TWM609188U - Reciprocating conveyance device - Google Patents
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Abstract
一種往復輸送裝置,安裝於一主體上並用於運送複數個板材,往復輸送裝置包含:一後料架區、一前料架區以及一勾料臂。後料架區設置於主體且臨近一換料區,後料架區具有一外輸送框架、一內輸送框架設置於外輸送框架內部,外輸送框架受控而上下移動,內輸送框架定位複數個板材。前料架區具有一前輸送框架,設置於主體且位於後料架區與一處理工位之間,前輸送框架定位複數個板材,且前輸送框架受控而上下移動。勾料臂設置於主體,受控而將內輸送框架前後移動,或受控將板材前後移動。A reciprocating conveying device is installed on a main body and used for conveying a plurality of plates. The reciprocating conveying device includes a rear rack area, a front rack area and a hook arm. The rear material rack area is set in the main body and adjacent to a refueling area. The rear material rack area has an outer conveying frame and an inner conveying frame arranged inside the outer conveying frame. The outer conveying frame moves up and down under control, and the inner conveying frame is positioned in multiple positions. Sheet. The front rack area has a front conveying frame, which is arranged on the main body and located between the rear rack area and a processing station. The front conveying frame positions a plurality of plates, and the front conveying frame is controlled to move up and down. The hook arm is arranged on the main body to move the inner conveying frame back and forth under control, or move the plate back and forth under control.
Description
本創作關於一種運送複數個板材的往復輸送裝置,可以安裝而產生成較窄的作業空間,使複數個設備得以併排設置。This creation is about a reciprocating conveying device for conveying a plurality of plates, which can be installed to produce a narrow working space, so that a plurality of devices can be arranged side by side.
現有的板材壓合(或熱壓)成型設備能每一次的處理過程中,批次處理複數個條件相同的板材。例如圖1所示的壓合機90,具有向上層疊設置的複數個板材處理工位,用以承接位於相同高度上的輸送平台91上的複數個板材,因此可以提高批次處理的板材總量。The existing plate pressing (or hot pressing) forming equipment can process a plurality of plates with the same conditions in batches during each processing process. For example, the laminating machine 90 shown in FIG. 1 has a plurality of plate processing stations stacked upward to receive multiple plates on the
然而,即使增加壓合機批次處理的效率,其整體效率仍然不能有效率的提高,其原因在於,將板材移入或移出至輸送平台的換料作業仍然需要依靠人工進行,且一個輸送平台的作業空間通常是搭配一至二人。為了解決類似的問題,可以透過調整輸送平臺,而產生橫向輸送路徑,以對應複數個工位,但此種設置亦同時擴大整體設備的空間,不利於並排設置複數個設備。However, even if the efficiency of batch processing of the laminator is increased, its overall efficiency cannot be effectively improved. The reason is that the refueling operation of moving the plates into or out of the conveying platform still needs to be carried out manually, and a conveying platform The working space is usually for one or two people. In order to solve similar problems, a horizontal conveying path can be created by adjusting the conveying platform to correspond to a plurality of stations. However, this arrangement also enlarges the space of the overall equipment, which is not conducive to arranging a plurality of equipment side by side.
本創作提供一種往復輸送裝置,安裝於一主體上並用於運送複數個板材,往復輸送裝置包含:一後料架區、一前料架區以及一勾料臂。後料架區設置於主體且臨近一換料區,後料架區具有一外輸送框架、一內輸送框架設置於外輸送框架內部,外輸送框架受控而上下移動,內輸送框架定位複數個板材。前料架區具有一前輸送框架,設置於主體且位於後料架區與一處理工位之間,前輸送框架定位複數個板材,且前輸送框架受控而上下移動。勾料臂設置於主體,受控而將內輸送框架前後移動,或受控將該等板材前後移動。This creation provides a reciprocating conveying device installed on a main body and used for conveying a plurality of plates. The reciprocating conveying device includes: a rear rack area, a front rack area, and a hook arm. The rear material rack area is set in the main body and adjacent to a refueling area. The rear material rack area has an outer conveying frame and an inner conveying frame arranged inside the outer conveying frame. The outer conveying frame moves up and down under control, and the inner conveying frame is positioned in multiple positions. Sheet. The front rack area has a front conveying frame, which is arranged on the main body and located between the rear rack area and a processing station. The front conveying frame positions a plurality of plates, and the front conveying frame is controlled to move up and down. The hooking arm is arranged on the main body, and the inner conveying frame is controlled to move back and forth, or the plates are controlled to move back and forth.
