,係一體成型的設置於鏈輪內。 A disc is integrally formed and arranged in the sprocket.
TW110205562U 2021-05-17 2021-05-17 Sprocket structure with disc TWM615687U (en)

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