TWM609173U - Curcumin-containing egg yolk oil preparation system - Google Patents
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Abstract
本創作所揭一種含薑黃素之蛋黃油製備系統,包括:一預處理單元,用於將未經處理之薑黃及蛋黃進行烘乾、研磨及混合作業,以獲得一混合物料;一分離機構,係連接該預處理單元,得以自該混合物料中分離出一包含有薑黃素及蛋黃油之產物。該系統能於製備的過程中將薑黃素溶於蛋黃油中,得以同步萃取薑黃素及蛋黃油,達到確保產品品質及生產效率之目的。The invention discloses a curcumin-containing egg butter preparation system, including: a pretreatment unit for drying, grinding and mixing untreated turmeric and egg yolk to obtain a mixture; a separation mechanism, By connecting the pretreatment unit, a product containing curcumin and egg butter can be separated from the mixture. The system can dissolve curcumin in egg butter during the preparation process, so that curcumin and egg butter can be extracted simultaneously to ensure product quality and production efficiency.
Description
本創作係關於一種製備系統,尤指一種可同時萃取薑黃素及蛋黃油,以製備含有薑黃素的蛋黃油之製備系統。This creation is about a preparation system, especially a preparation system that can simultaneously extract curcumin and egg butter to prepare curcumin-containing egg butter.
薑黃素(curcumin),係來自植物薑黃(curcuma longa)的根,薑黃生長在印度次大陸和東南亞的熱帶國家。薑黃素是一種被廣泛研究的天然化合物,已知具有廣泛的藥理應用,例如在關節炎、過敏症、氣喘、動脈粥狀硬化、心臟病及癌症中具有預防、延緩或治療效果之報告。薑黃素雖已經證明了其安全性和有效性,但是因為其具有極低的水溶性,容易被排出體外,致使身體組織吸收不足,且會在鹼性pH值環境下被分解,而嚴重削減了其生物可利用度。目前提取薑黃素的方法常用的有有機溶劑萃取、結合酵素、超聲波或微波萃取法等。Curcumin (curcumin) is derived from the root of the plant turmeric (curcuma longa), which grows in tropical countries in the Indian subcontinent and Southeast Asia. Curcumin is a natural compound that has been extensively studied, and is known to have a wide range of pharmacological applications, such as reports of preventive, delayed or therapeutic effects in arthritis, allergies, asthma, atherosclerosis, heart disease and cancer. Although curcumin has proven its safety and effectiveness, because of its extremely low water solubility, it is easily excreted from the body, resulting in insufficient absorption of body tissues, and it will be decomposed in an alkaline pH environment, and severely reduced Its bioavailability. At present, the commonly used methods of extracting curcumin are organic solvent extraction, combined enzyme, ultrasonic or microwave extraction.
蛋黃油係來自禽蛋蛋黃萃取而得,蛋黃油中含有65%之中性脂肪(三酸甘油脂,triglyceride),31%之蛋黃卵磷脂(lecithin) ,4%之膽固醇(cholesterol) ,其所含高量之卵磷脂對身體維持生理機能有重要之影響,例如維持細胞膜完整、正常肝功能與腎功能等,並具有預防動脈硬化、心臟與肝臟的疾病、降低血脂與肝脂量、預防膽結石、預防老年癡呆及預防癌症等功能,為一極富經濟效益且值得開發的產品。Egg butter is derived from poultry egg yolk extraction. Egg butter contains 65% neutral fat (triglyceride), 31% egg yolk lecithin (lecithin), and 4% cholesterol (cholesterol). The high content of lecithin has an important effect on the maintenance of physiological functions of the body, such as maintaining the integrity of cell membranes, normal liver and kidney functions, etc., as well as preventing arteriosclerosis, heart and liver diseases, reducing blood lipids and liver lipids, and preventing gallbladder The functions of calculus, prevention of Alzheimer's disease and cancer prevention, etc., are products that are extremely economical and worth developing.
傳統提煉蛋黃油的方法是以熬煮的加熱法將蛋黃油脂逼出,或是以蛋黃粉壓榨法製得蛋黃油,惟該方法操作繁複、且需耗費大量人力與時間。此外,囿於薑黃素具有不易溶於水的特性,故至今尚無相關報導或文獻資料提及同時萃取薑黃素及蛋黃油之生產技術。The traditional method of refining egg butter is to force out the egg yolk oil by boiling and heating, or to obtain egg butter by pressing the egg yolk powder. However, this method is complicated to operate and requires a lot of manpower and time. In addition, because curcumin is not easily soluble in water, there is no relevant report or literature mentioning the production technology of simultaneously extracting curcumin and egg butter.
