TWM609764U - Auto-accessing and positioning device - Google Patents
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- TWM609764U TWM609764U TW109213062U TW109213062U TWM609764U TW M609764 U TWM609764 U TW M609764U TW 109213062 U TW109213062 U TW 109213062U TW 109213062 U TW109213062 U TW 109213062U TW M609764 U TWM609764 U TW M609764U
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Abstract
一種自動存取定位裝置,主要係配置應用於機器人,其特徵在於該裝置是配套六軸機器人而供進行上下料等,以代替人工危險操作,其存取定位本身帶有全自動輸送料盤等功能;使機器人可抓取料盤上的工件放置於所需位置進行加工或安裝等作用,其特點在於,儲存量大、性能優異、操作簡單且動作靈活、可適應各種工件製造並降低成本,具有容易生產及實現全自動化、智慧化、生產效率高與安全可靠等諸多優點,實用性更強。 An automatic access and positioning device, which is mainly configured for use in robots. It is characterized in that the device is equipped with a six-axis robot for loading and unloading, instead of manual dangerous operations. The access and positioning itself has a fully automatic conveying tray, etc. Function: The robot can grab the workpiece on the tray and place it in the required position for processing or installation. Its characteristics are large storage capacity, excellent performance, simple operation and flexible action, which can be adapted to various workpiece manufacturing and reduce costs. It has many advantages such as easy production and realization of full automation, intelligence, high production efficiency, safety and reliability, and more practicality.
Description
本創作係關於一種自動存取定位裝置,為適配應用於機器人。 This creation is about an automatic access positioning device, which is adapted to be used in robots.
在目前的機械加工過程中,從機床上下料通常是採用人工取放方式,惟其中存在:工人勞動強度較大,安全等級較低、生產效率低,因工件存放比較隨意又不易管理,顯然不利於自動化生產,且使用專機所占地面積大、結構複雜、維修麻煩,產品換代時不利於調整產品結構,也很容易發生工傷事故,為了預防事故的發生率,設備上就必須額外增加安全防護裝置才能確保人工和設備的生產安全性,因此使得整體的生產成本上升。現有的機器由於儲料盤和機器人分別獨立放置,儲料盤與機器人的相對位置精度不穩定,若料倉或機器人因碰撞出現位移偏差,則會大大降低機器人上下料的準確度,即必須停機重新對機器人的動作進行調整,將大大影響正常生產。另外,由於機器人的抓取範圍十分有限,工作過程中需要頻繁地向儲料盤中補給工件,以確保機器人持續抓取工件,因此大大增加了工作人員的勞動強度。 是以,有必要對現有設備再做進一步改進。 In the current machining process, manual loading and unloading of materials from the machine tool is usually adopted, but there are: workers' labor intensity is relatively high, the safety level is low, and the production efficiency is low. The storage of workpieces is relatively random and difficult to manage, which is obviously disadvantageous. It is used in automated production, and the dedicated machine uses a large area, complex structure, and troublesome maintenance. It is not conducive to adjusting the product structure when the product is replaced. It is also prone to industrial accidents. In order to prevent the incidence of accidents, additional safety protection must be added to the equipment Only the device can ensure the production safety of labor and equipment, thus increasing the overall production cost. Because the storage tray and the robot are placed independently of the existing machine, the relative position accuracy of the storage tray and the robot is unstable. If the storage bin or the robot has a displacement deviation due to collision, the accuracy of the robot's loading and unloading will be greatly reduced, that is, it must be stopped. Re-adjusting the robot's movements will greatly affect normal production. In addition, because the robot's grasping range is very limited, it is necessary to frequently replenish workpieces in the storage tray during the work process to ensure that the robot continues to grasp the workpieces, thus greatly increasing the labor intensity of the staff. Therefore, it is necessary to further improve the existing equipment.
本創作的目的係提供一種自動存取定位裝置,主要是為了克服上述背景技術中的不足,使其可適配應用於機器人,從而具有結構簡單合理、性能優異、操作簡單動作靈活、可適應各種工件、製造成本低、易生產、易實現、可替換、全自動化、智慧化、數位化、生產效率高等諸多優點,且安全可靠的適用於機器人的自動儲存料倉設備,用以克服現有技術中的諸多不足之處。 The purpose of this creation is to provide an automatic access positioning device, mainly to overcome the shortcomings of the above-mentioned background technology, so that it can be adapted to robots, so that it has a simple and reasonable structure, excellent performance, simple operation, flexible action, and adaptability to various Workpieces, low manufacturing costs, easy production, easy realization, replaceable, fully automated, intelligent, digitized, high production efficiency and many other advantages, and are safe and reliable automatic storage silo equipment suitable for robots to overcome the existing technology Many shortcomings.
