JPS62227540A - Rolling method for metal cylindrical member - Google Patents
Rolling method for metal cylindrical memberInfo
- Publication number
- JPS62227540A JPS62227540A JP7267286A JP7267286A JPS62227540A JP S62227540 A JPS62227540 A JP S62227540A JP 7267286 A JP7267286 A JP 7267286A JP 7267286 A JP7267286 A JP 7267286A JP S62227540 A JPS62227540 A JP S62227540A
- Authority
- JP
- Japan
- Prior art keywords
- cylindrical
- ring rolling
- preform
- thickness
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 28
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 14
- 239000002184 metal Substances 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 18
- 238000005242 forging Methods 0.000 claims description 4
- 229910001069 Ti alloy Inorganic materials 0.000 abstract description 12
- 238000009826 distribution Methods 0.000 abstract description 2
- 238000004080 punching Methods 0.000 abstract description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 abstract 1
- 239000010936 titanium Substances 0.000 abstract 1
- 229910052719 titanium Inorganic materials 0.000 abstract 1
- 238000003754 machining Methods 0.000 description 8
- 150000002739 metals Chemical class 0.000 description 6
- 230000001788 irregular Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
- 230000008685 targeting Effects 0.000 description 1
- -1 titanium alloys Chemical class 0.000 description 1
Landscapes
- Forging (AREA)
Abstract
Description
【発明の詳細な説明】
〈産業上の利用分野〉
この発明は、内外面に凹凸や段差が存在するような“肉
厚が不均一な金属製円筒状部材”を圧延によって製造す
る方法に関し、特に難加工性金属を素材とする薄肉の不
均一肉厚大径円筒部材をも、歪変形の発生を気遣うこと
なく高精度・高歩留の下で安定生産することが可能な不
均一肉厚円筒部材の圧延製造方法に関するものである。[Detailed Description of the Invention] <Industrial Application Field> The present invention relates to a method for manufacturing, by rolling, a "metal cylindrical member with uneven wall thickness" that has irregularities and steps on the inner and outer surfaces. The uneven wall thickness makes it possible to stably produce thin, non-uniform wall thick, large diameter cylindrical members made of particularly difficult-to-process metals with high precision and high yield without worrying about the occurrence of distortion. The present invention relates to a rolling manufacturing method for a cylindrical member.
く前景技術〉
鉄道用車輪の製造を中心に発達してきたリング圧延法は
、信頼度の高い環状製品を生産性良く高歩留で量産でき
ることから今日では歯車、配管用フランジ、鉄塔用フラ
ンジ、ロープシープ、マンホール部品等、様々な製品の
製造に広く適用されるようになってきた。そして、それ
につれて肉厚がより薄い筒状品、直径や幅が一段と大き
な大型品、肉厚断面形状の複雑な特殊形状品、更には変
形能が低い難加工性金属品等のリング圧延製品に対する
要望も増えてきている。The ring rolling method, which was developed mainly for the production of railway wheels, is now used for gears, piping flanges, steel tower flanges, and ropes because it allows mass production of highly reliable annular products with good productivity and high yields. It has come to be widely applied to the manufacture of various products such as sheep and manhole parts. As a result, ring-rolled products such as cylindrical products with thinner walls, large products with larger diameters and widths, products with complex special shapes with thick cross-sections, and even difficult-to-work metal products with low deformability are becoming more popular. Demand is also increasing.
例えば、比強度が高く、耐熱性や耐食性に優れた材料と
して各種分野で使用されるようになったチタン合金は、
高合金鋼や超合金等の難加工性金属材料の中でも特に加
工が困難なものとしても知られているが、最近、このチ
タン合金製の円筒部材圧延製品を必要とする分野が目立
つようになった。For example, titanium alloy has come to be used in various fields as a material with high specific strength, excellent heat resistance and corrosion resistance.