本創作之主要目的係在於提供一種含薑黃素之蛋黃油製備系統,其係能夠於製備的過程中將薑黃素溶於蛋黃油中,得以同步萃取薑黃素及蛋黃油,從而改善習知技術之問題,以確保產品品質及生產效率。The main purpose of this creation is to provide a curcumin-containing egg butter preparation system, which can dissolve curcumin in egg butter during the preparation process to simultaneously extract curcumin and egg butter, thereby improving the conventional technology Problems to ensure product quality and production efficiency.
緣是,為能達成上述目的,本創作所揭含薑黃素之蛋黃油製備系統包括:一預處理單元,用於將未經處理之薑黃及蛋黃進行烘乾、研磨及混合作業,以獲得一混合物料;一分離機構,係連接該預處理單元,得以自該混合物料中分離出一包含有薑黃素及蛋黃油之產物。The reason is that in order to achieve the above purpose, the curcumin-containing egg butter preparation system disclosed in this creation includes: a pretreatment unit for drying, grinding and mixing untreated turmeric and egg yolks to obtain a Mixture; a separation mechanism connected to the pretreatment unit to separate a product containing curcumin and egg butter from the mixture.
為確保使薑黃素及蛋黃油的萃取效率,該分離機構包括:一第一離心單元,係連接該預處理單元,並將該混合物料以離心方式分離出一第一上清液及一第一沉澱物,該第一沈澱物係包含有薑黃素及蛋黃油的第一中間產物;一萃取單元,係連接該第一離心單元,接收該沈澱物並加入一萃取溶劑,以產生一萃取物,該萃取物係包含有薑黃素及蛋黃油的第二中間產物;一第二離心單元,係連接該萃取單元,並將該萃取物以離心方式分離出一第二上清液及一第二沉澱物,該第二沈澱物係包含有薑黃素及蛋黃油的第三中間產物;一減壓濃縮裝置,連接於該第二離心單元,並以減壓濃縮的方式以去除該第二沈澱物中所殘留之萃取溶劑,並獲得該產物,達到萃取出富含薑黃素及蛋黃油之產物。In order to ensure the extraction efficiency of curcumin and egg butter, the separation mechanism includes: a first centrifugal unit connected to the pretreatment unit, and centrifugally separate the mixture into a first supernatant and a first The sediment, the first sediment contains the first intermediate product of curcumin and egg butter; an extraction unit is connected to the first centrifugal unit, receives the sediment and adds an extraction solvent to produce an extract, The extract contains a second intermediate product of curcumin and egg butter; a second centrifugal unit is connected to the extraction unit, and the extract is centrifuged to separate a second supernatant and a second precipitate The second precipitate contains the third intermediate product of curcumin and egg butter; a vacuum concentration device is connected to the second centrifugal unit and is concentrated under reduced pressure to remove the second precipitate The remaining extraction solvent is obtained and the product is obtained, so as to extract a product rich in curcumin and egg butter.
其中,該萃取溶劑為乙醇。Wherein, the extraction solvent is ethanol.
為能使該薑黃及該蛋黃能夠均勻混合,該預處理單元包括:一機台;一乾燥機,係設於該機台上,得以對該薑黃及該蛋黃進行乾燥作業;一研磨機,設於該機台上,並透過一料管與該乾燥機連通,而可對經乾燥後的該薑黃及該蛋黃進行研磨;及一攪拌槽,設於該機台上,以接收已研磨過的該薑黃及該蛋黃,並加入溶劑進行混合攪拌,得以產生該混合物料,達到均勻混合該薑黃及該蛋黃之功效。In order to enable the turmeric and the egg yolk to be uniformly mixed, the pretreatment unit includes: a machine; a dryer, which is installed on the machine to dry the turmeric and the egg yolk; and a grinder. On the machine platform, it is connected with the dryer through a feed tube, and the dried turmeric and the egg yolk can be ground; and a mixing tank is installed on the machine platform to receive the ground The turmeric and the egg yolk are mixed and stirred by adding a solvent to produce the mixture, achieving the effect of uniformly mixing the turmeric and the egg yolk.
其中,該溶劑為醋酸乙醇水溶液。Wherein, the solvent is acetic acid ethanol aqueous solution.
