TWM600653U - Fully automated mattress waste disposal mechanism - Google Patents

Abstract

A full-automatic mattress waste processing mechanism includes an inlet for receiving a mattress; wherein the mattress includes a cotton outer cover, an inner cotton material, and a spring made of metal; a hob is located Inside the inlet, the hob is used to crush the mattress, so that the cotton outer cover and the inner cotton material form cotton fragments, and the spring made of metal such as steel forms metal fragments; A conveyor belt located below the hob group, the first conveyor belt is used to receive the cotton material fragments and metal fragments broken by the hob group, and guide the cotton material fragments and the metal fragments backward; And a separation structure, including a revolving tape located at the upper part of the rear of the first conveyor belt, and the revolving tape is magnetically attracted to the metal fragments on the first conveyor belt to separate the metal fragments from the cotton fragments.

Description

Fully automatic mattress waste disposal mechanism

This creation is related to a mattress waste processing device, especially a fully automatic mattress waste processing mechanism.

In the conventional technology, the disposal of waste mattresses requires disassembling the mattresses and then sorting the various components of the mattresses, and then performing subsequent recycling applications or destroying them according to the various sorted components to remove the waste mattresses. The resources can be recycled and reused.

The conventional disposal method of waste mattresses is mainly handled manually. The mattresses are disassembled by operators. Generally, the structure of mattresses mainly includes a cotton outer cover and inner cotton material, and is made of steel and other metals. Composition of springs. Therefore, the cotton components and metal components formed after disassembly need to be further classified manually. After classification, these cotton components and metal components are crushed to facilitate other subsequent recycling applications. However, this method uses manual classification in the processing process, which not only takes time, but also requires a lot of manpower, resulting in increased costs and low overall efficiency.

Therefore, this case hopes to propose a new fully automatic mattress waste disposal mechanism to solve the above-mentioned defects in the prior art.

Therefore, the purpose of this creation is to solve the above-mentioned conventional technical problems. A fully automatic mattress waste processing mechanism, which uses a crushing knife set to crush the mattress, and then uses a rotary tape to absorb the metal fragments in the crushed fragments, so the metal fragments and cotton fragments after the mattress can be crushed Separate each other to achieve the effect of automatic classification. The collected metal fragments can be used for other purposes. Therefore, using the shredder set and rotary tape in this case, the mattress can be crushed in a fully automatic manner, and the crushed metal fragments and cotton fragments can be quickly and accurately classified. After classification, they can be recycled and used for various purposes. There is no need to manually disassemble the classification, which not only improves the classification efficiency, but also reduces the overall classification cost. Furthermore, the various components of this case are integrated on a car body and can be moved to different positions as needed, which is quite convenient in operation.

In order to achieve the above-mentioned purpose, this creation proposes a fully automatic mattress waste disposal mechanism, which includes an inlet for receiving the mattress; wherein the mattress includes a cotton outer cover and an inner cotton material, and a metal Spring; a hob group is located inside the inlet, the hob group is used to crush the mattress, so that the cotton outer cover and the inner cotton material form cotton fragments, and the steel and other metals constitute The spring forms metal fragments; a first conveyor belt is located below the hob group, and the first conveyor belt is used to receive the cotton fragments and metal fragments broken by the hob group, and combine the cotton fragments with The metal fragments are guided to the rear; and a separation structure, including a revolving tape located at the upper rear of the first conveyor belt, the revolving tape is magnetically attracted to the metal fragments on the first conveyor belt, and the metal fragments and the The pieces of cotton material are separated.

The following description can further understand the features and advantages of this creation. Please refer to the attached drawings when reading.

1: car body

10: Inlet

20: hob group

30: The first conveyor belt

40: Separate structure

41: Revolving tape

42: The second conveyor belt

43: The third conveyor belt

50: Motor mechanism

60: electric meter

62: power distribution agency

71: drive motor

72: drive motor

73: drive motor

74: drive motor

80: receiving organization

411: Revolving Belt

412: lower part

Figure 1 shows a schematic diagram of the component assembly in this case.

Figure 2 shows the schematic diagram of the crusher set in this case.

Figure 3 shows a schematic diagram of another component combination in this case.

Figure 4 shows a schematic diagram of the electrical control structure of this case.

With regard to the structural composition of this case, and the effects and advantages that can be produced, in conjunction with the drawings, a preferred embodiment of this case is described in detail as follows.

Please refer to Figure 1 to Figure 4, which shows the fully automatic mattress waste disposal mechanism of this creation, including the following components:

An inlet 10 is used to receive the mattress. The main structure of the mattress includes a cotton outer cover and inner cotton material, and a spring made of metal such as steel.

A hob group 20 (as shown in FIG. 2) is located inside the inlet 10, and the hob group 20 is used to crush the mattress, so that the cotton outer cover and the inner cotton material form cotton material fragments. The spring made of metals such as steel forms metal fragments.