此種往復輸送裝置可以設置於一處理工位與一換料區之間,以將複數個板材上下移動或前後移動,而形成較狹窄的作業空間,能使複數個設備並排以進行處理。Such a reciprocating conveying device can be arranged between a processing station and a refueling area to move a plurality of plates up and down or back and forth to form a relatively narrow working space, enabling a plurality of equipment to be arranged side by side for processing.
進一步地,主體設有一軌道,勾料臂於軌道前後移動。此外,內輸送框架具有複數個料臺以定位板材,該等料臺設置於內輸送框架的遠離二側,二側的該等料臺之間的間隔形成勾料臂的移動區域。複數個料臺具有滾筒架,有利於輸送板材。Furthermore, the main body is provided with a track, and the material hooking arm moves back and forth on the track. In addition, the inner conveying frame has a plurality of material tables for positioning the plates, and the material tables are arranged on two sides away from the inner conveying frame, and the interval between the material tables on the two sides forms the moving area of the hook arm. Plural material tables are equipped with roller racks, which are beneficial to conveying plates.
此外,前輸送框架的複數個料臺的數量不大於內輸送框架的複數個料臺的數量,且勾料臂受控而將內輸送框架或該等板材,於前輸送框架的上方前後移動,此種設置能夠加速人工換料流程。In addition, the number of the plurality of material tables of the front conveying frame is not greater than the number of the plurality of material tables of the inner conveying frame, and the hook arm is controlled to move the inner conveying frame or the plates back and forth above the front conveying frame, This setting can speed up the manual refueling process.
本創作提供一種往復輸送裝置,設置於換料區與板材處理工位之間,用以將複數個板材從換料區轉移至處理工位。於其中一實施態樣,處理工位是地板板材的壓合機,可以同時或批次進行複數個板材的壓合作業,然而,本創作的應用領域不以此為限,處理工位可以是任何一種給料或處理複數個板狀或片材的設備,處理工位也可以是在作動後提供並排的複數個複數個板材或片材的設備,而往復輸送裝置可以對應此種處理工位,以進行複數個板材或片材的給料或下料。This creation provides a reciprocating conveying device, which is arranged between the refueling area and the plate processing station to transfer a plurality of plates from the refueling area to the processing station. In one of the implementation aspects, the processing station is a laminating machine for floor panels, which can press multiple panels at the same time or in batches. However, the application field of this creation is not limited to this. The processing station can be Any kind of equipment for feeding or processing multiple plates or sheets, the processing station can also be an equipment that provides multiple plates or sheets side by side after being actuated, and the reciprocating conveying device can correspond to this processing station, To feed or unload a plurality of plates or sheets.
以下說明是以處理工位與換料區的相對位置為前後方向而進行描述,換言之,給料作業是將板材從換料區輸送至前方的處理工位,下料作業是將加工結束的板材從處理工位輸送至後方換料區,以符合本領域技術人員的通常理解。The following description takes the relative position of the processing station and the refueling area as the front-to-rear direction. In other words, the feeding operation is to transport the plate from the refueling area to the front processing station, and the blanking operation is to remove the finished plate from the processing station. The processing station is transported to the rear refueling area to meet the common understanding of those skilled in the art.
