TWM615157U - Shearing device applied to optical lens - Google Patents
Shearing device applied to optical lens Download PDFInfo
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- TWM615157U TWM615157U TW110203469U TW110203469U TWM615157U TW M615157 U TWM615157 U TW M615157U TW 110203469 U TW110203469 U TW 110203469U TW 110203469 U TW110203469 U TW 110203469U TW M615157 U TWM615157 U TW M615157U
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Abstract
本新型涉及一種應用於光學鏡片的剪切裝置,包括底座,還包括設置在底座上方的滑塊運動機構、設置在底座上方且位於滑塊運動機構側邊的剪切機構;所述滑塊運動機構側面設置有上下兩個滑動塊,所述剪切機構側面對應滑動塊開有滑動塊斜槽,所述滑動塊斜槽開口方向相反呈八字型;所述滑塊運動機構包括電機、與電機相連的絲杆以及被絲杆穿過並與絲杆相配合的絲杆滑塊,所述滑動塊設置於絲杆滑塊一側;所述剪切機構包括上下兩個刀座以及設置在刀座上的刀片,所述滑動塊斜槽設置於刀座側壁。本新型剪切裝置整體結構緊湊、隔熱效果好、工作穩定、耐磨損、產品良率高、安全性強。The new model relates to a shearing device applied to optical lenses, comprising a base, a sliding block movement mechanism arranged above the base, and a shearing mechanism arranged above the base and located on the side of the sliding block movement mechanism; the sliding block movement The side of the mechanism is provided with two upper and lower sliding blocks. The side of the shearing mechanism is provided with a sliding block chute corresponding to the sliding block, and the opening direction of the sliding block chute is in a figure eight shape; The connected screw rod and the screw slider that is penetrated by the screw rod and matched with the screw rod, the sliding block is arranged on one side of the screw slider; the shearing mechanism includes two upper and lower knife holders and a knife For the blade on the seat, the sliding block chute is arranged on the side wall of the blade seat. The novel shearing device has compact overall structure, good heat insulation effect, stable operation, wear resistance, high product yield and strong safety.
Description
本新型涉及光學鏡片剪切技術領域,尤其涉及一種應用於光學鏡片的剪切裝置。The model relates to the technical field of optical lens cutting, in particular to a cutting device applied to optical lenses.
隨著社會發展,光學鏡片的種類日漸增多,對其相容性的要求以及精度越來越高,現階段剪切裝置的隔熱效果不好會影響其剪切精度且導致調試不便,使得產品良率下降;大部分剪切機採用液壓驅動,工作不穩定,並且傳動部分載荷較大,零部件及其磨損。With the development of society, the types of optical lenses are increasing, and the requirements for their compatibility and accuracy are getting higher and higher. At this stage, the poor heat insulation effect of the shearing device will affect its shearing accuracy and cause inconvenience in debugging, making the product Yield rate drops; most of the shears are hydraulically driven, which is unstable in operation, and the transmission part has a large load, and the parts and their wear are worn.
因此,本新型的目的在於提供一種隔熱效果好、結構緊湊、工作穩定、耐磨損的剪切裝置。Therefore, the purpose of the present invention is to provide a shearing device with good heat insulation effect, compact structure, stable operation and wear resistance.
為實現上述目的,本新型提供了一種應用於光學鏡片的剪切裝置,包括底座,還包括設置在底座上方的滑塊運動機構、設置在底座上方且位於滑塊運動機構側邊的剪切機構,所述滑塊運動機構側面設置有上下兩個滑動塊,所述剪切機構側面對應滑動塊開有滑動塊斜槽,所述滑動塊斜槽開口方向相反呈八字型。In order to achieve the above objective, the present invention provides a cutting device for optical lenses, including a base, a slider movement mechanism arranged above the base, and a shearing mechanism arranged above the base and located on the side of the slider movement mechanism The side of the sliding block movement mechanism is provided with two upper and lower sliding blocks, the side of the shearing mechanism is provided with a sliding block chute corresponding to the sliding block, and the opening direction of the sliding block chute is in a figure eight shape in opposite directions.
