TWM612206U - A chip scale packaging light-emitting chip structure capable of decreasing temperature at light-out surface - Google Patents

A chip scale packaging light-emitting chip structure capable of decreasing temperature at light-out surface Download PDF

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TWM612206U
TWM612206U TW109217472U TW109217472U TWM612206U TW M612206 U TWM612206 U TW M612206U TW 109217472 U TW109217472 U TW 109217472U TW 109217472 U TW109217472 U TW 109217472U TW M612206 U TWM612206 U TW M612206U
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light
emitting
wafer
temperature
layer
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李宛儒
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李宛儒
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Abstract

A chip scale packaging light-emitting chip structure capable of decreasing temperature at light-out surfaces is disclosed. The the chip scale packaging light-emitting chip structure capable of decreasing temperature at light-out surfaces is to form a light-emitting layer on surfaces of chips and substrate by powder coating. The light-emitting layer is composed of fluorescent powder or powders capable of emitting light; coat a transparent layer with thickness less than 0.01 mm on the light-emitting layer surfaces. The transparent layer is composed of transparent glues or resins, and cover a layer not generating heat on the transparent layer surface to form the chip scale packaging light-emitting chip structure capable of decreasing temperature at light-out surfaces.

Description

可降低出光面溫度的晶片級封裝之發光晶片結構 Light-emitting chip structure of chip-level package capable of reducing light-emitting surface temperature

本新型係提供一種可降低出光面溫度的晶片級封裝之發光晶片結構,藉此提高其安全性和發光效能的信賴度,達到延長發光晶片壽命之目的。 The present invention provides a light-emitting chip structure of a wafer-level package that can reduce the temperature of the light-emitting surface, thereby improving its safety and reliability of luminous efficacy, and achieving the purpose of prolonging the life of the light-emitting chip.

目前的發光二極體製造封裝工藝是一次封裝程序,在其製程中雖然有使用沉降劑,但還是無法使一次封裝所使用的螢光膠中所懸浮的螢光粉完全沉降在基板和晶片上,當激發光亮時,一次封裝程序中還懸浮在螢光膠中沒有沉降的螢光粉會因激發光再產生熱能,該熱能就累積在出光面的螢光膠層內部,無法藉由導熱板或基板有效地散熱,所以習知工藝製成的發光二極體普遍有發光結構缺陷和出光面溫度過高的缺點。上述的缺點使目前市場上的發光二極體的使用安全性、發光效能和壽命都受到嚴重影響,無法滿足未來照明產業和市場的需求。 The current LED manufacturing and packaging process is a one-time packaging process. Although a settling agent is used in the manufacturing process, the phosphor suspended in the phosphor used for one-time packaging cannot be completely settled on the substrate and chip. When the excitation light is bright, the phosphor that is still suspended in the phosphor without sedimentation during a packaging process will regenerate heat energy due to the excitation light, and the heat energy will accumulate in the phosphor layer on the light-emitting surface and cannot be used by the thermal conductive plate. Or the substrate effectively dissipates heat, so the light-emitting diode made by the conventional process generally has the shortcomings of light-emitting structure defects and excessively high light-emitting surface temperature. The above-mentioned shortcomings seriously affect the safety, luminous efficacy and lifespan of LEDs currently on the market, and cannot meet the needs of the lighting industry and the market in the future.

綜上所述,對於開發一能降低出光面溫度的發光晶片結構,藉此提高其使用安全性和發光效能實為一亟待解決和研發的重要課題。 In summary, the development of a light-emitting chip structure that can reduce the temperature of the light-emitting surface, thereby improving its use safety and light-emitting efficiency, is an important issue to be solved and developed urgently.

鑒於上述之技術背景,為了符合產業上的要求,本新型第一目的是提供一種可降低出光面溫度的晶片級封裝之發光晶片結構。創新地,本新型的可降低出光面溫度的晶片級封裝之發光晶片結構是在晶片和基板表面上以粉體塗佈技術披覆一發光粉層,該發光粉層是由螢光粉或任一可激發光的粉體所構成;在該發光粉層的表面上固化一厚度小於0.01mm的透明膠層,使該發光粉層完全貼服在該晶片和基板的表面上,藉此完成第一次封裝,該透明膠層是由不含發光粉的透明膠水或樹脂所構成,和在該厚度小於0.01mm的透明膠層的表面上再封裝一不產生熱能的塗層,藉由二次封裝程序構成所述的可降低出光面溫度的晶片級封裝之發光晶片結構。 In view of the above technical background, in order to meet the requirements of the industry, the first object of the present invention is to provide a light emitting chip structure of a wafer level package that can reduce the temperature of the light emitting surface. Innovatively, the light-emitting chip structure of the new type of wafer-level package that can reduce the temperature of the light-emitting surface is to coat a light-emitting powder layer on the surface of the wafer and the substrate by a powder coating technology, and the light-emitting powder layer is made of phosphor or arbitrary A light-excitable powder is formed; a transparent glue layer with a thickness of less than 0.01mm is cured on the surface of the luminescent powder layer, so that the luminescent powder layer is completely attached to the surface of the wafer and the substrate, thereby completing the first One-time encapsulation, the transparent glue layer is composed of transparent glue or resin that does not contain luminescent powder, and a coating that does not generate heat is encapsulated on the surface of the transparent glue layer with a thickness of less than 0.01mm. The packaging process constitutes the light-emitting chip structure of the wafer-level packaging that can reduce the temperature of the light-emitting surface.

具體地,該螢光粉或任一可激發光的粉體轉化光產生的熱經由僅只有在該晶片及基板表面之該螢光粉或任一可激發光的粉體導熱,藉由此途徑迅速導熱到該基板上散熱,達到所述的可降低出光面溫度的晶片級封裝之發光晶片結構的散熱功效。 Specifically, the phosphor or any light-excitable powder converts the heat generated by light to conduct heat through the phosphor or any light-excitable powder only on the surface of the chip and the substrate, by this way Quickly conduct heat to the substrate to dissipate heat, and achieve the heat dissipation effect of the light-emitting chip structure of the wafer-level package that can reduce the temperature of the light-emitting surface.