It is known to be particularly difficult to process among difficult-to-process metal materials such as high-alloy steel and superalloys, but recently, fields that require rolled cylindrical parts made of titanium alloys have become prominent. Ta.
しかしながら、肉厚が比較的厚い単純断面形状製品や幅
寸法の小さな製品については難加工性金属の素材からで
も何とかリング圧延法による製造が可能ではあるが、肉
厚が比較的薄いものや肉厚断面形状が不均一なものでは
、冷却ムラによる形状歪のため大型になればなるほど適
正形状製品の製造が困難となり、特にチタン合金等の難
加工性金属を素材とする場合にはリング圧延法のみでの
製品化は不可能であった。However, products with relatively thick walls and simple cross-sectional shapes and products with small width dimensions can be manufactured using the ring rolling method even from difficult-to-process metal materials; If the cross-sectional shape is uneven, the larger the size, the more difficult it becomes to manufacture a product with the proper shape due to shape distortion due to uneven cooling.Especially when using difficult-to-work metals such as titanium alloys, ring rolling is the only method available. It was impossible to commercialize the product.
そこで、第3図に例示される如き内面及び外面にリング
状の凸条や凹溝を有するチタン合金製異形断面筒状体の
圧延m織製品は、これまで、まず機械加工代のほかに更
に形状歪分を見込んで余肉を付した第4図で示す如き断
面形状の筒状体をリング圧延し、その後二点鎖線で示す
目的形状になるまで機械加工を施すと言う手段にて製造
されており、また薄肉製品の場合には第5図で示す如き
矩形単純形状に仕上げ圧延したものから目的形状を削り
出すと言う手段を採用せざるを得なかった。Therefore, in order to produce rolled m-woven products of titanium alloy tubular bodies with irregular cross-sections having ring-shaped protrusions and grooves on the inner and outer surfaces as shown in Fig. 3, in addition to machining costs, It is manufactured by ring-rolling a cylindrical body with a cross-sectional shape as shown in Fig. 4 with extra thickness in consideration of shape distortion, and then machining it until it reaches the desired shape shown by the two-dot chain line. In addition, in the case of thin-walled products, it was necessary to adopt a method of cutting out the desired shape from a finish-rolled product into a simple rectangular shape as shown in FIG.
このため、機械加工歩留が極めて悪く (第4図の場合
で20%程度、第5図の場合では10%程度にしかなら
ない)、シかも機械加工工数も多くなって製品コストが
大幅に上昇するのを如何ともし難かった。As a result, the machining yield is extremely poor (about 20% in the case of Figure 4, and only about 10% in the case of Figure 5), and the number of machining steps increases, resulting in a significant increase in product cost. It was very difficult for me to do that.
〈問題点を解決するための手段〉
この発明は、圧延組織を有する金属筒状体製品を製造す
るに際して指摘されていた上記問題点を解消し、難加工
性金属を素材とする薄肉の異形断面筒状体であっても、
歪変形の発生を気遣うことなく高精度・高歩留の下でリ
ング圧延し得る手段の提供を月相して鋭意努力した本発
明者等の研究の結果完成されたものであり、
リング圧延法若しくはリング鍛造法で製造した円筒状の
単純肉厚荒地素材を円筒状分割型内に収容し、続いてこ
の組合わせ体にリング圧延を施すことによって、肉厚が
不均一な金属円筒部材を寸法精度良く安定製造し得るよ
うにした点、°に特徴を有するものである。<Means for Solving the Problems> The present invention solves the above-mentioned problems that have been pointed out when manufacturing metal cylindrical products having a rolled structure, and produces thin-walled irregular cross-sections made of difficult-to-process metals. Even if it is a cylindrical body,
This ring rolling method was completed as a result of the research conducted by the present inventors, who made an earnest effort to provide a means for ring rolling with high precision and high yield without worrying about the occurrence of strain deformation. Alternatively, a cylindrical simple-walled raw material manufactured by ring forging method is housed in a cylindrical split mold, and then ring rolling is performed on this combination to create a metal cylindrical member with uneven wall thickness. It is characterized by the fact that it can be manufactured accurately and stably.