作為本新型的一種改進,所述滑塊運動機構包括電機、與電機相連的絲杆以及被絲杆穿過並與絲杆相配合的絲杆滑塊,所述滑動塊設置於絲杆滑塊一側。As an improvement of the present invention, the sliding block movement mechanism includes a motor, a screw rod connected to the motor, and a screw slider that is penetrated by the screw and matched with the screw, and the sliding block is arranged on the screw slider. One side.
作為本新型的一種改進,所述剪切機構包括上下兩個刀座以及設置在刀座上的刀片,所述滑動塊斜槽設置於刀座側壁。As an improvement of the present invention, the shearing mechanism includes two upper and lower knife holders and a blade arranged on the knife holder, and the sliding block chute is arranged on the side wall of the knife holder.
作為本新型的一種改進,所述剪切裝置側面對應刀片處設置有夾具裝置,所述夾具裝置座包括三個氣缸,分別是調節夾具裝置上下位置的氣缸Ⅰ、帶動夾具裝置將產品移動至刀片處進行剪切的氣缸Ⅱ、使夾具裝置將產品夾緊的氣缸Ⅲ,所述氣缸Ⅰ與氣缸Ⅱ之間設置有墊板,所述氣缸Ⅱ與氣缸Ⅲ之間也設置有墊板。As an improvement of the present invention, a clamping device is provided on the side of the shearing device corresponding to the blade, and the clamping device seat includes three air cylinders, respectively, cylinder I for adjusting the up and down position of the clamping device, which drives the clamping device to move the product to the blade Cylinder II for shearing, cylinder III for clamping the product by the clamp device, a backing plate is arranged between the cylinder I and the cylinder II, and a backing plate is also provided between the cylinder II and the cylinder III.
作為本新型的一種改進,所述兩個刀座之間還設置有上下對稱的兩個隔熱塊,所述刀片設置在隔熱塊上,所述刀座與隔熱塊之間設置有隔熱片,所述隔熱塊上還設置有隔熱套。As an improvement of the present invention, two heat-insulating blocks that are symmetrical up and down are arranged between the two knife holders, the blade is arranged on the heat-insulating block, and a partition is arranged between the knife holder and the heat-insulating block. The heat fin, and the heat insulation block is also provided with a heat insulation sleeve.
作為本新型的一種改進,所述電機與絲杆滑塊末端之間設置有固定塊,所述絲杆滑塊另一側與固定塊連接。As an improvement of the present invention, a fixed block is arranged between the motor and the end of the screw slider, and the other side of the screw slider is connected with the fixed block.
作為本新型的一種改進,在底座與滑塊運動機構、剪切機構之間還設置有調節座,所述調節座包括設置在下方的固定座、設置在中間的移動座以及設置在移動座上方的支撐座,所述移動座兩側向上延伸形成有凹台,所述支撐座坐落在凹臺上,所述支撐座上開有螺紋孔,通過螺杆穿過移動座兩側延伸部分和支撐座上的螺紋孔控制支撐座的前後移動;所述底座上還設置有螺杆座,所述固定座上開有螺紋孔,並且通過螺杆穿過螺杆座和固定座上的螺紋孔控制固定座的左右移動。As an improvement of the present invention, an adjustment seat is also provided between the base, the sliding block movement mechanism and the shearing mechanism. The adjustment seat includes a fixed seat arranged below, a movable seat arranged in the middle, and a movable seat arranged above the movable seat. The supporting seat of the mobile seat is formed with a recessed platform extending upward on both sides of the movable seat, the supporting seat is seated on the recessed platform, the supporting seat is provided with threaded holes, and the screw is passed through the extending part on both sides of the movable seat and the supporting seat The threaded holes on the support seat control the forward and backward movement of the support seat; the base is also provided with a screw seat, the fixing seat is provided with threaded holes, and the left and right sides of the fixing seat are controlled by the screw passing through the threaded holes on the screw seat and the fixing seat move.