首先,請參閱圖1所示,本創作一較佳實施例所提供含薑黃素之蛋黃油製備系統,其主要乃係包括一預處理單元10及一分離機構20。First of all, please refer to FIG. 1, the curcumin-containing egg butter preparation system provided by a preferred embodiment of the present creation mainly includes a
該預處理單元10係將原料經過適當的前處理,例如烘乾、研磨、攪拌或均質化等,其中,該原料為未經處理的薑黃、蛋黃等,並可視需求來調整原料中的組成比例關係。在本例中,該預處理單元10包括一機台11、一乾燥機12、一研磨機13及一攪拌槽14,該乾燥機12裝設於該機台11上,並具有一與外界連通的加熱空間121,得以將原料置入該加熱空間121中。在本創作中的原料乾燥方法可為但不限於自然乾燥(例如曬乾或陰乾)、真空乾燥、空氣乾燥(例如窯式乾燥、穿通熱風乾燥、平行熱風乾燥、流動層乾燥法、噴霧乾燥、轉筒乾燥或低溫乾燥)、冷凍乾燥、加壓乾燥、減壓乾燥、微波乾燥或油炸乾燥,藉以調整原料中的水分含量,於工業上通常以空氣乾燥或冷凍乾燥之進行加工。The
該研磨機13係接續該乾燥機12而設於該機台11上,並透過一料管15與該加熱空間121連通,而可對經乾燥後的原料進行研磨。The
該攪拌槽14接收已研磨過的原料並加入適當的溶劑進行混合攪拌,以產生一混合物料。在本創作中所使用之溶劑可以是水及/或羧酸酯類,較佳地,係食用醋酸乙醇水溶液,並可視需求來調整溶劑與原料之間的用量比例,一般來說,溶劑的用量僅需將原料均勻分散,並無特別的限制。在本創作一具體實施態樣中,係以食用醋酸乙醇水溶液作為溶劑,調整醋酸乙醇水溶液的pH值約為4-5,較佳為4.5,其中,乙醇濃度約為40 %-60 %,較佳為50%。The stirring
該分離機構20包括一第一離心單元21、一萃取單元22、一第二離心單元23及一減壓濃縮單元24,且該等單元可利用連接元件,例如管路,分別依序相互串聯連接。The
詳細來說,該第一離心單元21係連接該預處理單元10,並將該混合物料以離心方式分離出一第一上清液及一第一沉澱物,其中,該第一沈澱物係包含有薑黃素及蛋黃油的第一中間產物,該第一上清液為其他水溶性物質。在本例中,該第一離心單元21包括有一第一殼體211、一第一轉鼓212、一第一分離裝置213及一第一動力源214,該第一殼體211上方設有一第一入料口215,並於該第一殼體211之周側與側下方分別設有一第一排液口216以及一第一排料口217。該第一轉鼓212設於該第一殼體211中,且該第一轉鼓212內設置該第一分離裝置213,該第一分離裝置213具有一第一容置空間2131,用以裝載該混合物料,並分別與該第一入料口215、該第一排液口216與該第一排料口217相連通。該第一動力源214係連接於該第一轉鼓212並提供其旋轉之動力。在本創作一具體實施態樣中,該第一離心單元21係以轉速2,500 rpm至3,000 rpm進行離心作業,該第一上清液係由該第一排液口216排出,該第一沉澱物係由該第一排料口217排出。In detail, the
該萃取單元22係連接該第一離心單元21,接收該沈澱物並加入一萃取溶劑,以產生一萃取物,該萃取物係包含有薑黃素及蛋黃油的第二中間產物。在本創作中所使用之萃取溶劑可為水及/或醇類,較佳地,係乙醇,更佳為95 %vol乙醇,並可視需求來調整萃取溶劑與原料之間的用量比例,較佳地,原料與萃取溶劑之間的體積比約1:8,萃取溫度為50 ℃-70 ℃,較佳為55 ℃。再者,萃取時間係根據使用者所預計達成的萃取程度而定。具體來說,本實施例之該萃取單元22包含一萃取槽221、一進料口222及一出料口223,該萃取槽221具有一容室224。該進料口222設於該萃取槽221周側,並分別與該容室224及該第一排料口217相連通。該出料口223設於該萃取槽221周側且低於該進料口222的位置上,並與該容室224相連通。The
該第二離心單元23係連接該萃取單元22,並將該萃取物以離心方式分離出一第二上清液及一第二沉澱物,該第二沈澱物係包含有薑黃素及蛋黃油的第三中間產物,該第二上清液為乙醇萃取液,包含非萃取標的之其他雜質。在本例中,該第二離心單元23包括有一第二殼體231、一第二轉鼓232、一第二分離裝置233及一第二動力源234,該第二殼體231上方設有一與該出料口223連通之第二入料口235,並於該第二殼體231之周側與側下方分別設有一第二排液口236以及一第二排料口237。該第二轉鼓232設於該第二殼體231中,且該第二轉鼓232內設置該第二分離裝置233,該第二分離裝置233具有一第二容置空間2331,用以裝載該萃取物,並分別與該第二入料口235、該第二排液口236與該第二排料口237相連通。該第二動力源234係連接於該第二轉鼓232並提供其旋轉之動力。在本創作一具體實施態樣中,該第二離心單元23係以轉速2,500 rpm至3,000 rpm進行離心作業,該乙醇萃取液係由該第二排液口236排出,該第二沉澱物係由該第二排料口237排出。此外,該第二排料口237還能與該萃取單元22之進料口222連通,將該第二沈澱物再次導入該萃取單元22中,得以再次純化該第二沈澱物,並可視使用者的需求,多次重複進行萃取、離心之程序。The second
該減壓濃縮單元24係連接該第二離心單元23,以減壓濃縮的方式以去除該第二沈澱物中所殘留之乙醇,並獲得一包含有薑黃素及蛋黃油的最終產物。具體來說,該最終產物的蛋黃油卵磷脂含量至少30 %wt、且薑黃素含量至少10 %wt。在其他的實施例中,還可視使用者的需求,輔以冷卻、過濾、樹脂管柱層析等其它操作,以獲得更精純之產物。The reduced-