次いで、この発明の方法を、第3図に示される如き形状
のチタン合金(Ti −6A I! −4V )製薄肉
円筒体を製造する場合の例に基づいて具体的に説明する
。Next, the method of the present invention will be specifically explained based on an example in which a thin cylindrical body made of a titanium alloy (Ti-6A I!-4V) having a shape as shown in FIG. 3 is manufactured.
第1図は、上記薄肉円筒体の製造工程を説明した概略図
であるが、まず、用意された軸方向の断面形状が第1図
(a)で示されるTTi−6A −4V合金製丸ビレッ
ト1は、熱間加工温度に加熱された後据込み鍛造及びパ
ンチング加工によって第1図(b)の如き穴開き素材2
とされ〔この際、引き続いて鍛伸加工を施し、第1図(
c)の如くに軸方向寸法を伸ばす工程を加えてもよい〕
、続いて粗圧延(粗リング圧延)にて第1図(d)の如
くに拡径・減肉がなされて、円筒状の単純肉厚荒地素材
3とされる。FIG. 1 is a schematic diagram illustrating the manufacturing process of the thin-walled cylindrical body. First, a round billet made of TTi-6A-4V alloy whose axial cross-sectional shape is shown in FIG. 1(a) is prepared. 1 is a material 2 with holes as shown in FIG. 1(b) by upsetting forging and punching after being heated to a hot working temperature.
[At this time, it was subsequently forged and stretched, as shown in Figure 1 (
A step of increasing the axial dimension as in c) may be added.]
Then, by rough rolling (rough ring rolling), the diameter is enlarged and the thickness is reduced as shown in FIG.
次に、この円筒状の単純肉厚荒地素材3に再度リング圧
延が施され〔第1図(e) ) 、冷却不均一による極
端な形状歪が生じない単純肉厚形状の範囲内である程度
適正な肉厚分布形状に成形がなされた単純肉厚荒地素材
4に成形される。なお、ここで符号5はリング圧延機の
キングロールを、6はマンドレルを、そして7はアキシ
ャルロールをそれぞれ示している。Next, this cylindrical plain material 3 with a simple wall thickness is subjected to ring rolling again [Fig. 1 (e)), and the shape is properly adjusted to a certain extent within the range of a simple wall thickness shape that does not cause extreme shape distortion due to uneven cooling. It is formed into a simple thick rough material 4 which is formed into a wall thickness distribution shape. In addition, here, the reference numeral 5 indicates a king roll of a ring rolling mill, 6 indicates a mandrel, and 7 indicates an axial roll.
続いて、上述のようにして得られた単純肉厚荒地素材4
は、第2図の概略斜視図で示されるような、目的製品の
外面形状と同じか或いは多少の削り代を見込んだ形状を
内面に刻設した円筒状分割型8に収容され、この分割型
8に収容されたままで仕上げリング圧延が施される〔第
1図(f)〕。Next, the simple thick rough ground material 4 obtained as described above was prepared.
is housed in a cylindrical split mold 8 whose inner surface is engraved with a shape that is the same as the external shape of the target product or allows for some machining allowance, as shown in the schematic perspective view of FIG. Finishing ring rolling is performed while it is housed in the container 8 [FIG. 1(f)].
なお、第1図(f)において符号11は仕上げ圧延され
ている円筒状素材を、12はリング圧延機における分割
型支持ロール(キングロール)を、6′はマンドレルを
、そして7′はアキシャルロールをそれぞれ示しており
、第2図中の符号9は分割型のヒンジ部を、lOは分割
型閉鎖固定ピンをそれぞれ示している。In Fig. 1(f), reference numeral 11 indicates a cylindrical material that has been finish rolled, 12 indicates a split support roll (king roll) in a ring rolling mill, 6' indicates a mandrel, and 7' indicates an axial roll. The reference numeral 9 in FIG. 2 indicates a split type hinge portion, and IO indicates a split type closure fixing pin.
