TWM613612U - Vertical tube forging device - Google Patents

Vertical tube forging device Download PDF

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Publication number
TWM613612U
TWM613612U TW110201838U TW110201838U TWM613612U TW M613612 U TWM613612 U TW M613612U TW 110201838 U TW110201838 U TW 110201838U TW 110201838 U TW110201838 U TW 110201838U TW M613612 U TWM613612 U TW M613612U
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Taiwan
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forging
equipment
tap
die
pipe
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TW110201838U
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Chinese (zh)
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陳俊宏
陳垂雍
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陳俊宏
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Priority to TW110201838U priority Critical patent/TWM613612U/en
Publication of TWM613612U publication Critical patent/TWM613612U/en

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Abstract

一種豎管鍛造設備,具有第一鍛抽設備以及第二鍛抽設備,透過將管材依序放入第一鍛抽設備以及第二鍛抽設備進行二段式的鍛抽作業,以獲得二段式形變的豎管成品,除了能將豎管成品的整體長度延長之外,豎管成品之外周面也具有較佳的薄度。 A vertical pipe forging equipment is provided with a first forging and drawing equipment and a second forging and drawing equipment. Two-stage forging and drawing operations are performed by sequentially putting pipes into the first forging and drawing equipment and the second forging and drawing equipment to obtain the second stage In addition to extending the overall length of the finished vertical tube, the vertical deformation of the finished vertical tube also has a better thickness on the outer peripheral surface of the finished vertical tube.

Description

豎管鍛造設備 Vertical pipe forging equipment

本新型為一種豎管鍛造設備,尤指一種包括第一鍛抽設備及第二鍛抽設備的豎管鍛造設備。 The new type is a vertical pipe forging equipment, especially a vertical pipe forging equipment including a first forging equipment and a second forging equipment.

習用揭露一種鋁合金管件模具的方法: A common method of exposing a mold for aluminum alloy pipe fittings:

步驟A、首先將中空柱狀的原材料加工形成胚材,並將胚材延軸線延伸形成第一端面、沿著軸線相反於第一端面的第二端面,以及連接第一端面與第二端面的外周面,第一端面與第二端面之間形成原始長度。 Step A. First, process the hollow cylindrical raw material to form the blank, and extend the blank along the axis to form a first end surface, a second end surface opposite to the first end surface along the axis, and a connecting first end surface and the second end surface An original length is formed between the outer peripheral surface, the first end surface and the second end surface.

步驟B、將胚材進行均質退火,將胚材加熱至410~510℃之後隨爐冷卻,以每小時爐內溫度下降10℃,冷卻至200~160℃時出爐。 Step B: Homogeneous annealing of the blank material. The blank material is heated to 410~510°C and then cooled with the furnace. The temperature in the furnace drops by 10°C per hour and is discharged when it is cooled to 200~160°C.

步驟C、檢測胚材的洛氏硬度標尺HRF的硬度值為60±5度。 Step C, detecting the hardness value of the Rockwell hardness scale HRF of the blank material is 60±5 degrees.

步驟D、將胚材浸漬於潤滑液槽中,潤滑液槽中盛放的潤滑液游離總酸度為重量百分比濃度40~50%,工作溫度80~100℃,浸漬預定時間。 Step D, immersing the blank material in a lubricating fluid tank, the total free acidity of the lubricating fluid contained in the lubricating fluid tank is 40-50% by weight, the working temperature is 80-100°C, and the immersion time is predetermined.

步驟E、進行鍛抽作業,將已浸漬過潤滑液的胚材放置於鍛抽模中,並且操作鍛抽頭相對於鍛抽模趨近,將胚材受鍛抽頭與鍛抽模的鍛抽作用而形成成品,成品沿著軸線呈中空管狀,並具有相交於軸線的第一側面、沿著軸向相反第一側面的第二側面,連著第一側面與第二側面的外環面,以及相反於外環面且圍繞周線可形成內孔的內環面,第一側面與 第二側面之間形成大於原始長度的延伸長度。 Step E. Perform forging and drawing operations. Place the blank material impregnated with lubricating fluid in the forging die, and operate the forging tap to approach the forging die, so that the blank material is subjected to the forging and drawing action of the forging tap and the forging die. The finished product is formed into a hollow tube shape along the axis, and has a first side surface intersecting the axis, a second side surface opposite to the first side surface along the axial direction, an outer ring surface connecting the first side surface and the second side surface, and Contrary to the outer ring surface and surrounding the circumference of the inner ring surface that can form an inner hole, the first side surface is connected to An extension length greater than the original length is formed between the second side surfaces.