藉由上述構件之組成,本創作所揭該製備系統係能夠將未經處理的薑黃與蛋黃同步處理,並使薑黃素在製備的過程中能溶於蛋黃油中,得以同步萃取薑黃素及蛋黃油,以使本新型系統所製備之產品同時具有薑黃素之生物活性功能、以及具備豐富的營養成分之蛋黃油,相較於習知技術,更具有更佳的產品品質及生產效率。With the composition of the above components, the preparation system disclosed in this creation can process untreated turmeric and egg yolk simultaneously, and make curcumin dissolve in egg butter during the preparation process, so that curcumin and egg yolk can be extracted simultaneously Oil, so that the product prepared by the new system has the biological activity of curcumin and the egg butter with rich nutrients. Compared with the conventional technology, it has better product quality and production efficiency.
10:預處理單元 11:機台 12:乾燥機 121:加熱空間 13:研磨機 14:攪拌槽 15:料管 20:分離機構 21:第一離心單元 211:第一殼體 212:第一轉鼓 213:第一分離裝置 2131:第一容置空間 214:第一動力源 215:第一入料口 216:第一排液口 217:第一排料口 22:萃取單元 221:萃取槽 222:進料口 223:出料口 224:容室 23:第二離心單元 231:第二殼體 232:第二轉鼓 233:第二分離裝置 2331:第二容置空間 234:第二動力源 235:第二入料口 236:第二排液口 237:第二排料口 24:減壓濃縮單元 10: Pretreatment unit 11: Machine 12: Dryer 121: heating space 13: Grinding machine 14: Stirring tank 15: Material pipe 20: Separation of institutions 21: The first centrifugal unit 211: first shell 212: The first drum 213: The first separation device 2131: first housing space 214: The first power source 215: The first inlet 216: First drain 217: First discharge port 22: Extraction unit 221: Extraction Tank 222: Inlet 223: Outlet 224: Room 23: Second centrifugal unit 231: second shell 232: The second drum 233: second separation device 2331: second housing space 234: Second Power Source 235: second inlet 236: Second discharge port 237: The second discharge port 24: Decompression concentration unit
圖1係為本創作之一較佳實施例之示意圖。Figure 1 is a schematic diagram of a preferred embodiment of this creation.
10:預處理單元 10: Pretreatment unit
11:機台 11: Machine
12:乾燥機 12: Dryer
121:加熱空間 121: heating space
13:研磨機 13: Grinding machine
14:攪拌槽 14: Stirring tank
15:料管 15: Material pipe
20:分離機構 20: Separation of institutions
21:第一離心單元 21: The first centrifugal unit
211:第一殼體 211: first shell
212:第一轉鼓 212: The first drum
213:第一分離裝置 213: The first separation device
2131:第一容置空間 2131: first housing space
214:第一動力源 214: The first power source
215:第一入料口 215: The first inlet
216:第一排液口 216: First drain
217:第一排料口 217: First discharge port
22:萃取單元 22: Extraction unit
221:萃取槽 221: Extraction Tank
222:進料口 222: Inlet
223:出料口 223: Outlet
224:容室 224: Room
23:第二離心單元 23: Second centrifugal unit
231:第二殼體 231: second shell
232:第二轉鼓 232: The second drum
233:第二分離裝置 233: second separation device
2331:第二容置空間 2331: second housing space
234:第二動力源 234: Second Power Source
235:第二入料口 235: second inlet
236:第二排液口 236: Second discharge port
237:第二排料口 237: The second discharge port
24:減壓濃縮單元 24: Decompression concentration unit
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