TWM607064U - Energy-saving honeycomb precast concrete wall panel - Google Patents
Energy-saving honeycomb precast concrete wall panel Download PDFInfo
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- TWM607064U TWM607064U TW109209719U TW109209719U TWM607064U TW M607064 U TWM607064 U TW M607064U TW 109209719 U TW109209719 U TW 109209719U TW 109209719 U TW109209719 U TW 109209719U TW M607064 U TWM607064 U TW M607064U
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Abstract
本創作係有關於一種節能蜂巢預製混凝土牆板,其係為輕巧型的預製混凝土板,並具防火、防水、隔音、保溫、高強度耐熱脹冷縮、抗震及耐吊掛之性能。其係由蜂巢混凝土體及網格層所組成,其先利用混合機預製出蜂巢混凝土體,過程中再高壓將網格層壓掣貼合在蜂巢混凝土體之頂面及底面,以形成蜂巢預製混凝土板(Insulated Hive Precast Concrete,縮寫為IHPC),其質輕而易於運送,且具較佳之延展性,不僅減少水泥的用量,更降低對環境的負擔,相當適合運用在減輕建築結構的負荷,實具極佳之環保及隔熱性。 This creation is about a kind of energy-saving honeycomb prefabricated concrete wall panel, which is a lightweight prefabricated concrete panel, and has the performance of fireproof, waterproof, sound insulation, heat preservation, high-strength heat-resistant expansion and contraction, earthquake resistance and hanging resistance. It is composed of a honeycomb concrete body and a grid layer. The honeycomb concrete body is prefabricated by a mixer. During the process, the grid laminate switches are attached to the top and bottom surfaces of the honeycomb concrete body under high pressure to form a honeycomb prefabrication. Concrete slab (Insulated Hive Precast Concrete, abbreviated as IHPC) is light in weight, easy to transport, and has better ductility. It not only reduces the amount of cement, but also reduces the burden on the environment. It is quite suitable for use in reducing the load on building structures. It has excellent environmental protection and heat insulation.
Description
本創作係有關於一種節能蜂巢預製混凝土牆板,其係預製混凝土體再與網格層壓掣貼合成蜂巢預製混凝土板,而具極佳之密合度,並提升其耐用性。 This creation is about an energy-saving honeycomb prefabricated concrete wall panel, which is a prefabricated concrete body and a grid laminated switch to form a honeycomb prefabricated concrete panel, which has excellent adhesion and improves its durability.
按,牆板為建築、裝潢上主要運用的材料,而傳統之具保溫牆板製作,大都採多層材料壓掣方式而成,主要包含有內表層、內牆體、保溫芯材、外牆體和外表層等經現場製作完成,雖然可以達到保溫之效果,但該傳統牆板經多層材料壓掣,厚度極大,佔用面積隨著增加,相對使空間縮小,且施工程序繁瑣不便,不僅投資成本高,更造成施工週期拉長及建築物重量大等缺失。另,有一種較新的水泥聚苯模殼格構式混凝土牆體,其係將工廠生產的水泥聚苯模殼在現場施以大流動性自密實免震混凝土進行澆築,形成鋼筋栓構架而組成複合牆體。然該複合牆體必須仰賴生產出密實高質量的水泥聚苯模殼,因此生產線規模龐大,如果用於框架結構外牆,顯然非常不經濟。 According to, wallboard is the main material used in construction and decoration, while traditional insulation wallboard production is mostly made by pressing multiple layers of materials, mainly including inner surface, inner wall, insulation core material, and outer wall And the outer surface layer is made on-site. Although it can achieve the effect of heat preservation, the traditional wallboard is pressed by multiple layers of materials, and the thickness is extremely large. The occupied area increases, and the space is relatively reduced. The construction procedure is cumbersome and inconvenient, not only the investment cost High, it also causes the construction period to be elongated and the building weight is too large. In addition, there is a relatively new cement polystyrene formwork lattice concrete wall. The cement polystyrene formwork produced by the factory is poured on-site with high-fluidity, self-compacting, earthquake-proof concrete to form a reinforced bolt frame. Form a composite wall. However, the composite wall must rely on the production of dense and high-quality cement polystyrene formwork. Therefore, the production line is large in scale. If it is used for frame structure exterior walls, it is obviously very uneconomical.