藉由上述方法,利用冷鍛作業製得成品,可以節省能源、減少模具消耗以及降低整體製造成本;然而,習用技術僅有揭露單次加工胚材的鍛抽模具,鍛抽頭以及鍛抽模單次加工的胚材長度以及表面有限,僅能進行簡單加工。 Through the above method, the finished product can be produced by cold forging operation, which can save energy, reduce die consumption and reduce overall manufacturing cost; however, the conventional technology only exposes the forging die, forging tap and forging die single processing of the blank material in a single pass. The length and surface of the blank material in the secondary processing are limited, and only simple processing can be performed.

本創作揭露一種豎管鍛造設備,包括一第一鍛抽設備及一第二鍛抽設備,該第一鍛抽設備包括一第一鍛抽模以及對應該第一鍛抽模的一第一鍛抽頭,該第一鍛抽頭一端具有呈等徑的一第一凸部,該第二鍛抽設備包括一第二鍛抽模以及對應該第二鍛抽模的一第二鍛抽頭,該第二鍛抽頭一端具有一第二凸部,該第二凸部由一漸縮段延伸一等徑段而成,該漸縮段的最小直徑等於該等徑段的直徑,該等徑段與該第一凸部的長度及直徑均相等;藉由上述結構,將一管材依序經由該第一鍛抽設備以及該第二鍛抽設備進行鍛抽作業,即可完成一豎管成品。 This creation discloses a vertical pipe forging equipment, including a first forging and drawing equipment and a second forging and drawing equipment. The first forging and drawing equipment includes a first forging and drawing die and a first forging and drawing die corresponding to the first forging and drawing die. Tap, one end of the first forging tap has a first convex portion of equal diameter, and the second forging device includes a second forging die and a second forging tap corresponding to the second forging die. One end of the forging tap has a second protrusion formed by a tapered section extending an equal diameter section. The minimum diameter of the tapered section is equal to the diameter of the same diameter section. The length and diameter of a protruding part are equal; with the above structure, a tube is forged and drawn through the first forging and drawing equipment and the second forging and drawing equipment in order to complete a vertical pipe.

藉由上述結構,本創作揭露一種提供二階段式鍛造的豎管鍛造設備,該管材可透過該第一鍛抽設備以及該第二鍛抽設備進行二段式鍛抽作業,以獲得二段式形變的該豎管成品,除了將該豎管成品的長度延長之外,該豎管成品之該外周面也具有較佳的薄度。 With the above structure, this creation discloses a vertical pipe forging equipment that provides two-stage forging. The pipe can be subjected to two-stage forging operations through the first forging equipment and the second forging equipment to obtain a two-stage forging operation. In addition to extending the length of the deformed vertical pipe product, the outer peripheral surface of the vertical pipe product also has a better thinness.

10:第一鍛抽設備 10: The first forging equipment

11:第一鍛抽模 11: The first forging die

12:第一鍛抽頭 12: The first forging tap

121:第一凸部 121: first convex

122:第一抵頂部 122: The first to the top

20:第二鍛抽設備 20: The second forging equipment

21:第二鍛抽模 21: The second forging die

22:第二鍛抽頭 22: The second forging tap

221:第二凸部 221: second convex

222:漸縮段 222: tapered segment

223:等徑段 223: Equal Diameter Section

224:第二抵頂部 224: The second to the top

30:管材 30: pipe

32:豎管成品 32: Riser finished product

〔圖1〕為本創作之第一鍛抽設備的立體分解示意圖。 [Figure 1] This is a three-dimensional exploded schematic diagram of the first forging equipment created.

〔圖2〕為本創作之第一鍛抽設備加工管材後的部分剖面示意圖。 [Figure 2] is a partial cross-sectional schematic diagram of the first forging and pumping equipment created after processing the pipe.

〔圖3〕為本創作之第二鍛抽設備的立體分解示意圖。 [Figure 3] This is a three-dimensional exploded schematic diagram of the second forging and pumping equipment created.