請參閱圖2至圖5,繪示地板板材壓合設備之各作業區的配置,包含從前方至後方依序設置的處理工位、往復輸送裝置以及換料區60。於本實施態樣中,處理工位是壓合機50,用以將複數個板材壓制而具有特定紋路或切割紋路,壓合機50具有複數個加工位置51,使複數個板材間隔設置,同時進行加工作業。換料區60是人工作業,用將未處理的板材批次安裝於往復輸送裝置,或將已處理的板材從往復輸送裝置取出或更換,然而,換料區60也可以設計以自動化的進行上述換料作業。往復輸送裝置安裝於主體10,包含後料架區30鄰進換料區60、前料架區40位於後料架區30與壓合機50之間、以及勾料臂20。Please refer to Figures 2 to 5, which illustrate the configuration of each work area of the floor panel pressing equipment, including processing stations, reciprocating conveying devices and refueling
後料架區30具有外輸送框架35以及內輸送框架31,外輸送框架35位於主體10後端並定位於升降機構36,外輸送框架35受升降機構36帶動而上下移動,內輸送框架31透過一導軌而定位於外輸送框架35的內部,因此,外輸送框架35可以帶動內輸送框架31上下移動,內輸送框架31可以沿著導軌前後移動。內輸送框架31具有複數個料臺(圖未示)層疊設置,用以定位複數個板材。The
前料架區40具有前輸送框架41,前輸送框架41位於主體10前端並定位於升降機構46,前輸送框架41受升降機構46帶動而上下移動。前輸送框架41亦具有複數個料臺,用以定位複數個板材。在方便操作的前提下,後料架區30的複數個料臺與前料架區40的複數個料臺的上下間隔相同,據此,可以透過上下移動後料架區30或/及前料架區40,使複數個板材的其中幾個定位於相同高度的位置或位於相同間隔的位置。The
勾料臂20可以定位於主體10的頂部設置的軌道21,並朝向前後方向移動,換言之,勾料臂20可以在後料架區30與前料架區40之間移動。然而,勾料臂20也可以定位於其他平台,並於主體10的後料架區30與前料架區40之間往復移動,例如,勾料臂20可以是在三維方向移動的機械手臂。The
勾料臂20具有一定位件(例如推拉桿)以對應內輸送框架31的位置,當外輸送框架35帶動內輸送框架31上升而位於勾料臂20的移動區域時,勾料臂20能夠帶動內輸送框架31朝向前後方向移動,使內輸送框架31朝向或遠離壓合機50。勾料臂20的定位件也能夠設計而直接移動內輸送框架31的複數個板材、前輸送框架41的複數個板材、或壓合機50的加工位置51的複數個板材,使得複數個板材能夠在後料架區30、前料架區40或壓合機50之間前後移動。The
值得一提的是,複數個板材能夠在其中一輸送作業之前即固定內輸送框架31,據此,勾料臂20能夠透過移動複數個板材而同時移動內輸送框架31,並於其中另一輸送作業之前解除上述固定狀態,使勾料臂20僅僅移動複數個板材。除此之外,內輸送框架31也可以透過獨立的致動裝置(例如圖4繪示的氣壓桿34)而前後移動。It is worth mentioning that a plurality of plates can be fixed to the
藉由後料架區30與前料架區40控制複數個板材上下移動,以及勾料臂20控制複數個板材前後移動,可以產生較狹窄的往復輸送的作業空間,有利於將多個設備沿著左右方向並排設置,而減少作業空間。With the
請詳參圖3與圖4,於本實施態樣中,內輸送框架31的複數個料臺具有二個側滾筒架331,332,料臺還具有支撐件32將側滾筒架331,332分別固定於內輸送框架31內部且位於左右二側,也因此側滾筒架331,332是間隔設置,相同高度的二個側滾筒架331,332定位一個板材,左右二個側滾筒架331,332之間即是勾料臂20的移動區域。前輸送框架41具有二側支撐架421,422,且設置方式與側滾筒架331,332相似。據此,側滾筒架331,332能使複數個板材方便地前後移動,而勾料臂20也可以直接操作並移動側滾筒架331,332之間的複數個板材、或側支撐架421,422之間的複數個板材、或壓合機50中間隔設置的複數個板材。Please refer to Figures 3 and 4 for details. In this embodiment, the plurality of material tables of the
請詳參圖2至5以及圖21(S16),於本實施態樣中,前輸送框架41的上方空間至少能容納向前延伸的內輸送框架31,據此,勾料臂20能控制內輸送框架31而於前輸送框架41的上方前後移動,以利於移動內輸送框架31的板材或移動壓合機50的板材。此外,前輸送框架41的複數個料臺的數量與內輸送框架31的複數個料臺的數量相同,而有利於批次操作複數個板材。Please refer to Figures 2 to 5 and Figure 21 (S16) for details. In this embodiment, the space above the front conveying
進一步地,為了加速換料區60的人工換料流程,前輸送框架41的料臺數量小於內輸送框架31的料臺數量。如圖5的側視示意圖所繪示,可以將12個板材依據各作業流程,而於後料架區30、前料架區40以及壓合機50的加工位置51中移動,其具體流程詳如後述圖6~圖31。對應上述配置,外輸送框架35受控而定位的最高位置、前輸送框架41受控而定位的最高位置、以及壓合機50的最高加工位置大致上位於相同的高度,而後料架區30的外輸送框架35的底板39略低於前料架區40的前輸送框架41的底板49。Further, in order to speed up the manual refueling process in the