而現有的PC(precast concrete)預製混凝土,可以快速工業化生產,但沒有減少水泥的用量,只是把現場的灌漿移到工廠預製,對環境汙染有一定的影響,且其對低碳沒有實質功能,且PC預製混凝土十分沉重,每立方米重達3000公斤,施工不輕便,利用鋼筋做支架,產生更大的重量,增加了相應的導熱係數。 The existing PC (precast concrete) precast concrete can be quickly industrialized, but it does not reduce the amount of cement. It only moves the on-site grouting to the factory for prefabrication, which has a certain impact on environmental pollution and has no substantial function for low carbon. In addition, the PC precast concrete is very heavy, weighing 3,000 kilograms per cubic meter, and it is not easy to construct. The use of steel bars as a support produces greater weight and increases the corresponding thermal conductivity.
創作人係有鑑於傳統混凝土牆板並不能滿足所需,於是乃萌發改革之決心,並配合本身之專業及多年來的工作經驗,終於在歷經數次的試驗、修正與改進後,首創出本創作。 In view of the fact that the traditional concrete wall panels cannot meet the needs, the creators are determined to reform, and cooperate with their own professional and years of work experience. Finally, after several trials, corrections and improvements, they are the first to create this book. creation.
本創作係有關於一種節能蜂巢預製混凝土牆板,其係為輕巧型的預製混凝土板,並具防火、防水、隔音、保溫及耐熱脹冷縮性能。 This creation is about a kind of energy-saving honeycomb prefabricated concrete wall panel, which is a lightweight prefabricated concrete panel with fireproof, waterproof, sound insulation, heat preservation and heat-resistant expansion and contraction performance.
本創作係由蜂巢混凝土體及網格層所組成,其先利用混合機預製出蜂巢混凝土體,過程中再高壓將網格層壓掣貼合在蜂巢混凝土體之 頂面及底面,使網格層密合貼附在蜂巢混凝土體上,以形成蜂巢預製混凝土板(Insulated Hive Precast Concrete,縮寫為IHPC)。 This creation is composed of a honeycomb concrete body and a grid layer. The honeycomb concrete body is prefabricated by a mixer. In the process, the grid laminate switch is attached to the honeycomb concrete body under high pressure. On the top and bottom surfaces, the grid layer is closely attached to the honeycomb concrete body to form an Insulated Hive Precast Concrete (IHPC).
本創作之蜂巢預製混凝土板的密度在每立方公尺介於400~700公斤,顯較傳統3000公斤的預製混凝土,相對輕巧;尤其本創作具有一定的強度、抗衝擊和抗風壓的特性,能減輕強體結構的負擔,除此之外,本創作更具有節能、保溫、防水、防火、抗震及隔音佳之優點,確實較傳統牆板更為進步。 The density of the honeycomb precast concrete slab in this creation is between 400 and 700 kg per cubic meter, which is relatively lighter than the traditional 3000 kg precast concrete; especially this creation has certain characteristics of strength, impact resistance and wind pressure resistance. It can reduce the burden of strong structure. In addition, this creation has the advantages of energy saving, heat preservation, waterproof, fireproof, earthquake resistance and sound insulation, which is indeed more advanced than traditional wall panels.
〔本創作〕 [This creation]
1:蜂巢預製混凝土板 1: Honeycomb precast concrete slab
11:蜂巢混凝土體 11: Honeycomb concrete body
12:網格層 12: Grid layer
第1圖係本創作蜂巢預製混凝土牆板之立體圖。
第2圖係本創作之立體分解圖。 Figure 2 is a three-dimensional exploded view of this creation.
第3圖係本創作之側面剖視圖。 Figure 3 is a side sectional view of this creation.
第4圖係本創作用於牆板之示意圖。 Figure 4 is a schematic diagram of this creation used for wall panels.