如上述的自動存取定位裝置,其係包括:機器人、執行氣缸、抬升汽缸、防錯鈑金、定位銷及儲料板,其中:所述的機器人放置在機器人方管架上,固定機器人用,執行汽缸鎖在執行氣缸座上,該執行氣缸座係鎖設於機器人方管架上,所述抬升氣缸係鎖設在連接塊上,且該連接塊係鎖設在所述執行氣缸上,又該抬升氣缸上方係具有一托盤定位鈑金,該托盤定位鈑金上方連接設有一防錯鈑金,該防錯鈑金和托盤定位鈑金係呈相連接,而該托盤定位鈑金上並鎖有一定位銷,用以拉取除料板;而其特徵在於人工需通過學會操作機器人,以進行選擇程式和啟動機器人,而控制執行氣缸帶動抬升氣缸和儲料板執行氣缸到位後定位銷進行定位,機器人進行抓取儲料板上的工件進行上下料等操作,並把加工好的工件放入到儲料板裡面,放滿後,抬升氣缸下 降,由防錯鈑金帶動儲料板執行氣缸送回起點而完成一套完整的動作流程;如上所述加工好的工件放入到儲料板通過托盤定位鈑金上的防錯鈑金推出,其托盤定位鈑金安裝抬升氣缸上進行短距離上下運動,其抬升氣缸安裝在連接塊和執行氣缸相連接進行輸送儲料板等操作;所述執行氣缸安裝執行氣缸座上,其執行氣缸座安裝在機器人方管架上,旁邊安裝有電纜保護鈑金其安裝在機器人方管架上,其下方安裝有接水鈑金,鎖在機器人方管架上,其最下方是電控櫃;所述執行氣缸上有連接塊和抬升氣缸相連接,抬升氣缸下鎖有電纜連線鈑金可帶動電纜;所述抬升氣缸上安裝有托盤定位鈑金,托盤定位鈑金上有防錯鈑金和定位銷限位儲料板;所述托盤定位鈑金左右,係設有輸送滾輪儲料板在上面運行,其鎖在輸送滾輪座可以左右微調,鎖在機器人方管架其旁邊係設有可限位儲料板的輸送滾輪鈑金;所述輸送滾輪末端有感測器感應儲料板和油壓緩衝器緩衝儲料板,其固定在緩衝信號器固定座上,緩衝信號器固定座係鎖在機器人方管架上;所述機器人方管架上安裝有機器人和周圍的機器人鈑金,其下方安裝可開式電控門、機器人電控門、散熱 鈑金、電控門側鈑金、氣缸拉伸側鈑金、機器人電控側鈑金、前鈑金、前上鈑金等起到安全美觀等作用,其最下方具有固定地腳鎖到地面進行安裝;所述機器人和存取定位裝置係為一整體匹配設置,控制機器人操作簡單、製造成本低,易生產易實現全自動化,智慧化,安全可靠等特點;本創作通過上述結構的改良,與現有技術相比,具有以下優點: The above-mentioned automatic access and positioning device includes: robot, execution cylinder, lifting cylinder, error-proof sheet metal, positioning pin and storage plate, wherein: the robot is placed on the robot square tube rack for fixing the robot, The execution cylinder is locked on the execution cylinder seat, the execution cylinder seat is locked and arranged on the robot square pipe frame, the lifting cylinder is locked and arranged on the connecting block, and the connecting block is locked and arranged on the execution cylinder, and The upper part of the lifting cylinder is provided with a pallet positioning sheet metal, the upper part of the pallet positioning sheet metal is connected with a mistake-proof sheet metal, the mistake-proof sheet metal and the pallet positioning sheet metal are connected, and the pallet positioning sheet metal is locked with a positioning pin for Pull the cutout plate; and the feature is that the manual needs to learn to operate the robot to select the program and start the robot, and the control execution cylinder drives the lifting cylinder and the storage plate to execute the positioning pin after the cylinder is in place, and the robot grabs and stores Carry out operations such as loading and unloading of the workpiece on the material plate, and put the processed workpiece into the storage plate, and after it is full, lift the lower cylinder Lower, the storage plate is driven by the error-proof sheet metal to execute the cylinder to send it back to the starting point to complete a complete set of action processes; the workpieces processed as described above are placed in the storage plate and the error-proof sheet metal on the tray positioning sheet metal is pushed out, and the tray Position the sheet metal installation lifting cylinder to move up and down for a short distance. The lifting cylinder is installed on the connecting block and the actuator cylinder is connected to carry out operations such as conveying the storage plate; the actuator cylinder is installed on the actuator cylinder seat, and the actuator cylinder seat is installed on the robot side. On the pipe rack, there is a cable protection sheet metal installed next to it. It is installed on the robot square pipe rack, and the water receiving sheet metal is installed below it, which is locked on the robot square pipe rack. The bottom is the electric control cabinet; the actuator cylinder has a connection The block is connected to the lifting cylinder, and the lifting cylinder is locked with a cable connection sheet metal that can drive the cable; the lifting cylinder is equipped with a tray positioning sheet metal, and the tray positioning sheet metal is provided with a mistake-proof sheet metal and a positioning pin limit storage plate; The pallet is positioned to the left and right