A first conveyor belt 30 is located below the hob group 20 (as shown in FIG. 1). The first conveyor belt 30 is used to receive the cotton and metal fragments broken by the hob group 20 and transfer the The cotton fragments and the metal fragments are guided backward. The first conveyor belt 30 is driven by a transmission motor 71.

A separating structure 40 is used to magnetically adsorb the metal fragments on the first conveyor belt 30 to separate the metal fragments from the cotton fragments. The separation structure 40 includes:

A revolving magnetic tape 41 is positioned at the upper part of the rear of the first conveyor 30, and the revolving tape 41 is continuously revolved by a metal revolving belt 411. The lower part 412 of the revolving belt 411 will be energized and become magnetic. The lower part 412 of the revolving belt 411 is located above the tail end of the first conveyor belt 30. Therefore, the lower part 412 of the revolving belt 411 has magnetism after being energized, so the first conveyor belt 30 can be The metal fragments on the upper surface are attracted by magnetic force, so that the metal fragments are attached to the lower part 412 of the revolving belt 411. When the lower part 412 of the revolving belt 411 revolves to the back section of the revolving tape 41, it will be electrically disabled and make it non-magnetic. Therefore, the metal fragments originally absorbed by magnetism will fall, and the revolving tape 41 41 is received by a receiving mechanism 80 below the rear section, so the metal fragments can be collected. The rotating tape 41 is driven by a drive motor 72.

A second conveyor belt 42 is located behind the first conveyor belt 30. Moreover, the conveying direction of the second conveyor belt 42 and the conveying direction of the first conveyor belt 30 are not parallel to each other. In this example, the conveying direction of the second conveyor belt 42 and the conveying direction of the first conveyor belt 30 are approximately perpendicular to each other. The metal fragments on the first conveyor belt 30 will be magnetically attracted by the lower part 412 of the revolving belt 411, and the remaining fragments on the first conveyor belt 30 that are not adsorbed by the revolving tape 41 (mostly contain the cotton material) Fragments) will fall on the second conveyor belt 42. The fragments falling on the second conveyor belt 42 will be conveyed by the second conveyor belt 42 and rolled outward. The second conveyor belt 42 is driven by a transmission motor 73.

As shown in FIG. 3, the separation structure 40 may further include a third conveyor belt 43 located behind the first conveyor belt 30. Moreover, the conveying direction of the third conveyor belt 43 and the conveying direction of the first conveyor belt 30 are not parallel to each other. In this example, the conveying direction of the third conveyor belt 43 and the conveying direction of the first conveyor belt 30 are approximately perpendicular to each other, and the The second conveyor belt 42 and the third conveyor belt 43 are respectively located on the right and left sides of the rear of the first conveyor belt 30. The remaining fragments on the first conveyor belt 30 that are not absorbed by the rotating tape 41 (mostly the cotton fragments) will fall on the third conveyor belt 43 and be transported by the third conveyor belt 43. The belt 43 is conveyed and rolled outward. The third conveyor belt 43 is driven by a transmission motor 74.

The mechanism applying this case can separate the cotton and metal on the mattress. Moreover, the metal fragments can be received by the receiving mechanism 80 for other applications.

Figure 4 shows a schematic diagram of the electrical control structure of this case. This case also includes a motor mechanism 50 connected to the hob group 20 and each of the transmission motors 71, 72, 73, 74, which are mainly used to generate electricity to drive the various devices in this case (including The hob group 20, the first conveyor belt 30 and the separation structure 40). This case also includes an electric meter 60 and a power distribution mechanism 62 connected to the motor mechanism 50, and the power distribution mechanism 62 is used to guide the power generated by the motor mechanism 50 to the hob group 20 and each of the transmission motors 71, 72, 73 , 74, and from the meter 60, you can view the various electrical coefficients of each device and perform necessary control.

In this case, all the above-mentioned components (including the inlet 10, the hob group 20, the first conveyor belt 30, the separation structure 40, the motor mechanism 50, the electric meter 60 and the power distribution mechanism 62) are integrated in a movable On the vehicle body 1, the overall structure is movable and can be moved to different positions as needed, which is quite convenient in operation.

The advantage of this case is that the mattress is crushed by the crushing knife set, and the metal fragments in the crushed fragments are absorbed by the rotary tape, so the crushed metal fragments and cotton fragments of the mattress can be separated from each other to achieve automatic classification The efficacy. The collected metal fragments can be used for other purposes. Therefore, using the shredder set and rotary tape in this case, the mattress can be crushed in a fully automatic manner, and the crushed metal fragments and cotton fragments can be quickly and accurately classified. After classification, they can be recycled and used for various purposes. There is no need to manually disassemble the classification, which not only improves the classification efficiency, but also reduces the overall classification cost. Furthermore, the various components of this case are integrated on a car body and can be moved to different positions as needed, which is quite convenient in operation.

