TWM605144U - Miniature permanent magnetic electrically controlled magnetic plate - Google Patents

Miniature permanent magnetic electrically controlled magnetic plate Download PDF

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Publication number
TWM605144U
TWM605144U TW109210763U TW109210763U TWM605144U TW M605144 U TWM605144 U TW M605144U TW 109210763 U TW109210763 U TW 109210763U TW 109210763 U TW109210763 U TW 109210763U TW M605144 U TWM605144 U TW M605144U
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Taiwan
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magnetic
permanent magnet
conductive parts
electrically controlled
bearing surface
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TW109210763U
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Chinese (zh)
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王木銓
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儀辰企業股份有限公司
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Priority to TW109210763U priority Critical patent/TWM605144U/en
Publication of TWM605144U publication Critical patent/TWM605144U/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

一種微型永磁電控磁盤,包含一本體與一永磁式電控磁性組件,本體具有一設置待加工件的承載面,永磁式電控磁性組件包含複數導磁部,該永磁式電控磁性組件設於該本體,該複數導磁部均佈於該承載面,該複數導磁部之間的間距介於3mm至8mm之間。A miniature permanent magnet electrically controlled magnetic disk includes a body and a permanent magnet type electrically controlled magnetic component. The body has a bearing surface on which a workpiece is arranged. The permanent magnet type electrically controlled magnetic component includes a plurality of magnetic conductive parts. The magnetic control component is arranged on the main body, the plurality of magnetically conductive parts are evenly distributed on the bearing surface, and the distance between the plurality of magnetically conductive parts is between 3mm and 8mm.

Description

微型永磁電控磁盤Miniature permanent magnet electric control disk

本創作與利用磁力夾固待加工件的裝置有關,特別是指微型永磁電控磁盤。This creation is related to the device that uses magnetic force to clamp the workpiece to be processed, especially the miniature permanent magnet electric control disk.

機械加工通常都必須利用夾治具將待加工件固定於機床,才能順利地進行各種加工程序。除了常見的虎鉗(VISE)或是定位夾持組件(Clamping Kit)等利用直接機械力夾緊固定式夾治具以外,另外也有利用永磁電控磁盤產生磁力吸附待加工件進行加工。Machining usually requires the use of clamps to fix the workpiece to the machine tool in order to smoothly perform various processing procedures. In addition to the common vise (VISE) or positioning and clamping kit (Clamping Kit) that uses direct mechanical force to clamp the fixed clamp fixture, there are also permanent magnet electro-controlled disks that generate magnetic force to attract the workpiece for processing.

永磁電控磁盤主要是利用導磁件之間的磁力吸附待加工件,一般永磁式電控磁盤的導磁件間距較大,無法適用於尺寸較小的待加工件進行精密加工。而且上述永磁式電控磁盤的磁幅較高,也無法適用於薄型工件的精密加工,容易造成變形等品質問題。Permanent magnet electric control disks mainly use the magnetic force between magnetic conductive parts to attract the parts to be processed. Generally, the distance between the magnetic conductive parts of permanent magnet electric control disks is relatively large, which is not suitable for precision processing of small parts to be processed. Moreover, the above-mentioned permanent magnet type electronically controlled magnetic disk has a relatively high magnetic amplitude and cannot be applied to the precision machining of thin workpieces, which may easily cause quality problems such as deformation.

因此,本創作的主要目的乃在於提供一種微型永磁電控磁盤,其可穩定且耐久地吸附小尺寸、薄型待加工件,維持較佳的加工品質。Therefore, the main purpose of this creation is to provide a miniature permanent magnet electrically controlled disk that can stably and durablely absorb small-sized and thin-shaped workpieces to be processed, and maintain better processing quality.

為達成前揭目的,本創作提供的微型永磁電控磁盤,包含一本體與一永磁式電控磁性組件,本體具有一設置待加工件的承載面,永磁式電控磁性組件包含複數導磁部,該永磁式電控磁性組件設於該本體,該複數導磁部均佈於該承載面,該複數導磁部之間的間距介於3mm至8mm之間;藉以達成尺寸微小化,並且可以達成耐久性與穩定性的創作目的。In order to achieve the purpose of the foregoing disclosure, the miniature permanent magnet electrically-controlled magnetic disk provided by this creation includes a body and a permanent magnet-type electrically-controlled magnetic component. The body has a bearing surface for the workpiece to be processed. The permanent-magnet type electrically-controlled magnetic component includes a plurality of The magnetically permeable part, the permanent magnet-type electrically controlled magnetic component is arranged on the body, the plurality of magnetically permeable parts are evenly distributed on the bearing surface, and the spacing between the plurality of magnetically permeable parts is between 3mm and 8mm; thereby achieving a small size It can achieve the creative purpose of durability and stability.