of the sheet metal, and there is a conveying roller storage plate running on it. It is locked on the conveying roller seat and can be fine-tuned left and right. It is locked on the robot square tube rack and is equipped with a conveying roller sheet metal that can limit the storage plate; The end of the conveying roller has a sensor sensing storage plate and an oil pressure buffer buffer storage plate, which are fixed on the buffer signal fixed seat, and the buffer signal fixed seat is locked on the robot square tube rack; the robot side The robot and the surrounding robot sheet metal are installed on the pipe frame, and the openable electric control door, the robot electric control door, and the heat dissipation are installed below it. The sheet metal, the electronically controlled door side sheet metal, the cylinder stretched side sheet metal, the robot electronically controlled side sheet metal, the front sheet metal, the front upper sheet metal, etc. play a safe and beautiful role, and the lowermost part has a fixed foot lock to the ground for installation; the robot It is integrated with the access positioning device. The control robot is simple to operate, low manufacturing cost, easy to produce, easy to achieve full automation, intelligence, safety and reliability, etc.; this creation is improved through the above structure, compared with the existing technology, Has the following advantages:
1、設備採用機器人和存取定位裝置一體式,物料緩存數量多,間歇補給時間長,機器人利用率高,有效節省人工。 1. The equipment adopts the integrated robot and the storage and retrieval positioning device, the quantity of material buffer is large, the intermittent supply time is long, the robot utilization rate is high, and the labor is effectively saved.
2、儲存量大,性能優異操作簡單動作靈活、可適應各種工件、製造成本低。 2. Large storage capacity, excellent performance, simple operation, flexible action, adaptable to various workpieces, and low manufacturing cost.
3、自動化上料、降低人工勞動強度、減少設備占地面積、提升設備安全防護性能,簡化設備機構,降低設備製造和維護成本。 3. Automatic feeding, reduce labor intensity, reduce equipment footprint, improve equipment safety protection performance, simplify equipment structure, and reduce equipment manufacturing and maintenance costs.
4、綜合而言,其具有儲存量大,性能優異操作簡單動作靈活、可適應各種工件、製造成本低,易生產易實現全自動化,智慧化,生產效率高且安全可靠等特點,實用性強。 4. In general, it has the characteristics of large storage capacity, excellent performance, simple operation, flexible action, adaptable to various workpieces, low manufacturing cost, easy production and full automation, intelligence, high production efficiency, safety and reliability, and strong practicability .
1:機器人 1: robot
2:緩衝信號器固定座 2: Buffer annunciator fixing seat
3:油壓緩衝器 3: Hydraulic buffer
4:輸送滾輪 4: Conveying roller
20:輸送滾輪鈑金 20: Conveying roller sheet metal
21:輸送滾輪座 21: Conveying roller seat
22:末端夾具 22: End clamp
23:執行氣缸 23: Executive cylinder
5:接水盤 5: Receiving water tray
6:傳感器 6: Sensor
7:尼龍塊 7: Nylon block
8:可開式電控門 8: Openable electronic control door
9:機器人電控門 9: Robot electric control door
10:固定地腳 10: Fixed feet
11:機器人方管架 11: Robot square tube rack
12:散熱鈑金 12: Heat dissipation sheet metal
13:機器人鈑金 13: Robot sheet metal
14:電控門側鈑金 14: Sheet metal on the side of the electronic control door
15:氣缸拉伸側鈑金 15: Cylinder stretch side sheet metal
16:機器人電控側鈑金 16: Robot electric control side sheet metal
17:前鈑金 17: Front sheet metal
18:前上鈑金 18: front upper sheet metal
19:電纜保護鈑金 19: Cable protection sheet metal
24:托盤定位鈑金 24: Pallet positioning sheet metal
25:電纜連線鈑金 25: Cable connection sheet metal
26:抬升氣缸 26: Lift the cylinder
27:執行氣缸座 27: Executive cylinder block
28:連接塊 28: Connection block
29:防錯鈑金 29: Error-proof sheet metal
30:定位銷 30: positioning pin
31:儲料板 31: Storage board
32:接水鈑金 32: Receiving water sheet metal
圖1是本創作配置應用的組合立體圖。 Figure 1 is a combined perspective view of the authoring configuration application.