於一具體實施例,上述的可降低出光面溫度的晶片級封裝之發光晶片結構是使用粉體塗佈相關技術使發光粉或螢光粉先平均地吸附或沉積在晶片和基板或電路板上,在該發光粉或螢光粉在該晶片和基板或電路板上形成該發光粉層後,再使用不含發光粉的透明膠水或樹脂在該發光粉層的表面上固化一厚度小於0.01mm的透明膠層,使該發光粉層中的螢光粉完全貼服在該晶 片和基板的表面上,藉此完成第一次封裝,然後在該厚度小於0.01mm的透明膠層的表面上再封裝一不產生熱能的塗層,藉此二次封裝程序構成上述的可降低出光面溫度的晶片級封裝之發光晶片結構。 In a specific embodiment, the light-emitting chip structure of the wafer-level package that can reduce the temperature of the light-emitting surface uses powder coating related technology to make the light-emitting powder or phosphor first uniformly adsorb or deposit on the chip and the substrate or the circuit board. After the luminescent powder or phosphor forms the luminescent powder layer on the wafer and the substrate or circuit board, then use transparent glue or resin without luminescent powder to cure on the surface of the luminescent powder layer to a thickness of less than 0.01mm The transparent glue layer makes the phosphor in the luminescent powder layer completely adhere to the crystal On the surface of the sheet and the substrate, the first encapsulation is thereby completed, and then a coating that does not generate heat is encapsulated on the surface of the transparent adhesive layer with a thickness of less than 0.01mm, whereby the secondary encapsulation process constitutes the above-mentioned reduction The light-emitting chip structure of the chip-level package with the temperature of the light-emitting surface.

於一較佳實施例,上述之可降低出光面溫度的晶片級封裝之發光晶片結構的出光面是五面。 In a preferred embodiment, the light-emitting surface of the light-emitting chip structure of the above-mentioned wafer-level package capable of reducing the temperature of the light-emitting surface is five sides.

於一實施例,上述之不含發光粉之透明膠水的材質是矽膠、環氧樹脂、聚氨酯、壓克力樹脂或其任一組合。 In one embodiment, the material of the above-mentioned transparent glue without luminescent powder is silicon glue, epoxy resin, polyurethane, acrylic resin or any combination thereof.

於一具體實施例,上述之發光粉層的厚度小於1mm。 In a specific embodiment, the thickness of the above-mentioned luminescent powder layer is less than 1 mm.

於一具體實施例,上述之透明膠層的厚度小於0.01mm。 In a specific embodiment, the thickness of the above-mentioned transparent adhesive layer is less than 0.01 mm.

於一實施例,上述之發光粉層完全貼服在該晶片和基板的表面上的內部結構之電子顯微鏡影像圖如圖2或圖3所示。 In one embodiment, the electron microscope image of the internal structure in which the above-mentioned luminescent powder layer is completely attached to the surface of the wafer and the substrate is shown in FIG. 2 or FIG. 3.

據此證明本發明的螢光粉是緊密一致且完全貼附在基板和晶片上。 Accordingly, it is proved that the phosphor of the present invention is closely and uniformly attached to the substrate and the chip completely.

發明人強調說明本新型所述的不產生熱能的塗層的結構中不含有任何的發光粉體,所以該不產生熱能的塗層的功能僅為導光和霧化混光,其是一不會因光產生熱能的塗層結構。較佳地,該不產生熱能的塗層是一光學擴散塗層。 The inventor emphasizes that the structure of the non-heat-generating coating of the present invention does not contain any luminescent powder, so the function of the non-heat-generating coating is only to guide light and atomize and mix light. Coating structure that generates heat energy from light. Preferably, the non-heat-generating coating is an optical diffusion coating.

相較之下,目前發光二極體是使用混有螢光粉的螢光膠或發光膜體進行一次封裝工藝,在其螢光膠層或發光膜層結 構中還會含有懸浮的螢光粉,當該懸浮的螢光粉被激發出光的同時也產生熱能,但因該螢光膠層或發光膜層的散熱效果差且螢光粉懸浮在膠中導致膠層的內部結構均勻性也不佳,所以產生的熱累積在膠層內無法傳導有效散熱;換言之,目前LED螢光粉與膠水混合進行一次封裝後,該螢光粉沒有完全沉降導致部分仍懸浮在膠水之中,使得膠體裡沒有沉降的螢光粉產生的熱在膠體裡無從散發,使得傳統一次封裝的發光二極體的出光面溫度過高,大幅降低其使用安全性和壽命。 In contrast, the current light-emitting diodes use a fluorescent glue or light-emitting film mixed with phosphor powder to perform a packaging process, and the fluorescent glue layer or light-emitting film layer is combined The structure will also contain suspended phosphors. When the suspended phosphors are excited to emit light, they also generate heat. However, the phosphor layer or the light-emitting film layer has poor heat dissipation effect and the phosphors are suspended in the gel. As a result, the uniformity of the internal structure of the adhesive layer is not good, so the heat generated in the adhesive layer cannot be conducted and effectively dissipated; in other words, after the current LED phosphor and glue are mixed for one package, the phosphor has not completely settled, causing some It is still suspended in the glue, so that the heat generated by the phosphor that has not settled in the colloid can not be dissipated in the colloid, making the light-emitting surface temperature of the traditional one-time packaged light-emitting diode too high, greatly reducing its safety and lifespan.