作為本新型的一種改進,所述刀座和固定塊上開有上下貫通的通孔,在調節座上設置導向柱並穿過通孔,所述調節座上還設置有支撐板,所述支撐板一端設置在調節座上,另一端與固定塊連接;所述調節座與滑塊運動機構、剪切機構之間留有間隙。As an improvement of the present invention, the tool holder and the fixed block are provided with through holes that penetrate up and down, and a guide column is provided on the adjusting seat and passes through the through holes. The adjusting seat is also provided with a support plate, and the support One end of the plate is arranged on the adjusting seat, and the other end is connected with the fixed block; a gap is left between the adjusting seat, the sliding block movement mechanism and the shearing mechanism.
作為本新型的一種改進,所述固定座、移動座、支撐座之間的間隙處通過鍵條銜接。As an improvement of the present invention, the gap between the fixed seat, the movable seat and the supporting seat is connected by a key bar.
作為本新型的一種改進,所述刀座與隔熱片之間還設置有調節鋼片。As an improvement of the present invention, an adjusting steel sheet is also arranged between the knife holder and the heat insulation sheet.
由上可知,應用本新型技術方案的有益效果如下: 第一,由電機帶動絲杆旋轉,通過絲杆滑塊與絲杆上的螺紋配合帶動絲杆滑塊進行運動,進而帶動絲杆滑塊上的兩個滑動塊進行運動;在剪切機構上的兩個刀座、隔熱塊以及刀片,都是上下對稱設置,便於調試;當絲杆滑塊上的兩個滑動塊在滑動塊斜槽內進行運動時,兩個刀座之間為相向或相反運動,由於刀座、隔熱塊、刀片為一個整體,所以能看作是上下兩塊刀片之間的相向或相反運動,也是剪切或張開運動;通過隔熱片隔絕刀座與隔熱塊之間的直接接觸,減少隔熱塊上的熱量散失,使刀片的溫度恒定,從而保證了產品的良率。 第二,固定座通過螺杆穿過螺杆座和固定座上的螺紋孔調整調節座左右位置;支撐座通過螺杆穿過移動座兩側延伸部分和支撐座上的螺紋孔調整支撐座的前後位置;移動座兩側延伸部分使支撐座在移動座的凹台範圍內移動;導向柱用於支撐刀座和固定塊,使得上下刀座必須沿著導向柱進行移動,不會偏離,並且方便調節座與滑塊運動機構、剪切機構之間留有間隙減小調整調節座時的摩擦力;支撐板則在節座與滑塊運動機構、剪切機構之間留有間隙時提供足夠的支撐力。 第三,調整螺杆,使支撐座、固定座通過鍵條來進行移動,類似於導軌,避免了各部件之間的間隙影響精度;調節鋼片使作用在刀座上的力分散均勻,減少零部件的磨損,增加使用壽命;隔熱套用於保持刀座的熱量,減少刀座的熱量散失,以使得刀片處的熱量恒定,增強了剪切機構的隔熱效果。 It can be seen from the above that the beneficial effects of applying the new technical solution are as follows: First, the motor drives the screw to rotate, and the screw slider is matched with the thread on the screw to drive the screw slider to move, and then drive the two sliding blocks on the screw slider to move; on the shearing mechanism The two tool holders, heat insulation blocks and blades are arranged symmetrically up and down, which is convenient for debugging; when the two sliding blocks on the screw slide block move in the sliding block chute, the two tool seats face each other Or the opposite movement, because the knife holder, the heat insulation block, and the blade are integrated, it can be regarded as the opposite or opposite movement between the upper and lower blades, which is also a shearing or opening movement; the knife holder is isolated from the The direct contact between the heat insulation blocks reduces the heat loss on the heat insulation blocks and keeps the temperature of the blade constant, thereby ensuring the yield of the product. Second, the fixed seat adjusts the left and right positions of the adjusting seat through the screw thread through the screw seat and the threaded holes on the fixed seat; the support seat adjusts the front and rear positions of the support seat through the threaded holes on both sides of the movable seat and the threaded holes on the support seat through the threaded rod; The extensions on both sides of the movable seat make the support seat move within the concave table of the movable seat; the guide post is used to support the knife holder and the fixed block, so that the upper and lower knife holders must move along the guide post without deviation, and it is convenient to adjust the seat There is a gap between the slider movement mechanism and the shearing mechanism to reduce the friction when adjusting the adjustment seat; the support plate provides sufficient support force when there is a gap between the joint seat and the slider movement mechanism and the shearing mechanism . Third, adjust the screw to make the support seat and the fixed seat move through the key bar, similar to the guide rail, avoiding the gap between the components to affect the accuracy; adjusting the steel plate makes the force acting on the tool seat evenly distributed, reducing zero The wear of the components increases the service life; the heat insulation sleeve is used to maintain the heat of the knife holder and reduce the heat loss of the knife holder, so that the heat at the blade is constant, and the heat insulation effect of the shearing mechanism is enhanced.