更佳地,其中該複數導磁部的磁幅高度介於5mm至20mm之間。More preferably, the height of the magnetic amplitude of the plurality of magnetic conductive parts is between 5 mm and 20 mm.

更佳地,其中該複數導磁部之間的間距為7mm,磁幅高度為15mm。More preferably, the spacing between the plurality of magnetic conductive parts is 7 mm, and the magnetic amplitude height is 15 mm.

更佳地,其中該複數導磁部之間的間距為4mm,磁幅高度為10mm。More preferably, the spacing between the plurality of magnetic conductive parts is 4 mm, and the magnetic amplitude height is 10 mm.

更佳地,其中該本體概呈立方體,各該複數導磁部概呈正方形平均分佈於該承載面。More preferably, the main body is roughly cubic, and each of the plurality of magnetic conductive parts is roughly square and evenly distributed on the bearing surface.

有關於本新型所提供的詳細內容或特點將於後續的實施方式詳細說明中予以描述。然而,本領域技術人員應能瞭解,詳細說明以及實施本新型所列舉的特定實施例僅是用於說明,並非用以限制本新型的權利要求保護範圍。The detailed content or features provided by the present invention will be described in the detailed description of the subsequent implementation. However, those skilled in the art should be able to understand that the detailed description and specific embodiments listed for implementing the present invention are only for illustration, and are not intended to limit the scope of protection of the present invention.

首先要說明的是,本新型可廣泛應用於各種類型的永磁電控磁盤,本新型可運用在多樣化的機械精密加工程序,特別適合小型或薄型待加工件的精密加工。本領域技術人員能夠瞭解本實施方式的說明用語屬於不限制應用方式的上位式描述,例如結構、形狀、方向,或設置方式等用語包括且不限於描述內容,也並非限制可搭配結合的機械加工方式。First of all, it should be noted that the new type can be widely used in various types of permanent magnet electrically controlled disks. The new type can be used in a variety of mechanical precision processing procedures, and is particularly suitable for precision processing of small or thin parts to be processed. Those skilled in the art can understand that the explanatory terms of this embodiment belong to the upper-level description that does not limit the application mode. For example, the structure, shape, direction, or setting method includes but is not limited to the description, and does not limit the mechanical processing that can be combined the way.

如圖1為本新型一較佳實施例所提供的微型永磁電控磁盤,包含一本體10與一永磁式電控磁性組件20。於本較佳實施例提供的本體10概呈立方體,本體10的頂側具有一可設置與夾固以磁性材料製成的待加工件的承載面14。FIG. 1 is a miniature permanent magnet electrically controlled magnetic disk provided by a preferred embodiment of the new type, which includes a main body 10 and a permanent magnet type electrically controlled magnetic component 20. The main body 10 provided in this preferred embodiment is generally cubic, and the top side of the main body 10 has a bearing surface 14 on which a workpiece made of a magnetic material can be arranged and clamped.

該永磁式電控磁性組件20包含複數導磁部22,導磁部22之間可受控制設定成具有磁場或不具有磁場,控制方式通常包括對應各導磁部22設置高磁力強度的鋁鎳鈷永久磁鐵、磁性件,與線圈,利用通過線圈的電流生成磁性而調整磁性件的磁性,進而搭配永久磁鐵讓相鄰接的導磁部22之間若形成磁場即可吸附住待加工件,或是讓相鄰接的導磁部22之間不具有磁場而無法再吸附住待加工件。The permanent magnet type electrically controlled magnetic component 20 includes a plurality of magnetically permeable parts 22, and the magnetically permeable parts 22 can be controlled to have a magnetic field or not to have a magnetic field. The control method usually includes setting high magnetic strength aluminum corresponding to each magnetically permeable part 22. Nickel-cobalt permanent magnets, magnetic parts, and coils, use the current through the coil to generate magnetism to adjust the magnetic properties of the magnetic parts, and then match the permanent magnets to allow the adjacent magnetic conductive parts 22 to form a magnetic field to attract the workpiece to be processed , Or so that there is no magnetic field between the adjacent magnetic conductive parts 22 and the workpiece to be processed can no longer be adsorbed.