據此,本新型提供的可降低出光面溫度的晶片級封裝之發光晶片結構是藉由二次封裝程序先使發光粉或螢光粉完全貼服在晶片和基板上,該發光粉層中的螢光粉轉化光產生的熱,經由僅只有在該晶片及基板表面螢光粉傳導熱,藉由此途徑迅速導熱到基板上來散熱,所以能有效地降低本發明提供的發光二極體的出光面溫度,達到提高發光產品的使用安全性和延長使用壽命的目的。 Accordingly, the light-emitting chip structure of the wafer-level package provided by the present invention that can reduce the temperature of the light-emitting surface is to first make the light-emitting powder or phosphor completely adhere to the chip and the substrate through the secondary packaging process, and the light-emitting powder layer is The heat generated by the conversion of the phosphor into the light is transferred by the phosphor only on the surface of the chip and the substrate, and this way is quickly transferred to the substrate to dissipate heat, so it can effectively reduce the light output of the light-emitting diode provided by the present invention. The surface temperature can achieve the purpose of improving the safety of the luminous products and prolonging the service life.

本新型第二目的是提供一種可降低出光面溫度的晶片級封裝之發光晶片結構的製備方法。其包含如下步驟。 The second object of the present invention is to provide a method for preparing a light emitting chip structure of a wafer level package that can reduce the temperature of the light emitting surface. It includes the following steps.

步驟一:將任一可激發光的粉體以粉體塗佈技術披覆在晶片及基板表面上形成一發光粉層。 Step 1: Coat any powder that can excite light on the surface of the wafer and the substrate by powder coating technology to form a luminescent powder layer.

步驟二:在上述之發光粉層的表面上固化一厚度小於0.01mm的透明膠層,使該發光粉層完全貼服在該晶片和基板的表面上,藉此完成第一次封裝,該厚度小於0.01mm的透明膠層是 由不含發光粉的透明膠水或樹脂所構成。 Step 2: curing a transparent adhesive layer with a thickness of less than 0.01mm on the surface of the above-mentioned luminescent powder layer, so that the luminescent powder layer is completely attached to the surface of the chip and the substrate, thereby completing the first packaging. The transparent glue layer less than 0.01mm is It is made of transparent glue or resin without luminous powder.

步驟三:在該透明膠層的表面上再封裝一不產生熱能的塗層,藉由二次封裝程序製成所述的可降低出光面溫度的晶片級封裝之發光晶片結構。 Step 3: On the surface of the transparent glue layer, a coating that does not generate heat is encapsulated, and the light-emitting chip structure of the wafer-level package that can reduce the temperature of the light-emitting surface is fabricated by a secondary packaging process.

具體地,該可激發光的粉體轉化光產生的熱經由僅只有在該晶片及基板表面可激發光的粉體傳導熱,藉由此途徑迅速導熱到該基板上散熱,達到所述的可降低出光面溫度的晶片級封裝之發光晶片結構的散熱功效。 Specifically, the heat generated by the light-excitable powder converted to light is conducted through only the light-excitable powder on the surface of the wafer and the substrate, and the heat is quickly transferred to the substrate to dissipate heat through this way, so as to achieve the above-mentioned heat dissipation. The heat dissipation effect of the light emitting chip structure of the wafer level package that reduces the temperature of the light emitting surface.

於一較佳實施例,上述之晶片級封裝之發光晶片結構的出光面是五面。 In a preferred embodiment, the light-emitting surface of the light-emitting chip structure of the above-mentioned wafer-level package is five-sided.

於一實施例,上述之任一可激發光的粉體包含螢光粉或經表面處理的螢光複合粉體。較佳地,該任一可激發光的粉體的粒徑是0.1~100微米。 In one embodiment, any of the above-mentioned light-excitable powder includes phosphor powder or surface-treated phosphor composite powder. Preferably, the particle size of any light-excitable powder is 0.1-100 microns.

於一具體實施例,上述之發光粉層的厚度小於1mm。 In a specific embodiment, the thickness of the above-mentioned luminescent powder layer is less than 1 mm.

於一實施例,上述之不含發光粉之透明膠水的材質是矽膠、環氧樹脂、聚氨酯、壓克力樹脂或其任一組合。 In one embodiment, the material of the above-mentioned transparent glue without luminescent powder is silicon glue, epoxy resin, polyurethane, acrylic resin or any combination thereof.

於一實施例,上述之步驟二所述之固化該厚度小於0.01mm的透明膠層的方式包含加熱固化、紫外線固化或其組合。 In one embodiment, the method of curing the transparent adhesive layer with a thickness of less than 0.01 mm in the above step 2 includes heat curing, ultraviolet curing, or a combination thereof.

於一實施例,上述之步驟三所述的不產生熱能的塗層是光學擴散塗層。 In one embodiment, the non-heat-generating coating described in step 3 above is an optical diffusion coating.