綜上所述,本新型剪切裝置隔熱效果好、結構緊湊、工作穩定、耐磨損、產品良率高、安全性強。In summary, the new shearing device has good heat insulation effect, compact structure, stable operation, wear resistance, high product yield and strong safety.
下面結合附圖對本新型的具體實施方式作進一步說明,在此需要說明的是,對於下述實施方式的說明用於幫忙理解新型,但並不構成對本新型的限定。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings. It should be noted here that the description of the following embodiments is used to help understand the present invention, but does not constitute a limitation on the present invention.
圖1-4示出了本新型公開的一種應用於光學鏡片的剪切裝置,包括底座1,還包括設置在底座1上方的滑塊運動機構2、設置在底座1上方且位於滑塊運動機構2側邊的剪切機構3,所述滑塊運動機構側面設置有上下兩個滑動塊24,所述剪切機構3側面對應滑動塊24開有滑動塊斜槽35,所述滑動塊斜槽35開口方向相反呈八字型。Figures 1-4 show a cutting device for optical lenses disclosed in the present invention, which includes a
作為本新型的優選方案,所述滑塊運動機構2包括電機21、與電機21相連的絲杆以及被絲杆穿過並與絲杆相配合的絲杆滑塊22,所述滑動塊24設置於絲杆滑塊22一側。As a preferred solution of the present invention, the sliding
作為本新型的優選方案,所述剪切機構3包括上下兩個刀座31以及設置在刀座31上的刀片33,所述滑動塊斜槽35設置於刀座31側壁。As a preferred solution of the present invention, the
作為本新型的優選方案,所述剪切裝置側面對應刀片33處設置有夾具裝置4,所述夾具裝置4包括三個氣缸,分別是調節夾具裝置4上下位置的氣缸Ⅰ41、帶動夾具裝置4將產品移動至刀片處33進行剪切的氣缸Ⅱ42、使夾具將產品夾緊的氣缸Ⅲ43,所述氣缸Ⅰ41與氣缸Ⅱ42之間設置有墊板44,所述氣缸Ⅱ42與氣缸Ⅲ43之間也設置有墊板44。As a preferred solution of the present invention, a
作為本新型的優選方案,所述氣缸Ⅲ43為夾爪氣缸。As a preferred solution of the present invention, the cylinder III 43 is a clamping jaw cylinder.