このように、円筒状に成形された単純肉厚荒地素材4を
円筒状分割型8に収容してからこの組合わせ体にリング
圧延を施す(普通に採用されているチタン合金の熱間加
工温度:850〜950℃で十分である)と、マンドレ
ル6′により分割型8の内面に押し付けられながら圧延
され、減肉しつつ分割型内面の刻設形状になじむように
変形する円筒状の被圧延素材は、分割型内面に密着しな
がら該分割型と一体になって温度降下するので、薄肉で
しかも不均一肉厚のものに成形されても冷却ムラが緩和
され、形状歪や内部応力につながる残留歪の発生が極力
軽減されてしまう。その上、多少の冷却ムラが生じたと
しても、被圧延素材の自由変形が分割型に拘束されてし
まっているので形状歪の生じる余地は殆んどない。In this way, the simple thick rough material 4 formed into a cylindrical shape is housed in the cylindrical split mold 8, and then this combination is subjected to ring rolling (the hot working temperature of the titanium alloy that is commonly used) is : 850 to 950°C is sufficient), and the rolled material is rolled into a cylindrical shape that is pressed against the inner surface of the split die 8 by the mandrel 6' and deforms to fit the engraved shape of the inner surface of the split die while reducing its thickness. The material is in close contact with the inner surface of the split mold and its temperature drops as one with the split mold, so even when molded into a thin wall with uneven thickness, uneven cooling is alleviated, leading to shape distortion and internal stress. The occurrence of residual distortion is reduced as much as possible. Furthermore, even if some cooling unevenness occurs, there is almost no room for shape distortion to occur because the free deformation of the rolled material is restricted by the split die.
従って、この方法によれば、チタン合金等の難加工金属
製で、しかも肉厚断面形状が複雑に変化する薄肉円筒状
圧延製品の製造に際しても、形状歪を殆ど生じることな
く最終形状にまでリング圧延することが可能となるか、
少なくとも削り代の極めて少ない形状にまでのリング圧
延が可能となって、これまでの常識から逸脱した極めて
高い歩留(チタン合金製の薄肉大型円筒製品−第3図に
示す断面形状のもの−で、50%以上の機械加工歩留を
確保できる)でもって、性状並びに寸法精度の良好な製
品を量産することができる。Therefore, according to this method, even when manufacturing thin-walled cylindrical rolled products made of difficult-to-process metals such as titanium alloys and whose wall thickness cross-sectional shape changes complicatedly, the ring can be rolled to the final shape with almost no shape distortion. Is it possible to roll it?
At the very least, it has become possible to perform ring rolling to shapes with extremely small cutting allowances, and the yield is extremely high, which deviates from conventional wisdom (thin-walled large cylindrical products made of titanium alloy - those with the cross-sectional shape shown in Figure 3). , a machining yield of 50% or more can be ensured), making it possible to mass-produce products with good properties and dimensional accuracy.
ところで、これまで説明した工程例では第1図(d)に
示す単純肉厚荒地素材3の製造にリング圧延法を適用し
ているが、周知のリング鍛造法を適用して良いことは言
うまでもない。また、材質や形状によっては中間の単純
肉厚荒地素材4を経ることなく、単純肉厚荒地素材3を
直接そのまま円筒状分割型内に収容して仕上げリング圧
延を行って良く、素材の材質にしても難加工性金属以外
の金属を対象としても何ら差し支えはない。By the way, in the process example explained so far, the ring rolling method is applied to the production of the simple thick rough material 3 shown in FIG. 1(d), but it goes without saying that the well-known ring forging method may also be applied. . Also, depending on the material and shape, the simple thick rough raw material 3 may be placed directly in the cylindrical split mold and subjected to finish ring rolling without passing through the intermediate simple thick rough raw material 4. However, there is no problem in targeting metals other than those that are difficult to process.