In summary, the humanized and considerate design of this case quite meets actual needs. Its specific improvement The existing shortcomings, compared with the conventional technology, obviously have the advantages of breakthrough advancement, and indeed have the enhancement of efficacy, and are not easy to achieve. This case has not been disclosed or disclosed in domestic and foreign documents and markets, and it has complied with the provisions of the Patent Law.

The above detailed description is a specific description of a feasible embodiment of this creation, but this embodiment is not intended to limit the scope of the creation of the patent. Any equivalent implementation or modification that does not deviate from the spirit of the creation technique should be included in In the scope of the patent in this case.

1: car body

10: Inlet

20: hob group

30: The first conveyor belt

40: Separate structure

41: Revolving tape

42: The second conveyor belt

50: Motor mechanism

60: electric meter

62: power distribution agency

80: receiving organization

411: Revolving Belt

412: lower part

Claims (10)

A fully automatic mattress waste processing mechanism, including: An inlet for receiving a mattress; wherein the mattress includes a cotton outer cover, an inner cotton material, and a spring made of metal; A hob set is located inside the feed inlet. The hob set is used to crush the mattress, so that the cotton outer cover and the inner cotton material form cotton fragments, and the spring made of metal such as steel Form metal fragments; A first conveyor belt is located below the hob group. The first conveyor belt is used to receive the cotton material fragments and metal fragments broken by the hob group, and guide the cotton material fragments and the metal fragments to the rear Cited; and A separation structure includes a revolving magnetic tape located at the upper part of the rear of the first conveyor belt, and the revolving tape adopts magnetic absorption of the metal fragments on the first conveyor belt to separate the metal fragments from the cotton material fragments. For example, the automatic mattress waste disposal mechanism described in item 1 of the scope of patent application, wherein the revolving tape is continuously revolved by a metal revolving belt; and the lower part of the revolving belt is carried by electric energy. Magnetic; the lower part of the revolving belt is located above the tail end of the first conveyor belt; so the lower part of the revolving belt is magnetized after being energized, so the metal fragments on the first conveyor belt can be applied Magnetic attraction makes the metal fragments adhere to the lower part of the revolving belt; when the lower part of the revolving belt revolves to the back of the revolving tape, it will be electrically disabled and make it non-magnetic, so magnetic suction was originally used The metal fragments will fall and are received by a receiving mechanism located below the rear section of the revolving tape, so the metal fragments can be collected. As described in the first item of the scope of patent application, the automatic mattress waste processing mechanism, wherein the separation structure further includes a second conveyor belt located behind the first conveyor belt; and the conveying direction of the second conveyor belt is the same as that of the first conveyor belt. The conveying directions of the conveyor belts are not parallel to each other; wherein the metal fragments on the first conveyor belt will be attracted by the magnetism of the lower part of the revolving belt, and the remaining fragments on the first conveyor belt that are not absorbed by the revolving tape will fall on the On the second conveyor belt; the fragments falling on the second conveyor belt will be conveyed by the second conveyor belt and rolled outward; wherein the second conveyor belt is driven by a transmission motor. As described in item 3 of the scope of patent application, the conveying direction of the second conveyor belt and the conveying direction of the first conveyor belt are approximately perpendicular to each other. As described in item 3 of the scope of the patent application, the separation structure may further include a third conveyor belt located behind the first conveyor belt; and the conveying direction of the third conveyor belt is the same as that of the first conveyor belt. The conveying directions of a conveyor belt are not parallel to each other. The remaining fragments on the first conveyor belt that are not absorbed by the rotating tape will fall on the third conveyor belt and be transported by the third conveyor belt to roll outward; wherein the third conveyor belt The conveyor belt is driven by a drive motor. As described in item 5 of the scope of patent application, the conveying direction of the third conveyor belt and the conveying direction of the first conveyor belt are approximately perpendicular to each other; the conveying direction of the second conveyor belt is approximately perpendicular to that of the first conveyor belt. The conveying directions of the conveyor belts are approximately perpendicular to each other; and the second conveyor belt and the third conveyor belt are respectively located on the right and left sides of the rear of the first conveyor belt. As described in the first item of the scope of patent application, the automatic mattress waste disposal mechanism, wherein the first conveyor belt and the revolving tape are respectively driven by a transmission motor. For example, the automatic mattress waste disposal mechanism described in item 7 of the scope of patent application also includes a motor mechanism connected to the hob group and each of the transmission motors, which is mainly used to generate electricity to drive the hob Group, the first conveyor belt and the separation structure. For example, the automatic mattress waste disposal mechanism described in item 8 of the scope of patent application also includes an electric meter and a power distribution mechanism connected to the motor mechanism, and the power distribution mechanism is used to guide the electric power generated by the motor mechanism to the hob Group and each of the transmission motors, and the various electrical coefficients of each device can be viewed on the meter and necessary control can be performed. As described in item 1 or 8 of the scope of patent application, all the above-mentioned components are integrated on a movable car body, so that the overall structure is movable.

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