上述之製備方法的關鍵是在所述的晶片或電路板上 以粉體塗佈技術先披覆該發光粉層,然後使用不含發光粉之透明膠水在該發光粉層的表面上固化形成厚度小於0.01mm的透明膠層,完成第一次封裝,然後在該厚度小於0.01mm的透明膠層的表面上再封裝一不產生熱能的塗層,藉此二次封裝程序構成上述的可降低出光面溫度的晶片級封裝之發光晶片結構。本製備方法是二次封裝工藝,依序製造發光晶片的各功能結構層,所以各功能結構層的均勻性好,特別是該透明膠層不含有發光粉,所以不會有因受光激發產生熱的缺點或是有結構內部組成分散不均的缺陷。發明人強調本新型提供的可降低出光面溫度的晶片級封裝之發光晶片結構中的螢光粉轉化光產生的熱,經由僅只有在該晶片及基板表面螢光粉導熱,藉由此途徑迅速導熱到基板上來散熱,所以可有效地降低出光面溫度,達到提高發光產品的使用安全性和延長使用壽命的目的。相較於習知上使用混合螢光粉的一劑型螢光膠和一次封裝工藝所製成的發光二極體,本新型提供的晶片級封裝之發光晶片有效地降低出光面的溫度,因此本發明製備方法所製成的晶片級封裝之發光晶片的使用安全性好,發光效能高且使用壽命長,明顯優於習知的發光產品。 The key to the above-mentioned preparation method is on the chip or circuit board Use powder coating technology to first coat the luminescent powder layer, and then use transparent glue without luminescent powder to cure on the surface of the luminescent powder layer to form a transparent glue layer with a thickness of less than 0.01mm, complete the first encapsulation, and then The surface of the transparent adhesive layer with a thickness of less than 0.01 mm is further encapsulated with a coating that does not generate heat, so that the secondary encapsulation process constitutes the above-mentioned light emitting chip structure of the wafer level package that can reduce the temperature of the light emitting surface. This preparation method is a secondary packaging process to sequentially manufacture the functional structure layers of the light-emitting chip, so the uniformity of the functional structure layers is good, especially the transparent adhesive layer does not contain luminescent powder, so there will be no heat generated by light excitation The shortcomings or the uneven dispersion of the internal structure of the defect. The inventor emphasizes that the phosphor in the light-emitting chip structure of the wafer-level package provided by the present invention can reduce the light-emitting surface temperature to convert the heat generated by the light, and the heat is transferred by the phosphor only on the surface of the chip and the substrate. Heat conduction to the substrate to dissipate heat, so it can effectively reduce the temperature of the light-emitting surface, and achieve the purpose of improving the safety of the light-emitting product and extending the service life. Compared with the conventional light-emitting diodes made by using one-dose fluorescent glue mixed with phosphors and one-time packaging process, the light-emitting chip of the chip-level package provided by the present invention effectively reduces the temperature of the light-emitting surface, so the present invention The wafer-level packaged light-emitting chip manufactured by the preparation method of the invention has good safety in use, high light-emitting efficiency and long service life, which is significantly better than conventional light-emitting products.

本新型第三目的是提供一種可降低發光晶片的出光面溫度的方法,其包括在該發光晶片的製造過程中使用不含發光粉的透明膠水在發光面上固化形成一厚度小於0.01mm的透明膠層,藉此使該發光晶片之發光粉層中的螢光粉完全貼服在該發光晶片的基板和晶片的表面,藉此使該螢光粉傳導熱到基板,達到 降低該發光晶片出光面溫度之目的。 The third object of the present invention is to provide a method for reducing the temperature of the light-emitting surface of a light-emitting chip, which includes curing the light-emitting surface with transparent glue without luminescent powder during the manufacturing process of the light-emitting chip to form a transparent layer with a thickness of less than 0.01 mm. Adhesive layer, so that the phosphor in the phosphor layer of the light-emitting chip is completely attached to the substrate of the light-emitting chip and the surface of the chip, thereby enabling the phosphor to conduct heat to the substrate to achieve The purpose of reducing the temperature of the light-emitting surface of the light-emitting chip.

於一較佳實施例,上述之發光晶片的出光面是五面。 In a preferred embodiment, the light-emitting surface of the above-mentioned light-emitting chip is five-sided.

於一實施例,上述之不含發光粉的透明膠水的材質是矽膠、環氧樹脂、聚氨酯、壓克力樹脂或其任一組合。 In one embodiment, the material of the above-mentioned transparent glue without luminescent powder is silicon glue, epoxy resin, polyurethane, acrylic resin or any combination thereof.

於一實施例,上述之透明膠層的厚度小於0.01mm。 In one embodiment, the thickness of the above-mentioned transparent adhesive layer is less than 0.01 mm.

綜上所述,本新型的可降低出光面溫度的晶片級封裝之發光晶片結構至少具有以下無法預期的功效和優點:(1)本發明係為使用二次封裝工藝製造發光晶片,其中提供一使螢光粉完全貼服在基板和晶片表面且不會產生熱能的厚度小於0.01mm的透明膠層,同時,本新型提供的可降低出光面溫度的晶片級封裝之發光晶片結構中的螢光粉轉化光產生的熱,經由僅只有在晶片及基板表面螢光粉導熱,藉由此途徑迅速導熱到基板上來散熱,所以可有效地降低出光面溫度,達到提高發光產品的使用安全性和延長使用壽命的目的;(2)本新型的發光粉層是完全披覆貼服在晶片和基板表面上,所以能有效提升發光粉層的發光效能,因此本新型的經濟效益高且相較於習知的發光晶片或發光二極體減少至少15%的發光粉用量;和(3)提供一種降低出光面的溫度並延長發光裝置使用壽命的方法;藉由包括依序導入發光粉層和使該發光粉層中的螢光粉完全貼服在基板和晶片表面的厚度小於0.01mm的透明膠層的發光晶片二次封裝技術來降低出光面的溫度,減少發光產品的熱損害,達到延長使用壽命的目的。 In summary, the light-emitting chip structure of the wafer-level package of the present invention that can reduce the temperature of the light-emitting surface has at least the following unpredictable effects and advantages: (1) The present invention is to use a secondary packaging process to manufacture light-emitting chips, which provides one The transparent glue layer with a thickness of less than 0.01mm that makes the phosphor completely adhere to the surface of the substrate and the chip and does not generate heat. At the same time, the new type provides the phosphor in the light-emitting chip structure of the chip-level package that can reduce the temperature of the light-emitting surface The heat generated by the powder converted to light, through only the heat conduction of the phosphor on the surface of the wafer and the substrate, and the heat conduction to the substrate quickly through this way, so it can effectively reduce the temperature of the light emitting surface, and improve the safety and extension of the use of light-emitting products. The purpose of service life; (2) The luminescent powder layer of the present invention is completely coated on the surface of the chip and the substrate, so it can effectively improve the luminous efficiency of the luminescent powder layer. Therefore, the new type has high economic benefits and is compared with conventional ones. The known light-emitting chip or light-emitting diode reduces the amount of light-emitting powder by at least 15%; and (3) provides a method for reducing the temperature of the light-emitting surface and prolonging the service life of the light-emitting device; The phosphor in the luminescent powder layer is completely attached to the substrate and the surface of the chip with a transparent adhesive layer with a thickness of less than 0.01mm. The secondary packaging technology of the luminescent chip reduces the temperature of the light-emitting surface, reduces the thermal damage of the luminescent product, and extends the service life. the goal of.