圖2是本創作另一角度的組合立體圖。 Figure 2 is a combined perspective view of this creation from another angle.
圖3是本創作內部主要構件的組合立體圖。 Figure 3 is a combined three-dimensional view of the main components of the creation.
圖4是本創作之基本儲料盤立體示意圖。 Figure 4 is a three-dimensional schematic diagram of the basic storage tray of this creation.
茲依附圖將本創作之結構特徵及其他之作用、目的詳細說明如下:參考圖1-圖4,本創作係一種自動存取定位裝置,其係包括:機器人1、執行氣缸23、抬升汽缸26、防錯鈑金29、定位銷30及儲料板31,其中:該機器人1係供固定設於機器人方管架11上,而執行汽缸23係鎖設固定在一執行氣缸座27上,該執行氣缸座27係鎖設於機器人方管架11上,所述抬升氣缸26係鎖設在連接塊28上,且該連接塊28係鎖設在所述執行氣缸23上,又該抬升氣缸26上方係具有一托盤定位鈑金24,該托盤定位鈑金24上方連接設有一防錯板金29,該防錯鈑金29和托盤定位鈑金24係呈相連接,而該托盤定位鈑金24上並鎖有一定位銷30,用以拉取儲料板31;而其特徵在於人工需通過學會操作機器人1,以進行選擇程式和啟動機器人1,而控制執行氣缸23帶動抬升氣缸26和儲料板31執行氣缸23到位後定位銷30進行定位,機器人1進行抓取儲料板31上的工件進行上下料等操作,並把加工好的工件放入到
儲料板31裡面,放滿後,抬升氣缸26下降,由防錯鈑金29帶動儲料板31執行氣缸23送回起點而完成一套完整的動作流程。
The structural features and other functions and purposes of this creation are described in detail with reference to the drawings as follows: Referring to Figures 1 to 4, this creation is an automatic access positioning device, which includes: robot 1,
如上述加工好的工件放入到儲料板31通過托盤定位鈑金24上的防錯鈑金29推出,其托盤定位鈑金24安裝抬升氣缸26上進行短距離上下運動,其抬升氣缸26安裝在連接塊28和執行氣缸23相連接進行輸送儲料板31等操作;如上述執行氣缸23安裝執行氣缸座27上,其執行氣缸座27安裝在機器人方管架11上,旁邊安裝有電纜保護鈑金19其安裝在機器人方管架11上,其下方安裝有接水鈑金32,鎖在機器人方管架11上,其最下方是電控櫃;如上述執行氣缸23上有連接塊28和抬升氣缸26相連接,抬升氣缸26下鎖有電纜連線鈑金25可帶動電纜;如上述抬升氣缸26上安裝有托盤定位鈑金24,托盤定位鈑金24上有防錯鈑金29和定位銷30限位儲料板31;如上述托盤定位鈑金24左右,係設有輸送滾輪4儲料板31在上面運行,其鎖在輸送滾輪座21可以左右微調,鎖在機器人方管架11其旁邊係設有可限位儲料板31的輸送滾輪鈑金20;如上述輸送滾輪4末端有傳感器6感應儲料板31和油壓緩衝器3緩衝儲料板31,其固定在緩衝信號器固定座2上,緩衝信號器固定座2鎖在機器人方管架11上;
如上述機器人方管架11上安裝有機器人1和周圍的機器人鈑金13,其下方安裝可開式電控門8、機器人電控門9、散熱鈑金12、電控門側鈑金(14)、氣缸拉伸側鈑金(15)、機器人電控側鈑金(16)、前鈑金(17)、前上鈑金(18)等起到安全美觀等作用,其最下方具有固定地腳(10)鎖到地面進行安裝;如上述機器人1和存取定位裝置係為一整體的匹配設置,控制機器人1操作簡單、製造成本低,易生產易實現全自動化,智慧化,安全可靠等特點;上述各構件的功能和用途如下:機器人1:係用於安裝末端夾具22,安裝在機器人方管架11上代替人工進行上下料操作;緩衝信號器固定座2:係用於安裝油壓緩衝器3和傳感器6鎖在機器人方管架11上;油壓緩衝器3:係用於鎖在緩衝信號器固定座2上,緩衝儲料板31;輸送滾輪4:係用於前後儲料板31在上面進行左右輸送;接水盤5:係用於防止儲料板31流出的切削液,滴到接水盤5上,在流入到接水鈑金32上進行儲存;傳感器6:係用於識別儲料板到位資訊;尼龍塊7:係可用於安裝在可開式電控門8上,
進行開關啟動,以防止劃傷手;可開式電控門8:其裡面係裝設具有固定式電控箱一體式;機器人電控門9:其裡面係裝設具有機器人固定式電控櫃一體式;固定地腳10:係可用於自動存取定位裝置安裝地上進行鎖定;機器人方管架11:係用於固定機器人1和存取定位裝置;散熱鈑金12:係用於發散機器人電控櫃裡面的熱氣;機器人鈑金13:係用於包裹機器人底座,以獲安全美觀等作用;電控門側鈑金14:係安裝在機器人方管架11,以獲安全美觀等作用;氣缸拉伸側鈑金15:係安裝在機器人方管架11,以獲安全美觀等作用;機器人電控側鈑金16:係安裝在機器人方管架11,以獲安全美觀等作用;前鈑金17:係用於安裝在機器人方管架11,以獲安全美觀等作用;前上鈑金18:係用於安裝在機器人方管架11,