〔圖4〕為本創作之第二鍛抽設備加工管材前的部分剖面示意圖。 [Figure 4] is a partial cross-sectional schematic diagram of the second forging and pumping equipment created before processing the pipe.

〔圖5〕為本創作之第二鍛抽設備加工管材後的部分剖面示意圖。 [Figure 5] is a partial cross-sectional schematic diagram of the second forging and pumping equipment created after processing the pipe.

參閱圖1~圖5,本創作揭露一種豎管鍛造設備,包括一第一鍛抽設備10及一第二鍛抽設備20,透過將一管材30依序經由該第一鍛抽設備10以及該第二鍛抽設備20進行鍛抽作業,即可完成一豎管成品32。 1 to 5, this creation discloses a vertical pipe forging equipment, including a first forging equipment 10 and a second forging equipment 20, by sequentially passing a pipe 30 through the first forging equipment 10 and the The second forging and drawing equipment 20 performs the forging and drawing operation to complete a finished vertical pipe 32.

圖1及圖2揭露該第一鍛抽設備10,該第一鍛抽設備10包括一第一鍛抽模11以及對應該第一鍛抽模11的一第一鍛抽頭12,該第一鍛抽頭12一端具有呈等徑的一第一凸部121,該第一鍛抽頭12長度大於該第一鍛抽模11的長度。 Figures 1 and 2 disclose the first forging device 10, the first forging device 10 includes a first forging die 11 and a first forging tap 12 corresponding to the first forging die 11, the first forging die 11 One end of the tap 12 has a first protrusion 121 with an equal diameter, and the length of the first forging tap 12 is greater than the length of the first forging drawing die 11.

繼續參閱圖2並搭配圖1,該第一鍛抽頭12向下壓抵該管材30,該第一鍛抽頭12頂部設有一第一抵頂部122,該第一抵頂部122的底面卡抵該管材30的頂面,該第一鍛抽頭12加壓後,使得該管材30朝向異於該第一鍛抽頭12的一端產生第一階段的形變。 Continuing to refer to FIG. 2 and in conjunction with FIG. 1, the first forging tap 12 is pressed down against the pipe 30, the top of the first forging tap 12 is provided with a first abutting portion 122, and the bottom surface of the first abutting portion 122 is pressed against the pipe. On the top surface of 30, after the first forging tap 12 is pressurized, the pipe 30 is deformed in a first stage toward an end different from the first forging tap 12.

圖3~圖5揭露該第二鍛抽設備20,該第二鍛抽設備20包括一第二鍛抽模21以及對應該第二鍛抽模21的一第二鍛抽頭22,該第二鍛抽頭22的長度大於該第二鍛抽模21的長度,該第二鍛抽頭22一端具有一第二凸部221,該第二凸部221由一漸縮段222延伸一等徑段223而成,該漸縮段222的最小直徑等於該等徑段223的直徑,該等徑段223與該第一凸部121的長度及直徑均相等。 Figures 3 to 5 disclose the second forging device 20. The second forging device 20 includes a second forging die 21 and a second forging tap 22 corresponding to the second forging die 21. The length of the tap 22 is greater than the length of the second forging die 21. One end of the second forging tap 22 has a second convex portion 221, and the second convex portion 221 is formed by a tapered section 222 extending an equal diameter section 223 The minimum diameter of the tapered section 222 is equal to the diameter of the diameter sections 223, and the length and diameter of the diameter section 223 and the first protrusion 121 are equal.

繼續參閱圖4及圖5並搭配圖3,將經由該第一鍛抽設備10鍛 抽加工過的該管材30放置於該第二鍛抽模21,該第二鍛抽頭22頂部設有一第二抵頂部224,該第二抵頂部224的底面卡抵該管材30的頂面,該第二鍛抽頭22加壓後,使得該管材30朝向異於該第二鍛抽頭22的一端產生第二階段的形變,即形成該豎管成品32。 Continuing to refer to Figures 4 and 5 in conjunction with Figure 3, the first forging equipment 10 will be used for forging The pipe 30 that has been drawn is placed on the second forging die 21. The top of the second forging tap 22 is provided with a second abutting portion 224. The bottom surface of the second abutting portion 224 is clamped against the top surface of the pipe 30. After the second forging tap 22 is pressurized, the tube 30 is deformed in a second stage toward an end different from the second forging tap 22, that is, the finished vertical pipe 32 is formed.