請同時參閱圖6~圖31,繪示採用上述地板板材壓合設備進行連續作業的過程,於本實施態樣中,內輸送框架31有13個料臺,前輸送框架41有12個料臺,壓合機50有12個加工位置51,A1~A12代表第一批板材、B1~B12代表第二批板材、C1~C12代表第三批板材、D1代表第四批板材、A’1~A’12代表加工完成的第一批板材、B’1~B’12代表加工完成的第二批板材。Please refer to Figures 6~31 at the same time, which illustrate the continuous operation process using the above-mentioned floor board pressing equipment. In this embodiment, the inner conveying
於步驟S01中,壓合機50未進料,前輸送框架41為空架,內輸送框架31放置12個板材A1~A12,且最頂層料臺是空料臺,勾料臂20位於起始位置。In step S01, the pressing
於步驟S02中,外輸送框架35向上移動至勾料臂20的移動區域,板材A12的料臺高度對應壓合機50的最高加工位置51。In step S02, the outer conveying
於步驟S03中,勾料臂20向前移動,並將板材A1至A12與內輸送框架31向前推進。於步驟S04中,勾料臂20持續向前移動,將板材A1至A12給料至壓合機50的全部加工位置51。In step S03, the
於步驟S05中,勾料臂20將內輸送框架31拉回並退至外輸送框架35。此時,壓合機50進行板材A1~A12的壓合作業。In step S05, the
於步驟S06中,外輸送框架35向下移動,使內輸送框架31最低料臺的高度對應至換料區60的作業空間。In step S06, the outer conveying
於步驟S07~S09中,將換料區60的板材B1移入至內輸送框架31的最低料臺,並依序入料至次高的料臺中,內輸送框架31最終放置12個板材B1~B12,且最頂層的料臺是空料臺。In steps S07~S09, the plate B1 of the
壓合機50的作業中止時,進行步驟S10,將前輸送框架41向上移動,使壓合機50中板材A12的高度對應前輸送框架41的最高料臺的位置,並將勾料臂20向前移動。When the operation of the
於步驟S11中,勾料臂20持續向前移動。於步驟S12中,勾料臂20將加工位置51上的完成板材A’1~A’12拉回,並移入前輸送框架41。In step S11, the hooking
於步驟S13中,將前輸送框架41向下移動,於前料架區40暫時存放板材A’1~A’12。接著,將勾料臂20退回至起始位置。此時,板材A’1~A’12可以在前料架區40進行降溫。In step S13, the front conveying
於步驟S14~S16中,如同步驟S2~S4,依序移動外輸送框架35以及內輸送框架31,將板材B1~B12移動至壓合機50的加工位置51,接著,壓合機50進行板材B1~B12的壓合作業。In steps S14~S16, as in steps S2~S4, the outer conveying
於步驟S17中,如同步驟S5,勾料臂20將內輸送框架31拉回至外輸送框架35中。In step S17, as in step S5, the
於步驟S18中,將前輸送框架41向上移動,將外輸送框架35向下移動,而使內輸送框架31中最高料臺的高度與前輸送框架41中最高料臺的高度相同。In step S18, the front conveying
於步驟S19中,勾料臂20將前輸送框架41的板材A’1~A’12拉回至內輸送框架31,此時,內輸送框架31中最低料臺是空料臺。In step S19, the
於步驟S20中,勾料臂20向後移動至起始位置。In step S20, the
於步驟S21中,外輸送框架35向下移動,使內輸送框架31中最低料臺對應的高度對應至換料區60的作業空間。In step S21, the outer conveying
於步驟S22中,將換料區60的板材C1移入至內輸送框架31的最低料臺。In step S22, the plate C1 of the
於步驟S23中,將外輸送框架35向下移動,使內輸送框架31次高的板材A’1對應至換料區60的作業空間。In step S23, the outer conveying
於步驟S24中,將內輸送框架31的板材A’1取出,並於相同位置的料臺至入板材C2。In step S24, the plate A'1 of the inner conveying
於步驟S25中,內輸送框架31持續下降,並將板材A’2~A’11替換成板材C2~C12。In step S25, the inner conveying
於步驟S26中,將板材A’12移出內輸送框架31,維持最頂層料臺是空料臺。完成一次作業循環。In step S26, the sheet A'12 is moved out of the inner conveying
若要持續進行作業,則在步驟S26之後,回到步驟S10的作業流程,並輸送板材B’1~B’12,再依序進行步驟S10~S26,一直到作業結束。If the operation is to continue, after step S26, return to the operation flow of step S10, and transport the plates B'1 to B'12, and then proceed to steps S10 to S26 in sequence until the end of the operation.