以獲安全美觀等作用;電纜保護鈑金19:係用於過電纜保護鏈和氣管電線等;輸送滾輪鈑金20:係用於限位儲料板31安裝在輸送滾輪4側面;輸送滾輪座21:係用於固定輸送滾輪4安裝在機器人方管架11上;末端夾具22:係安裝在機器人1末端,可抓取所需要的工件;執行氣缸23:係用於帶動儲料板31前後運動;托盤定位鈑金24:係用於安裝定位銷30和防錯鈑金29,鎖在抬升氣缸26上面;電纜連線鈑金25:係用於固定電纜,鎖在抬升氣缸26下面;抬升氣缸26:係用於帶動上方托盤定位鈑金24和定位銷30,定位儲料板31,可獲定位作用;執行氣缸座27:係用於固定執行氣缸23連接在機器人方管架11上;連接塊28:係用於執行氣缸23和抬升氣缸26相連接帶動。;防錯鈑金29:係用於推進儲料板31,防止抬升氣缸26下降時沒把儲料板31推到位;
定位銷30:係用於定位儲料板31;儲料板31:係用於儲存工件,防止發生磕碰;接水鈑金32:係用於接水盤5流出來的水,進行儲存收集。
As the above-mentioned processed workpiece is put into the
本創作的工作流程如下:人工需通過學會操作機器人1,以進行選擇程式和啟動機器人1,而控制執行氣缸23帶動抬升氣缸26和儲料板31執行氣缸23到位後定位銷30進行定位,機器人1進行抓取儲料板31上的工件進行上下料等操作,並把加工好的工件放入到儲料板31裡面,放滿後,抬升氣缸26下降,由防錯鈑金29帶動儲料板31執行氣缸23送回起點來完成一套完整的動作流程。
The workflow of this creation is as follows: humans need to learn to operate the robot 1 to select the program and start the robot 1, and control the
如上實施例所揭,係例舉說明本創作的主要技術內容及手段特徵,並非用以限定本案的實施形態,舉凡涉及等效應用或簡單增減改變,均應視為屬於本案技術範圍,始謂合理。 As disclosed in the above example, it is an example to illustrate the main technical content and method characteristics of this creation, and is not used to limit the implementation of this case. Anything involving equivalent applications or simple additions, deletions and changes shall be regarded as belonging to the technical scope of this case. That is reasonable.
1:機器人 1: robot
2:緩衝信號器固定座 2: Buffer annunciator fixing seat
3:油壓緩衝器 3: Hydraulic buffer
4:輸送滾輪 4: Conveying roller
5:接水盤 5: Receiving water tray
6:傳感器 6: Sensor
7:尼龍塊 7: Nylon block
8:可開式電控門 8: Openable electronic control door
9:機器人電控門 9: Robot electric control door
10:固定地腳 10: Fixed feet
11:機器人方管架 11: Robot square tube rack
12:散熱鈑金 12: Heat dissipation sheet metal
13:機器人鈑金 13: Robot sheet metal
Claims (9)
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TWM609764U true TWM609764U (en) | 2021-04-01 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI812338B (en) * | 2022-07-08 | 2023-08-11 | 鄧榮貴 | Workpiece conversion system and positioning mechanism coordinated with workpiece conversion system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI812338B (en) * | 2022-07-08 | 2023-08-11 | 鄧榮貴 | Workpiece conversion system and positioning mechanism coordinated with workpiece conversion system |
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