因此藉由上述結構,透過將該管材30依序經由該第一鍛抽設備10以及該第二鍛抽設備20的鍛抽作業,以獲得二段式形變的該豎管成品32,除了將該豎管成品32的長度延長之外,該豎管成品32之該外周面也具有較佳的薄度。 Therefore, with the above-mentioned structure, through the forging operation of the pipe 30 through the first forging equipment 10 and the second forging equipment 20 in order to obtain the two-stage deformed vertical pipe product 32, in addition to the In addition to the extension of the length of the finished vertical pipe 32, the outer peripheral surface of the finished vertical pipe 32 also has a better thinness.

需注意的是,上述實施例僅為例示性說明本創作之原理及其功效,而非用於限制本創作之範圍。任何熟於此項技術之人均可在不違背本創作之技術原理及精神下,對實施例作修改與變化。因此本創作之權利保護範圍應如後述之申請專利範圍所述。 It should be noted that the above-mentioned embodiments are only illustrative to illustrate the principles and effects of the creation, and are not used to limit the scope of the creation. Anyone familiar with this technology can modify and change the embodiments without violating the technical principles and spirit of this creation. Therefore, the scope of protection of the rights of this creation should be as described in the scope of patent application described later.

10:第一鍛抽設備 10: The first forging equipment

11:第一鍛抽模 11: The first forging die

12:第一鍛抽頭 12: The first forging tap

121:第一凸部 121: first convex

122:第一抵頂部 122: The first to the top

Claims (3)

一種豎管鍛造設備,包括: A vertical pipe forging equipment, including: 一第一鍛抽設備,包括一第一鍛抽模以及對應該第一鍛抽模的一第一鍛抽頭,該第一鍛抽頭一端具有呈等徑的一第一凸部;及 A first forging and drawing equipment, including a first forging and drawing die and a first forging tap corresponding to the first forging and drawing die, one end of the first forging tap having a first convex portion with an equal diameter; and 一第二鍛抽設備,包括一第二鍛抽模以及對應該第二鍛抽模的一第二鍛抽頭,該第二鍛抽頭一端具有一第二凸部,該第二凸部由一漸縮段延伸一等徑段而成,該漸縮段的最小直徑等於該等徑段的直徑,該等徑段與該第一凸部的長度及直徑均相等; A second forging and drawing equipment includes a second forging and drawing die and a second forging tap corresponding to the second forging and drawing die. The reduced section is formed by extending an equal diameter section, the smallest diameter of the tapered section is equal to the diameter of the diameter section, and the length and the diameter of the first protrusion are equal to the diameter section; 藉由上述結構,將一管材依序經由該第一鍛抽設備以及該第二鍛抽設備進行鍛抽作業,即可完成一豎管成品。 With the above structure, a pipe is forged and drawn through the first forging equipment and the second forging equipment in order to complete a vertical pipe finished product. 如請求項1之豎管鍛造設備,其中該第一鍛抽頭長度大於該第一鍛抽模的長度,該第二鍛抽頭的長度大於該第二鍛抽模的長度。 Such as the standpipe forging equipment of claim 1, wherein the length of the first forging tap is greater than the length of the first forging die, and the length of the second forging tap is greater than the length of the second forging die. 如請求項1之豎管鍛造設備,其中該第一鍛抽頭頂部設有一第一抵頂部,該第一抵頂部的底面卡抵該管材的頂面;該第二鍛抽頭頂部設有一第二抵頂部,該第二抵頂部的底面卡抵該管材的頂面。 For example, the vertical pipe forging equipment of claim 1, wherein the top of the first forging tap is provided with a first abutting top, and the bottom surface of the first abutting top is clamped against the top surface of the pipe; the top of the second forging tap is provided with a second abutting At the top, the bottom surface of the second top abutting against the top surface of the pipe.
TW110201838U 2021-02-19 2021-02-19 Vertical tube forging device TWM613612U (en)

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TW110201838U TWM613612U (en) 2021-02-19 2021-02-19 Vertical tube forging device

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Application Number Priority Date Filing Date Title
TW110201838U TWM613612U (en) 2021-02-19 2021-02-19 Vertical tube forging device

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TWM613612U true TWM613612U (en) 2021-06-21

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