1:可降低出光面溫度的晶片級封裝之發光晶片結構 1: The light-emitting chip structure of the chip-level package that can reduce the temperature of the light-emitting surface

11:基板 11: substrate

12:晶片 12: chip

13:發光粉層 13: Luminous powder layer

14:厚度小於0.01mm的透明膠層 14: Transparent glue layer with thickness less than 0.01mm

15:不產生熱能的塗層 15: Coating that does not generate heat

〔圖1〕係本新型可降低出光面溫度的晶片級封裝之發光晶片的結構示意圖。 [Fig. 1] is a schematic diagram of the structure of the light-emitting chip of the wafer-level package that can reduce the temperature of the light-emitting surface of the present invention.

〔圖2〕係本發明可降低出光面溫度的晶片級封裝之發光晶片的發光粉層和基板和晶片的內部結構之電子顯微鏡影像圖之一。 [Figure 2] is one of the electron microscope images of the light-emitting powder layer of the light-emitting chip of the wafer-level package and the internal structure of the substrate and the chip that can reduce the temperature of the light-emitting surface of the present invention.

〔圖3〕係本發明可降低出光面溫度的晶片級封裝之發光晶片的發光粉層和基板和晶片的內部結構之電子顯微鏡影像圖之二。 [Figure 3] is the second electron microscope image of the luminescent powder layer of the luminescent chip of the wafer-level package and the internal structure of the substrate and the chip that can reduce the temperature of the light-emitting surface of the present invention.

關本新型之前述及其他技術內容、特點與功效,在以下配合參考圖式之一較佳實施例的詳細說明中,將可清楚的呈現。為了能徹底地瞭解本新型,將在下列的描述中提出詳盡的步驟及其組成。顯然地,本新型的施行並未限定於該領域之技藝者所熟習的特殊細節。另一方面,眾所周知的組成或步驟並未描述於細節中,以避免造成本新型不必要之限制。本新型的較佳實施例會詳細描述如下,然而除了這些詳細描述之外,本新型還可以廣泛地施行在其他的實施例中,且本新型的範圍不受限定,其以之後的專利範圍為準。 The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of a preferred embodiment with reference to the drawings. In order to thoroughly understand the present invention, detailed steps and their composition will be presented in the following description. Obviously, the implementation of the present invention is not limited to the special details familiar to those skilled in the field. On the other hand, well-known components or steps are not described in details to avoid unnecessary limitation of the present invention. The preferred embodiments of the present invention will be described in detail as follows. However, in addition to these detailed descriptions, the present invention can also be widely implemented in other embodiments, and the scope of the present invention is not limited, which shall be subject to the following patent scope .

本新型之一實施例是提供一種可降低出光面溫度的晶片級封裝之發光晶片結構和其製備方法。其包含如下步驟。 One embodiment of the present invention provides a light-emitting chip structure of a wafer-level package capable of reducing the temperature of the light-emitting surface and a preparation method thereof. It includes the following steps.

步驟一:將任一可激發光的粉體以粉體塗佈技術披 覆在晶片及基板表面上形成一發光粉層。 Step 1: Apply any powder that can excite light with powder coating technology A luminous powder layer is formed on the surface of the chip and the substrate.

步驟二:在上述之發光粉層的表面上固化一厚度小於0.01mm的透明膠層,使該發光粉層完全貼服在該晶片和基板的表面上,藉此完成第一次封裝,該透明膠層是由不含發光粉的透明膠水或樹脂所構成。 Step 2: curing a transparent adhesive layer with a thickness of less than 0.01mm on the surface of the above-mentioned luminescent powder layer, so that the luminescent powder layer is completely attached to the surface of the chip and the substrate, thereby completing the first packaging. The glue layer is composed of transparent glue or resin without luminescent powder.

步驟三:在該厚度小於0.01mm的透明膠層的正面或五面上再封裝一不產生熱能的塗層,藉由二次封裝程序構成所述的可降低出光面溫度的晶片級封裝之發光晶片結構。 Step 3: On the front or five sides of the transparent adhesive layer with a thickness of less than 0.01mm, a coating that does not generate heat is encapsulated, and the light emission of the chip-level package that can reduce the temperature of the light-emitting surface is formed by the secondary packaging process Wafer structure.

具體地,該可激發光的粉體轉化光產生的熱經由僅只有在該晶片及基板表面可激發光的粉體傳導熱,藉由此途徑迅速導熱到該基板上散熱,達到所述的可降低出光面溫度的晶片級封裝之發光晶片結構的散熱功效。 Specifically, the heat generated by the light-excitable powder converted to light is conducted through only the light-excitable powder on the surface of the wafer and the substrate, and the heat is quickly transferred to the substrate to dissipate heat through this way, so as to achieve the above-mentioned heat dissipation. The heat dissipation effect of the light emitting chip structure of the wafer level package that reduces the temperature of the light emitting surface.

於一較佳實施例,上述之可降低出光面溫度的晶片級封裝之發光晶片結構的出光面是五面。 In a preferred embodiment, the light-emitting surface of the light-emitting chip structure of the above-mentioned wafer-level package capable of reducing the temperature of the light-emitting surface is five sides.

於一實施例,上述之任一可激發光的粉體包含螢光粉或經表面處理的螢光複合粉體。較佳地,該任一可激發光的粉體的粒徑是0.1~100微米。 In one embodiment, any of the above-mentioned light-excitable powder includes phosphor powder or surface-treated phosphor composite powder. Preferably, the particle size of any light-excitable powder is 0.1-100 microns.

於一具體實施例,上述之發光粉層的厚度小於1mm。 In a specific embodiment, the thickness of the above-mentioned luminescent powder layer is less than 1 mm.