〈総括的な効果〉
以上に説明した如く、この発明によれば、肉厚断面形状
が複雑で、しかも難加工性金属を素材とする薄肉の大径
・長大筒状体圧延組織製品をも、歪変形の発生を気遣う
ことなく高精度・高歩留の下で量産することが可能とな
り、各種の設備・装置やa器類の性能向上に大きく寄与
することが期待できるなど、産業上極めて有用な効果が
もたらされるのである。<Overall Effects> As explained above, according to the present invention, it is possible to produce thin-walled, large diameter and long cylindrical rolled structure products with complicated cross-sectional shapes and made of difficult-to-process metals. It is extremely useful in industry, as it enables mass production with high precision and high yield without worrying about the occurrence of distortion and deformation, and is expected to greatly contribute to improving the performance of various equipment, devices, and instruments. This brings about a great effect.
第1図は、この発明の方法を取り入れた金属円筒部材の
圧延・製造方法の一例を示す概略工程図であり、第1図
(a)、第1図(b)、第1図(C)、第1図(d)、
第1図(e)及び第1図Cf>はそれぞれの部分工程説
明図、
第2図は、仕上げリング圧延工程で使用する円筒状分割
型の一例を示す概略斜視模式図、第3図は、チタン合金
製異形断面筒状体製品の一例を示す概略断面図、
第4図は、十分な削り代を見込んで設計されたチタン合
金製異形断面筒状体製品製造用のリング圧延材の断面形
状例を示す概略模式図、第5図は、十分な削り代を見込
んで設計されたチタン合金製異形断面筒状体製品製造用
リング圧延材の別の断面形状例を示す概略模式図である
。
図面において、
1・・・丸ビレット、 2・・・穴開き素材、3.4
・・・単純肉厚荒地素材、
5・・・キングロール、 6.6′・・・マンドレル、
7.7′・・・アキシャルロール、
8・・・円筒状分割型、 9・・・ヒンジ部、10・・
・分割型閉鎖固定ビン、
11・・・仕上げ圧延されている円筒状素材、12・・
・支エロール(キングロール)。
第1 図
Cf)
第3図
第4因
寮5図FIG. 1 is a schematic process diagram showing an example of a method for rolling and manufacturing a metal cylindrical member incorporating the method of the present invention, and FIG. 1(a), FIG. 1(b), and FIG. 1(C) , Figure 1(d),
FIG. 1(e) and FIG. 1Cf> are explanatory diagrams of the respective partial processes, FIG. 2 is a schematic perspective view showing an example of a cylindrical split die used in the finishing ring rolling process, and FIG. A schematic cross-sectional view showing an example of a titanium alloy irregular cross-section cylindrical product. Figure 4 shows the cross-sectional shape of a ring-rolled material for manufacturing a titanium alloy irregular cross-section cylindrical product designed with sufficient machining allowance in mind. FIG. 5 is a schematic diagram showing another example of the cross-sectional shape of a ring-rolled material for manufacturing a titanium alloy irregular cross-section cylindrical product designed with sufficient machining allowance in mind. In the drawings, 1...Round billet, 2...Perforated material, 3.4
...Simple thick rough material, 5...King roll, 6.6'...Mandrel,
7.7′...Axial roll, 8...Cylindrical split type, 9...Hinge part, 10...
・Divided closed fixed bin, 11... Finish-rolled cylindrical material, 12...