首先,請參閱第1圖及第2圖所示,主要係由蜂巢混凝土體11及網格層12所組成,其先利用混合機預製出蜂巢混凝土體11,其中,該蜂巢混凝土體11之原料係由聚苯乙烯泡沫塑料顆粒、水泥、粉煤灰、砂、外加劑及水進行混合,其中,該外加劑包括有減水劑、發泡劑、黏著劑及耦合劑,混合過程中再利用模具高壓將網格層12壓掣貼合在蜂巢混凝土體11之頂面及底面,使網格層12緊密貼附在蜂巢混凝土體11上,藉由兩面包覆該蜂巢混凝土體11,以形成節能蜂巢預製混凝土板1(Insulated Hive Precast Concrete,縮寫為IHPC),其中,該網格層12為玻璃纖維網格布。
First, please refer to Figures 1 and 2, which are mainly composed of a
接著,請繼續參閱第3圖所示,係本創作之側面剖視圖,有關該蜂巢混凝土體11之混合,係先將可發性聚苯乙烯樹脂顆粒發泡形成聚苯乙烯泡沫塑料顆粒,然後依比例加入粉煤灰、水泥、砂和外加劑及水充分混合,最後將其注入模具並利用網格層12貼合成形為牆板狀,再經過養護乾燥後,即完成蜂巢預製混凝土板1,不僅重量輕且強度夠,兩面結合有網格層12,使蜂巢混凝土體11與網格層12結合成一體。至於該外加劑,主要有減水劑、發泡劑及粘著劑,該減水劑可加速蜂巢混凝土體11的硬化速度,使蜂巢混凝土體11快速成形,而發泡劑係能改變密度,增加蜂巢混凝土體11之保溫效果,受撞擊時具有極佳之緩衝力道,
並具抗壓性且有效減輕其重量,而能使蜂巢預製混凝土板1厚度變薄;另外粘著劑可加強混合物與面板之粘合效果,所以完成之節能環保蜂巢預製混凝土板1厚度都較傳統牆板為薄,不僅方便搬運,更利於施工,尤其可耐較高的衝擊力道,所以使用壽命極長,更能達防火耐燃之目的,並利用發泡劑混合之蜂巢預製蜂巢混凝土板1,具有極佳之保溫功效且具安全性佳,因此使用本創作具有如下之優點:
Next, please continue to refer to Figure 3, which is a side cross-sectional view of this creation. Regarding the mixing of the
(一)本創作藉由蜂巢混凝土體11及網格層12結合,製作非常簡易方便,除能節省能源,更能有效降低成本,並延長其使用壽命。
(1) With the combination of
(二)本創作之蜂巢混凝土體11係可依需要或使用場所不同而能選擇不同的厚度,不但已較傳統牆板薄,且強度更佳、重量輕,而能利於運輸及施工。
(2) The
(三)本創作之蜂巢混凝土體11係添加有發泡劑混合製成,而能改變其密度,因此隔音、隔熱效果極佳,最主要能達到保溫之功效,而能符合節能之目的。
(3) The
(四)本創作之蜂巢混凝土體11藉由添加劑的混合,抗壓性佳且防水、防火,並具防震、吸震之功能,可有效緩衝蜂巢預製混凝土板1受衝擊力道,顯然較傳統牆板更為理想。
(4) The
接著,請再參閱第4圖所示,本創作之蜂巢預製混凝土板1能作為建築用之板材、牆板、樓板及屋頂板…等,可提升建築的保溫性,並減少水泥的用量,同時免去砌牆、粉刷的繁複工程量,達到省時省人工之效益,實具極佳之經濟效益。
Next, please refer to Figure 4 again. The honeycomb
綜上所述,本創作之IHPC節能蜂巢預製混凝土板,其密度小,比一般傳統預製混凝土輕,對建築結構有相對的延展性,且其導熱係數低,保溫效果好,並且防火、防水、隔音、保溫、防震性能均較佳,整體使用上非常實用、輕便及可快速組裝,當符合新型專利要件,爰依法提出專利申請。 In summary, the IHPC energy-saving honeycomb precast concrete slab of this creation has a lower density, is lighter than the general traditional precast concrete, has relative ductility to the building structure, and has low thermal conductivity, good thermal insulation effect, and is fireproof, waterproof, The sound insulation, heat preservation, and shock resistance are all good, and the overall use is very practical, light and quick to assemble. When it meets the requirements of a new patent, a patent application is filed in accordance with the law.
1:蜂巢預製混凝土板 1: Honeycomb precast concrete slab
11:蜂巢混凝土體 11: Honeycomb concrete body
12:網格層 12: Grid layer
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