作為本新型的優選方案,在底座1與滑塊運動機構2、剪切機構3之間還設置有調節座5,所述調節座5包括設置在下方的固定座51、設置在中間的移動座52以及設置在移動座52上方的支撐座53,所述移動座52兩側向上延伸形成有凹台54,所述支撐座53坐落在凹台54上,所述支撐座53上開有螺紋孔,通過螺杆55穿過移動座52兩側延伸部分和支撐座53上的螺紋孔控制支撐座53的前後移動;所述底座1上還設置有螺杆座56,所述固定座51上開有螺紋孔,並且通過螺杆55穿過螺杆座56和固定座51上的螺紋孔控制固定座51的左右移動。As a preferred solution of the present invention, an adjusting
作為本新型的優選方案,所述刀座31和固定塊23上開有上下貫通的通孔,在調節座5上設置導向柱6並穿過通孔,所述調節座5上還設置有支撐板7,所述支撐板7一端設置在調節座5上,另一端與固定塊23連接;所述調節座5與滑塊運動機構2、剪切機構3之間留有間隙。As a preferred solution of the present invention, the
作為本新型的優選方案,所述固定座51、移動座52、支撐座53之間的間隙處通過鍵條100銜接。As a preferred solution of the present invention, the gap between the
作為本新型的優選方案,所述刀座31與隔熱片34之間還設置有調節鋼片101。As a preferred solution of the present invention, an adjusting
作為本新型的優選方案,所述刀片33側面設置有刀口防護塊102,且刀座31上還設置有刀口防護罩103。As a preferred solution of the present invention, a knife-
作為本新型的優選方案,所述隔熱塊32上設置有隔熱套104。As a preferred solution of the present invention, a
在上述技術方案中,由電機21帶動絲杆旋轉,通過絲杆滑塊22與絲杆上的螺紋配合帶動絲杆滑塊22進行運動,進而帶動絲杆滑塊22上的兩個滑動塊24進行運動;在剪切機構3上的兩個刀座31、隔熱塊32以及刀片33,都是上下對稱設置,便於調試;當絲杆滑塊22上的兩個滑動塊24在滑動塊斜槽35內進行運動時,兩個刀座31之間為相向或相反運動,由於刀座31、隔熱塊32、刀片33為一個整體,所以能看作是上下兩塊刀片33之間的相向或相反運動,也是剪切或張開運動;通過隔熱片34隔絕刀座31與隔熱塊32之間的直接接觸,減少隔熱塊32上的熱量散失,使刀片33的溫度恒定,從而保證了產品的良率。In the above technical solution, the
在本新型的實施例中,電機21為伺服電機,電機21與絲杆上還設置有離合器用於降低電機21轉速和力矩;在底座1與調節座5之間還設置有一滑動座,底座1與滑動座連接處開有一條鍵槽,在鍵槽內設置鍵條100,在滑動座與調節座5之間設置有導杆,對應導杆在滑動座上表面和調節座5底部開有導軌,並且在滑動座左右一側以及前後一側設置有螺杆座56,在導杆上開有螺紋孔,通過螺杆55穿過左右一側的螺杆座56和導杆來控制滑動座的左右移動;在滑動座上開有螺紋孔,通過螺杆55穿過前後一側的螺杆座56和滑動座來控制滑動座的前後移動,通過新增的兩個螺杆55來實現滑動座的移動;在實施例中,固定座51與移動座52、移動座52與支撐座53之間就是通過在連接處開有鍵槽,再在鍵槽內設置鍵條100,使得既能平穩移動調整位置,又不會讓間隙影響調整精度;其中螺杆55可以設置成帶有刻度表的刻度螺杆;夾爪氣缸又名氣動夾爪或氣動夾指,是利用壓縮空氣作為動力,用來夾取或抓取工件的執行裝置;隔熱片34和隔熱套104皆採用隔熱材料製成,工時,刀片33的溫度變化越小加工的產品精度越高。In the embodiment of the present invention, the
本新型中,共設置有四個螺杆55、三個螺杆座56、剩餘的一個螺杆55則利用移動板兩側向上延伸部分作為基座,還設置有三個氣缸、四個導向柱6、六個隔熱套104、六個鍵條100,其中滑動塊24、滑動塊斜槽35、刀座31、隔熱塊32、刀片33、調節鋼片101、刀口防護塊102、刀口防護罩103皆設置為上下相對的兩個,滑動塊24為凸輪。In the new model, there are four
本新型的工作原理:
首先夾爪氣缸將產品夾住,根據產品的直徑和厚度,調整夾具裝置4的位置,待產品同刀片33位置對準時,由氣缸Ⅱ42將產品送到刀片33處,伺服電機運動控制絲杆帶動滑塊上的滑動塊24沿著滑動塊斜槽35進行相向運動,刀座31帶動隔熱塊32和刀片33進行相向運動,此時刀片33對產品進行剪切工作;然後,伺服電機運動控制絲杆帶動滑塊上的滑動塊24沿著滑動塊斜槽35進行相反運動,刀座31帶動隔熱塊32和刀片33進行相反運動,此時刀片33張開;氣缸Ⅱ42將產品退回,夾爪氣缸鬆開,取出產品。
The working principle of this model:
First, the clamping jaw cylinder clamps the product. Adjust the position of the
綜上所述,本新型剪切裝置隔熱效果好、結構緊湊、工作穩定、耐磨損、產品良率高、安全性強。In summary, the new shearing device has good heat insulation effect, compact structure, stable operation, wear resistance, high product yield and strong safety.