於一實施例,上述之發光粉層完全貼服在該晶片和基板的表面上的內部結構之電子顯微鏡影像圖如圖2或圖3所示。據此證明本發明的螢光粉是緊密一致且完全貼附在基板和晶片 上。 In one embodiment, the electron microscope image of the internal structure in which the above-mentioned luminescent powder layer is completely attached to the surface of the wafer and the substrate is shown in FIG. 2 or FIG. 3. According to this, it is proved that the phosphor of the present invention is closely consistent and completely attached to the substrate and the chip. on.

於一實施例,上述之不含發光粉之透明膠水或樹脂的材質是矽膠、環氧樹脂、聚氨酯、壓克力樹脂或其任一組合。 In one embodiment, the material of the above-mentioned transparent glue or resin without luminescent powder is silicon glue, epoxy resin, polyurethane, acrylic resin or any combination thereof.

於一實施例,上述之步驟二所述之固化一厚度小於0.01mm的透明膠層的方式包含加熱固化、紫外線固化或其組合。 In one embodiment, the method of curing a transparent adhesive layer with a thickness of less than 0.01 mm in the above step 2 includes heat curing, ultraviolet curing, or a combination thereof.

於一實施例,上述之步驟三所述的不產生熱能的塗層是光學擴散塗層。 In one embodiment, the non-heat-generating coating described in step 3 above is an optical diffusion coating.

上述之可降低出光面溫度的晶片級封裝之發光晶片結構和製備方法的關鍵是在所述的晶片或基板上先披覆該發光粉層,然後使用不含發光粉之透明膠水在該發光粉層的表面上固化形成厚度小於0.01mm的透明膠層,完成第一次封裝,然後在該厚度小於0.01mm的透明膠層正面或五面上再封裝一不產生熱能的塗層,藉此二次封裝程序構成上述的可降低出光面溫度的晶片級封裝之發光晶片結構。 The key to the above-mentioned light-emitting chip structure and preparation method of the wafer-level package that can reduce the temperature of the light-emitting surface is to first coat the light-emitting powder layer on the chip or substrate, and then use transparent glue without light-emitting powder on the light-emitting powder The surface of the layer is cured to form a transparent adhesive layer with a thickness of less than 0.01mm, and the first encapsulation is completed, and then a coating that does not generate heat is encapsulated on the front or five sides of the transparent adhesive layer with a thickness of less than 0.01mm. The sub-package process constitutes the above-mentioned light emitting chip structure of the wafer level package which can reduce the temperature of the light emitting surface.

本新型第二實施例是提供一種可降低發光晶片的出光面溫度的方法,其包括在該發光晶片的製造過程中使用不含發光粉的透明膠水在發光粉層的表面上固化形成一厚度小於0.01mm的透明膠層,藉此使該發光粉層中的螢光粉完全貼服在該發光晶片的基板和晶片的表面,藉此使該螢光粉傳導熱到基板,達到降低該發光晶片出光面溫度之目的。 The second embodiment of the present invention provides a method for lowering the temperature of the light-emitting surface of a light-emitting chip, which includes curing the surface of the light-emitting powder layer with transparent glue without light-emitting powder during the manufacturing process of the light-emitting chip to form a thickness less than The transparent glue layer of 0.01mm is used to make the phosphor in the luminescent powder layer completely adhere to the substrate and the surface of the light-emitting chip, thereby allowing the phosphor to conduct heat to the substrate, so as to reduce the light-emitting chip The purpose of the temperature of the light emitting surface.

於一較佳實施例,上述之發光晶片的出光面是五面。 In a preferred embodiment, the light-emitting surface of the above-mentioned light-emitting chip is five-sided.

於一實施例,上述之不含發光粉的透明膠水的材質 是矽膠、環氧樹脂、聚氨酯、壓克力樹脂或其任一組合。 In one embodiment, the above-mentioned transparent glue material without luminescent powder It is silicone, epoxy, polyurethane, acrylic resin or any combination thereof.

於一實施例,上述之透明膠層的厚度小於0.01mm。 In one embodiment, the thickness of the above-mentioned transparent adhesive layer is less than 0.01 mm.

綜上所述,本新型的可降低出光面溫度的晶片級封裝之發光晶片結構至少具有以下無法預期的功效和優點:(1)本新型係為使用二次封裝工藝製造發光晶片,其中提供一使螢光粉完全貼服在基板和晶片表面且不會產生熱能的厚度小於0.01mm的透明膠層,同時,本新型提供的可降低出光面溫度的晶片級封裝之發光晶片結構中的螢光粉轉化光產生的熱,經由僅只有在晶片及基板表面螢光粉導熱,藉由此途徑迅速導熱到基板上來散熱,所以可有效地降低出光面溫度,達到提高發光產品的使用安全性和延長使用壽命的目的;(2)本新型的發光粉層是完全披覆貼服在晶片和基板表面上,所以能有效提升發光粉層的發光效能,因此本新型的經濟效益高且相較於習知的發光晶片或發光二極體減少至少15%的發光粉用量;和(3)提供一種降低出光面的溫度並延長發光裝置使用壽命的方法;藉由包括依序導入發光粉層和使該發光粉層中的螢光粉完全貼服在基板和晶片表面的厚度小於0.01mm的透明膠層的發光晶片二次封裝技術來降低出光面的溫度,減少發光產品的熱損害,達到延長使用壽命的目的 In summary, the light-emitting chip structure of the wafer-level package of the new type that can reduce the temperature of the light-emitting surface has at least the following unpredictable effects and advantages: (1) The new type is to manufacture the light-emitting chip using a secondary packaging process, which provides one The transparent glue layer with a thickness of less than 0.01mm that makes the phosphor completely adhere to the surface of the substrate and the chip and does not generate heat. At the same time, the new type provides the phosphor in the light-emitting chip structure of the chip-level package that can reduce the temperature of the light-emitting surface The heat generated by the powder converted to light, through only the heat conduction of the phosphor on the surface of the wafer and the substrate, and the heat conduction to the substrate quickly through this way, so it can effectively reduce the temperature of the light emitting surface, and improve the safety and extension of the use of light-emitting products. The purpose of service life; (2) The luminescent powder layer of the present invention is completely coated on the surface of the chip and the substrate, so it can effectively improve the luminous efficiency of the luminescent powder layer. Therefore, the new type has high economic benefits and is compared with conventional ones. The known light-emitting chip or light-emitting diode reduces the amount of light-emitting powder by at least 15%; and (3) provides a method for reducing the temperature of the light-emitting surface and prolonging the service life of the light-emitting device; The phosphor in the luminescent powder layer is completely attached to the substrate and the surface of the chip with a transparent adhesive layer with a thickness of less than 0.01mm. The secondary packaging technology of the luminescent chip reduces the temperature of the light-emitting surface, reduces the thermal damage of the luminescent product, and extends the service life. the goal of