永磁式電控磁性組件20設於本體10內部,複數導磁部22平均分佈於承載面14,複數導磁部22之間的間距介於3mm至8mm之間,於本較佳實施例的各導磁部22可以是35mmX35mm的正方形作為舉例,導磁部22之間的間距為7mm,磁幅高度為15mm。或者,本較佳實施例的各導磁部22可以另外為20mmX20mm的正方形作為舉例,導磁部22之間的間距為4mm,磁幅高度為10mm。為了因應尺寸微小化的導磁部22,前述永久磁鐵的鋁鎳鈷等級由LNG40提升至LNG52,讓線圈可以通過更小的電流驅動達成更大磁場,而且線圈絕緣材等級由E級(120度C)提升為B級(130度C),可有效預防層間短路或溫昇造成的絕緣層結構破壞問題,提升線圈良率。再者,本創作也可依應用方式設定成如圖1或圖2不同尺寸、規格的結構型式。The permanent magnet type electrically controlled magnetic component 20 is arranged inside the main body 10, the plurality of magnetically conductive parts 22 are evenly distributed on the bearing surface 14, and the spacing between the plurality of magnetically conductive parts 22 is between 3mm and 8mm. In this preferred embodiment Each magnetically conductive part 22 may be a 35mm×35mm square as an example, the spacing between the magnetically conductive parts 22 is 7mm, and the magnetic width height is 15mm. Alternatively, each magnetically conductive portion 22 of the preferred embodiment may be another 20mm×20mm square as an example, the spacing between the magnetically conductive portions 22 is 4mm, and the magnetic width height is 10mm. In order to cope with the miniaturized size of the magnetic conductive part 22, the alnico grade of the aforementioned permanent magnets has been upgraded from LNG40 to LNG52, so that the coil can be driven by a smaller current to achieve a larger magnetic field, and the coil insulation grade is changed from E grade (120 degrees) C) Upgrade to level B (130 degrees C), which can effectively prevent the insulation layer structure damage caused by interlayer short circuit or temperature rise, and improve the coil yield. Furthermore, this creation can also be set to a structure with different sizes and specifications as shown in Figure 1 or Figure 2 according to the application method.

藉由上述技術特點,本創作可以達成有效抑制發熱、預防故障、提高磁場強度與增強拉力等技術功效,尺寸微小化的導磁部更可以達成耐久性與穩定性創作目的。With the above technical features, this creation can achieve the technical effects of effectively suppressing heat generation, preventing malfunctions, increasing the strength of the magnetic field, and enhancing the tensile force. The miniaturized magnetic part can achieve the purpose of durability and stability.

10:本體 14:承載面 20:永磁式電控磁性組件 22:導磁部10: body 14: bearing surface 20: Permanent magnet electric control magnetic component 22: Magnetic field

圖1為本新型一較佳實施例的立體圖。 圖2為本新型另一較佳實施例的立體圖。 Figure 1 is a perspective view of a preferred embodiment of the new model. Figure 2 is a perspective view of another preferred embodiment of the present invention.

10:本體 10: body

14:承載面 14: bearing surface

20:永磁式電控磁性組件 20: Permanent magnet electric control magnetic component

22:導磁部 22: Permeable part

Claims (5)

一種微型永磁電控磁盤,包含: 一本體,具有一設置待加工件的承載面;以及 一永磁式電控磁性組件,包含複數導磁部,該永磁式電控磁性組件設於該本體,該複數導磁部均佈於該承載面,該複數導磁部之間的間距介於3mm至8mm之間。 A miniature permanent magnet electric control disk, including: A body with a bearing surface on which the workpiece to be processed is arranged; and A permanent magnet type electrically controlled magnetic component includes a plurality of magnetically permeable parts, the permanent magnet type electrically controlled magnetic component is arranged on the body, the plural magnetically conductive parts are evenly distributed on the bearing surface, and the distance between the plural magnetically conductive parts is medium Between 3mm and 8mm. 如請求項1所述的微型永磁電控磁盤,其中該複數導磁部的磁幅高度介於5mm至20mm之間。The miniature permanent magnet electric control disk according to claim 1, wherein the magnetic amplitude height of the plurality of magnetic conductive parts is between 5 mm and 20 mm. 如請求項1所述的微型永磁電控磁盤,其中該複數導磁部之間的間距為7mm,磁幅高度為15mm。The miniature permanent magnet electric control disk according to claim 1, wherein the spacing between the plurality of magnetic conductive parts is 7 mm, and the magnetic width height is 15 mm. 如請求項1所述的微型永磁電控磁盤,其中該複數導磁部之間的間距為4mm,磁幅高度為10mm。The miniature permanent magnet electric control disk according to claim 1, wherein the spacing between the plurality of magnetic conductive parts is 4 mm, and the magnetic amplitude height is 10 mm. 如請求項1所述的微型永磁電控磁盤,其中該本體概呈立方體,各該複數導磁部概呈正方形平均分佈於該承載面。The miniature permanent magnet electronically controlled disk according to claim 1, wherein the main body is approximately a cube, and the plurality of magnetic conductive parts are approximately square and evenly distributed on the bearing surface.
TW109210763U 2020-08-19 2020-08-19 Miniature permanent magnetic electrically controlled magnetic plate TWM605144U (en)

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