以上所述僅為本新型的優選實施方式而已,並不用於限制本新型,對於本領域的技術人員來說,本新型可以有各種更改和變化。凡在本新型的精神和原則之內,所作的任何修改、等同替換、改進等,均應包含在本新型的保護範圍之內。The above descriptions are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present model shall be included in the scope of protection of the present model.
1:底座 2:滑塊運動機構 3:剪切機構 4:夾具裝置 5:調節座 6:導向柱 7:支撐板 21:電機 22:絲杆滑塊 23:固定塊 24:滑動塊 31:刀座 32:隔熱塊 33:刀片 34:隔熱片 35:滑動塊斜槽 41:氣缸Ⅰ 42:氣缸Ⅱ 43:氣缸Ⅲ 44:墊板 51:固定座 52:移動座 53:支撐座 54:凹台 55:螺杆 56:螺杆座 100:鍵條 101:調節鋼片 102:刀口防護塊 103:刀口防護罩 104:隔熱套 1: base 2: Slider movement mechanism 3: Shearing mechanism 4: Fixture device 5: Adjusting seat 6: Guide column 7: Support plate 21: Motor 22: Screw slider 23: fixed block 24: Sliding block 31: knife holder 32: Insulation block 33: Blade 34: Insulation sheet 35: Sliding block chute 41: Cylinder Ⅰ 42: Cylinder Ⅱ 43: Cylinder Ⅲ 44: Pad 51: fixed seat 52: mobile seat 53: Support seat 54: concave table 55: Screw 56: Screw seat 100: key bar 101: Adjust the steel sheet 102: Knife edge protection block 103: Knife edge protective cover 104: Insulation sleeve
圖1為本新型剪切裝置的結構示意圖。 圖2為圖1的側面結構示意圖。 圖3為本新型滑動運動機構與剪切機構的結構示意圖。 圖4為絲杆滑塊與剪切機構的爆炸圖。 Figure 1 is a schematic diagram of the structure of the new shearing device. Fig. 2 is a schematic side view of Fig. 1. Figure 3 is a schematic diagram of the structure of the novel sliding motion mechanism and the shearing mechanism. Figure 4 is an exploded view of the screw slider and the shearing mechanism.
1:底座 1: base
2:滑塊運動機構 2: Slider movement mechanism
3:剪切機構 3: Shearing mechanism
5:調節座 5: Adjusting seat
6:導向柱 6: Guide column
7:支撐板 7: Support plate
21:電機 21: Motor
22:絲杆滑塊 22: Screw slider
23:固定塊 23: fixed block
31:刀座 31: knife holder
32:隔熱塊 32: Insulation block
33:刀片 33: Blade
34:隔熱片 34: Insulation sheet
51:固定座 51: fixed seat
52:移動座 52: mobile seat
53:支撐座 53: Support seat
54:凹台 54: concave table
55:螺杆 55: Screw
56:螺杆座 56: Screw seat
100:鍵條 100: key bar
101:調節鋼片 101: Adjust the steel sheet
102:刀口防護塊 102: Knife edge protection block
103:刀口防護罩 103: Knife edge protective cover
104:隔熱套 104: Insulation sleeve
Claims (10)
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CN202020668342.1 | 2020-04-27 | ||
CN202020668342.1U CN212706903U (en) | 2020-04-27 | 2020-04-27 | Shearing device applied to optical lens |
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Publication Number | Publication Date |
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TWM615157U true TWM615157U (en) | 2021-08-01 |
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TW110203469U TWM615157U (en) | 2020-04-27 | 2021-03-30 | Shearing device applied to optical lens |
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CN (1) | CN212706903U (en) |
TW (1) | TWM615157U (en) |
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CN114260967B (en) * | 2021-12-16 | 2024-05-28 | 中海石油(中国)有限公司 | Optical fiber cable positioning and shearing device |
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2020
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