根據本新型的代表實施例,本新型提供可降低出光面溫度的晶片級封裝之發光晶片結構 1 如圖一所示,其製程步驟為:在基板 11 上放置晶片 12 ,在該基板 11 和晶片 12 的表面上以粉體塗佈技術披覆發光粉形成發光粉層 13 ,然後塗佈或膠合不含發 光粉之透明膠水在發光粉層 13 的表面上,該不含發光粉之透明膠水經固化程序在該發光粉層 13 的表面上形成厚度小於0.01mm的透明膠層 14 ,藉此使該發光粉層 13 中的發光粉完全貼服在基板 11 和晶片 12 的表面,完成第一次封裝,然後在該厚度小於0.01mm的透明膠層 14 正面上再封裝一不產生熱能的塗層 15 ,藉由二次封裝程序製成所述的可降低出光面溫度的晶片級封裝之發光晶片結構 1 According to a representative embodiment of the present invention, the present invention provides a light emitting chip structure 1 of a wafer level package capable of reducing the temperature of the light emitting surface as shown in Figure 1. The process steps are: placing a chip 12 on a substrate 11 , and placing a chip 12 on the substrate 11 and the chip The surface of 12 is coated with luminescent powder by powder coating technology to form a luminescent powder layer 13 , and then a transparent glue without luminescent powder is coated or glued on the surface of the luminescent powder layer 13. The transparent glue without luminescent powder is passed through firmware 14 is formed of transparent plastic layer thickness of less than 0.01mm on a surface of the luminescent powder layer 13, whereby the light emitting layer emits light pink powder in 13 smoothly placed on the surface of the wafer 12 and the substrate 11, the first complete Package, and then package a non-heat-generating coating 15 on the front surface of the transparent adhesive layer 14 with a thickness of less than 0.01mm, and the light-emitting chip of the wafer-level package that can reduce the temperature of the light-emitting surface is produced by the secondary packaging process Structure 1 .

上述代表實施例的發光粉層 13 完全貼服在該晶片 12 和基板 11 的表面上,其內部結構之電子顯微鏡橫切面影像圖如圖2或圖3所示。據此證明本發明的螢光粉是緊密一致且完全貼附在基板和晶片上。 The luminescent powder layer 13 of the above representative embodiment is completely attached to the surface of the wafer 12 and the substrate 11 , and the electron microscope cross-sectional image diagram of the internal structure is shown in FIG. 2 or FIG. 3. According to this, it is proved that the phosphor of the present invention is closely and uniformly attached to the substrate and the chip.

於一實驗例,根據以上代表實施例所述的步驟,使用0.5克的發光粉製成本發明所述的可降低出光面溫度的晶片級封裝之發光晶片(NCC-COB13.5),並使用市售一次封裝工藝的發光晶片(編號TOYONIA)作為實驗對照組,分別使用22瓦和50瓦進行實驗,同時量測基材和出光面的溫度,其結果如表1所示,明顯地,和市售一次封裝工藝的發光晶片相比較,本發明的可降低出光面溫度的晶片級封裝之發光晶片能大幅度降低出光面的溫度達到至少50℃的差距。據此,本新型相較於習知一次封裝工藝的技術確實具有無法預期的技術效果。 In an experimental example, according to the steps described in the above representative embodiment, 0.5 g of luminescent powder is used to make the light-emitting chip (NCC-COB13.5) of the present invention that can reduce the temperature of the light-emitting surface. The light-emitting chip (No. TOYONIA) sold once in the packaging process was used as the experimental control group. The experiment was performed with 22 watts and 50 watts respectively, and the temperature of the substrate and the light-emitting surface was measured at the same time. The results are shown in Table 1. Compared with the light-emitting chip of the one-time packaging process, the light-emitting chip of the wafer-level package that can reduce the temperature of the light-emitting surface of the present invention can greatly reduce the temperature of the light-emitting surface to at least 50°C. Accordingly, compared with the conventional one-time packaging process technology, the present invention does have unpredictable technical effects.

Figure 109217472-A0305-02-0015-1
Figure 109217472-A0305-02-0015-1
Figure 109217472-A0305-02-0016-3
Figure 109217472-A0305-02-0016-3