上述的往復輸送裝置能夠透過後料架區30作下一批進料,因此,壓合機50進行板材A1~A12的壓合作業的期間,即是操作員對內輸送框架31作板材B1~B12的進料時間(步驟S05~S09)。透過前料架區40對板材進行暫存,因此,板材B1~B12的給料時間(步驟S13~17)即是板材A’1~A’12的降溫時間,因此,操作員不需要很長的等待時間,即可將板材A’1~A’11替換成板材C2~C12。此外,前輸送框架41與內輸送框架31的料臺數量差異,能夠在內輸送框架31產生空料臺,使換料的流程變得更加流暢,進而加速作業流程。The above-mentioned reciprocating conveying device can feed the next batch of materials through the
10:主體
20:勾料臂
21:軌道
30:後料架區
31:內輸送框架
32:支撐件
331,332:側滾筒架
34:氣壓桿
35:外輸送框架
36:升降機構
39:底板
40:前料架區
41:前輸送框架
421,422:側支撐架
46:升降機構
49:底板
50、90:壓合機
51:加工位置
60:換料區
91:輸送平台
S01~S26:步驟
A1~A12, A’1~A’12, B1~B12, B’1~B’12, C1~C12, D1:板材
10: main body
20: Hook arm
21: Orbit
30: Rear rack area
31: Inner conveyor frame
32: Support
331,332: Side roller rack
34: Air pressure lever
35: Outer conveyor frame
36: Lifting mechanism
39: bottom plate
40: Front rack area
41: Front conveyor frame
421,422: Side support frame
46: Lifting mechanism
49:
圖1是習知的壓合機與輸送平臺的配置示意圖。Fig. 1 is a schematic diagram of the configuration of a conventional pressing machine and a conveying platform.
圖2是地板板材壓合設備之各作業區的配置示意圖。Figure 2 is a schematic diagram of the layout of each work area of the floor panel pressing equipment.
圖3是圖2的設備之各作業區的另一配置示意圖。Fig. 3 is another schematic diagram of the configuration of each work area of the equipment of Fig. 2.
圖4是圖2的設備之各作業區的局部配置示意圖。Fig. 4 is a schematic diagram of a partial configuration of each work area of the equipment of Fig. 2.
圖5是圖2的設備之各作業區的側視示意圖。Fig. 5 is a schematic side view of each working area of the equipment of Fig. 2.
圖6至圖31是採用圖2之設備進行連續作業的流程示意圖。Fig. 6 to Fig. 31 are schematic diagrams of the continuous operation process using the equipment of Fig. 2.
10:主體 10: main body
20:勾料臂 20: Hook arm
21:軌道 21: Orbit
30:後料架區 30: Rear rack area
31:內輸送框架 31: Inner conveyor frame
35:外輸送框架 35: Outer conveyor frame
36:升降機構 36: Lifting mechanism
39:底板 39: bottom plate
40:前料架區 40: Front rack area
41:前輸送框架 41: Front conveyor frame
46:升降機構 46: Lifting mechanism
49:底板 49: bottom plate
50:壓合機 50: pressing machine
51:加工位置 51: Processing position
60:換料區 60: Refueling area
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109215785U TWM609188U (en) | 2020-11-30 | 2020-11-30 | Reciprocating conveyance device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109215785U TWM609188U (en) | 2020-11-30 | 2020-11-30 | Reciprocating conveyance device |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM609188U true TWM609188U (en) | 2021-03-11 |
Family
ID=76037197
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW109215785U TWM609188U (en) | 2020-11-30 | 2020-11-30 | Reciprocating conveyance device |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWM609188U (en) |
-
2020
- 2020-11-30 TW TW109215785U patent/TWM609188U/en unknown
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