・Support Erol (King Roll). Figure 1 Cf) Figure 3 Figure 4 Inryo Figure 5
Claims (1)
単純肉厚荒地素材を円筒状分割型内に収容し、続いてこ
の組合わせ体にリング圧延を施すことを特徴とする、肉
厚が不均一な金属円筒部材の圧延製造方法。A cylindrical simple-walled rough material manufactured by a ring rolling method or a ring forging method is housed in a cylindrical split mold, and then this combination is subjected to ring rolling, and the wall thickness is uneven. A rolling manufacturing method for a metal cylindrical member.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7267286A JPS62227540A (en) | 1986-03-29 | 1986-03-29 | Rolling method for metal cylindrical member |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7267286A JPS62227540A (en) | 1986-03-29 | 1986-03-29 | Rolling method for metal cylindrical member |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62227540A true JPS62227540A (en) | 1987-10-06 |
Family
ID=13496085
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7267286A Pending JPS62227540A (en) | 1986-03-29 | 1986-03-29 | Rolling method for metal cylindrical member |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62227540A (en) |
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US7536895B2 (en) | 2003-07-30 | 2009-05-26 | Rolls-Royce Plc | Deformed forging |
JP2009279627A (en) * | 2008-05-23 | 2009-12-03 | Nsk Ltd | Method for manufacturing inner and outer rings of rolling bearing |
CN101791669A (en) * | 2010-03-19 | 2010-08-04 | 贵州安大航空锻造有限责任公司 | Roll forming method of large and medium structural steel solid disk forging |
CN101791668A (en) * | 2010-03-19 | 2010-08-04 | 贵州安大航空锻造有限责任公司 | Roll forming method of large and medium aluminum alloy solid disk forging |
CN101804439A (en) * | 2010-03-19 | 2010-08-18 | 贵州安大航空锻造有限责任公司 | Roll forming method of large and medium-size structural steel hollow disk-shaped forgings |
CN101804438A (en) * | 2010-03-19 | 2010-08-18 | 贵州安大航空锻造有限责任公司 | Roll forming method of large and medium-size aluminum alloy hollow disk-shaped forgings |
CN101927312A (en) * | 2010-08-10 | 2010-12-29 | 宝鸡市金盛伟业稀有金属有限公司 | Method for processing TC4 titanium alloy into forged rings |
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1986
- 1986-03-29 JP JP7267286A patent/JPS62227540A/en active Pending
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CN101927312A (en) * | 2010-08-10 | 2010-12-29 | 宝鸡市金盛伟业稀有金属有限公司 | Method for processing TC4 titanium alloy into forged rings |
CN103111557A (en) * | 2012-12-12 | 2013-05-22 | 贵州航宇科技发展股份有限公司 | Method for rolling and forming TC25 high-temperature alloy complicated irregular cross section annular part |
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CN103111558A (en) * | 2012-12-12 | 2013-05-22 | 贵州航宇科技发展股份有限公司 | Method for rolling and forming TA15 high-temperature alloy complicated irregular cross section annular part |
CN103111560A (en) * | 2012-12-12 | 2013-05-22 | 贵州航宇科技发展股份有限公司 | Method for rolling and forming GH4169 high-temperature alloy complicated irregular cross section annular part |
CN103143658A (en) * | 2012-12-12 | 2013-06-12 | 贵州航宇科技发展股份有限公司 | Rolling forming method for bearing steel complex abnormal section annular element |
CN103111558B (en) * | 2012-12-12 | 2014-11-05 | 贵州航宇科技发展股份有限公司 | Method for rolling and forming TA15 high-temperature alloy complicated irregular cross section annular part |
CN103111557B (en) * | 2012-12-12 | 2014-11-05 | 贵州航宇科技发展股份有限公司 | Method for rolling and forming TC25 high-temperature alloy complicated irregular cross section annular part |
CN103658168A (en) * | 2013-12-16 | 2014-03-26 | 贵州安大航空锻造有限责任公司 | Method for rolling rectangular die block steel ring blank into abnormal-shaped thin-wall ring member |
CN111098092A (en) * | 2019-12-09 | 2020-05-05 | 贵州航宇科技发展股份有限公司 | Mandrel drawing length TA15 high cylinder part shaping method |
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