綜上所述,本新型的可降低出光面溫度的晶片級封裝之發光晶片結構至少具有以下無法預期的功效和優點:(1)本發明提供一具有良好結構均勻性且不會產生熱能的厚度小於0.01mm的透明膠層,同時,本新型提供的可降低出光面溫度的晶片級封裝之發光晶片結構中的螢光粉轉化光產生的熱,經由僅只有在該晶片及基板表面螢光粉,藉由此途徑迅速導熱到該基板上來散熱,所以可有效地降低其出光面溫度,達到提高發光產品的使用安全性和延長使用壽命的目的;(2)本新型的發光粉層是完全披覆在晶片或基板上,所以能有效提升發光粉層的發光效能,因此本發明的經濟效益高且相較於習知的發光晶片或發光二極體減少至少15%的發光粉用量;和(3)提供一種降低出光面的溫度並延長發光裝置使用壽命的方法;藉由依序導入發光粉層和厚度小於0.01mm的透明膠層的發光晶片製造技術來降低出光面的溫度,減少發光產品的熱損害,達到延長使用壽命的目的。 In summary, the light-emitting chip structure of the wafer-level package of the new type that can reduce the temperature of the light-emitting surface has at least the following unpredictable effects and advantages: (1) The present invention provides a thickness that has good structural uniformity and does not generate heat. The transparent adhesive layer is smaller than 0.01mm. At the same time, the phosphor in the light-emitting chip structure of the wafer-level package provided by the present invention can reduce the light-emitting surface temperature to convert the heat generated by the light, through only the phosphor on the surface of the chip and the substrate By this way, heat conduction to the substrate quickly to dissipate heat, so it can effectively reduce the temperature of the light-emitting surface, and achieve the purpose of improving the safety of light-emitting products and prolonging the service life; (2) The new type of light-emitting powder layer is completely covered Covered on a chip or substrate, it can effectively improve the luminous efficiency of the luminescent powder layer, so the present invention has high economic benefits and reduces the amount of luminescent powder by at least 15% compared with conventional light-emitting chips or light-emitting diodes; and ( 3) Provide a method to reduce the temperature of the light-emitting surface and prolong the service life of the light-emitting device; reduce the temperature of the light-emitting surface by sequentially introducing a light-emitting powder layer and a transparent adhesive layer with a thickness of less than 0.01mm to reduce the temperature of the light-emitting surface and reduce the cost of the light-emitting product. Heat damage to achieve the purpose of extending the service life.

以上雖以特定實驗例說明本新型,但並不因此限定本新型之範圍,只要不脫離本新型之要旨,熟悉本技藝者瞭解在不脫離本新型的意圖及範圍下可進行各種變形或變更。此外,摘要部分和標題僅是用來輔助專利文件搜尋之用,並非用來限制本 新型之權利範圍。 Although specific experimental examples are used to illustrate the present invention, the scope of the present invention is not limited. As long as the spirit of the present invention is not deviated, those skilled in the art understand that various modifications or changes can be made without departing from the intention and scope of the present invention. In addition, the abstract part and title are only used to assist in searching for patent documents, not to limit the text. The scope of new rights.

1:可降低出光面溫度的晶片級封裝之發光晶片結構 1: The light-emitting chip structure of the chip-level package that can reduce the temperature of the light-emitting surface

11:基板 11: substrate

12:晶片 12: chip

13:發光粉層 13: Luminous powder layer

14:厚度小於0.01mm的透明膠層 14: Transparent glue layer with thickness less than 0.01mm

15:不產生熱能的塗層 15: Coating that does not generate heat

Claims (5)

一種可降低出光面溫度的晶片級封裝之發光晶片結構,其組成元件包含晶片、基板、發光粉層、透明膠層和不產生熱能的塗層;該晶片和該基板的表面上以粉體塗佈技術披覆該發光粉層,該發光粉層是由螢光粉或任一可激發光的粉體所構成;該發光粉層的表面上固化一厚度小於0.01mm的該透明膠層,使該發光粉層完全貼服在該晶片和基板的表面上,該透明膠層是由不含發光粉的透明膠水或樹脂所構成,和該厚度小於0.01mm的透明膠層的表面上封裝該不產生熱能的塗層,藉此構成所述的可降低出光面溫度的晶片級封裝之發光晶片結構。 A wafer-level packaged light-emitting chip structure that can reduce the temperature of the light-emitting surface. Its constituent elements include a wafer, a substrate, a luminescent powder layer, a transparent adhesive layer and a coating that does not generate heat; the surface of the wafer and the substrate is coated with powder The luminescent powder layer is covered by cloth technology, and the luminescent powder layer is composed of phosphor or any powder that can excite light; on the surface of the luminescent powder layer, a transparent adhesive layer with a thickness of less than 0.01mm is cured to make The luminescent powder layer is completely attached to the surface of the wafer and the substrate, the transparent glue layer is composed of transparent glue or resin that does not contain luminescent powder, and the transparent glue layer with a thickness of less than 0.01mm is encapsulated on the surface of the transparent glue layer. The heat-generating coating constitutes the light-emitting chip structure of the wafer-level package that can reduce the temperature of the light-emitting surface. 如請求項1之可降低出光面溫度的晶片級封裝之發光晶片結構,其中上述之可降低出光面溫度的晶片級封裝之發光晶片結構的出光面是五面。 The light-emitting chip structure of the wafer-level package capable of lowering the temperature of the light-emitting surface of claim 1, wherein the light-emitting chip structure of the above-mentioned wafer-level package capable of lowering the temperature of the light-emitting surface has five light-emitting surfaces. 如請求項1之可降低出光面溫度的晶片級封裝之發光晶片結構,其中上述之任一可激發光的粉體包含螢光粉或經表面處理的螢光複合粉體,該任一可激發光的粉體的粒徑是0.1~100微米。 For example, the light-emitting chip structure of a wafer-level package capable of reducing the temperature of the light-emitting surface of claim 1, wherein any of the above-mentioned light-excitable powders includes phosphors or surface-treated phosphor composite powders, which can be excited The particle size of the light powder is 0.1-100 microns. 如請求項1之可降低出光面溫度的晶片級封裝之發光晶片結構,其中上述之不含發光粉之透明膠水或樹脂的材質是矽膠、環氧樹脂、聚氨酯、壓克力樹脂或其任一組合。 For example, the light-emitting chip structure of the chip-level package that can reduce the temperature of the light-emitting surface in claim 1, wherein the material of the transparent glue or resin that does not contain light-emitting powder is silicon, epoxy, polyurethane, acrylic resin or any of them combination. 如請求項1之可降低出光面溫度的晶片級封裝之發光晶片結構,其中上述之發光粉層的厚度小於1mm。 The light-emitting chip structure of a wafer-level package capable of reducing the temperature of the light-emitting surface as in claim 1, wherein the thickness of the above-mentioned light-emitting powder layer is less than 1 mm.
TW109217472U 2020-12-31 2020-12-31 A chip scale packaging light-emitting chip structure capable of decreasing temperature at light-out surface TWM612206U (en)

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